CN116905123B - Sheath-core type cigarette tow and preparation method thereof - Google Patents

Sheath-core type cigarette tow and preparation method thereof Download PDF

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Publication number
CN116905123B
CN116905123B CN202310909871.4A CN202310909871A CN116905123B CN 116905123 B CN116905123 B CN 116905123B CN 202310909871 A CN202310909871 A CN 202310909871A CN 116905123 B CN116905123 B CN 116905123B
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sheath
core
parts
layer
lignin
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CN116905123A (en
Inventor
黎辉乔
苏斌
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Jun'an Green New Material Technology Guangzhou Co ltd
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Jun'an Green New Material Technology Guangzhou Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/062Use of materials for tobacco smoke filters characterised by structural features
    • A24D3/063Use of materials for tobacco smoke filters characterised by structural features of the fibers
    • A24D3/065Use of materials for tobacco smoke filters characterised by structural features of the fibers with sheath/core of bi-component type structure
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/067Use of materials for tobacco smoke filters characterised by functional properties
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/08Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/14Use of materials for tobacco smoke filters of organic materials as additive
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Multicomponent Fibers (AREA)

Abstract

The invention discloses a sheath-core type cigarette tow and a preparation method thereof, wherein the sheath comprises a sheath layer and a core layer, and the sheath layer is prepared from the following raw materials in parts by weight: 80-92 parts of polylactic resin, 0.1-0.3 part of white carbon black and 1-2 parts of poly-p-phenylene terephthalamide; the core layer is prepared from the following raw materials in parts by weight: 80-85 parts of polylactic resin, 2-3 parts of lignin, 1-2 parts of poly-p-phenylene terephthalamide and 0.1-0.3 part of white carbon black; the mass ratio of the skin layer to the core layer is 1:1-15. The preparation method comprises the following steps: (1) drying the skin layer raw material and the core layer raw material; (2) spinning of sheath-core type composite fibers; (3) And (3) cooling, drawing, curling and drying the composite fiber in the step (2) to obtain the sheath-core type cigarette tow. The cigarette tow prepared by the invention has good adsorption performance on harmful substances, good high temperature resistance, heat resistance and flame retardance, and is degradable.

Description

Sheath-core type cigarette tow and preparation method thereof
Technical Field
The invention relates to the field of preparation of cigarette filter tip materials, in particular to a sheath-core type cigarette tow and a preparation method thereof.
Background
In the prior art, the cigarette smoke is filtered by a filter tip, so that harmful components inhaled by a human body are reduced. The cigarette tow is an important material for producing cigarette filter tip sticks, and has the advantages of good elasticity, no toxicity, no smell, high thermal stability, small suction resistance, good filtration effect, good selectivity and the like. The current adopted tow materials for cigarettes comprise acetate fiber, polypropylene and polylactic acid. The acetate fiber has stable performance and good taste, is the main force on the market, but the tar reducing capability is inferior to that of a paper filter tip rod, but the acetate fiber is a material which can be decomposed for many years, the performance of polypropylene is inferior to that of the acetate fiber, and the polylactic acid is a novel environment-friendly product, has the advantages of reproducibility and biodegradability, and has a certain development prospect. It is therefore an important development to find a tobacco tow material which retains the tobacco flavor, improves the smoking quality, and is excellent in performance.
CN 113584629B discloses a sheath-core type cigarette tow comprising a sheath layer and a core layer; the skin layer comprises cellulose acetate; the core layer is prepared from the following raw materials in percentage by mass: 98.5 to 99.98 percent of polylactic resin, 0.01 to 1 percent of sodium benzoate and 0.01 to 0.5 percent of hydrous magnesium silicate ultrafine powder. The skin layer of the sheath-core type cigarette tow provided by the invention adopts cellulose acetate, and the excellent temperature resistance of the cellulose acetate is utilized, so that the phenomena of roller sticking and cutter sticking of the polylactic acid cigarette tow under the shearing actions of pressure, friction and the like of filter stick forming equipment can be avoided; sodium benzoate and hydrous magnesium silicate ultrafine powder are added into the core layer to serve as nucleating agents, and the crystallinity of polylactic acid is synergistically improved by adjusting and controlling the dosage, so that the thermal stability of the sheath-core type cigarette tows is further improved, and the filtering performance of the cigarette tows is further improved. However, the degradation performance of the cellulose acetate is poor and is not consistent with the future development trend.
Disclosure of Invention
The invention aims to provide a sheath-core type cigarette tow with good filtration effect and excellent performance and a preparation method thereof.
The invention adopts the following technical scheme:
a sheath-core type cigarette tow comprises a sheath layer and a core layer,
the cortex is prepared from the following raw materials in parts by weight:
80-92 parts of polylactic resin
0.1 to 0.3 part of white carbon black
1-2 parts of poly (p-phenylene terephthalamide);
the core layer is prepared from the following raw materials in parts by weight:
80-85 parts of polylactic resin
2-3 parts of lignin
1 to 2 parts of poly (p-phenylene terephthalamide)
0.1 to 0.3 part of white carbon black;
the mass ratio of the skin layer to the core layer is 1:1-15.
Lignin is added into the core layer, and the adsorption of polar substances in cigarettes, particularly phenol substances, can be enhanced by utilizing polar groups such as polyhydroxy in the lignin.
The poly-p-phenylene terephthalamide is added into the skin layer and the core layer, and the excellent performance of the poly-p-phenylene terephthalamide is utilized, so that the flame retardant property and the heat resistance of the sheath-core type cigarette tows can be improved, and the melting points of the skin layer and the core layer are increased.
Further, the lignin in the core layer needs to be pretreated, the pretreatment process is to wash, wash and dry the industrial lignin by acetone to obtain pretreated lignin, the pretreatment can further purify the industrial lignin to remove micromolecular organic matters contained in the lignin, and the performance is enhanced; preferably, the pretreated lignin is crushed and sieved to obtain powder with 500-1200 meshes.
Further, paraphenylene terephthalamide in the core layer or the skin layer is powdery, and the mesh number is 500-1200.
Further, the white carbon black in the core layer or the skin layer is gas-phase hydrophobic white carbon black, and the gas-phase hydrophobic white carbon black is added, so that the uniformity of the core layer or the skin layer is improved, the crystallinity of the polylactic acid is improved, meanwhile, the adsorption performance of harmful substances is enhanced due to the fact that the surface activity is more and the contact area is large, and the water absorption of the core layer is reduced due to the hydrophobic performance.
Further, the lignin drying method is solar irradiation and air drying, so that polar groups in the lignin can be reserved to the greatest extent.
The invention also provides a preparation method of the sheath-core type cigarette tow, which comprises the following steps:
(1) Respectively drying the skin layer raw material and the core layer raw material to make the moisture content lower than 150mg/kg;
(2) Sending the skin raw materials into a first set of spinning system according to the mass ratio, melting at 200-300 ℃, and quantitatively inputting into a composite spinning component; sending the skin raw materials into a second set of spinning system according to the mass ratio, melting at the temperature of 150-300 ℃, and quantitatively inputting into a composite spinning component; the two molten fluids respectively flow in independent pipelines and are mixed to form sheath-core type composite fibers when exiting the spinneret plate;
(3) And (3) cooling, drawing, curling and drying the composite fiber in the step (2) to obtain the sheath-core type cigarette tow.
Further, the sheath and core materials need to be thoroughly mixed before being fed into the spinning system.
Further, the traction temperature in the step (3) is between 60 and 95 ℃.
Further, the crimping temperature in the step (3) is between 70 and 100 ℃.
Compared with the prior art, the invention has the following advantages:
1. the prepared cigarette tow has good adsorption performance on harmful substances.
2. High temperature resistance, heat resistance and good flame retardance.
3. Can be degraded.
Detailed Description
The present invention is further described below with reference to examples, but the present invention is not limited to the examples, and it should be apparent to those skilled in the art that any modification of the present invention, equivalent substitution of raw materials for the product of the present invention, addition of auxiliary components, selection of specific modes, etc., fall within the scope of the present invention and the scope of disclosure.
Example 1
A sheath-core type cigarette tow comprises a sheath layer and a core layer,
the cortex is prepared from the following raw materials in parts by weight:
80 parts of polylactic acid resin
0.1 part of gas phase hydrophobic white carbon black
1 part of powdery poly (p-phenylene terephthamide), 500-600 meshes;
the core layer is prepared from the following raw materials in parts by weight:
80 parts of polylactic acid resin
2 parts of lignin
1 part of powdery poly (p-phenylene terephthamide) with 500-600 meshes
0.1 part of gas phase hydrophobic white carbon black;
the mass ratio of the skin layer to the core layer is 1:3.
The lignin in the core layer needs to be pretreated, and the pretreatment process is to wash, wash and dry industrial lignin by acetone to obtain pretreated lignin.
The preparation method of the sheath-core type cigarette tow comprises the following steps:
(1) Respectively drying the skin layer raw material and the core layer raw material to make the moisture content lower than 150mg/kg;
(2) Sending the skin raw materials into a first set of spinning system according to the mass ratio, melting at 200-250 ℃, and quantitatively inputting into a composite spinning component; sending the skin raw materials into a second set of spinning system according to the mass ratio, melting at the temperature of 150-200 ℃, and quantitatively inputting into a composite spinning component; the two molten fluids respectively flow in independent pipelines and are mixed to form sheath-core type composite fibers when exiting the spinneret plate;
(3) And (3) cooling, drawing, curling and drying the composite fiber in the step (2) to obtain the sheath-core type cigarette tow.
The raw materials of the skin layer and the core layer are required to be completely mixed and then fed into a spinning system, wherein the traction temperature in the step (3) is between 60 and 85 ℃, and the curling temperature is between 70 and 90 ℃.
Example 2
A sheath-core type cigarette tow comprises a sheath layer and a core layer,
the cortex is prepared from the following raw materials in parts by weight:
92 parts of polylactic acid resin
0.3 part of gas phase hydrophobic white carbon black
2 parts of powdery poly (p-phenylene terephthamide), 1000-1200 meshes;
the core layer is prepared from the following raw materials in parts by weight:
85 parts of polylactic acid resin
3 parts of lignin, 500-800 meshes
2 parts of powdery poly (p-phenylene terephthamide) with 100-1200 meshes
0.3 part of gas phase hydrophobic white carbon black;
the mass ratio of the skin layer to the core layer is 1:10.
The lignin in the core layer needs to be pretreated, and the pretreatment process is to wash, wash and dry industrial lignin by acetone to obtain pretreated lignin, wherein the lignin drying method is solar irradiation and air drying.
The preparation method of the sheath-core type cigarette tow comprises the following steps:
(1) Respectively drying the skin layer raw material and the core layer raw material to make the moisture content lower than 100mg/kg;
(2) Feeding the skin raw materials into a first set of spinning system according to the mass ratio, melting at 255-300 ℃, and quantitatively inputting into a composite spinning component; sending the skin raw materials into a second set of spinning system according to the mass ratio, melting at the temperature of 250-300 ℃, and quantitatively inputting into a composite spinning component; the two molten fluids respectively flow in independent pipelines and are mixed to form sheath-core type composite fibers when exiting the spinneret plate;
(3) And (3) cooling, drawing, curling and drying the composite fiber in the step (2) to obtain the sheath-core type cigarette tow.
The raw materials of the skin layer and the core layer are required to be completely mixed and then fed into a spinning system, wherein the traction temperature in the step (3) is 86-95 ℃, and the curling temperature is 91-100 ℃.
Example 3
A sheath-core type cigarette tow comprises a sheath layer and a core layer,
the cortex is prepared from the following raw materials in parts by weight:
90 parts of polylactic acid resin
0.2 part of gas phase hydrophobic white carbon black
1.5 parts of powdery poly (p-phenylene terephthamide), 800-1000 meshes;
the core layer is prepared from the following raw materials in parts by weight:
83 parts of polylactic acid resin
3 parts of lignin
1 part of powdery poly (p-phenylene terephthamide) with 800-1000 meshes
0.26 part of gas phase hydrophobic white carbon black;
the mass ratio of the skin layer to the core layer is 1:15.
The lignin in the core layer needs to be pretreated, and the pretreatment process is to wash, wash and dry industrial lignin by acetone to obtain pretreated lignin, wherein the lignin drying method is solar irradiation and air drying.
The preparation method of the sheath-core type cigarette tow comprises the following steps:
(1) Respectively drying the skin layer raw material and the core layer raw material to make the moisture content lower than 150mg/kg;
(2) Sending the skin raw materials into a first set of spinning system according to the mass ratio, melting at 240-270 ℃, and quantitatively inputting into a composite spinning component; sending the cortex raw materials into a second set of spinning system according to the mass ratio, melting at 200-240 ℃, and quantitatively inputting into a composite spinning component; the two molten fluids respectively flow in independent pipelines and are mixed to form sheath-core type composite fibers when exiting the spinneret plate;
(3) And (3) cooling, drawing, curling and drying the composite fiber in the step (2) to obtain the sheath-core type cigarette tow.
The raw materials of the skin layer and the core layer are required to be completely mixed and then fed into a spinning system, wherein the traction temperature in the step (3) is 75-85 ℃, and the curling temperature is 81-90 ℃.
Comparative example 1
The difference between comparative example 1 and example 2 is: the poly (paraphenylene terephthalamide) component in the skin layer and the core layer was removed, and the other components are the same as in example 2, and will not be described again.
Comparative example 2
The difference between comparative example 1 and example 2 is: the white carbon black components in the skin layer and the core layer are removed, and the other components are the same as in example 2, and are not repeated.
Comparative example 3
The difference between comparative example 1 and example 2 is: the lignin component in the core layer was removed, and the other components are the same as in example 2, and will not be described again.
The tobacco tows prepared in the examples and the comparative examples are prepared into tobacco filter rods for performance test, and the results are shown in table 1.
TABLE 1 Performance data for cigarette filter rod tests made from the bundles of cigarettes prepared in the above examples and comparative examples
From the data in the table, the dry heat shrinkage of comparative example 1 is obviously increased, and the other values are reduced to a certain extent, which shows that the addition of the poly (p-phenylene terephthamide) can enhance the heat resistance of the filter rod for cigarettes; the values of the comparative example 2 are reduced to a certain extent, which indicates that the addition of the white carbon black can enhance the adsorption of most substances in the cigarettes; the tar content of comparative example 3 is obviously reduced, and the other values are reduced to a certain extent, which shows that the addition of lignin can enhance the adsorption of polar substances in cigarettes, in particular the adsorption of tar such as phenols.

Claims (9)

1. A sheath-core type cigarette tow comprises a sheath layer and a core layer,
the cortex is prepared from the following raw materials in parts by weight:
80-92 parts of polylactic acid resin
0.1 to 0.3 part of white carbon black
1-2 parts of poly (p-phenylene terephthalamide);
the core layer is prepared from the following raw materials in parts by weight:
80-85 parts of polylactic acid resin
2-3 parts of lignin
1-2 parts of poly (p-phenylene terephthalamide)
0.1-0.3 part of white carbon black;
the mass ratio of the skin layer to the core layer is 1:1-15.
2. The sheath-core tobacco tow according to claim 1, wherein lignin in the core layer is subjected to pretreatment, wherein the pretreatment process is to wash, wash and dry industrial lignin with acetone, so as to obtain pretreated lignin.
3. The sheath-core tobacco tow of claim 1, wherein the poly-paraphenylene terephthalamide in the core or sheath is powdery and has a mesh size of 500-1200 mesh.
4. The sheath-core tobacco tow of claim 1, wherein the white carbon black in the core or sheath is a fumed hydrophobic white carbon black.
5. The sheath-core tobacco tow of claim 2, wherein the lignin is dried by sun irradiation and air drying.
6. A method of making the sheath-core tobacco tow of any one of claims 1 to 5, comprising the steps of:
(1) Respectively drying the skin layer raw material and the core layer raw material to make the moisture content lower than 150mg/kg;
(2) Sending the skin raw materials into a first set of spinning system according to the mass ratio, melting at 200-300 ℃, and quantitatively inputting into a composite spinning component; feeding the core layer raw materials into a second set of spinning system according to the mass ratio, melting at 150-300 ℃, and quantitatively inputting into a composite spinning component; the two molten fluids respectively flow in independent pipelines and are mixed to form sheath-core type composite fibers when exiting the spinneret plate;
(3) And (3) cooling, drawing, curling and drying the composite fiber in the step (2) to obtain the sheath-core type cigarette tow.
7. The method of claim 6, wherein the sheath and core materials are fed to the spinning system after being thoroughly mixed.
8. The method according to claim 6, wherein the traction temperature in the step (3) is 60-95 ℃.
9. The method according to claim 6, wherein the curling temperature in the step (3) is 70-100 ℃.
CN202310909871.4A 2023-07-24 2023-07-24 Sheath-core type cigarette tow and preparation method thereof Active CN116905123B (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1153621A (en) * 1996-11-12 1997-07-09 李贵生 Tar-reducing filter tip for cigarette and its prodn
CN103074716A (en) * 2013-02-07 2013-05-01 中国烟草总公司郑州烟草研究院 Sheath-core polylactic acid tobacco tow and filter stick and preparation method thereof
KR101783247B1 (en) * 2016-04-28 2017-10-10 주식회사 삼흥 Process Of Producing Cigarette Filter Using Biodegradable Poly-Lactic-Acid Fiber Tow
CN108588898A (en) * 2018-04-28 2018-09-28 苏州金泉新材料股份有限公司 A kind of cellulose acetate/polylactic acid core-skin composite fiber pipe tobacco and preparation method thereof
CN111184255A (en) * 2020-01-23 2020-05-22 盐城工业职业技术学院 Composite filter tip material
CN113481629A (en) * 2021-08-02 2021-10-08 苏州金泉新材料股份有限公司 Sheath-core polylactic acid cigarette tow and preparation method thereof
CN113584629A (en) * 2021-08-02 2021-11-02 苏州金泉新材料股份有限公司 Core-sheath type cigarette tow and preparation method thereof
CN113981564A (en) * 2021-11-15 2022-01-28 中国石油大学(北京) Sand-carrying fiber and preparation and application thereof
CN115748007A (en) * 2022-12-29 2023-03-07 安徽英特力工业工程技术有限公司 Modified polylactic acid tow

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1153621A (en) * 1996-11-12 1997-07-09 李贵生 Tar-reducing filter tip for cigarette and its prodn
CN103074716A (en) * 2013-02-07 2013-05-01 中国烟草总公司郑州烟草研究院 Sheath-core polylactic acid tobacco tow and filter stick and preparation method thereof
KR101783247B1 (en) * 2016-04-28 2017-10-10 주식회사 삼흥 Process Of Producing Cigarette Filter Using Biodegradable Poly-Lactic-Acid Fiber Tow
CN108588898A (en) * 2018-04-28 2018-09-28 苏州金泉新材料股份有限公司 A kind of cellulose acetate/polylactic acid core-skin composite fiber pipe tobacco and preparation method thereof
CN111184255A (en) * 2020-01-23 2020-05-22 盐城工业职业技术学院 Composite filter tip material
CN113481629A (en) * 2021-08-02 2021-10-08 苏州金泉新材料股份有限公司 Sheath-core polylactic acid cigarette tow and preparation method thereof
CN113584629A (en) * 2021-08-02 2021-11-02 苏州金泉新材料股份有限公司 Core-sheath type cigarette tow and preparation method thereof
CN113981564A (en) * 2021-11-15 2022-01-28 中国石油大学(北京) Sand-carrying fiber and preparation and application thereof
CN115748007A (en) * 2022-12-29 2023-03-07 安徽英特力工业工程技术有限公司 Modified polylactic acid tow

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