CN116901520A

CN116901520A - Carton processing method of carton processing machine and carton processing machine

Info

Publication number: CN116901520A
Application number: CN202310580877.1A
Authority: CN
Inventors: 范洪亮; 张太忠; 管洪涛; 刘士林; 卢海扬涛; 刘丽波
Original assignee: Qingdao Aopack On Demand Packaging Co ltd
Current assignee: Qingdao Aopack On Demand Packaging Co ltd
Priority date: 2022-11-07
Filing date: 2023-05-19
Publication date: 2023-10-20

Abstract

The embodiment of the application provides a carton processing method of a carton processing machine and the carton processing machine. The processing method comprises the following steps: step S1: advancing the paper sheet in a longitudinal direction; step S2: transversely slotting, transversely pressing lines, longitudinally cutting and transversely cutting the paper board; all longitudinal pressing lines and longitudinal cutting lines of the paper box are moved to a working position from top to bottom to finish machining the paper board once, and the longitudinal cutting lines are components of a box manufacturing machine of the paper box processing machine. The embodiment of the application solves the technical problem that the traditional carton processing method has complex procedures.

Description

Carton processing method of carton processing machine and carton processing machine

Technical Field

The application relates to the technical field of carton processing, in particular to a carton processing method of a carton processing machine and the carton processing machine.

Background

The traditional carton processing method has complex procedures.

The above information disclosed in the background section is only for enhancement of understanding of the background of the application and therefore it may contain information that does not form the prior art that is already known to a person of ordinary skill in the art.

Disclosure of Invention

The embodiment of the application provides a carton processing method of a carton processing machine, which aims to solve the technical problem that the traditional carton processing method is complex in process.

The embodiment of the application provides a carton processing method of a carton processing machine, which comprises the following steps:

step S1: advancing the paper sheet in a longitudinal direction;

step S2: transversely slotting, transversely pressing lines, longitudinally cutting and transversely cutting the paper board; all longitudinal pressing lines and longitudinal cutting lines of the paper box are moved to a working position from top to bottom to finish machining the paper board once, and the longitudinal cutting lines are components of a box manufacturing machine of the paper box processing machine.

The embodiment of the application also provides the following technical scheme:

a carton processor capable of implementing the above carton processing method, the carton processor comprising:

the paper changer and the box making machine are arranged at intervals;

the paper changer is used for vertically layering and clamping paperboards with various widths, driving the paperboards to move up and down in the vertical direction, and driving the selected paperboards to enter the box making machine after the selected paperboards move to a preset height; the longitudinal slitting and pressing line module of the carton forming machine is used for moving to the working position from top to bottom to process the paperboards once so as to finish the processing of all longitudinal slitting and pressing lines of the cartons.

According to the carton processing method disclosed by the embodiment of the application, after the paper board is fed in the longitudinal direction, the paper board is transversely grooved, transversely pressed, longitudinally cut and transversely cut; all longitudinal pressing lines and longitudinal cutting lines of the paper box are moved to the working position from top to bottom by the longitudinal cutting line pressing module to finish processing the paper board once. Therefore, the longitudinal slitting and pressing line module only needs to move to the working position from top to bottom to work, and after all longitudinal slitting and pressing lines of the paper box are completed, the longitudinal slitting and pressing line module moves from bottom to top once to leave the working position. According to the carton processing method disclosed by the embodiment of the application, all the longitudinal pressing lines and longitudinal slitting of the carton can be completed only by moving the longitudinal slitting pressing line module to the working position once from top to bottom, so that the carton processing method is simpler in process.

Drawings

The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:

Fig. 1A is a schematic view of a carton processor according to an embodiment of the present application;

FIG. 1B is a schematic view of the carton of FIG. 1A being processed by the carton processor;

FIG. 1C is a schematic illustration of another format carton being processed by the carton processor of FIG. 1A;

fig. 1D is a carton processing method of a carton processor according to an embodiment of the application;

FIG. 2A is a schematic illustration of a cartoning machine of the carton processing machine of FIG. 1 with the outer shell removed;

fig. 2B is a side view of the carton machine with the outer shell removed;

FIG. 2C is a schematic view of the paperboard passing through the carton machine;

FIG. 2D is a schematic view of a longitudinal slitting and pressing module of the box making machine;

FIG. 2E is a schematic view of a longitudinal cutter of the longitudinal slitting and crimping module;

FIG. 2F is a schematic view of a longitudinal tool at another angle;

FIG. 2G is an exploded view of a longitudinal cutter;

FIG. 2H is a schematic view of one mounting of a longitudinal split blade of the longitudinal knife;

FIG. 2I is a schematic diagram of a transverse slotting and wire-pressing module of the box making machine;

FIG. 2J is a schematic diagram of a slotting cutter of a transverse slotting wire pressing module;

FIG. 3A is a schematic view of a paper changer of the carton processor of FIG. 1;

FIG. 3B is a schematic diagram of a changer channel of the changer;

FIG. 3C is a schematic view of the paper changer channel limit slot and the movable limit slot mated with the paper changer channel;

Fig. 4 is a schematic view of a paperboard silo of the carton processor.

Detailed Description

In order to make the technical solutions and advantages of the embodiments of the present application more apparent, the following detailed description of exemplary embodiments of the present application is provided in conjunction with the accompanying drawings, and it is apparent that the described embodiments are only some embodiments of the present application and not exhaustive of all embodiments. It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other.

Example 1

The carton processor of the embodiments of the application can be adapted for continuous folding of paperboard and normal paperboard, with more instances of continuous folding of paperboard. As shown in fig. 1A, the carton processing machine comprises a paperboard bin 1, a paper changer 2 and a carton making machine 3, wherein the paper changer 2 and the carton making machine 3 are arranged at intervals; as shown in fig. 3A, the paper changer 2 is configured to vertically and hierarchically clamp the paper boards 41 with various widths, and further configured to drive the paper boards 41 to move up and down in a vertical direction, and drive the selected paper boards to enter the box making machine 3 after the selected paper boards move to a preset height; the carton forming machine 3 is used for processing paperboards to form cartons, and the processing comprises cutting, transverse slotting, transverse line pressing, longitudinal line pressing and longitudinal slitting.

The selected paper board enters the box making machine from the front end of the box making machine, and is fed from front to back in the box making machine, transversely cut, transversely grooved and pressed, longitudinally slit and pressed and the like to form the paper box. The cartons are fed to eject the paper, carton 42. As shown in fig. 1B and 1C, a transverse cut line 425, a transverse slot 421, a transverse press line 422, a longitudinal press line 424, and a longitudinal parting line 423. As shown in fig. 2A, 2B, 2C and 2D, the box making machine 3 includes a longitudinal slitting and pressing module 30 for performing longitudinal slitting and pressing, where the longitudinal slitting and pressing module 30 includes a longitudinal cutter 31, and the longitudinal cutter is a cutter integrating the longitudinal slitting and pressing.

The structure of the longitudinal cutter of the longitudinal slitting and pressing module is described below.

In practice, as shown in fig. 2E, 2F, 2G and 2H, the longitudinal tool 31 comprises:

longitudinal tool mount 311-1;

the longitudinal wire pressing wheel 312-1 and the cutter mounting arm 313-11 are arranged at the bottom of the longitudinal cutter mounting seat 311-1 at intervals front and back; wherein the longitudinal pressing wheel 312-1 is used for pressing the paper board to form a longitudinal pressing line 424;

a cutter transmission assembly 314 coupled to a lower portion of the cutter mounting arm 313-11, the cutter transmission assembly 314 being disposed obliquely rearward and downward from the lower portion of the cutter mounting arm 313-11;

A longitudinal slitting knife 315-11 connected to the lower end of the knife driving assembly 314, wherein the longitudinal slitting knife is used for longitudinally slitting the cardboard to form a longitudinal slitting line 423;

wherein the bottom surface of the cutter transmission assembly 314 is a lower guiding bottom surface 314-1 inclined downwards from front to back, and the lower guiding bottom surface 314-1 is used for guiding the moving cardboard with the back warp of the pressing line to move below the longitudinal parting cutter 315-11 along the lower guiding bottom surface 314-1.

The lower guide bottom surface 314-1 is inclined downward from front to back, i.e., the paper feed side is higher and the paper exit side is lower. When the paper board comes over, the paper board can be prevented from being blocked due to warping and the like; the cardboard of the rocker can also be guided along the lower guiding bottom surface 314-1. The longitudinal wire pressing wheel 312-1, the cutter mounting arm 313-11 and the longitudinal parting cutter 315-11 are sequentially connected below the longitudinal cutter mounting seat from front to back. During the forward-backward movement of the cardboard, the cardboard is pressed by the longitudinal pressing wheel 312-1, and after the cardboard is pressed, the right end of the cardboard will be warped in fig. 2C, and the warped end of the cardboard is propped against the lower guiding bottom surface 314-1. As the lower guide bottom surface of the cutter drive assembly is inclined downwardly from front to back, the seesaw of the cardboard is pushed down from front to back and moved under the longitudinal slitting cutter 315-11 for longitudinal slitting. Thus, the paper jam phenomenon between the longitudinal line pressing wheel and the longitudinal dividing knife is greatly reduced.

In practice, as shown in FIG. 2C, the direction of rotation of the longitudinal split blade 315-11 is such that the direction of conveyance of the lower edge of the longitudinal split blade coincides with the direction of conveyance of the sheet 41 to guide the sheet 41 to move under the longitudinal split blade 315-11.

The longitudinal slitting knife can realize longitudinal slitting of the paper board in the clockwise or anticlockwise direction. However, when the paper board is just contacted with the longitudinal slitting knife, if the conveying direction of the lower edge of the longitudinal slitting knife is consistent with the conveying direction of the paper board from front to back, the longitudinal slitting knife can play a role of guiding the paper board to move at the same time of longitudinal slitting. That is, as shown in fig. 2C, the longitudinal split knife 315-11 rotates counterclockwise in this view, and also has an effect of preventing the jam of the paper sheet 41, ensuring the smooth passage of the paper sheet.

Specifically, as shown in fig. 2C, when the longitudinal slitting knife 315-11 is in the longitudinal slitting operation position, the range of the angle of inclination of the lower guiding bottom surface from front to back is greater than or equal to 5 degrees and less than or equal to 25 degrees.

The longitudinal slitting knife has an initial position and a longitudinal slitting operating position. When the longitudinal slitting knife is at the initial position, the longitudinal slitting knife is in a lifted state, and the longitudinal slitting knife does not slit the paper board longitudinally. When the longitudinal slitting knife is positioned at the longitudinal slitting working position, the longitudinal slitting knife is in a pressed state, and the longitudinal slitting knife can longitudinally slit the paper board.

In practice, as shown in fig. 2B and 2C, the box making machine further includes a second paper feeding module 322, where the longitudinal slitting knife 315-11 is disposed at intervals with the sun gear 323-13 of the second paper feeding module 322; the sun gear of the second paper feeding module is used for feeding paper to the longitudinally slit paper board to output paper.

Specifically, as shown in fig. 2B and 2C, a gap between the longitudinal cutter 315-11 and the sun gear 323-13 of the second paper feeding module 322 is less than or equal to 20 cm; or the clearance between the longitudinal split cutter 315-11 and the sun gear 323-13 of the second paper feeding module 322 is greater than or equal to 1 mm and less than or equal to 200 mm.

As shown in fig. 2C, the gap between the longitudinal cutter 315-11 and the sun gear 323-13 of the second paper feeding module 322 is smaller than the gap 315-13 after the longitudinal cutter 315-11, and when the paper board 41 is warped less after passing through the longitudinal cutter 315-11, the paper board is pressed by the sun gear 323-13 of the second paper feeding module 322, so that the paper board cannot be warped upwards continuously, and the probability of jamming between the longitudinal wind cutter and the sun gear of the second paper feeding module is smaller.

In practice, as shown in fig. 2E and 2G, the longitudinal tool further comprises:

a longitudinal wire pressing wheel cylinder 312-2 fixed at the bottom of the longitudinal cutter mounting seat 311-1;

A wire pressing cylinder connecting plate 312-3 fixed at the end of the piston rod of the longitudinal wire pressing wheel cylinder 312-2;

the wire pressing wheel mounting seat 312-41 is fixed at the bottom of the wire pressing cylinder connecting plate 312-3, and the longitudinal wire pressing wheel 312-1 is rotatably connected at the wire pressing wheel mounting seat 312-41.

The wire pressing cylinder connecting plate and the wire pressing wheel mounting seat are fixed into a whole, the longitudinal wire pressing wheel 312-1 is rotatably connected to the wire pressing wheel mounting seat 312-41, and the wire pressing cylinder connecting plate is fixed to the end portion of a piston rod of the longitudinal wire pressing wheel cylinder 312-2. In this way, the piston rod of the longitudinal crimping wheel cylinder 312-2 can extend downwardly and reset relative to the longitudinal tool mount. When the longitudinal line pressing wheel is needed to press the paper board longitudinally, the longitudinal line pressing wheel extends downwards to press the paper board longitudinally. The longitudinal line pressing wheel resets downwards when the paper board does not need to be longitudinally pressed. Thus, through a simple structure, the downward extension and the resetting of the longitudinal wire pressing wheel are realized.

In practice, as shown in FIG. 2G, the cutter drive assembly includes a cutter mounting shaft 314-33, and sequentially engaged longitudinal cutter drive gears 314-21, longitudinal cutter transition gears 314-22, and longitudinal cutter driven gears 314-23; the longitudinal cutter driving gear 314-21 is connected to the lower part of the cutter mounting arm 313-11, and the cutter mounting shaft 314-33 is fixed to the longitudinal cutter driven gear 314-23;

The longitudinal split blade 315-11 is detachably connected to the blade mounting shaft 314-33.

The transmission structure of the longitudinal cutter transmission gear 314-21, the longitudinal cutter transition gear 314-22 and the longitudinal cutter driven gear 314-23, which are meshed. The longitudinal cutter driving gear is a power input gear, the longitudinal cutter driven gear is a power output gear, and the longitudinal cutter is driven by the cutter driven gear and the cutter mounting shaft to rotate, so that the longitudinal cutter driving gear drives the cutter mounting shaft and the longitudinal cutter 315-11 to rotate. The three gears are meshed with the transmission structure, so that the structure is compact, the synchronism is good, and the longitudinal slitting knife can automatically rotate. The longitudinal slitting knife can rotate autonomously, the rotation speed of the longitudinal slitting knife is high, and the linear speed of the edge of the longitudinal slitting knife is far greater than the advancing speed of the paper board. The lower part of the longitudinal slitting knife is provided with a longitudinal slitting knife comb which is matched with each other, and the paper board passes through the longitudinal slitting knife comb and the longitudinal slitting knife. The longitudinal slitting knife comb is provided with uniformly distributed comb teeth like a comb, the upper edges of the comb teeth are arc-shaped, and the comb teeth are formed by processing elastic materials. When the paper board needs to be cut longitudinally, the longitudinal slitting knife falls down, the blade of the longitudinal slitting knife falls into the comb slot of the longitudinal slitting knife comb to completely slit the paper board, and the comb teeth of the longitudinal slitting knife comb provide good support for the paper board, so that the paper board is not deformed when being subjected to cutting force.

In operation, as shown in FIGS. 2E and 2G, the cutter drive assembly further includes cutter gearboxes 314-41 and cutter gear box covers 314-42, which form cutter gear mounting boxes;

the longitudinal cutter transmission gear 314-21, the longitudinal cutter transition gear 314-22 and the longitudinal cutter driven gear 314-23 are obliquely arranged in the gear mounting box from front to back and downwards from the lower part of the cutter mounting arm 313-11;

wherein, the bottom surface of the cutter gear box cover is a lower guiding bottom surface 314-1 which is inclined downwards from front to back.

Thus, the longitudinal cutter transfer gear 314-21, the longitudinal cutter transition gear 314-22, and the longitudinal cutter driven gear 314-23 are disposed in the gear mounting case.

The three gears are arranged in the gear mounting box, so that scraps possibly generated when the paper board is processed are isolated outside the gear mounting box, and the influence on the gears is reduced; meanwhile, the gear can be effectively lubricated.

In the implementation, the shell is provided with three through holes, the cutter gearbox ball bearings are fixed in the through holes, and the cutter gear box cover is provided with the through holes, and the cutter gear box cover ball bearings are fixed in the through holes;

as shown in fig. 2G, the cutter transmission assembly further includes:

A transmission gear positioning shaft 314-31 fixed with the shaft hole of the longitudinal cutter transmission gear 314-21;

a transition gear mounting shaft 314-32 fixed to the shaft hole of the longitudinal cutter transition gear 314-22;

wherein the transmission gear positioning shaft 314-31, the transition gear mounting shaft 314-32 and the cutter mounting shaft 314-33 are respectively fixed on the inner rings of the cutter gearbox ball bearing and the cutter gearbox cover ball bearing.

The transmission gear positioning shaft 314-31 and the longitudinal cutter transmission gear 314-21 are fixed into a whole, the transmission gear positioning shaft 314-31 is connected with a cutter gear box ball bearing and a cutter gear box cover ball bearing of the shell of the cutter gear box, and the transmission gear positioning shaft 314-31 and the longitudinal cutter transmission gear 314-21 can rotate in a gear mounting box. Similarly, the longitudinal cutter transition gear 314-22 and the longitudinal cutter driven gear 314-23 can rotate within the gear mounting box.

The cutter gear mounting case formed by the cutter gear case housing 314-41 and the cutter gear case cover 314-42, the cutter mounting arm 313-11 are mounted through bearings and the transmission gear positioning shaft 314-31, i.e., the cutter transmission assembly as a whole can rotate about the transmission gear positioning shaft 314-31.

In practice, as shown in fig. 2A, 2D, 2E and 2G, the longitudinal split pressing line module further includes:

the longitudinal cutter transmission shaft 316-11 is fixedly connected with a through hole shaft hole reserved in the center of the transmission gear positioning shaft 314-31;

externally meshed longitudinal cutter driven gear 316-12 and longitudinal cutter driving gear 316-13 such that the directions of rotation of the longitudinal cutter driven gear and longitudinal cutter driving gear 316-13 are opposite;

wherein the longitudinal cutter driven gear 316-12 is fixed at the end of the longitudinal cutter transmission shaft 316-11, and the longitudinal cutter driving gear 316-13 and the second paper feeding driving gear are connected by a second driving synchronous belt mechanism;

the box making machine is provided with a second paper feeding motor positioned below the paperboard position, and an output shaft of the second paper feeding motor is connected with a second driving synchronous belt mechanism in a matched mode.

The rotation directions of the longitudinal cutter driven gear 316-12, the longitudinal cutter driving shaft 316-11 and the longitudinal cutter driving gear 314-21 are the same; the longitudinal cutter driving gear 314-21 and the longitudinal cutter driven gear 314-23 are rotated in the same direction. The rotation directions of the longitudinal cutter driven gear 314-23 and the longitudinal cutter driving gear 316-13 are opposite, i.e., the rotation directions of the longitudinal cutter driven gear 314-23 and the output shaft of the second paper feeding motor are opposite. The longitudinal cutter driven gear 314-23 is positioned above the paper board to rotate, and the second paper feeding motor rotates below the paper board to feed paper, so that the rotation directions of the longitudinal cutter driven gear 314-23 and the second paper feeding motor are opposite, but the conveying direction of the lower edge of the longitudinal cutter is consistent with the conveying direction of the second paper feeding motor to the paper board.

Specifically, the longitudinal cutter driving shaft 316-11 is designed as a hexagonal shaft, and the through hole reserved in the center of the driving gear positioning shaft 314-31 is a hexagonal hole, so that the longitudinal cutter driving shaft 316-11 is fixedly connected with the through hole shaft hole reserved in the center of the driving gear positioning shaft 314-31. Thus, power is transmitted from the second paper feed motor to the longitudinal cutter drive shaft 316-11 and then to the longitudinal cutter 315-11, so that the longitudinal cutter 315-11 is powered.

In practice, as shown in fig. 2F, 2G and 2H, the cutter mounting shaft 314-33 of the cutter transmission assembly penetrates through the housing formed by the cutter gear box and the cutter gear box cover, and symmetrically extends out of two sides of the housing formed by the cutter gear box and the cutter gear box cover;

the longitudinal split blades 315-11 can be detachably mounted at both ends of the blade mounting shaft 314-33.

Thus, the longitudinal split blades 315-11 may be individually mounted at either end of the blade mounting shaft 314-33, and two longitudinal split blades 315-11 may be mounted at both ends of the blade mounting shaft 314-33, respectively. So that the installation of the longitudinal split blade 315-11 is made possible in a variety of ways and can be applied in a variety of situations.

In practice, as shown in fig. 2F, 2G and 2H, the cutter transmission assembly is a symmetrical structure with the center line of the cutter mounting shafts 314-33 as the symmetry axis; the longitudinal cutter further comprises a wire pressing wheel mounting shaft 312-42 which penetrates through the wire pressing wheel mounting seat and symmetrically extends out, and the longitudinal wire pressing wheel 312-1 can be detachably mounted at any one end and/or two ends of the wire pressing wheel mounting shaft 312-42;

The longitudinal cutter is at least two, and each longitudinal cutter is coaxially arranged on the longitudinal cutter transmission shaft, and the longitudinal slitting cutters of two adjacent longitudinal cutters can be arranged on one opposite side so that the two longitudinal slitting cutters are adjacently arranged, and the longitudinal wire pressing wheels of two adjacent longitudinal cutters can be arranged on one opposite side so that the two longitudinal wire pressing wheels are adjacently arranged.

The longitudinal cutter has symmetrical structure, and the longitudinal wire pressing wheel and the longitudinal slitting knife can be installed on both sides, so that the longitudinal wire pressing wheel and the longitudinal slitting knife can be selectively installed according to the processing requirement. The design enables the device to process ultrathin cartons, namely when the longitudinal wire pressing wheels and the longitudinal slitting knives are installed in opposite directions, the longitudinal wire pressing wheels of two adjacent longitudinal knives can be close together, and the longitudinal slitting knives of two adjacent longitudinal knives can be close together.

When there are a plurality of longitudinal cutters, the longitudinal cutters of each longitudinal cutter can be arranged on the same side of the cutter transmission assembly, and at the moment, the distance between the longitudinal cutters is the minimum thickness of the cutter transmission assembly. The longitudinal slitting knives of the two adjacent longitudinal knives can be arranged on the opposite sides so that the two longitudinal slitting knives are arranged adjacently, and at the moment, the distance between the two longitudinal slitting knives breaks through the thickness of the slitting transmission assembly. Therefore, the longitudinal slitting knife 315-11 can be detachably mounted at two ends of the knife mounting shaft 314-33, so that the distance between the longitudinal slits of the carton processing machine is more likely, and the carton processing machine has stronger universality.

As shown in fig. 1B and 1C, a transverse cut line 425, a transverse slot 421, a transverse press line 422, a longitudinal press line 424, and a longitudinal parting line 423. The thickness of the carton is determined by the distance between two longitudinal parting lines 423 and the distance between two longitudinal parting lines 423 is determined by the distance between the longitudinal parting lines 315-11 of two adjacent longitudinal parting lines. The manner in which the longitudinal parting blades 315-11 of two adjacent longitudinal tools can be disposed adjacently not only can process cartons having a large thickness, but also can process cartons having a small thickness. The thickness of the paper box is the minimum distance between the longitudinal cutting knives of the two adjacent and closely attached longitudinal cutting knives.

In practice, as shown in fig. 2F, the longitudinal tool further comprises:

the wire pressing wheel ball bearings are reserved in the longitudinal wire pressing wheel 312-1, the wire pressing wheel ball bearings are fixed in the through holes, and the wire pressing wheel mounting shaft 312-42 is detachably fixed to the inner ring of the wire pressing wheel ball bearings, so that the longitudinal wire pressing wheel 312-1 can rotate by taking the wire pressing wheel mounting shaft 312-42 as the center.

In the implementation, the longitudinal line pressing wheel and the longitudinal slitting knife which are arranged on the same side of the longitudinal knife are positioned on the same straight line.

Therefore, the paper board is longitudinally pressed by the longitudinal pressing wheel, and then is longitudinally cut at the position of the longitudinal pressing wheel.

In practice, as shown in fig. 2E, 2F and 2G, the longitudinal tool further comprises:

the longitudinal cutter splitting cylinder 315-12, the cutter mounting arm 313-11 and the longitudinal cutter splitting cylinder 315-12 are fixed at the bottom of the longitudinal cutter mounting seat 311-1 at intervals from front to back, and a piston rod of the longitudinal cutter splitting cylinder 315-12 is fixed with the cutter transmission assembly 314 to drive the longitudinal cutter splitting cylinder 315-11 to move downwards and reset upwards;

the longitudinal cutter mounting seat 311-1 is located between the cutter mounting arm 313-11 and the longitudinal cutter splitting cylinder 315-12, and has a longitudinal cutter mounting seat wire passing hole 311-21 penetrating up and down, and an air inlet pipe and an air outlet pipe of the longitudinal cutter splitting cylinder 315-12 penetrate through the longitudinal cutter mounting seat wire passing hole 311-21.

As the cutter drive assembly as a whole is able to rotate about the drive gear positioning shaft 314-31. The longitudinal cutter cylinder 315-12 controls the rotation of the cutter driving assembly, thereby controlling the lifting of the longitudinal cutter and completing the longitudinal cutting action of the paperboard.

The longitudinal cutter mounting seat 311-1 is provided with the longitudinal cutter mounting seat wire passing hole 311-21, so that the air inlet pipe and the air outlet pipe of the longitudinal cutter splitting cylinder 315-12 can conveniently pass through the longitudinal cutter mounting seat wire passing hole 311-21 to be connected with an external air source. Thus, the space of the longitudinal cutter mounting seat 311-1 is fully utilized, so that the integral wiring of the air inlet pipe and the air outlet pipe of the longitudinal cutter is simpler.

In practice, as shown in fig. 2E, 2F and 2G, the longitudinal wire pressing wheel cylinder 312-2 is fixed at the bottom of the longitudinal tool mounting seat 311-1 and is located in front of the cutter mounting arm 313-11;

the cutter mounting arm 313-11 is provided with a cutter mounting arm wire passing hole 313-12 penetrating through the front and rear of the cutter mounting arm, and an air inlet pipe and an air outlet pipe of the longitudinal wire pressing wheel cylinder 312-2 sequentially penetrate through the cutter mounting arm wire passing hole 313-12 and the longitudinal cutter mounting seat wire passing hole 311-21.

The air inlet pipe and the air outlet pipe of the longitudinal wire pressing wheel cylinder 312-2 sequentially pass through the cutter mounting arm wire passing hole 313-12 and the longitudinal cutter mounting seat wire passing hole 311-21 to be connected with an external air source, and the air inlet pipe and the air outlet pipe of the longitudinal wire pressing wheel cylinder 312-2 and the air inlet pipe and the air outlet pipe of the longitudinal slitting cutter cylinder 315-12 share the longitudinal cutter mounting seat wire passing hole 311-21, so that the integral wiring of the air inlet pipe and the air outlet pipe is simpler.

The longitudinal crimping wheel is controlled up and down by a longitudinal crimping wheel cylinder 312-2. When the paperboard needs to be longitudinally pressed, the cylinder of the longitudinal pressing wheel controls the longitudinal pressing wheel to fall down to press the paperboard, and the longitudinal pressing wheel is matched with a longitudinal pressing roller under the longitudinal pressing wheel to finish longitudinal pressing on the paperboard.

the longitudinal cutter motor mounting piece is fixed at the top of the longitudinal cutter mounting seat 311-1, the longitudinal cutter motor mounting piece is provided with a longitudinal cutter motor mounting piece line passing space which penetrates up and down, and the longitudinal cutter motor mounting piece line passing space and the longitudinal cutter mounting seat line passing hole 313-12 are arranged up and down;

the air inlet pipe and the air outlet pipe of the longitudinal wire pressing wheel cylinder and the air inlet pipe and the air outlet pipe of the longitudinal slitting cutter cylinder penetrate through the wire passing space of the longitudinal cutter motor mounting piece from bottom to top.

Thus, the mounting piece of the longitudinal cutter motor realizes the mounting of the longitudinal cutter motor on one hand and the passing of the air inlet pipe and the air outlet pipe on the other hand.

In practice, as shown in fig. 2E, 2F and 2G, the longitudinal cutter motor mount comprises:

two flange support plates 317-11, wherein the two flange support plates 317-11 are fixed in parallel on the top of the longitudinal tool mounting seat 311-1;

the motor flange seat 317-12, wherein the motor flange seat is provided with a motor flange seat shaft hole and a motor flange seat wire passing hole 317-13 which are arranged front and back, and a space between the two flange support plates 317-11 is communicated with the motor flange seat wire passing hole 317-13 to form a longitudinal cutter motor mounting piece wire passing space;

The longitudinal cutter further comprises a longitudinal cutter motor 317-2, the longitudinal cutter motor 317-2 is fixed on the motor flange seat 317-12, and an output shaft of the longitudinal cutter motor 317-2 extends downwards from a shaft hole of the motor flange seat.

The longitudinal cutter motor mounting piece composed of the two flange support plates 317-11 and the motor flange seat 317-12 is simple in structure, and not only is the installation of the longitudinal cutter motor realized, but also the passing of the air inlet pipe and the air outlet pipe is realized.

A plurality of wire passing holes are designed in the longitudinal cutter, and the wire passing holes 311-21 of the longitudinal cutter mounting seat, the wire passing holes 313-12 of the cutter mounting arm and the wire passing holes 317-13 of the motor flange seat are used for passing through the air pipe and the motor wire of the longitudinal cutter, so that the volume of the longitudinal cutter is convenient to keep, and the distance between adjacent longitudinal cutters is not influenced by the air pipe wire and the like. Moreover, the design ensures that the circuit is tidy, and the air pipe, the motor wire and the like are convenient to fix.

Other structures of the longitudinal slitting and pressing module are described below.

In practice, as shown in fig. 2D and fig. 2E, the longitudinal split pressing line module further includes:

a longitudinal tool mounting beam 318-11, wherein the longitudinal tool mounting beam 318-11 is secured inside the box making machine frame 32;

A longitudinal cutter rack 318-12 and a longitudinal cutter gear 318-13 which are engaged and matched, wherein the longitudinal cutter gear 318-13 is fixed on the outer peripheral surface of an output shaft of the longitudinal cutter motor, and the longitudinal cutter rack 318-12 is fixed on the side surface of the longitudinal cutter mounting beam 318-11 along the length direction of the longitudinal cutter mounting beam;

wherein the longitudinal cutter motor 317-2 drives the longitudinal cutter gear 318-13 to rotate, and the longitudinal cutter gear 318-13 rotates to drive the longitudinal cutter to move along the length direction of the longitudinal cutter mounting beam 318-11;

wherein, vertical cutter gear adopts the helical gear.

The longitudinal cutter motor, the longitudinal cutter gear, the longitudinal cutter rack and the longitudinal cutter mounting beam are matched, so that the longitudinal cutter motor drives the longitudinal cutter to move along the length direction of the longitudinal cutter mounting beam. Like this, the longitudinal knife can follow the length direction removal of longitudinal knife installation roof beam, and the longitudinal line ball wheel of longitudinal knife can reciprocate in order to realize the longitudinal line ball to the cardboard, and the longitudinal slitting knife of longitudinal knife can reciprocate in order to realize carrying out longitudinal slitting to a part of longitudinal line ball position.

In practice, as shown in fig. 2E and fig. 2G, the longitudinal split pressing line module further includes:

The longitudinal cutter slider 318-21 and the longitudinal cutter sliding rail are in sliding fit, and the longitudinal cutter slider 318-21 is fixed on the top of the longitudinal cutter mounting seat 311-1 and is positioned above the longitudinal wire pressing wheel cylinder 312-2; the longitudinal tool slide rail is fixed at the bottom of the longitudinal tool mounting beam 318-11 along the length direction of the longitudinal tool mounting beam 318-11, that is, the longitudinal tool is slidably connected to the longitudinal tool mounting beam 318-11 through the longitudinal tool slide rail and the longitudinal tool slide block 318-21.

In the process that the longitudinal cutter motor drives the longitudinal cutter to move along the length direction of the longitudinal cutter mounting beam, the longitudinal cutter sliding block is in sliding fit with the longitudinal cutter sliding rail, and the moving direction is guided. The longitudinal cutter rack, the longitudinal cutter gear, the longitudinal cutter sliding block and the longitudinal cutter sliding rail act together, so that the longitudinal cutter is stressed uniformly in the process of moving along the length direction of the longitudinal cutter mounting beam, and the longitudinal cutter is moved smoothly.

Specifically, a longitudinal cutter slider positioning plate is fixed between the two longitudinal cutter sliders so as to position the longitudinal cutter sliders and keep the relative distances of the two longitudinal cutter sliders consistent, so that each longitudinal cutter can smoothly move on the longitudinal cutter sliding rail.

Other configurations of the box making machine are described below.

In practice, as shown in fig. 2A, 2B and 2C, the box making machine further comprises:

the box making machine frame 32, the front part and the rear part of the box making machine frame 32 are a paper feeding side and a paper discharging side in sequence;

a first paper feeding module 321 disposed on the paper feeding side;

the second paper feeding module 322 and the second transverse cutting module 332 are arranged on the paper outlet side in front and back, and the second transverse cutting module 332 can move up and down and can move in the transverse direction to perform transverse cutting; the transverse direction is perpendicular to the front-rear direction and the vertical direction;

the carton processor further comprises a control unit, wherein after the paper board is processed between the first paper feeding module and the second paper feeding module:

when the preset length of the processed paper box is smaller than or equal to the distance between the first paper feeding module 321 and the second paper feeding module 322, and the actual length of the processed paper box passing through the second transverse cutting module 332 reaches the preset length of the processed paper box, the first paper feeding module 321 and the second paper feeding module 322 are controlled to stop feeding paper, the second transverse cutting module 332 is controlled to move downwards, and the paper board is transversely cut in the transverse direction to form a transverse cutting line 425.

Under the condition that the preset length of the processed and formed paper box is smaller than or equal to the distance between the first paper feeding module 321 and the second paper feeding module 322, the front end of the paper board is conveyed by the first paper feeding module 321, when the actual length of the paper board passing through the second transverse cutting module 332 reaches the preset length of the processed and formed paper box and reaches the position of the second paper feeding module 322, the first paper feeding module 321 and the second paper feeding module 322 stop feeding paper, the second transverse cutting module 332 is controlled to move downwards and transversely cut the paper board in the transverse direction, and at the moment, the length of the cut paper board is the preset length of the processed and formed paper box. That is, when the preset length of the processed paper box is equal to or less than the distance between the first paper feeding module 321 and the second paper feeding module 322, the second transverse cutting module 332 is controlled to perform transverse cutting at a proper time. After being transversely cut, the cut paper board is continuously conveyed by the second paper feeding module 332 for paper output, and the first paper feeding module 331 is not contacted with the paper board.

the first transverse cutting module 331, the first paper feeding module 321 and the first transverse cutting module 331 are disposed on the paper feeding side, and the first transverse cutting module 331 can move up and down and can move in the transverse direction to perform transverse cutting;

The control unit is further configured to: under the condition that the preset length of the processed and formed paper box is larger than the distance between the first paper feeding module 321 and the second paper feeding module 322, when the actual length of the processed and formed paper box passing through the first transverse cutting module 331 reaches the preset length of the processed and formed paper box and the processed and formed paper box reaches the second paper feeding module 322, the first paper feeding module 321 and the second paper feeding module 322 are controlled to stop feeding paper, and the first transverse cutting module 321 is controlled to move downwards and transversely cut the paper board in the transverse direction.

Under the condition that the preset length of the processed and formed paper box is greater than or equal to the distance between the first paper feeding module 321 and the second paper feeding module 322, the front end of the paper board is conveyed by the first paper feeding module 321, when the actual length of the paper board passing through the first transverse cutting module 321 reaches the preset length of the processed paper board and the paper board reaches the second paper feeding module 322, the first paper feeding module 321 and the second paper feeding module 322 stop feeding paper, the first transverse cutting module 321 is controlled to move downwards and transversely cut the paper board in the transverse direction, and at the moment, the length of the cut paper board is the preset length of the processed paper board. That is, when the preset length of the processed and formed carton is equal to or longer than the distance between the first paper feeding module 321 and the second paper feeding module 322, the first transverse cutting module 321 is controlled to perform transverse cutting at a proper time. After being transversely cut, the cut paper board is continuously conveyed by the second paper feeding module 332 for paper output, and the first paper feeding module 331 is not contacted with the paper board.

In practice, as shown in fig. 2B and 2I, the box making machine further includes:

a transverse grooving and pressing module 34, which is arranged between the first transverse cutting module 331 and the second paper feeding module 322; the transverse slotting and wire pressing module 34 is provided with two slotting cutters 341 which are arranged at intervals in the transverse direction, the two slotting cutters 341 can move up and down and can move in opposite directions in the transverse direction, and the intervals are kept when the closest distance of the opposite movements of the two slotting cutters 341 is kept;

the control unit is further configured to: when the preset depth D of the transverse slotting is less than or equal to the length of the slotting cutter 341, the two slotting cutters 341 are controlled to move in opposite directions or in opposite directions, and then move downwards to perform transverse slotting in the width direction of the paperboard, so as to form a transverse slotting 421.

The two slotting cutters can move in the transverse direction in opposite directions and in opposite directions to be matched with various widths of the paperboards. When the width of the cardboard is small, the two slotting cutters can move towards each other, so that the outer edges of the two slotting cutters coincide with the edges of the cardboard in the width direction. When the width of the cardboard is small, the two slotting cutters can move in opposite directions, so that the outer edges of the two slotting cutters coincide with the edges of the cardboard in the width direction. In this way, the processing of cartons with different widths of paperboard is achieved.

When the preset depth D of the transverse slotting of the carton is greater than the length of the slotting cutter 341, the control unit is matched with the first transverse cutting module and the second transverse cutting module to complete machining. The control unit is further configured to: when the preset depth D of the transverse slotting is larger than the length of the slotting cutter, the first transverse cutting module and the second transverse cutting module are controlled to cut at the transverse slotting position, and the cutting length is the preset depth D of the transverse slotting.

Specifically, as shown in fig. 2B and 2J, the outer end of the slotting cutter 341 is large and the inner end is small, and the box making machine further includes two lower slotting cutters located below the paperboard position with a gap therebetween. When the slotting cutter performs slotting, the slotting cutter 341 moves downwards, and a shearing fit is formed between the slotting cutter and the two lower slotting cutters to slotting the paper board.

Therefore, the paper board is transversely grooved, and the grooving resistance is small.

Specifically, as shown in fig. 2J, the slotting cutter 341 has a certain thickness, two slotting edges 341-1, and a groove is arranged between the two slotting edges 341-1, when slotting, a strip-shaped paper chip is cut off from the paper board, and a gap with a certain width is formed on the paper board (for indicating the slotting of the paper box on the paper box), so that the paper box is convenient to form.

Specifically, as shown in fig. 2J, the outer end of the slotting cutter is provided with a slotting cutter guide angle 341-2 for guiding the slotting cutter to smoothly fall into the gap between two lower slotting cutters; the inner end of the slotting cutter is provided with a slotting cutter cutting edge 341-3 for cutting off the strip-shaped paper scraps on the paper board and separating from the paper board.

When the slotting cutter performs slotting, the slotting cutter moves downwards, the outer end of the slotting cutter performs slotting first,

as shown in fig. 2B, the transverse slotting and wire-pressing module further has a strip-shaped wire-pressing blade 342, where the wire-pressing blade 342 and the slotting blade are arranged up and down;

wherein, the pressing knife 342 and the slotting knife can move up and down as a whole, so that when the pressing knife moves down to press the paper board transversely to form a transverse pressing line 422, the slotting knife moves down and moves oppositely to slotting the paper board.

The sheet is fed from the first paper feed module and passed between the slotting cutter 341 and the two lower slotting cutters. And finishing the processing of the transverse slotting of the paper box and the transverse line pressing of the paper box at the transverse slotting and line pressing module. Therefore, the transverse grooving pressing line module can realize transverse grooving and transverse grooving by one-time downward movement, and the efficiency is high. In the prior art, transverse slotting and transverse wire pressing can be realized by pressing the two components once respectively.

The structure of the paper changer will be described below.

In practice, as shown in fig. 3A, the changer includes:

a changer frame 21;

a paper exchanger channel module, vertically slidably connected in the paper exchanger frame 21, the paper exchanger channel module having a plurality of paper exchanger channels 221 installed at intervals in layers, each paper exchanger channel 221 being used for clamping a width of paper board;

a paper changer channel advancing and retreating mechanism for moving the selected paper changer channel 221 forward after the selected paper changer channel 221 moves to a preset height so as to perform a subsequent paper board processing procedure; but also to reset the selected changer channel 221 forward after the board processing is completed.

Each paper changer channel clamps a wide paper board, and the paper changer channel module clamps various paper boards in a layered mode in the vertical direction. The paper changer channel module is vertically and slidably connected in the paper changer frame, so that the paper changer channel module can move up and down in the vertical direction as a whole, and all paperboards can move up and down in the vertical direction, and the selected paperboards can be further moved to a preset height. The paper exchanger channel advancing and retreating mechanism realizes that the selected paper exchanger channel is moved backwards after being moved to a preset height, namely, the selected paper exchanger channel is driven to enter a box making machine for processing; it is also possible to withdraw the remaining selected cardboard from the carton forming machine after the cardboard processing is completed. The existence of the paper changer ensures that the selected paper board enters into the box making machine for processing, the rest selected paper board is withdrawn and realized through the paper changer and corresponding control, thereby being more rapid and convenient and having high automation degree.

In practice, as shown in fig. 3A and 3B, the changer channel 221 of each layer is centrally located in the lateral direction;

wherein the lateral direction is the width direction of the sheet held by the sheet changer channel 221.

The paper changer channel is arranged in the middle in the transverse direction, so that the subsequent processing of the paper board by the box making machine is facilitated.

In practice, as shown in fig. 3B, each of the changer channels 221 includes:

the two ends of the channel clamp mounting beam 221-1 are respectively provided with a raised channel limiting shaft 221-11;

two cardboard channel clamps 221-2, which are symmetrically fixed at the cardboard channel clamp mounting beam 221-1;

the pressing cylinders 221-3 are in one-to-one correspondence with the paper board channel clamps 221-2 and are fixed on the corresponding paper board channel clamps 221-3, so as to press the paper board on the paper board channel clamps 221-2.

In practice, as shown in fig. 3A and 3B, the changer channel module includes:

the changer channel 221;

two paper exchanger channel module side plates 222, each paper exchanger channel module side plate 222 is provided with a plurality of paper exchanger channel slide ways 223 which are arranged at intervals in a layered manner and penetrate through the paper exchanger channel module side plates, and channel limiting shafts 221-11 penetrate through the paper exchanger channel slide ways 223 and protrude out of the paper exchanger channel module side plates 222;

Wherein the channel stopper shaft 221-11 can move back and forth along the changer channel slideway 223.

The channel limiting shaft moves back and forth along the paper changer channel slideway 223, so that the paper changer channel can move back and forth, and the paper changer channel slideway 223 plays a role in guiding and limiting.

Specifically, the longitudinal direction of the changer channel slideway 223 is the front-rear direction.

The channel limiting shaft and the paper changer channel slideway are matched, so that each layer of paper changer channel has the capability of moving back and forth, and the structure is simple.

In practice, as shown in fig. 3C, the paper changer further includes a paper changer path advancing and retreating mechanism, which includes:

two sections of paper changer channel limit grooves 231, wherein the guide direction of the paper changer channel limit grooves 231 is vertical; wherein, the paper changer channel limit slot 231 is fixed at the inner side of the paper changer frame; the action of the paper changer frame comprises the installation of a paper changer channel advancing and retreating mechanism;

a paper changer advancing and retreating cylinder 234 fixed at the paper changer frame;

the movable limiting groove 232 is fixed on the cylinder body of the paper changer advancing and retreating cylinder, the guiding direction of the movable limiting groove 232 is vertical, and the movable limiting groove 232 is arranged between the two sections of paper changer channel limiting grooves 231, so that the two sections of paper changer channel limiting grooves 231 and the paper changer channel limiting grooves 232 are connected to form an up-and-down movement channel, and the channel limiting shafts 221-11 can move along the up-and-down movement channel;

The paper changer advancing and retreating cylinder is a rodless cylinder, and the cylinder body of the paper changer advancing and retreating cylinder can reciprocate on the cylinder shaft in the front-back direction.

When the channel limiting shaft 221-11 is positioned in the paper changer channel limiting groove 231, the position of the paper changer channel is locked and cannot move back and forth. I.e. it is achieved that the front-to-back position of the changer channel is maintained.

The paper changer channels of any layer have the ability to move back and forth, no matter which layer of paper changer channels the channel limit shaft 221-11 is located in the movable limit slot 232. As soon as the movable limiting groove 232 starts to move back and forth, the paper changer channel of the layer can be driven to move back and forth.

When a certain paper changer channel is required to be sent into a box making machine of the carton processing machine, the paper changer channel lifting mechanism moves the channel limiting shaft of the selected paper changer channel into the movable limiting groove, and the cylinder body of the paper changer advancing and retreating cylinder moves backwards to drive the movable limiting groove and the selected paper changer channel to move backwards, so that the paper board of the selected paper changer channel is sent into the carton machine.

In practice, as shown in fig. 3A and 3C, the paper changer further includes a paper changer channel lifting mechanism, the paper changer channel lifting mechanism includes:

The paper changer channel lifting slide rail 241 and the paper changer channel lifting slide block 242 are vertically matched in a sliding manner, the paper changer channel lifting slide rail 241 is arranged on the inner side of the paper changer frame 21, and the paper changer channel lifting slide block 242 is fixed on the outer side of the paper changer channel module side plate 222. Another function of the changer frame is to mount the changer channel elevator mechanism.

The paper changer channel lifting slide rail and the paper changer channel lifting slide block are matched with each other, so that the paper changer channel module has lifting capacity as a whole. Specifically, lifting of the paper changer channel module is achieved through a paper changer channel module lifting motor.

Thus, the paper changer frame is used for fixing the paper changer channel lifting mechanism and the paper changer channel advancing and retreating mechanism.

In practice, as shown in fig. 3A and 3C, the paper changer channel lifting mechanism further includes:

a channel entrance detection sensor 251 and a channel exit detection sensor 252;

the front end of the rodless cylinder mounting seat is provided with the channel entering detection sensor 251, and the rear end of the rodless cylinder mounting seat is provided with the channel exiting detection sensor 252 so as to detect a sliding table of a paper changer advancing and retreating cylinder;

the control unit is also used for judging whether the paper changer channel reaches the position by detecting whether the sliding table reaches the preset position:

The channel entering detection sensor 251 detects a sliding table of an advance and retreat cylinder of the paper changer, and judges that the paper changer channel reaches a preset position;

after the paper box processing is finished, the paper changer channel retreats, and after the channel retreating detection sensor 252 detects the sliding table of the paper changer advancing and retreating cylinder, the paper changer channel retreats to the initial position, so that the lifting action of the paper changer channel can be performed.

Thus, when the paper changer channel reaches the preset position, the control unit judges that the paper board realizes the correct paper feeding of the paper board, and the next procedure can be started. When the paper changer channel is retracted to the initial position, the control unit judges that the paper changer channel is reset and can be lifted.

The channel entering detection sensor is matched with the channel exiting detection sensor and the control unit to judge whether paper is fed or not, whether the paper changer channel can be reset to lift or not after paper feeding is finished or not is judged, the degree of automation is high, and the workload of staff is reduced.

Specifically, as shown in fig. 3A, a foot wheel 261 for movement is attached to the bottom of the sheet changer.

The floor casters enable convenient movement of the paper changer during installation and maintenance of the carton processor.

Specifically, the paper changer channel lifting mechanism further comprises a paper changer channel lifting motor 243-1, a paper changer transmission synchronizing wheel 243-2, a paper changer transmission synchronizing belt 243-3, a paper changer transmission shaft 243-4 and a paper changer lifting synchronizing belt 243-5; the paper changer channel lifting motor 243-1 drives the paper changer transmission synchronous wheel 243-2 and the paper changer transmission synchronous belt 243-3 to rotate, the rotation is transmitted to the paper changer lifting synchronous belt 243-5 through the paper changer transmission shaft 243-4, and the paper changer lifting synchronous belt 243-5 drives the paper changer channel lifting slide block 242 to lift, so that the whole lifting of the paper changer channel module is realized.

The structure of the cardboard silo will be described below. As shown in fig. 4, the cardboard silo 1 includes a plurality of silos 11, silo supports 12, a remainder early warning sensor 13, a sensor support 14, cardboard guide belts 15, cardboard guide belt support shafts 16. Wherein, the surplus material early warning sensor 13 is installed in the position of the bin bracket 12 by the sensor bracket 14, the bin is used for placing the continuous folded paperboards of the whole stack, and the paperboard guide belt 15 and the paperboard guide belt supporting shaft 16 are matched to realize the layering arrangement of paperboards with various widths.

The main advantage of this cardboard feed bin is with having cardboard clout early warning function, when remaining cardboard height is less than clout early warning sensor 13, can send the warning, reminds the staff to supply the cardboard.

Example two

The carton processing method of the embodiment of the present application is a carton processing method of the carton processing machine of the first embodiment, as shown in fig. 1D, and includes the following steps:

step S1: advancing the paper sheet in a longitudinal direction;

In practice, step S1 comprises:

step S11: calculating the length and width of the required paperboard according to the length L, the width W and the height H of the packaged object and the thickness of the paperboard;

step S12: determining the paperboard with highest utilization rate from a plurality of widths of paperboards as a selected paperboard according to the width of the required paperboards; wherein, a plurality of paperboards with different widths are arranged in layers.

The size of the packaged object may be a variety of sizes. The length L, the width W and the height H of the packaged object are determined, the length L, the width W and the height H of the packaged object are directly input at the input end of the carton processing machine, and the control unit can calculate the length and the width of the required paperboard. The data of a plurality of paperboards with different widths are preset and input into a storage module of the carton processing machine, and the paperboard with the highest utilization rate is determined from the paperboards with the different widths as the selected paperboard according to the required paperboards and the data of the paperboards with the different widths and a preset selection rule. So that the selected part of the paperboard is smaller and less paperboard is wasted. The carton formed by the processing has less space between the cartons of packaged objects after the packaged objects are accommodated, and less filler is required.

In implementation, step S1 further includes:

step S13: the whole multi-layer paper board moves in the vertical direction until the selected paper board reaches the preset height;

step S14: the selected paper board moves backwards to the paper feeding position to feed the travelling paper.

The multi-layer paper board clamps the paper boards with various widths in a layered mode in the vertical direction, and the whole multi-layer paper board can move in the vertical direction, so that each layer of paper board can reach a preset height when being used as a selected paper board. Then, the selected cardboard is fed to a paper feeding position in the box making machine to start paper feeding. The length L, the width W and the height H of the packaged objects are directly input at the input end of the carton processing machine, and the carton processing machine automatically operates in the steps S12, S13 and S14, so that the carton processing method needs fewer steps of manual operation.

In practice, in step S2:

when the preset depth D of the transverse slotting is smaller than or equal to the length of the slotting cutter, the transverse slotting and transverse line pressing which are positioned on the same straight line in the transverse direction are moved to the working position from top to bottom by the transverse slotting and line pressing module to finish the processing of the paperboard once;

the transverse slotting and line pressing module is a component of a box making machine of the carton processing machine.

Specifically, when the preset depth D of the transverse slotting is smaller than or equal to the length of the slotting cutter, controlling the two slotting cutters to move in opposite directions or in opposite directions so as to adjust the slotting cutter to the position of the transverse slotting; and then the transverse grooving and line pressing module downwards moves the grooving cutter to transversely grooving the paperboard in the width direction, and simultaneously, the line pressing cutter transversely presses lines.

Therefore, when the preset depth D of the transverse slotting is smaller than or equal to the length of the slotting cutter, the transverse slotting and transverse line pressing which are positioned on the same straight line in the transverse direction are moved to the working position from top to bottom by the transverse slotting and line pressing module, and the paperboard is machined once.

In practice, in step S2:

when the preset depth D of the transverse slotting is larger than the length of the slotting cutter, the transverse slotting is finished by moving the transverse slotting and pressing module from top to bottom to the working position for one time, and the transverse slotting is formed by cutting the paperboard at the transverse slotting position by the transverse cutting module with the cutting length being the preset depth D of the transverse slotting;

Wherein, the transverse cutting module is a component of a box making machine of the carton processing machine.

Specifically, when the preset depth D of the transverse slotting is greater than the length of the slotting cutter, the two slotting cutters are controlled to move away from the paperboard in a back-to-back mode, so that the slotting cutter is adjusted to be away from the paperboard, the slotting cutter is moved downwards by the transverse slotting and line pressing module to be not contacted with the paperboard, and the line pressing cutter is used for transverse line pressing. The transverse slotting of the paper board after transverse line pressing can be realized by a first transverse cutting module or a second transverse cutting module.

That is, in the case that the preset depth D of the transverse slotting is greater than the length of the slotting cutter, the transverse slotting and the transverse pressing are respectively completed by two parts.

Thus, the carton processing machine can realize transverse slotting and transverse line pressing in the carton processing method under the condition that the preset transverse slotting depth D is smaller than or equal to the length of the slotting cutter and under the condition that the preset transverse slotting depth D is larger than the length of the slotting cutter, and the universality of the carton processing machine is greatly enhanced.

In practice, in step S2:

under the condition that the preset length (corresponding to the length of the required paper board) of the processed and formed paper box is smaller than or equal to the distance between the first paper feeding module and the second paper feeding module, when the actual length of the processed and formed paper box passing through the second transverse cutting module reaches the preset length of the processed paper box, the first paper feeding module and the second paper feeding module are controlled to stop paper feeding, and the second transverse cutting module is controlled to move downwards and transversely cut the paper board in the transverse direction.

In practice, in step S2:

under the condition that the preset length of the processed and formed paper box is larger than the distance between the first paper feeding module and the second paper feeding module, when the actual length of the processed and formed paper box passing through the first transverse cutting module reaches the preset length of the processed and formed paper box and the processed and formed paper box reaches the second paper feeding module, the first paper feeding module and the second paper feeding module are controlled to stop feeding paper, and the first transverse cutting module is controlled to move downwards and transversely cut the paper board.

Thus, the carton processor can realize transverse cutting in the carton processing method under the condition that the preset length (corresponding to the length of the required paper board) of the processed and formed carton is smaller than or equal to the distance between the first paper feeding module and the second paper feeding module and the condition that the preset length of the processed and formed carton is larger than the distance between the first paper feeding module and the second paper feeding module, and the universality of the carton processor is greatly enhanced.

In practice, step S1 is preceded by a step S0, and in step S0:

when the distance between two adjacent longitudinal slitting positions is smaller than or equal to the distance between two longitudinal slitting cutters symmetrically arranged on the same longitudinal cutter, the two longitudinal slitting cutters are respectively arranged on the opposite sides of the corresponding two longitudinal cutters, and the two longitudinal wire pressing wheels are respectively arranged on the opposite sides of the corresponding two longitudinal cutters;

The two longitudinal cutters of the opposite side mounted longitudinal cutters are adjusted such that the distance between the longitudinal cutters of the opposite side mounted longitudinal cutters is equal to the distance between two adjacent longitudinal cutting positions thereof.

The longitudinal slitting and pressing line module comprises a plurality of longitudinal cutters with adjustable adjacent intervals, wherein the longitudinal cutters can be symmetrically provided with two longitudinal slitting cutters and can be symmetrically provided with two longitudinal pressing line wheels, and the longitudinal slitting cutters and the longitudinal pressing line wheels which are arranged on the same side of the same longitudinal cutter are positioned on the same straight line in the longitudinal direction.

In practice, in step S0:

when the distance between two adjacent longitudinal slitting cutters is larger than the distance between two longitudinal slitting cutters symmetrically arranged on the same longitudinal cutter, the two longitudinal slitting cutters are respectively arranged on the opposite sides or the opposite sides of the corresponding two longitudinal cutters, and the two longitudinal wire pressing wheels are respectively arranged on the opposite sides or the opposite sides of the corresponding two longitudinal cutters.

As shown in fig. 1B, 1C, and 2H, a transverse cut line 425, a transverse slot 421, a transverse press line 422, a longitudinal press line 424, and a longitudinal parting line 423. The thickness of the carton is determined by the distance between two longitudinal parting lines 423 and the distance between two longitudinal parting lines 423 is determined by the distance between the longitudinal parting lines 315-11 of two adjacent longitudinal parting lines. The manner in which the longitudinal cutters 315-11 of two adjacent longitudinal cutters can be disposed adjacent to each other greatly enhances the versatility of the carton processor.

The carton processing machine of the application is characterized in that:

1. the processing flow comprises the following steps: the carton making machine obtains carton data information to be processed, the PLC controls the carton making machine to carry out cutter position adjustment according to the data, the paper changer is controlled to select the most suitable paper board, the paper board enters the carton making machine from the paper board storage bin through the paper changer, and the carton is made through the procedures of slotting, slitting, line pressing, cutting and the like of the carton making machine.

2. The carton processing machine integrates a paperboard bin, a paper changer and a carton making machine with grooving, line pressing and slitting integrated functions for the first time;

3. the advantages of such a device are as follows:

(1) The paperboard material is saved, and the paperboard with the highest utilization rate is selected from various specifications of paperboards, so that the waste of single-specification paperboards is avoided;

(2) The carton is processed quickly, and transverse line pressing and slotting can be completed only by one pressing action; the paper board is uninterruptedly entered, and the waiting time is short; the cutter is controlled by the full motor, so that the adjustment speed is high;

(3) The carton processing effect is good, grooving, line pressing, slitting and the like are included, and the formed edges of the carton are neat and have no rupture or tearing.

(4) The carton processing machine is suitable for processing customized cartons, packaging customized products, processing express cartons, producing cartons in carton factories and the like.

While preferred embodiments of the present application have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the application.

It will be apparent to those skilled in the art that various modifications and variations can be made to the present application without departing from the spirit or scope of the application. Thus, it is intended that the present application also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.

Claims

1. A carton processing method of a carton processing machine, comprising the steps of:

step S1: advancing the paper sheet in a longitudinal direction;

2. The carton processing method according to claim 1, wherein step S1 comprises:

3. The carton processing method according to claim 2, wherein step S1 further comprises:

4. A carton processing method according to claim 3, wherein in step S2:

5. The carton processing method according to claim 4, wherein in step S2:

6. The carton processing method according to claim 5, wherein in step S2:

when the actual length of the processed paper box passing through the second transverse cutting module reaches the preset length of the processed paper box, controlling the first paper feeding module and the second paper feeding module to stop paper feeding, controlling the second transverse cutting module to move downwards and transversely cutting the paper board in the transverse direction;

the box making machine is provided with a paper feeding side and a paper discharging side, the paper feeding side is provided with a first paper feeding module, a second paper feeding module and a second transverse cutting module are arranged on the paper discharging side front and back, and the second transverse cutting module can move up and down and can move in the transverse direction to transversely cut.

7. The carton processing method according to claim 6, wherein in step S2:

when the actual length of the processed paper box passing through the first transverse cutting module is up to the preset length of the processed paper box and the processed paper box reaches the second paper feeding module, controlling the first paper feeding module and the second paper feeding module to stop paper feeding, controlling the first transverse cutting module to move downwards and move in the transverse direction to transversely cut the paper board;

the first transverse cutting module is a component of a box making machine of the carton processing machine, the first paper feeding module and the first transverse cutting module are arranged on the paper feeding side front and back, and the first transverse cutting module can move up and down and can move in the transverse direction to carry out transverse cutting.

8. The carton processing method according to claims 1 to 7, further comprising step S0 before step S1, in step S0:

Adjusting the distance between the longitudinal cutting knives of the two longitudinal cutting knives which are arranged on the opposite sides;

9. The carton processing method according to claim 8, wherein in step S0:

10. A carton processor capable of carrying out the carton processing method of any one of claims 1 to 9, the carton processor comprising:

the paper changer and the box making machine are arranged at intervals;