CN116890568A - Hub assembly for a manually driven vehicle - Google Patents
Hub assembly for a manually driven vehicle Download PDFInfo
- Publication number
- CN116890568A CN116890568A CN202310273836.8A CN202310273836A CN116890568A CN 116890568 A CN116890568 A CN 116890568A CN 202310273836 A CN202310273836 A CN 202310273836A CN 116890568 A CN116890568 A CN 116890568A
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- China
- Prior art keywords
- hub
- cable
- axial direction
- face
- hub assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000005389 magnetism Effects 0.000 description 54
- 238000010248 power generation Methods 0.000 description 43
- 238000004804 winding Methods 0.000 description 37
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B27/00—Hubs
- B60B27/0047—Hubs characterised by functional integration of other elements
- B60B27/0068—Hubs characterised by functional integration of other elements the element being a sensor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B1/00—Spoked wheels; Spokes thereof
- B60B1/003—Spoked wheels; Spokes thereof specially adapted for bicycles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B7/00—Wheel cover discs, rings, or the like, for ornamenting, protecting, venting, or obscuring, wholly or in part, the wheel body, rim, hub, or tyre sidewall, e.g. wheel cover discs, wheel cover discs with cooling fins
- B60B7/0013—Hub caps
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/02—Details
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/24—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/18—Structural association of electric generators with mechanical driving motors, e.g. with turbines
- H02K7/1807—Rotary generators
- H02K7/1846—Rotary generators structurally associated with wheels or associated parts
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
- Mounting Of Bearings Or Others (AREA)
Abstract
Provided is a hub assembly for a manually driven vehicle, which is capable of guiding a cable from the inside of a hub shell to the outside appropriately. The hub unit is a hub unit for a manually driven vehicle, and comprises: a hub axle rotatably supporting the hub shell and having a central axis; and a cable, the hub axle including: the first frame is abutted against the end face; a second frame abutment end surface located on an opposite side of the first frame abutment end surface in an axial direction with respect to the center axis; and at least 1 cable guide portion provided between the first frame abutment end face and the second frame abutment end face in the axial direction and configured to guide the cable. The at least 1 cable guide penetrates the hub shaft in the axial direction at least partially in a radial direction with respect to the center axis.
Description
Technical Field
The present disclosure relates to a hub assembly for a human powered vehicle.
Background
Patent document 1 discloses a hub unit for a manually driven vehicle, which includes a hub shaft rotatably supporting a hub shell and having a central axis.
Prior art literature
Patent literature
Patent document 1: U.S. patent application publication No. 2006/0163961 specification
Disclosure of Invention
Problems to be solved by the invention
It is an object of the present disclosure to provide a hub assembly for a human powered vehicle capable of properly guiding a cable.
Solution for solving the problem
A hub assembly according to a first aspect of the present disclosure is a hub assembly for a manually driven vehicle, comprising: supporting the hub shell rotatably and having a central hub; and a cable, the hub axle including: the first frame is abutted against the end face; a second frame abutment end surface located on an opposite side of the first frame abutment end surface in an axial direction with respect to the center axis; and at least 1 cable guide portion provided between the first frame abutment end face and the second frame abutment end face in the axial direction and configured to guide the cable, the at least 1 cable guide portion penetrating through the hub shaft at least partially in a radial direction with respect to the center axis.
According to the hub assembly of the first aspect, at least 1 cable guide is provided between the first frame abutment end face and the second frame abutment end face, and at least 1 cable guide penetrates the hub shaft in the radial direction, so the cable guide can guide the cable in the radial direction. Thus, the hub assembly is able to properly guide the cable.
In the hub assembly according to the second aspect of the present disclosure, the hub axle includes a hollow-shaped portion having a peripheral wall portion, and the at least 1 cable guide portion is provided at the hollow-shaped portion and penetrates the peripheral wall portion.
According to the hub assembly of the second aspect, since at least 1 cable guide portion penetrates the peripheral wall portion, the cable can be guided from the inside to the outside of the hollow-shaped portion of the hub shaft.
In the hub assembly according to the third aspect of the first or second aspect of the present disclosure, the cable is arranged along the hub axle inside the hub shell and guided by the at least 1 cable guide portion having an abutment portion against which the cable abuts in such a manner as to extend in the radial direction outside the hub shell.
According to the hub assembly of the third aspect, the cable can be appropriately guided by the abutment portions of at least 1 cable guide portion abutting against the cable.
In the hub assembly according to a fourth aspect of any one of the first to third aspects of the present disclosure, the at least 1 cable guide is a cutout portion provided to at least 1 of the first and second frame abutment end faces.
According to the hub assembly of the fourth aspect, the cable can be properly guided through the cutout portion.
In the hub assembly according to a fifth aspect of any one of the first to fourth aspects of the present disclosure, there is further provided an auxiliary member configured to guide at least a portion of the exposed portion of the cable exposed to the outside of the hub shell in the radial direction.
According to the hub assembly of the fifth aspect, at least a part of the exposed portion of the cable can be guided in the radial direction by the auxiliary member.
In the hub assembly according to a sixth aspect of any one of the first to fifth aspects of the present disclosure, the hub axle includes: a shaft member; and at least 1 cap end mounted to an end of the shaft member in the axial direction, the at least 1 cable guide being provided to the end cap.
According to the hub assembly of the sixth aspect, since at least 1 cable guide portion is provided to at least 1 end cap mounted at the axial end of the shaft member, it is possible to appropriately guide the cable at the end side of the shaft member in the axial direction.
A hub assembly according to a seventh aspect of the present disclosure is a hub assembly for a manually driven vehicle, comprising: a hub axle that rotatably supports a hub shell, has a center axis, and includes an axle member and at least 1 end caps mounted to an end portion of the axle member in an axial direction with respect to the center axis; and a cable, the hub axle including: the first frame is abutted against the end face; a second frame abutment end face located on an opposite side of the first frame abutment end face in the axial direction; and at least 1 cable guide portion provided between the first frame abutment end face and the second frame abutment end face in the axial direction and configured to guide the cable, the at least 1 cable guide portion being provided at least partially to the at least 1 end cap.
According to the hub assembly of the seventh aspect, at least 1 cable guide portion is provided between the first frame abutment end face and the second frame abutment end face, and at least 1 cable guide portion is provided to the end cover mounted at the axial end of the hub shaft, so that the cable can be appropriately guided on the end side of the shaft member in the axial direction. Thus, the hub assembly is able to properly guide the cable.
In the hub assembly according to an eighth aspect of the present disclosure, there is further provided an auxiliary member configured to guide at least a part of the exposed portion of the cable exposed to the outside of the hub shell in a radial direction with respect to the center axis.
According to the hub assembly of the eighth aspect, at least a part of the exposed portion of the cable can be guided in the radial direction by the auxiliary member.
A hub assembly according to a ninth aspect of the present disclosure is a hub assembly for a manually driven vehicle, comprising: a hub axle rotatably supporting the hub shell and having a central axis; a cable; and an auxiliary member configured to guide at least a part of an exposed portion of the cable exposed to the outside of the hub shell in a radial direction with respect to the center axis, the hub shaft including: the first frame is abutted against the end face; a second frame abutment end surface located on an opposite side of the first frame abutment end surface in an axial direction with respect to the center axis; and at least 1 cable guide portion provided between the first frame abutment end face and the second frame abutment end face in the axial direction and configured to guide the cable, the auxiliary member being disposed between the first frame abutment end face and the second frame abutment end face.
According to the hub assembly of the ninth aspect, the auxiliary member guides the cable in the radial direction, and at least 1 cable guide portion guides the cable between the first frame abutment end face and the second frame abutment end face. Thus, the hub assembly is able to properly guide the cable.
In the hub assembly according to a tenth aspect of the ninth aspect of the present disclosure, the hub axle includes: a shaft member; and at least 1 end cap mounted to an end portion of the shaft member in the axial direction, the at least 1 cable guide being provided to the end cap.
According to the hub assembly of the tenth aspect, at least 1 cable guide portion is provided to the end cap mounted at the end of the shaft member in the axial direction, so that the cable can be appropriately guided at the end side of the shaft member in the axial direction.
In the hub assembly according to an eleventh aspect of any one of the fifth and eighth to tenth aspects of the present disclosure, a housing portion of the cable housed inside the hub shell in the cable has a first face facing the radially inner side, the first face extending from the housing portion to the exposed portion, and the auxiliary member includes a first cable support portion that is in contact with the first face.
According to the hub assembly of the eleventh aspect, the auxiliary member is capable of guiding the cable in the radial direction by the first cable supporting portion being in contact with the first face.
In the hub assembly according to a twelfth aspect of the present disclosure, the cable has a second face on an opposite side from the first face, the second face extends from the housing portion to the exposed portion, and the auxiliary member includes a second cable support portion that contacts the second face.
According to the hub assembly of the twelfth aspect, the first cable supporting portion is in contact with the first face, and the second cable supporting portion is in contact with the second face. Thus, the auxiliary member can guide the cable to suppress the movement of the cable in the direction from the first face toward the second face.
In the hub assembly according to a thirteenth aspect of any one of the fifth and eighth to twelfth aspects of the present disclosure, the auxiliary member is formed of a wire-like member.
According to the hub assembly of the thirteenth aspect, the auxiliary member can be easily formed by the wire-like member.
In the hub assembly of the fourteenth aspect according to the thirteenth aspect of the present disclosure, the hub axle includes at least 1 of a hole and a recess into which the end portion of the wire-like member is inserted.
According to the hub assembly of the fourteenth aspect, the linear member can be easily mounted to the hub axle by inserting the end portion of the linear member into at least 1 of the hole and the recess.
In the hub assembly according to a fifteenth aspect of any one of the fifth and eighth to fourteenth aspects of the present disclosure, the auxiliary member is configured to be switchable from one of a first state in which at least a portion of the exposed portion in the cable is guided in the radial direction and a second state in which at least a portion of the exposed portion in the cable is guided in the axial direction to the other.
According to the hub assembly of the fifteenth aspect, by setting the auxiliary member to the second state, at least a part of the exposed portion in the cable can be guided in the axial direction. Thus, usability can be facilitated.
In the hub assembly according to a sixteenth aspect of any one of the first, second and fourth to fifteenth aspects of the present disclosure, the cable is guided by the at least 1 cable guide portion in such a manner as to extend in a radial direction of the central shaft center.
According to the hub assembly of the sixteenth aspect, the cable can be guided in the radial direction by at least 1 cable guide.
In the hub assembly according to a seventeenth aspect of any one of the first to sixteenth aspects of the present disclosure, there is further provided an electrical component disposed inside the hub assembly, the cable being electrically connected with the electrical component.
According to the hub assembly of the seventeenth aspect, the electrical components inside the hub assembly and the external device can be connected by the cable.
Effects of the invention
The hub assembly for a human powered vehicle of the present disclosure is capable of properly guiding cables from the inside of the hub shell to the outside.
Drawings
Fig. 1 is a front view of a hub assembly for a manually driven vehicle according to a first embodiment.
Fig. 2 is a perspective view of the hub assembly for the manually driven vehicle of fig. 1.
Fig. 3 is a side view of the hub assembly of the human powered vehicle of fig. 1.
Fig. 4 is a sectional view taken along line D4-D4 of fig. 3.
Fig. 5 is an exploded perspective view of the hub assembly of the human powered vehicle of fig. 1.
Fig. 6 is a perspective view of an end of the hub assembly of the human powered vehicle of fig. 1.
Fig. 7 is a partial cross-sectional view showing an end portion of the hub assembly of the human powered vehicle of fig. 4 on the right in the axial direction and its periphery enlarged.
Fig. 8 is a partial cross-sectional view showing an enlarged axially intermediate portion of the hub assembly for the human powered vehicle of fig. 4.
Fig. 9 is a perspective view of the bobbin, winding and outlet of fig. 8.
Fig. 10 is a top view of the spool of fig. 8.
Fig. 11 is a front view of the restraining member of fig. 8.
Fig. 12 is a front view of the housing of fig. 8.
Fig. 13 is a top view of the housing of fig. 8.
Fig. 14 is a front view of the housing of fig. 12 with the cover removed.
Fig. 15 is a plan view showing the positional relationship of the magnet, the magnetic sensor, the magnetism generating member, and the electric substrate of fig. 8.
Fig. 16 is a schematic view showing a positional relationship of the first member, the second member, the magnet, the magnetic sensor, the magnetism generating part, and the electric substrate of fig. 8.
Fig. 17 is a block diagram showing an electrical configuration of the hub assembly for the human powered vehicle of fig. 1.
Fig. 18 is a perspective view of the right end of the shaft member of fig. 4 in the axial direction.
Fig. 19 is a side view of the shaft member of fig. 4.
Fig. 20 is a front view of the auxiliary member of fig. 4.
Fig. 21 is a plan view illustrating a first state and a second state of the auxiliary member of fig. 4.
FIG. 22 is a perspective view of the hub assembly and tool for mounting the torque transmitting structure to the hub shell of the human powered vehicle of FIG. 1.
Fig. 23 is a timing chart showing an example of changes in magnetic flux density input to the magnetic sensor of fig. 15, output of the first magnetic sensor, and output of the second magnetic sensor.
Fig. 24 is a flowchart of a process of determining the rotation direction of the second member performed by the control unit of fig. 17.
Fig. 25 is a partial cross-sectional view showing an axially intermediate portion of a hub assembly for a human-powered vehicle of a second embodiment.
Fig. 26 is a partial cross-sectional view showing an enlarged right end portion and a periphery thereof of a hub unit for a manually driven vehicle according to the first modification.
Fig. 27 is a partial cross-sectional view showing an enlarged right end portion in the axial direction and a periphery thereof of a hub unit for a manually driven vehicle according to a second modification.
Fig. 28 is a perspective view of a bobbin, winding, and lead wire according to a third modification.
Description of the reference numerals
The manual drive vehicle of 10 …,20 … hub assembly, 22 … hub axle, 22a … peripheral wall portion, 22B … first frame abutment end face, 22C … second frame abutment end face, 24 … hub shell, 26 … shaft member, 26C … end portion, 28 … end cap, 58 … electrical component, 88 … cable, 88a … housing portion, 88B … exposed portion, 88X … first face, 88Y … second face, 90 … cable guide portion, 90a … cutout portion, 90B … abutment portion, 92 … auxiliary member, 92B … first cable support portion, 92C … second cable support portion.
Detailed Description
< first embodiment >, first embodiment
A hub assembly 20 for a human-powered vehicle according to a first embodiment will be described with reference to fig. 1 to 24.
The human powered vehicle 10 is a vehicle having at least 1 wheel and capable of being driven by at least a human driving force. The human powered vehicle 10 includes various bicycles such as mountain bikes, off-road bikes, city bikes, freight bikes, hand bikes, and recumbent bikes. The number of wheels of the manually driven vehicle 10 is not limited. The human powered vehicle 10 also includes, for example, a wheelbarrow and a vehicle having wheels of 2 or more wheels. The manually driven vehicle 10 is not limited to a vehicle that can be driven only by manual driving force. The human-powered vehicle 10 includes an electric bicycle (E-bike) that uses not only a human-powered driving force but also a driving force of an electric motor for propulsion. Electric bicycles include electric assist bicycles that are assisted in propulsion by an electric motor. In the following, the manual drive vehicle 10 will be described as a bicycle in the embodiment.
< hub Assembly 20 >
As shown in fig. 1, a hub axle 22 of the hub assembly 20 is supported on the frame 14 of the human-powered vehicle 10. Spokes of a drive wheel of the human-powered vehicle 10 are mounted to a hub housing 24 of the hub assembly 20. The hub assembly 20 is, for example, a rear hub assembly. The hub assembly 20 is configured to transmit the manual driving force inputted from the sprocket 12 to the driving wheel of the manual driving vehicle 10.
As shown in fig. 2 to 5, the hub assembly 20 is provided with a hub axle 22. The hub assembly 20 includes the shaft member 26, the hub shell 24, the sprocket support 32, the torque transmitting structure 36, and the tool engaging portion 36C. The hub axle 22 includes an axle member 26. The hub unit 20 further includes, for example, a bearing 34, a one-way clutch 38, and a connecting portion 36A. The hub unit 20 further includes, for example, a power generation unit 40. The hub unit 20 is provided with, for example, a power generation device 42. The power generation device 42 includes a power generation unit 40. The hub assembly 20 is also provided with, for example, an electrical component 58. The hub assembly 20 is provided with a cable 88. For example, the hub assembly 20 is also provided with an auxiliary member 92. The hub assembly 20 is provided with at least 1 connector 70, for example.
< hub axle 22 >)
As shown in fig. 4, the hub axle 22 rotatably supports a hub shell 24 having a central axle center C1. The axial direction X1 about the center axis C1 includes a first axial direction A1. The axial direction X1 includes, for example, a second axis A2 in the opposite direction to the first axis A1. The hub axle 22 is mounted, for example, to a frame end of the frame 14 of the human-powered vehicle 10. The hub axle 22 is mounted, for example, to the rear end of the frame 14 of the human-powered vehicle 10. The hub axle 22 includes, for example, a hollow-shaped portion having a peripheral wall portion 22A. In the present embodiment, the peripheral wall portion 22A is provided to the end cover 28.
The hub axle 22 includes, for example, an axle member 26 and at least 1 end cover 28. The hub axle 22 includes, for example, an additional end cap 30. The hub axle 22 includes a positioning member 80. The hub axle 22 includes a first frame abutment end surface 22B, a second frame abutment end surface 22C, and at least 1 cable guide 90.
The shaft member 26 has a central axis C1. The center axis of the shaft member 26 coincides with the center axis C1 of the hub shaft 22. The shaft member 26 rotatably supports the hub shell 24. The shaft member 26 is, for example, a hollow shaft, and includes an inner surface 26A and an outer surface 26B in a radial direction X2 about the central axis C1. The shaft member 26 includes an end 26C. The end 26C includes one end 26C and the other end 26C in the axial direction X1.
An end cap 28 is attached to the end 26C in the axial direction X1 with respect to the center axis C1 of the shaft member 26. At least 1 end cap 28 is mounted to the end 26C of the shaft member 26 in the axial direction X1. At least 1 of the end caps 28 include, for example, an end cap 28X and a supplemental end cap 30. An end cap 28 is mounted to end 26C. For example, the end cap 28X is attached to one end 26C in the axial direction X1, and the additional end cap 30 is attached to the other end 26C in the axial direction X1. An external thread is provided at the end 26C of the shaft member 26, for example. The end cover 28 is formed, for example, as a hollow portion having the peripheral wall portion 22A of the hub axle 22.
As shown in fig. 4 and 7, the end cover 28X is disposed closer to the first axial direction A1 than the shaft member 26. End cap 28X is embedded into end 26C of shaft member 26. The positioning member 80 is configured to determine the position of the end cap 28X with respect to the shaft member 26 in the circumferential direction X3 about the central axis C1. For example, the positioning member 80 extends in the radial direction X2 about the center axis C1. The positioning member 80 is formed separately from the end cover 28X and the shaft member 26, for example. The positioning member 80 includes, for example, a pin member. The end cap 28X has a first arrangement portion 28A. The end 26C of the shaft member 26 has a second arrangement portion 26D. The positioning member 80 has a first portion 80A and a second portion 80B that is different from the first portion 80A. The first arrangement portion 28A arranges the first portion 80A. The second arrangement portion 26D arranges the second portion 80B.
For example, one of the first arrangement portion 28A and the second arrangement portion 26D includes a positioning hole 82A. The first arrangement portion 28A of the end cap 28X includes, for example, a positioning hole 82A. For example, the positioning hole 82A holds the positioning member 80. The first portion 80A of the positioning member 80 is pressed into the positioning hole 82A, thereby holding the positioning member 80 in the positioning hole 82A.
For example, the other of the first arrangement portion 28A and the second arrangement portion 26D includes a positioning recess 82B. The second arrangement portion 26D of the end portion 26C of the shaft member 26 includes, for example, a positioning recess 82B. For example, the positioning recess 82B receives the positioning member 80. The second portion 80B of the positioning member 80 is disposed in the positioning recess 82B such that the positioning recess 82B receives the positioning member 80.
For example, the positioning recess 82B is open at least in the radial direction X2 with respect to the center axis C1. The opening of the positioning concave portion 82B has a gap between the positioning member 80 and one of the side surfaces of the positioning concave portion 82B in the circumferential direction X3 in a state where the second portion 80B of the positioning member 80 is disposed in the positioning concave portion 82B. The opening of the positioning recess 82B is formed in the end portion 26C of the shaft member 26 in such a manner that the positioning member 80 does not contact one of the side surfaces of the positioning recess 82B in the circumferential direction X3 in a state where the second portion 80B of the positioning member 80 is disposed in the positioning recess 82B. The opening of the positioning recess 82B may also be formed such that the second portion 80B of the positioning member 80 is detachably pressed into the positioning recess 82B. The positioning recess 82B continues from the outer surface 26B to the inner surface 26A, for example, in the radial direction X2. The positioning recess 82B may not continue from the outer surface 26B to the inner surface 26A in the radial direction X2 if it is open at least at the outer surface 26B in such a manner as to receive the positioning member 80. The positioning member 80 includes, for example, an additional positioning member 80X. The additional positioning member 80X is configured to determine the position of the end cap 28 with respect to the shaft member 26 in the axial direction X1. In the present embodiment, the additional positioning member 80X is configured to determine the position of the end cap 28X with respect to the shaft member 26 in the axial direction X1. The additional positioning member 80X includes, for example, an O-ring. The additional positioning member 80X is made of, for example, a resin material.
The additional cap 30 has, for example, an internal thread that is screwed with the external thread of the end portion 26C. The additional end cap 30 is attached to the shaft member 26 to determine the position of the additional bearing 30A relative to the shaft member 26 in the axial direction X1. The additional bearing 30A may also be mounted to the shaft member 26 by a nut.
As shown in fig. 1, the first frame abutment end face 22B is, for example, one end face in the axial direction X1 in the shaft member 26, and the second frame abutment end face 22C is, for example, the other end face in the axial direction X1 in the shaft member 26. The second frame contact end surface 22C is an end surface opposite to the first frame contact end surface 22B in the axial direction X1 with respect to the center axis C1. In the present embodiment, the first frame abutment end face 22B and the second frame abutment end face 22C are provided on the end faces of the end caps 28, respectively. The first frame contact end surface 22B is provided on the end surface of the end cap 28X, and the second frame contact end surface 22C is provided on the end surface of the additional end cap 30.
The frame 14 includes a first frame 14A and a second frame 14B. The first frame abutment end surface 22B faces the first frame 14A, for example. The second frame abutment end surface 22C faces the second frame 14B, for example. The first frame abutment end surface 22B and the second frame abutment end surface 22C abut against the frame 14 of the manually driven vehicle 10 in a state in which the shaft member 26 is attached to the frame 14. The distance in the axial direction X1 from the first frame abutment end surface 22B to the second frame abutment end surface 22C defines the over-lock nut size of the hub assembly 20.
< hub Shell 24 >
The hub shell 24 is rotatably disposed about the center axis C1. The hub shell 24 rotates relative to the shaft member 26. The hub shell 24 surrounds an outer surface 26B of the shaft member 26. Hub assembly 20 also includes additional bearings 30A, for example. The additional bearing 30A is provided at an end of the hub shell 24 on the additional end cap 30 side in the axial direction X1. The additional bearing 30A supports the hub shell 24 so that the hub shell 24 can rotate relative to the shaft member 26. A part of the shaft member 26, the power generation section 40, the housing 62, the housing restricting member 62X, and a part of the cable 88 are accommodated in the inner space H1 of the hub shell 24.
Sprocket support 32 >
As seen in fig. 1 and 2, the sprocket support 32 is mounted to the hub shell 24 via a torque transmitting structure 36. The sprocket support 32 is attached to one of the ends of the hub axle 22 in the axial direction X1. The sprocket support 32 is rotatably disposed about the center axis C1, and at least 1 sprocket 12 is mounted. The sprocket support 32 rotates, for example, relative to the shaft member 26, with at least 1 sprocket 12 mounted. The sprocket support 32 has a sprocket engaging portion 32A that engages with the sprocket 12. The sprocket engaging portion 32A includes, for example, a spline.
As shown in fig. 7, the bearing 34 is provided on the shaft member 26, for example, and supports the sprocket support 32 so that the sprocket support 32 can rotate relative to the shaft member 26. The bearing 34 is provided to the sprocket support 32 via a support member 34D, for example. The bearing 34 is connected to the sprocket support 32 via a bearing 35. The bearing 34 includes, for example, a plurality of bearings 34. The bearings 34 may also be 1 bearing 34. The bearing 34 includes, for example, an outer ring 34A, an inner ring 34B, and a rotating body 34C. The outer race 34A is disposed radially inward of the sprocket support 32 via the second one-way clutch portion 38B. The inner race 34B is disposed on an outer surface of the shaft member 26. The rotating body 34C is provided between the outer ring 34A and the inner ring 34B so that the outer ring 34A can rotate relative to the inner ring 34B. For example, the rotating body 34C is a ball, and the bearing 34 is a ball bearing. The bearing 34 may also be a roller bearing.
< Torque transmitting structure 36 >)
The torque transmitting structure 36 transmits torque from one of the sprocket support 32 and the hub shell 24 to the other of the sprocket support 32 and the hub shell 24. For example, at least a portion of the torque transmitting structure 36 is non-detachably provided to the sprocket support 32. For example, the torque-transmitting structure 36 includes a one-way clutch 38. The one-way clutch 38 is included in the torque transmitting structure 36 that transmits torque from the sprocket support 32 to the hub shell 24.
The one-way clutch 38 includes, for example, at least 1 of a roller clutch, a splash clutch, and a ratchet clutch. When the speed at which the sprocket support 32 rotates in the predetermined direction is greater than the speed at which the hub shell 24 rotates in the predetermined direction corresponding to the direction in which the manually driven vehicle 10 advances, the one-way clutch 38 transmits torque from the sprocket support 32 to the hub shell 24. When torque is transmitted from the sprocket support 32 to the hub shell 24, the sprocket support 32 rotates integrally with the hub shell 24. The torque is transmitted from the sprocket support 32 to the hub shell 24, for example, when the manually driven vehicle 10 is driven by the rotation of the crank of the manually driven vehicle 10. The one-way clutch 38 is configured to: when the hub shell 24 rotates in the predetermined direction at a speed greater than the sprocket support 32 rotates in the predetermined direction, the hub shell 24 and the sprocket support 32 are allowed to rotate relative to each other. The case where the one-way clutch 38 is allowed to relatively rotate is, for example, a case where the manually driven vehicle 10 is coasting.
The one-way clutch 38 includes a first one-way clutch portion 38A and a second one-way clutch portion 38B. The first one-way clutch portion 38A includes, for example, an outer race of the one-way clutch 38. The second one-way clutch portion 38B includes, for example, an inner race of the one-way clutch 38. The one-way clutch 38 further includes an engaging portion 38C and an engaged portion 38D. The engaging portion 38C includes a claw member or a rotator. The engaged portion 38D includes a groove portion. The engagement portion 38C is provided between the first one-way clutch portion 38A and the second one-way clutch portion 38B. The engaging portion 38C is provided in one of the first one-way clutch portion 38A and the second one-way clutch portion 38B, and the engaged portion 38D is provided in the other one of the first one-way clutch portion 38A and the second one-way clutch portion 38B.
The first one-way clutch portion 38A rotates integrally with the sprocket support 32. The first one-way clutch portion 38A is formed integrally with the sprocket support 32, for example. The first one-way clutch portion 38A may be formed separately from the sprocket support 32. The first one-way clutch portion 38A is provided on the inner surface of the sprocket support 32, for example. For example, the first one-way clutch portion 38A is disposed outside at least a part of the second one-way clutch portion 38B in the radial direction X2 with respect to the center axis C1. The second one-way clutch portion 38B rotates integrally with the hub shell 24.
Connection structure of sprocket support 32 and hub shell 24
For example, the torque transmitting structure 36 includes a connecting portion 36A. The sprocket support 32 and the torque transmitting structure 36 are detachably mounted to the hub shell 24 via a connecting portion 36A. The connection portion 36A connects the second one-way clutch portion 38B with the hub shell 24 in such a manner that the second one-way clutch portion 38B rotates integrally with the hub shell 24. The connection portion 36A is formed separately from the hub shell 24, for example, and is attached to the hub shell 24 so as not to be rotatable relative to the hub shell 24. For example, the connection portion 36A is formed separately from the second one-way clutch portion 38B, and is attached to the second one-way clutch portion 38B so as not to be rotatable with respect to the second one-way clutch portion 38B. The second one-way clutch portion 38B is disposed further inward than at least a part of the connecting portion 36A in the radial direction X2. The first one-way clutch portion 38A is configured to overlap with the connecting portion 36A when viewed from the axial direction X1.
For example, the first male screw portion 36X is provided in the connecting portion 36A. For example, the hub shell 24 is provided with a first female screw portion 24A. For example, the first male screw portion 36X is screwed with the first female screw portion 24A. The second female screw portion 36Y is provided in the connecting portion 36A. For example, the second one-way clutch portion 38B is provided with a second male screw portion 38X. The second male screw portion 38X is screwed with the second female screw portion 36Y.
For example, the connection portion 36A includes a protruding portion 36B. For example, the torque transmitting structure 36 includes a protrusion 36B. For example, the protruding portion 36B protrudes outward of the hub shell 24 in the axial direction X1 about the center axis C1. In a state in which the sprocket support 32 is mounted to the hub shell 24, the protruding portion 36B protrudes from the inside of the hub shell 24 in the first axial direction A1. The protruding portion 36B is, for example, a single member, and includes a portion that protrudes partially to the outside of the hub shell 24 and a portion that is housed inside the hub shell 24. For example, the protruding portion 36B extends outward in the radial direction X2 with respect to the center axis C1. In the present embodiment, the protruding portion 36B is integrally formed with the connecting portion 36A.
The tool engaging portion 36C shown in fig. 7 and 22 is configured to engage the tool T1. The tool engaging portion 36C is provided in the torque transmission structure 36, and is configured to be able to engage the tool T1 from the outside of the housing 24. The torque transmitting structure 36 is mounted to the hub shell 24 using a tool engagement portion 36C.
For example, the tool engaging portion 36C is provided at the connecting portion 36A. For example, the connection portion 36A includes a tool engagement portion 36C. For example, the tool engaging portion 36C is provided on the protruding portion 36B. For example, the tool engaging portion 36C is provided at a portion of the protruding portion 36B protruding outward of the hub shell 24. The tool engaging portion 36C is located radially outward of the sprocket support 32 in the radial direction X2 about the center axis C1. For example, the tool engaging portion 36C is provided on an outer surface 36D formed radially outward of the protruding portion 36B with respect to the center axis C1. The outer surface 36D formed radially outward of the projection 36B with respect to the center axis C1 is located radially outward of the inner surface of the hub shell 24 in the radial direction X2. The inner surface of the hub shell 24 is located at the end of the hub shell 24 where the connection 36A is mounted. The outer surface 36D formed radially outward of the protrusion 36B with respect to the center axis C1 is located radially outward of at least a portion of the outer surface of the hub shell 24 in the radial direction X2. The outer surface of the hub shell 24 is at the end of the hub shell 24 where the connection 36A is mounted. The tool engaging portion 36C is located closer to the hub shell 24 than the sprocket engaging portion 32A in the axial direction X1 with respect to the center axis C1. The tool engaging portion 36C is provided on the outer surface 36D so as to be located on the hub shell 24 side of the sprocket engaging portion 32A as a whole, for example.
For example, the tool T1 is used for attaching the torque transmission structure 36 to the hub shell 24 in a state where the shaft member 26 is disposed with the hub shell 24. For example, the tool engaging portion 36C is formed with a spline 36Z. Tool T1 engages spline 36Z. The tool T1 includes, for example, an annular portion forming an inner peripheral spline engaged with the spline 36Z. The tool T1 engages the tool engaging portion 36C with the first male screw portion 36X and the first female screw portion 24A by inserting the tool engaging portion 36C in the axial direction X1 and rotating the tool engaging portion 36C.
< Power generating device 42 >)
As shown in fig. 8, the power generation device 42 of the present embodiment is configured as the hub unit 20. The power generation device 42 includes, for example, a hub dynamo. The power generation device 42 includes a first member 42A, a second member 42B, a magnet 44, an electrical component 58, and a magnetic shield member 60. The first member 42A has a central axis C1. The power generation device 42 further includes, for example, the shaft member 26. In the present embodiment, the first member 42A includes the shaft member 26. For example, the second member 42B is disposed in the radial direction X2 so as to surround the outer surface 42Z of the first member 42A. The second member 42B is relatively rotatable about the central axis C1 with respect to the first member 42A. In this embodiment, the second member 42B includes the hub shell 24. The power generation device 42 of the present embodiment includes a power generation unit 40. For example, the power generation unit 40 generates power in accordance with the rotation of the hub shell 24. The power generation unit 40 is disposed on the shaft member 26 so as not to rotate relative to the shaft member 26.
The second member 42B includes, for example, a metallic material. The second member 42B includes, for example, an aluminum alloy. The second member 42B is formed entirely of a metal material, for example. The magnet 44 is mounted to the second member 42B. For example, the magnet 44 is provided on the inner surface of the second member 42B. The magnet 44 includes, for example, a plurality of magnets 44. The plurality of magnets 44 are provided on the inner surface of the second member 42B, for example, in an aligned manner in the circumferential direction X3.
The power generation device 42 includes, for example, a back yoke 42C disposed at least partially between the magnet 44 and the second member 42B in the radial direction X2. The back yoke 42C is provided on the inner surface of the second member 42B to change the traveling direction of the magnetic force lines of the magnet 44. The back yoke 42C is provided so as to cover the entire outer surface of the magnet 44, for example. The back yoke 42C is provided on the inner surface of the second member 42B. A magnet 44 is provided on the inner surface of the back yoke 42C.
As shown in fig. 7 to 9, the power generation device 42 includes a bobbin 46, a winding 50A, a lead wire 50B, and at least 1 lead wire guide 54. The power generation device 42 includes, for example, a yoke 42D. The power generation device 42 includes, for example, a claw-pole type power generator. The generator 42 rotates together with the hub shell 24 via the magnets 44, and generates a current in the windings 50A provided to the shaft member 26, thereby generating electricity. The power generation unit 40 is, for example, a part constituting a generator. The power generation unit 40 includes, for example, a bobbin 46, a winding 50A, and a yoke 42D. The power generation section 40 further includes, for example, a magnet 44 and a back yoke 42C.
Spool 46 >
As shown in fig. 9 and 10, the spool 46 is disposed on the shaft member 26 so as not to rotate relative to the shaft member 26. Therefore, in the case where the shaft member 26 does not rotate, the spool 46 does not rotate. On the other hand, in the case where the shaft member 26 rotates, the spool 46 rotates integrally with the shaft member 26. In the present embodiment, the shaft member 26 does not rotate. The center axis of the spool 46 coincides with the center axis C1 of the hub axle 22. The bobbin 46 includes a winding arrangement 46A and a first flange 46B. The spool 46 includes, for example, a second flange 46C. Winding 50A is wound on bobbin 46. The winding 50A is wound around the winding arrangement 46A of the bobbin 46. For example, the winding 50A is arranged in the winding arrangement 46A. The second flange 46C is arranged to protrude in the axial direction X1 from an end of the winding arrangement portion 46A on the opposite side from the first flange 46B in the radial direction X2. The first axial direction A1 is a direction from the winding arrangement 46A toward the first flange 46B. For example, the first axial direction A1 is a direction from the winding 50A toward the first bobbin end 46X. The second axis A2 is a direction from the winding arrangement 46A toward the second bobbin end 46Y. The second spool end 46Y is an end opposite to the first spool end 46X in the axial direction X1.
As shown in fig. 9 and 10, for example, the first flange 46B extends radially outward of the bobbin 46 about the center axis C1 from an end of the winding arrangement portion 46A in the axial direction X1. The first flange 46B is disposed so as to protrude from an end of the winding arrangement 46A in the radial direction X2 relative to the winding arrangement 46A. For example, the first flange 46B includes a plurality of protruding portions 48 protruding toward the first axial direction A1. The protruding portion 48 protrudes from the first flange 46B in the first axial direction A1. For example, the plurality of projections 48 includes a first projection 48A and a second projection 48B. The first protruding portion 48A protrudes from the first flange 46B toward the first axial direction A1 so as not to contact the restriction member 52 in the first axial direction A1. For example, the protruding amount of the second protruding portion 48B in the first axial direction A1 is larger than that of the first protruding portion 48A. The second protruding portion 48B protrudes in the first axial direction A1 so as to extend beyond the restriction member 52 in the first axial direction A1. The plurality of projections 48 includes, for example, a plurality of first projections 48A and a plurality of second projections 48B. In the present embodiment, the plurality of projections 48 includes 14 first projections 48A and 2 second projections 48B. The 2 second protrusions 48B are arranged adjacently in the circumferential direction X3.
As shown in fig. 8 and 9, the yoke 42D is disposed on the bobbin 46. A part of the yoke 42D is disposed inside the spool 46 in the radial direction X2. A part of the yoke 42D is disposed outside the spool 46 in the radial direction X2. The power generation device 42 includes a plurality of yokes 42D. The plurality of yokes 42D are arranged in the circumferential direction X3. A part of the yokes 42D among the plurality of yokes 42D is supported by the first flange 46B, and the other part of the yokes 42D is supported by the second flange 46C. A part of the yoke 42D supported by the first flange 46B is arranged between the adjacent 2 protruding portions 48.
The yoke 42D faces the magnet 44 in the radial direction X2. The yoke 42D includes a first yoke 42X and a second yoke 42Y. The first yoke 42X is disposed adjacent to the second yoke 42Y in the axial direction X1. The first yoke 42X is disposed on the first flange 46B so as to be located between 2 protruding portions 48 adjacent in the circumferential direction X3 among the plurality of protruding portions 48. The second yoke 42Y is disposed between the second flange 46C so as to be located between 2 third protruding portions 48C adjacent to each other in the circumferential direction X3. The third projection 48C projects from the second flange 46C toward the second axis A2. The first yoke 42X and the second yoke 42Y are each composed of a plurality of yoke pieces.
< outgoing line 50B >)
The lead wire 50B is electrically connected to the winding 50A. The lead wire 50B sends the current generated in the winding 50A to the outside of the power generation unit 40. The lead wires 50B include, for example, a positive electrode lead wire 50B and a negative electrode lead wire 50B. The lead wires 50B of the positive electrode and the lead wires 50B of the negative electrode are connected to both end portions of the winding 50A, respectively. In the present embodiment, the lead wire 50B is separated from the winding 50A. If the lead 50B is electrically connected to the winding 50A, the lead 50B may be integral with the winding 50A. As shown in fig. 14, the lead wire 50B of the positive electrode and the lead wire 50B of the negative electrode led out to the first axial direction A1 side are electrically connected to the electrical component 58.
< restriction member 52 >)
The power generation device 42 includes, for example, a restricting member 52. For example, the spool 46 and the restricting member 52 are mounted on the shaft member 26. The regulating member 52 is adjacent to the first spool end 46X of the spool 46 in the axial direction X1 with respect to the center axis C1 of the spool 46, and regulates movement of the spool 46 in the axial direction X1. The restricting member 52 restricts the movement of the spool 46 in the first axial direction A1. For example, the limiting member 52 is welded to the shaft member 26. The restriction member 52 is mounted to the shaft member 26 by welding. For example, the regulating member 52 has a first surface 52A facing the first spool end 46X in the axial direction X1 and a second surface 52B opposite to the first surface 52A in the axial direction X1. The lead wire 50B is arranged in the restricting member 52 from the first surface 52A to the second surface 52B when viewed from a direction perpendicular to the axial direction X1.
As shown in fig. 8, the restricting member 52 includes, for example, a first restricting member 52C, a second restricting member 52D, and an additional restricting member 52X. The first regulating member 52C is adjacent to the first spool end 46X of the spool 46 in the axial direction X1 with respect to the center axis C1 of the spool 46, and regulates the movement of the spool 46 in the first axial direction A1. The first restriction member 52C is welded to the shaft member 26. The second regulating member 52D and the additional regulating member 52X are adjacent to the second spool end 46Y of the spool 46 in the axial direction X1, and regulate the movement of the spool 46 in the second axial direction A2. The additional restricting member 52X includes, for example, a C-ring. By disposing the second restriction member 52D and the additional restriction member 52X on the shaft member 26, the power generation section 40 is disposed on the shaft member 26, and the first restriction member 52C is welded to the shaft member 26, whereby the power generation section 40 is disposed on the shaft member 26. The second regulating member 52D is disposed between the second spool end 46Y and the additional regulating member 52X in the axial direction X1.
< lead-out wire guide 54 >)
The lead wire guide 54 suppresses contact between the lead wire 50B and the restriction member 52. The lead wire guide 54 is configured not to bring the lead wire 50B into contact with the restricting member 52, for example. The lead wire guide 54 is provided integrally with the bobbin 46, for example. For example, at least 1 lead wire guide 54 includes a resin material. For example, the entire bobbin 46 is formed of a resin material. The lead wire guide 54 includes, for example, a thermosetting resin such as a polyester resin or an epoxy resin. For example, the lead wire guide 54 is formed of a resin material.
For example, at least 1 lead wire guide 54 is provided to the first flange 46B. For example, at least 1 lead wire guide 54 is provided to at least 1 of the plurality of protruding portions 48. At least 1 lead wire guide 54 is provided to the second protruding portion 48B. At least 1 lead wire guide 54 is provided in a recess of the second protruding portion 48B recessed in the radial direction X2, of the second protruding portions 48B. The through portion 54A of the lead wire guide 54 is included in a recess of the second protruding portion 48B recessed in the radial direction X2. The through portion 54A of the lead wire guide 54 is included in the hole of the second protruding portion 48B extending in the axial direction X1.
The lead wire guide 54 is configured to lead the lead wire 50B to the first axial direction A1 side than the restriction member 52. At least 1 lead wire guide 54 is provided with at least a part of lead wire 50B and extends in the axial direction X1. At least 1 lead wire guide 54 penetrates second protrusion 48B in axial direction X1, and lead wire 50B is arranged at a portion penetrating second protrusion 48B in axial direction X1 among at least 1 lead wire guide 54. For example, at least 1 lead wire guide 54 includes, for example, a through portion 54A through which lead wire 50B is arranged and which penetrates in the axial direction X1. The through portion 54A penetrates the second protruding portion 48B in the axial direction X1. For example, at least 1 lead wire guide 54 is configured to extend beyond first surface 52A in first axial direction A1. The lead wire guide 54 extends beyond the second surface 52B in the first axial direction A1. The lead wire guide 54 may extend in the first axial direction A1 so as not to extend beyond the second surface 52B.
For example, at least 1 pinout guide 54 includes a plurality of pinout guides 54. For example, 1 lead wire 50B is arranged in 1 lead wire guide 54. The number of at least 1 lead wire guide 54 corresponds to the number of lead wires 50B, for example. In the present embodiment, at least 1 lead wire guide 54 includes 2 lead wire guides 54. The 2 lead wire guides 54 are provided in the different second protruding portions 48B, respectively, and the lead wires 50B of the positive electrode and the lead wires 50B of the negative electrode are arranged, respectively. The 2 second protrusions 48B provided with the lead wire guide 54 are adjacent in the circumferential direction X3 in such a manner that no other protrusion 48 is provided between the 2 second protrusions 48B.
< lead-out wire guide arrangement portion 56 >)
As shown in fig. 9 and 11, the lead wire guide arrangement portion 56 is provided in the restricting member 52. At least a part of at least 1 lead wire guide 54 is arranged in the lead wire guide arrangement portion 56. For example, the lead wire guide arrangement portion 56 includes at least 1 of a hole extending in the axial direction X1 and a recess portion 56B recessed in the radial direction X2 with respect to the center axis C1 of the bobbin 46. In the present embodiment, the lead wire guide arrangement portion 56 includes a concave portion 56B recessed in the radial direction X2. The lead wire guide 54 is disposed in the recess 56B. The lead wire guide arrangement portion 56 may include a hole 56A extending in the axial direction X1. When the lead wire guide arrangement portion 56 includes a hole 56A extending in the axial direction X1, the lead wire guide portion 54 may be arranged in the hole 56A. The shape of the lead wire guide arrangement portion 56 can be determined according to the shape of the lead wire guide portion 54.
< electric parts 58 >)
As shown in fig. 8, the electrical component 58 is disposed inside the hub assembly 20. For example, the electrical component 58 is disposed in the interior space H1 of the hub shell 24. For example, the electric component 58 is disposed at a position different from the magnet 44 in the axial direction X1 with respect to the center axis C1. The electric component 58 is disposed so as not to overlap with the magnet 44 in the axial direction X1. For example, the electric component 58 includes an electric storage device 64X. For example, the electrical component 58 includes at least 1 accumulator 64X. For example, the accumulator 64X is electrically charged by electricity generated in the winding 50A.
For example, the electrical component 58 includes a magnetic sensor 76. For example, the electrical component 58 includes an electrical substrate 58A. For example, the electric substrate 58A extends in the axial direction X1 about the center axis C1. The electric substrate 58A is disposed at a position different from the magnet 44 in the axial direction X1. The electric substrate 58A is disposed so as not to overlap with the magnet 44 in the axial direction X1. The electrical substrate 58A is mounted to the shaft member 26. The electric substrate 58A includes an additional electric substrate 58Y extending in the radial direction X2. When viewed from the axial direction X1, the sensor 58X is disposed on the additional electric substrate 58Y so that at least a part thereof overlaps the magnet 44. Sensor 58X may comprise, for example, a portion of magnetic sensor 76. The sensor 58X may include, for example, at least 1 sensor that detects acceleration and tilt. The sensor 58X may also include a gyro sensor.
< magnetic shielding member 60 >)
The magnetic shield member 60 is disposed inside the second member 42B to change the traveling direction of the magnetic force lines of the magnet 44. The magnetic shield member 60 changes the traveling direction of magnetic force lines generated at least from the end portion of the first axial direction A1 in the magnet 44. The magnetic shield member 60 overlaps at least a part of the magnet 44 when viewed from the axial direction X1, and extends in the radial direction X2 about the central axis C1 between the magnet 44 and the electric component 58 in the axial direction X1. The magnetic shield member 60 overlaps all the magnets 44 when viewed from the axial direction X1. Therefore, the magnetic shield member 60 includes a region overlapping all the magnets 44 when viewed from the axial direction X1. The magnetic shield member 60 is disposed at the same position as the regulating member 52 in the axial direction X1. For example, the magnetic shield member 60 contains a soft magnetic material.
For example, the magnetic shield member 60 extends inward from the inner surface of the second member 42B in the radial direction X2. For example, the first radial distance Y1 is smaller than the second radial distance Y2. For example, the first radial distance Y1 is a distance from the center C1 to the magnetic shield member 60 in the radial direction X2. The first radial distance Y1 is, for example, a distance from the center axis C1 to an end portion of the magnetic shield member 60 located innermost in the radial direction X2. For example, the second radial distance Y2 is a distance from the center axis C1 to the magnet 44 in the radial direction X2. The second radial distance Y2 is, for example, a distance from the center axis C1 to an end of the magnet 44 located innermost in the radial direction X2.
For example, the magnetic shield member 60 is magnetically connected to the back yoke 42C. For example, the magnetic shield member 60 is configured to be in contact with the back yoke 42C. For example, the magnetic shield member 60 is integrally formed with the back yoke 42C. For example, the magnetic shield member 60 is arranged over the entire circumference in the circumferential direction X3 about the center axis C1. The magnetic shield member 60 is configured such that the first radial distance Y1 is substantially the same throughout the circumference. For example, in the case where the magnet 44 is configured to rotate around the center axis C1 with respect to the magnetic shield member 60, the magnetic shield member 60 is disposed over the entire circumference, and therefore the magnetic shield member 60 can change the traveling direction of the magnetic force lines of the magnet 44. The magnetic shield member 60 is formed by bending an end portion of the back yoke 42C radially inward, for example. For example, the magnetic shield member 60 is arranged to be in contact with the magnet 44. The magnetic shield member 60 is arranged to be in contact with at least the end portion of the magnet 44 in the first axial direction A1.
Housing 62 and housing restriction member 62X >)
As shown in fig. 8, the hub unit 20 further includes, for example: a housing 62 housing at least a portion of the electrical component 58; and a housing restricting member 62X restricting movement of the housing 62 relative to the shaft member 26. At least a portion of the electrical component 58 is disposed in the housing 62. The outer shell 62 is disposed inside the hub shell 24 separately from the hub shell 24. The housing 62 contains, for example, a resin material. The housing 62 houses at least a portion of the electrical component 58. For example, at least a part of the electrical component 58 is accommodated in the internal space H2 of the housing 62. For example, the housing 62 includes an inner wall 62A, an outer wall 62B, an end wall 62C, and a cover 62D. For example, the housing 62 has a receiving portion 64 in which the electrical component 58 is disposed. The housing 62 includes a shaft member receiving portion 66 and an opening portion 68. The housing 62 has a U-shape when viewed from the axial direction X1, for example. For example, the opening 68 corresponds to a U-shaped opening, and the shaft member receiving portion 66 corresponds to a U-shaped bottom.
As shown in fig. 12 to 14, for example, the inner wall 62A defines a shaft member receiving portion 66 and an opening portion 68. The inner wall 62A includes a plate-like member extending in the axial direction X1. For example, the outer wall 62B is located at a position separated radially outward from the inner wall 62A with respect to the center axis C1. The outer wall 62B includes a plate-like member extending in the axial direction X1. For example, end wall 62C connects inner wall 62A and outer wall 62B, at least partially defining an interior space H2 of housing 62. The end wall 62C includes a plate-like member extending in a direction perpendicular to the axial direction X1. For example, the cover 62D covers at least a part of the internal space H2. The cover portion 62D includes a plate-like member extending in a direction perpendicular to the axial direction X1. For example, the inner wall 62A, the outer wall 62B, and the end wall 62C are integrally formed to form the inner space H2. For example, the cover 62D is formed separately from the inner wall 62A, the outer wall 62B, and the end wall 62C, and is attached to the inner wall 62A and the outer wall 62B. The cover 62D is attached to the inner wall 62A and the outer wall 62B in a state where at least a part of the electrical component 58 is accommodated in the inner space H2 of the housing 62.
For example, the housing portion 64 includes a first housing portion 64A, a second housing portion 64B, and a third housing portion 64C. For example, the second housing portion 64B is disposed so as to sandwich the central axis C1 with the first housing portion 64A. For example, the third housing portion 64C is disposed between the first housing portion 64A and the second housing portion 64B in the circumferential direction X3 about the center axis C1. For example, at least 1 electric storage device 64X is stored in at least one of the first storage portion 64A and the second storage portion 64B. At least 1 accumulator 64X includes 2 accumulators 64X. At least 1 electric storage device 64X can be stored in at least one of the first storage portion 64A and the second storage portion 64B according to the number of at least 1 electric storage devices 64X. The 2 electric storage devices 64X are accommodated in the first and second accommodation portions 64A and 64B, respectively.
As shown in fig. 8, the housing restricting member 62X is configured to restrict movement of the housing 62 relative to the shaft member 26. The housing restriction member 62X is attached to the housing 62 by, for example, a screw or the like. The housing restriction member 62X includes, for example, a plate-like member extending perpendicularly to the axial direction X1. The housing restriction member 62X is attached to the power generation section 40 by, for example, a screw or the like at a portion different from the attachment portion with the housing 62, so as to be attached to the shaft member 26 in a non-moving manner with respect to the shaft member 26. The housing restriction member 62X is mounted to the first restriction member 52C, for example.
As shown in fig. 4, the housing 62 is configured to enclose at least a portion of the shaft member 26. For example, the shaft member 26 includes a first shaft portion 26X. For example, the first shaft portion 26X is provided with the housing 62 in the axial direction X1 with respect to the center axis C1. The dimension D1 of the first shaft portion 26X is, for example, the largest dimension among the outer diameters of the outer surfaces 26B of the shaft members 26 in the direction perpendicular to the axial direction X1 in the first shaft portion 26X.
For example, the shaft member 26 includes a first shaft portion 26X and a second shaft portion 26Y. For example, the second shaft portion 26Y is different from the first shaft portion 26X in the axial direction X1. The second shaft portion 26Y is disposed on the second shaft A2 side with respect to the first shaft portion 26X. For example, the dimension D2 of the second shaft portion 26Y in the radial direction X2 is larger than the dimension D1 of the first shaft portion 26X in the radial direction X2. For example, the second shaft portion 26Y is provided with the power generation portion 40. The dimension D2 of the second shaft portion 26Y is a dimension in which the housing 62 cannot move beyond the second shaft portion 26Y in the axial direction X1 in a state in which the housing 62 is disposed on the shaft member 26. Therefore, the housing 62 cannot be inserted into the shaft member 26 in the axial direction X1 from the second shaft portion 26Y toward the first shaft portion 26X.
For example, the shaft member 26 includes a third shaft portion 26Z. For example, the third shaft portion 26Z is different from both the first shaft portion 26X and the second shaft portion 26Y in the axial direction X1. The third shaft portion 26Z is disposed on the first axial direction A1 side with respect to the first shaft portion 26X. For example, the second shaft portion 26Y and the third shaft portion 26Z are arranged so as to sandwich the first shaft portion 26X. For example, the dimension D3 of the third shaft portion 26Z in the radial direction X2 is larger than the dimension D1 of the first shaft portion 26X in the radial direction X2. For example, a bearing 34 is attached to the third shaft portion 26Z. The dimension D3 of the third shaft portion 26Z is a dimension in which the housing 62 cannot move beyond the third shaft portion 26Z in the axial direction X1 in a state in which the housing 62 is disposed on the shaft member 26. Therefore, the housing 62 cannot be inserted into the shaft member 26 in the axial direction X1 from the third shaft portion 26Z toward the first shaft portion 26X.
The shaft member receiving portion 66 receives the shaft member 26. The shaft member 26 is received by the shaft member receiving portion 66 from the radial direction X2 via the opening 68, and the housing 62 is disposed on the shaft member 26. The shaft member receiving portion 66 is disposed on a radially inner surface of the inner wall 62A. For example, the shaft member receiving portion 66 is configured to be shaped along at least a part of the shaft member 26 in the circumferential direction X3 about the center axis C1. For example, in the case where the shaft member receiving portion 66 is configured in a shape along a circular arc-shaped portion in the outer peripheral surface of the shaft member 26, the shaft member receiving portion 66 has a shape corresponding to the circular arc shape of the outer peripheral surface of the shaft member 26. For example, the shaft member receiving portion 66 is formed in a shape along a portion of the shaft member 26 of 90 degrees to 200 degrees in the circumferential direction X3. In other words, the portion of the shaft member receiving portion 66 along the shape of the shaft member 26 has a length corresponding to 90 degrees to 200 degrees in the circumferential direction X3. The shaft member receiving portion 66 is configured in a shape of a portion substantially 180 degrees along the shaft member 26 in the circumferential direction X3, for example.
The opening 68 communicates with the shaft member receiving portion 66 so that the shaft member 26 is received by the shaft member receiving portion 66 through the opening 68. The opening 68 is connected to the shaft member receiving portion 66 in a radial direction X2 with respect to the center axis C1. For example, the opening 68 is disposed at a portion different from a portion of the shaft member receiving portion 66 along the shaft member 26 in the circumferential direction X3, and is configured to reach from one end portion of the housing 62 to the other end portion in the axial direction X1 about the center axis C1. The opening 68 is formed from the inner wall 62A to the outer wall 62B in the radial direction X2.
An opening 68 is provided in a portion of the radially inner surface of the inner wall 62A where the shaft member receiving portion 66 is not provided. The opening 68 includes a first side 68A and a second side 68B. On the radially inner surface of the inner wall 62A, the shaft member receiving portion 66 is disposed adjacent to the first side portion 68A, and the second side portion 68B is disposed adjacent to the shaft member receiving portion 66. In short, in the circumferential direction X3, the first side portion 68A is disposed at one end of the shaft member receiving portion 66, and the second side portion 68B is disposed at the other end of the shaft member receiving portion 66. The first side portion 68A and the second side portion 68B are arranged parallel to each other.
For example, the opening 68 forms a shaft member passing path 68C through which the shaft member 26 can pass. The shaft member passing path 68C is a passage continuous from the outer wall 62B to the inner wall 62A of the housing 62. For example, the shaft member 26 is configured to be received by the shaft member receiving portion 66 via the shaft member passage path 68C. The shaft member 26 passes through the shaft member passing path 68C in such a manner as to be received by the shaft member receiving portion 66. For example, the opening dimension D4 of the opening 68 is equal to or larger than the dimension D1 of the first shaft portion 26X in the radial direction X2. The opening dimension D4 of the opening 68 is, for example, a distance from the first side portion 68A to the second side portion 68B when viewed from the axial direction X1. The opening dimension D4 of the opening 68 is larger than the dimension D1 of the first shaft portion 26X in the radial direction X2, for example. In the present embodiment, the first side portion 68A and the second side portion 68B are arranged in parallel, and therefore the opening dimension D4 is fixed in the shaft member passing path 68C. If the shaft member 26 passes through the shaft member passing path 68C, the opening dimension D4 of the opening portion 68 may also be partially different within the shaft member passing path 68C.
< connector 70 >
As shown in fig. 8 and 14, for example, at least 1 connector 70 connects the electrical component 58 housed by the housing 62 and the cable 88 disposed outside the housing 62. For example, at least 1 connector 70 is disposed in at least one of the first housing portion 64A and the second housing portion 64B. The connector 70 is disposed in the second housing 64B, for example. At least 1 of the connectors 70 may include a plurality of connectors 70, and the connectors 70 may be disposed in both the first housing portion 64A and the second housing portion 64B. The connector 70 is electrically connected to at least the electrical substrate 58A. The connector 70 is electrically connected to the electric storage device 64X. The connection portion of the connector 70 is exposed from the outer wall 62B of the housing 62. An O-ring is provided to the connector 70 in order to protect the connector 70 in a state where the connector 70 is connected to the cable 88. The receiving port of the connector 70 is arranged to face in a direction perpendicular to the axial direction X1, so that the cable 88 can be connected from the direction perpendicular to the axial direction X1. A part of the connector 70 protrudes outward from the outer wall 62B. An annular member is provided between the outer wall 62B and the connector 70. The annular member is, for example, an O-ring. The annular member prevents dust, liquid, or the like from entering the housing 64 from the gap between the outer wall 62B and the connector 70.
< rotating device 72 >)
As shown in fig. 7 and 17, for example, the hub assembly 20 includes a rotation device 72 for a human powered vehicle. The rotating device 72 of the present embodiment is configured as the hub unit 20. The rotating device 72 includes a first member 72A, a second member 72B, at least 1 magnet 74, and at least 1 magnetic sensor 76. The rotating device 72 includes a first member 72A, a second member 72B, a magnet 74, a magnetic sensor 76, and a magnetic generating member 72X. The magnetism generating member 72X is configured not to rotate relative to the first member 72A, and is different from the magnet 74. Therefore, in the case where the first member 72A does not rotate, the magnetism generating part 72X does not rotate. On the other hand, when the first member 72A rotates, the magnetism generating part 72X rotates integrally with the first member 72A. The magnetism generating member 72X is attached to the electric substrate 58A, and thus is configured not to rotate relative to the first member 72A. The magnetism generating part 72X includes an electric part that generates magnetism. The magnetism generating part 72X includes, for example, an inductor. The magnetism generating part 72X includes, for example, a coil. The magnetism generating member 72X generates magnetism when a current flows. The rotating device 72 further includes, for example, an electric board 58A. The rotating device 72 includes, for example, a control unit 78.
The first member 72A has a central axis C1. The first member 72A of the present embodiment is the shaft member 26. The second member 72B rotates relative to the first member 72A about the central axis C1. The second member 72B includes at least 1 of the hub shell 24 and the sprocket support 32. The second member 72B of the present embodiment includes, for example, the sprocket support 32.
< magnetic sensor 76 >)
For example, the magnetic sensor 76 is configured to detect magnetism of a magnetic member 74X different from the magnet 44. The magnetic member 74X is, for example, a magnet 74. The magnetic sensor 76 is provided on the electrical substrate 58A. The magnetic sensor 76 is disposed closer to the electric component 58 than the magnetic shield member 60 in the axial direction X1. The magnetic sensor 76 is configured to detect magnetism of the magnet 74 without rotating relative to the first member 72A. Therefore, in the case where the first member 72A does not rotate, the magnetic sensor 76 does not rotate. On the other hand, in the case where the first member 72A rotates, the magnetic sensor 76 rotates integrally with the first member 72A. The at least 1 magnetic sensor 76 is configured not to rotate relative to the first member 72A, and detects magnetism of the at least 1 magnet 74. At least 1 magnetic sensor 76 is configured to be non-rotatable relative to first member 72A. The magnetic sensor 76 is configured not to rotate relative to the first member 72A by being mounted to the electrical substrate 58A. The magnetic sensor 76 is formed separately from the first member 72A, for example. The magnetic sensor 76 is provided to the first member 72A so as to be rotatable integrally with the first member 72A, for example. For example, at least 1 magnetic sensor 76 is disposed so as to be non-opposed to at least 1 magnet 74. The magnetic sensor 76 is disposed so as not to face the magnet 74 in the axial direction X1. For example, at least 1 magnetic sensor 76 is disposed in the first region R1 in the radial direction X2.
As shown in fig. 8 and 15, at least 1 magnetic sensor 76 has a detection surface 76X that detects the magnetism of magnet 74. A magnetic detection element is disposed on the detection surface 76X. The detection surface 76X is arranged non-perpendicularly to the magnetization direction M1 in which the S-pole and N-pole of at least 1 magnet 74 are arranged. For example, the magnetization direction M1 is parallel to the axial direction X1. The detection surface 76X is inclined with respect to the magnetization direction M1 or is arranged parallel to the magnetization direction M1. For example, the detection surface 76X is arranged parallel to the magnetization direction M1.
The magnetic flux density of magnetism generated from the magnet 74 decreases as going in a direction intersecting the magnetization direction M1 and separating from the magnet 74. The direction of the magnetic force lines of the magnet 74 is curved in a direction intersecting the magnetization direction M1 as the magnetic force lines are separated from the magnet 74. The magnetic sensor 76 is disposed at a position offset from the magnet 74 in the axial direction X1 and offset from the magnet 74 in the radial direction X2, so that the magnetic sensor 76 can efficiently detect the magnetism of the magnet 74.
As shown in fig. 15 and 16, the magnetic sensor 76 includes a first magnetic sensor 76A and a second magnetic sensor 76B. The first magnetic sensor 76A detects the magnetism of the magnet 74. The second magnetic sensor 76B detects the magnetism of the magnet 74 independently of the first magnetic sensor 76A. The first magnetic sensor 76A and the second magnetic sensor 76B are each provided with a separate detection element, for example. The first magnetic sensor 76A and the second magnetic sensor 76B are provided separately.
< magnet 74 >)
As shown in fig. 15 and 16, at least 1 magnet 74 is provided to the second member 72B. The magnet 74 is provided to the second member 72B. The magnet 74 is configured to rotate around the center axis C1 and the first member 72A when the second member 72B rotates around the center axis C1 and the first member 72A. When the second member 72B rotates around the center axis C1 relative to the first member 72A, the magnet 74 is configured to rotate around the center axis C1 integrally with the second member 72B. The at least 1 magnet 74 includes, for example, a first magnet 74A and a second magnet 74B. The second magnet 74B is disposed on the opposite side of the first magnet 74A with respect to the center axis C1 in the circumferential direction X3. The second magnet 74B is disposed on the opposite side of the first magnet 74A with respect to the center axis C1 in the radial direction X2, for example. In other words, the first magnet 74A and the second magnet 74B are arranged with the center axis C1 therebetween.
At least 1 magnet 74 is disposed at a position different from at least 1 magnetic sensor 76 in a radial direction X2 with respect to the center axis C1. At least 1 magnet 74 is disposed at a position different from at least 1 magnetic sensor 76 in the radial direction X2 so as not to overlap with at least 1 magnetic sensor 76. The magnet 74 is disposed radially outward of the magnetic sensor 76 in the radial direction X2, for example. At least 1 magnet 74 is disposed at a position different from at least 1 magnetic sensor 76 in the axial direction X1 with respect to the center axis C1. The at least 1 magnet 74 is disposed at a position different from the at least 1 magnetic sensor 76 in the axial direction X1 so as not to overlap the at least 1 magnetic sensor 76. The magnet 74 is disposed closer to the first axial direction A1 than the magnetic sensor 76 in the axial direction X1, for example. For example, the magnet 74 is disposed at a position different from the electric substrate 58A in the axial direction X1. The magnet 74 is disposed at a position different from the electric substrate 58A in the axial direction X1 so as not to overlap the electric substrate 58A. The magnet 74 is disposed on the first axial direction A1 side with respect to the electric substrate 58A in the axial direction X1, for example. For example, at least 1 magnet 74 is arranged in a second region R2 that does not overlap with the first region R1 in the radial direction X2. The first region R1 is, for example, a circular region located inward in the radial direction X2 from the end of the magnet 74 located innermost in the radial direction X2. The second region R2 is a region between a circle formed at an end of the magnet 74 located innermost in the radial direction X2 and a circle formed at an end of the magnet 74 located outermost in the radial direction X2. The first region R1 is, for example, a circular region located outside the end of the magnet 74 located outermost in the radial direction X2.
< arrangement of magnetic generating means 72X, magnetic sensor 76, and magnet 74 >)
For example, the magnetism generating member 72X and the magnetic sensor 76 are provided on the electric substrate 58A. The magnetism of the magnetism generating member 72X reaches the magnetic sensor 76 so as to affect the first magnetic sensor 76A and the second magnetic sensor 76B in the same manner. The first magnetic sensor 76A and the second magnetic sensor 76B are provided on a surface of the electric substrate 58A on which the magnetism generating member 72X is provided. The first magnetic sensor 76A is disposed on the opposite side of the reference plane P1 from the second magnetic sensor 76B. The reference plane P1 includes the center axis C1 and passes through the magnetism generating member 72X. The reference plane P1 includes, for example, all the center axes C1. For example, the reference plane P1 passes through the center of the magnetism generating part 72X. The magnetism generating member 72X is provided on the electric substrate 58A so as to generate magnetism symmetrically with respect to the reference plane P1. For example, the first magnetic sensor 76A and the second magnetic sensor 76B are symmetrically arranged with respect to the reference plane P1. The first magnetic sensor 76A and the second magnetic sensor 76B are arranged face-symmetrically with respect to the reference plane P1. The detection surface 76X of the first magnetic sensor 76A and the detection surface 76X of the second magnetic sensor 76B of the first magnetic sensor 76A and the second magnetic sensor 76B are arranged symmetrically with respect to the reference plane P1.
The first magnetic sensor 76A, the second magnetic sensor 76B, and the magnetic generating member 72X are disposed on a predetermined plane P2. The predetermined plane P2 is a plane orthogonal to the reference plane P1. The predetermined plane P2 includes, for example, a surface of the electric substrate 58A on which the first magnetic sensor 76A, the second magnetic sensor 76B, and the magnetism generating member 72X are provided. The first magnetic sensor 76A, the second magnetic sensor 76B, and the magnetism generating member 72X are arranged so that their centers form an isosceles triangle on the predetermined plane P2. The isosceles triangle formed by the first magnetic sensor 76A, the second magnetic sensor 76B, and the magnetism generating member 72X is: the magnetism generating part 72X is located at the vertex of the position of the vertex angle, and the first magnetic sensor 76A and the second magnetic sensor 76B are located at the vertex of the position of the bottom angle, respectively.
For example, the first distance Z1 is equal to the second distance Z2. For example, the first distance Z1 is a distance from the first magnetic sensor 76A to the magnetic generating member 72X. For example, the first distance Z1 is the shortest distance from the first magnetic sensor 76A to the magnetic generating member 72X. For example, the first distance Z1 is a distance from the center of the detection surface 76X of the first magnetic sensor 76A to the center of the magnetic generating member 72X. For example, the second distance Z2 is a distance from the second magnetic sensor 76B to the magnetic generating member 72X. For example, the second distance Z2 is the shortest distance from the second magnetic sensor 76B to the magnetic generating member 72X. For example, the second distance Z2 is a distance from the center of the detection surface 76X of the second magnetic sensor 76B to the center of the magnetic generating member 72X.
< control section 78 >)
As shown in fig. 16 and 17, the control unit 78 is configured to determine the rotation of the second member 72B relative to the first member 72A based on the magnetism of the magnet 74 detected by the magnetic sensor 76. The control unit 78 includes an arithmetic processing device that executes a predetermined control program. The arithmetic processing device includes, for example, a CPU (Central Processing Unit: central processing unit) or an MPU (Micro Processing Unit: micro processing unit). The control section 78 may include 1 or more microcomputers. The control unit 78 may include a plurality of arithmetic processing devices separately disposed at a plurality of locations. For example, the control unit 78 further includes a storage unit. The storage unit stores information for various control programs and various control processes. The storage section includes, for example, a nonvolatile memory and a volatile memory. The nonvolatile Memory includes at least one of a ROM (Read-Only Memory), an EPROM (Erasable Programmable Read Only Memory: erasable programmable Read-Only Memory), an EEPROM (Electrically Erasable Programmable Read-Only Memory: electronic erasable programmable Read-Only Memory), and a flash Memory, for example. Volatile memory includes, for example, RAM (Random Access Memory: random Access memory).
The control section 78 is electrically connected to the first magnetic sensor 76A and the second magnetic sensor 76B such that magnetism detected by the first magnetic sensor 76A and the second magnetic sensor 76B is input as a signal. The control portion 78 is electrically connected to the external electrical component 16 provided outside the hub assembly 20 via an output control circuit 78A. The control portion 78 outputs information on the rotation of the second member 72B relative to the first member 72A to the external electrical component 16. The output control circuit 78A is electrically connected to the external electrical component 16 via a cable 88. The electrical component 58 is electrically connected to the external electrical component 16 by a cable 88. The external electrical component 16 comprises, for example, a component of a human powered vehicle that is different from the hub assembly 20. The external electrical component 16 comprises, for example, a drive unit for a human powered vehicle. The output control circuit 78A is a circuit that operates so that the electrical output of the control unit 78 is stable. The control unit 78 is attached to the electric substrate 58A so as to be supplied with electric power from the power generation unit 40 via the protection circuit 78B, for example. The protection circuit 78B operates to stabilize the supply amount of electric power to the control unit 78.
< Cable 88 >)
As shown in fig. 4 and 5, for example, the cable 88 is electrically connected to the electrical component 58. For example, the cable 88 is connected to the control portion 78. For example, the cable 88 transmits the signal of the magnetic sensor 76 to the outside of the hub assembly 20. For example, the cable 88 transmits the electric power generated by the power generation portion 40 to the outside of the hub assembly 20. For example, the cable 88 is disposed along the hub axle 22 inside the hub shell 24. The cable 88 is disposed on the outer surface of the hub axle 22 so as to extend in the axial direction X1 of the hub axle 22 inside the hub shell 24, for example. A wiring portion 94 extending in the axial direction X1 for disposing the cable 88 may be provided on the outer surface of the hub shaft 22. The wiring portion 94 includes, for example, a groove 94A extending in the axial direction X1. The wiring portion 94 may be disposed inside the hub shell 24 such that the cable 88 passes through the hollow portion of the shaft member 26.
For example, the cable 88 has a first face 88X facing radially inward in the housing portion 88A. The housing portion 88A is a portion of the cable 88 that is housed inside the hub shell 24. The housing portion 88A is, for example, a portion of the cable 88 that is housed inside the hub assembly 20. For example, the first face 88X extends from the housing portion 88A to the exposed portion 88B. The exposed portion 88B is a portion of the cable 88 that is exposed to the outside of the hub shell 24. The exposed portion 88B is exposed to the outside of the hub assembly 20. For example, the cable 88 has a second face 88Y on the opposite side from the first face 88X. For example, the second face 88Y extends from the housing portion 88A to the exposed portion 88B.
< Cable guide 90 >)
As shown in fig. 2 to 4, for example, the cable 88 is guided by the cable guide 90 to extend in the radial direction X2 outside the hub shell 24. For example, the cable 88 is guided by at least 1 cable guide 90 to extend in the radial direction X2 of the center axis C1. The cable guide 90 guides the cable 88 such that the cable 88 does not contact at least one of the hub shell 24 and the sprocket support 32. At least 1 cable guide portion 90 is provided between the first frame contact end surface 22B and the second frame contact end surface 22C in the axial direction X1, and guides the cable 88. The cable guide 90 is configured to guide the cable 88 such that the cable 88 passes between the frame 14 of the manually driven vehicle 10 and the end 26C of the shaft member 26 in the axial direction X1. At least 1 cable guide 90 is at least partially disposed in at least 1 end cap 28. For example, at least 1 cable guide 90 is provided to the end cap 28. The cable guide 90 of the present embodiment is provided in the end cover 28X. In the present embodiment, the cable guide 90 is a concave portion provided on the first frame contact end surface 22B and directed inward in the axial direction X1 from the first frame contact end surface 22B. In the case where the shaft member 26 does not include the end cap 28, the cable guide 90 may also be provided at the end 26C of the shaft member 26. A part of the cable guide 90 is disposed inside the end cover 28X in the axial direction X1, for example. The cable 88 passes from the inside of the end cover 28X through the recess of the cable guide 90 and is led out. When the cable 88 is led out from the concave portion of the cable guide portion 90, the cable 88 contacts the end portion of the concave portion of the cable guide portion 90. The portion of the cable guide portion 90 that the cable 88 contacts is an abutting portion 90B. By the contact of the cable 88 with the contact portion 90B, the contact of the cable 88 with the sprocket support 32, the hub shell 24, or other rotating bodies can be suppressed. When the cable 88 is guided by the groove 94A and disposed at the end of the hub axle 22, the hub unit 20 may include a member that abuts against the second surface 88Y of the cable 88, for example. The member abutting the second surface 88Y of the cable 88 includes an annular member through which the cable 88 and the hub axle 22 pass. For example, by attaching the annular member to the hub axle 22, the cable 88 can be restrained from being separated from the hub axle 22. The annular member of the member that abuts the second surface 88Y of the cable 88 has a function of an abutment portion 90B.
At least 1 cable guide 90 at least partially penetrates the hub shaft 22 in a radial direction X2 with respect to the center axis C1. For example, the cable guide portion 90 is provided in a hollow portion, and penetrates the peripheral wall portion 22A. At least 1 cable guide portion 90 may be a hole penetrating the peripheral wall portion 22A. For example, at least 1 cable guide portion 90 is at least 1 cutout portion 90A provided in the first frame abutment end surface 22B and the second frame abutment end surface 22C. The cutout portion 90A is formed so as to intersect and intercept a part of the peripheral wall portion 22A.
For example, the cable guide portion 90 has an abutment portion 90B. The cable 88 abuts against the abutment portion 90B. The abutment 90B includes a portion of the inner surface of the end cap 28 that abuts the guided portion of the cable 88. The abutment portion 90B is disposed closer to the first axial direction A1 than the sprocket support 32. The cable guide portion 90 can guide the cable 88 by the abutment portion 90B such that a portion of the cable 88 that is guided in the radial direction X2 is located closer to the first axial direction A1 than the sprocket support 32.
< auxiliary Member 92 >)
As shown in fig. 2 to 4, the auxiliary member 92 is configured to guide at least a part of the exposed portion 88B in the radial direction X2 with respect to the center axis C1. The auxiliary member 92 is mounted to the hub axle 22, for example. The auxiliary member 92 is mounted to the end cover 28, for example. The auxiliary member 92 is disposed between the first frame abutment end surface 22B and the second frame abutment end surface 22C. For example, the auxiliary member 92 is formed of a linear member. For example, the hub axle 22 includes at least 1 of the hole 22X and the recess 22Y into which the end of the wire-like member is inserted. At least 1 of the hole 22X and the recess 22Y of the hub axle 22 is formed in the end cover 28, for example. The end portions of the linear members are inserted into at least 1 of the holes 22X and the recesses 22Y, so that the auxiliary member 92 is mounted to the hub axle 22. The hub axle 22 includes both a bore 22X and a recess 22Y.
As shown in fig. 20 and 21, for example, the auxiliary member 92 includes a hub axle mounting portion 92A. The hub axle mounting portion 92A is inserted into at least 1 of the hole 22X and the recess 22Y of the hub axle 22. For example, the auxiliary member 92 includes a first cable supporting portion 92B. The first cable support portion 92B is in contact with the first face 88X. For example, the auxiliary member 92 includes a second cable supporting portion 92C. The second cable support portion 92C is in contact with the second face 88Y. The hub axle mounting portion 92A, the first cable supporting portion 92B, and the second cable supporting portion 92C are integrally formed of a linear member.
For example, the assist member 92 is configured to be switchable from one of the first state and the second state to the other. In fig. 21, the auxiliary member 92 in the first state is shown with a solid line. For example, the first state is a state in which at least a part of the exposed portion 88B in the cable 88 is guided in the radial direction X2. The auxiliary member 92 guides the cable 88 in the radial direction X2 in such a manner that the exposed portion 88B is away from the center axis C1 in the first state. In fig. 21, the auxiliary member 92 in the second state is shown by a two-dot chain line. For example, the second state is to guide at least a part of the exposed portion 88B in the cable 88 in the axial direction X1. In the second state, the auxiliary member 92 guides the cable 88 inward in the radial direction X2 so that the exposed portion 88B approaches the center axis C1. The auxiliary member 92 guides the exposed portion 88B in the cable 88 in the axial direction X1 in the second state.
For example, in a state in which the hub assembly 20 is mounted to the frame 14, the auxiliary member 92 is set to the first state. For example, in a case where the sprocket 12 is attached to the sprocket support 32 and in a case where the sprocket 12 is detached from the sprocket support 32, the auxiliary member 92 is set to the second state. The switching between the first state and the second state can be achieved by, for example, the operator pressing or pulling the assist member 92.
Method of assembling hub Assembly 20
In the shaft member 26, a tool engaging portion 84 is provided on a surface 84A facing the axial direction X1 of an end portion 26C of the shaft member 26 in the axial direction X1 with respect to a center axis C1 of the shaft member 26. The surface 84A facing the axial direction X1 is, for example, an end surface of the shaft member 26. The tool engaging portion 84 can engage the tool T2.
For example, the tool engaging portion 84 includes at least 1 recess 86 recessed in the axial direction X1. For example, the recess 86 includes a tool engagement surface 84B facing the axial direction X1. At least a part of the tool engagement surface 84B is formed perpendicularly to the axial direction X1. For example, at least 1 recess 86 continues in the radial direction X2 from the outer surface 26B to the inner surface 26A. The recess 86 is open at least in the radial direction X2, for example. The recess 86 is open in the axial direction X1, for example.
As shown in fig. 19, for example, at least 1 recess 86 includes a first recess 86A and a second recess 86B. For example, the second concave portion 86B is disposed on the opposite side of the first concave portion 86A with respect to the center axis C1 in the circumferential direction X3 with respect to the center axis C1. The second concave portion 86B is disposed on the opposite side of the first concave portion 86A with respect to the center axis C1 in the radial direction X2, for example. The first concave portion 86A and the second concave portion 86B are disposed so as to sandwich the center axis C1. In the present embodiment, the recess 86 of the tool engaging portion 84 includes a positioning recess 82B in which the positioning member 80 is disposed as shown in fig. 7. The positioning member 80 is attached to the end cover 28X and disposed at the tool engaging portion 84. The second portion 80B of the positioning member 80 is disposed in the recess 86 of the tool engaging portion 84. The recess 86 of the tool engaging portion 84 may be provided independently of the positioning recess 82B.
The method of assembling the hub assembly 20 is described with reference to fig. 4, 5, 9 and 22. The method of assembling the hub assembly 20 includes a first process, a second process, a third process, a fourth process, a fifth process, and a sixth process.
The first step is a step of disposing the power generation section 40 and the housing regulating member 62X on the shaft member 26. In the first step, after the power generation section 40 is attached to the second shaft section 26Y of the shaft member 26, the housing restriction member 62X is attached to the power generation section 40.
The second step is a step of disposing the housing 62 on the shaft member 26. In the second step, after the housing 62 is disposed on the first shaft portion 26X of the shaft member 26 from the radial direction X2, the housing 62 is attached to the housing regulating member 62X. The lead wire 50B led out from the winding 50A is electrically connected to the housing 62. The cable 88 is connected to the connector 70 of the housing 62.
The third step is a step of disposing the hub shell 24 on the shaft member 26. The hub shell 24 having the magnet 44, the back yoke 42C and the additional bearing 30A mounted on the inner surface thereof is disposed on the shaft member 26.
The fourth step is a step of attaching an additional cap 30 to the shaft member 26. In the fourth step, the position of the additional bearing 30A disposed on the inner surface of the hub shell 24 in the axial direction X1 is located. In the fourth step, the tool T2 is engaged with the tool engaging portion 84, and rotation of the shaft member 26 in at least the circumferential direction X3 is suppressed. In a state where rotation of the shaft member 26 in the circumferential direction X3 is suppressed, the additional cap 30 is attached to the shaft member 26. The tool engagement portion 84 can suppress rotation of the shaft member 26 in the circumferential direction X3, and therefore, the additional cap 30 can be easily attached to the shaft member 26.
The fifth process is a process of mounting the torque transmitting structure 36 to the hub shell 24. In the fifth step, the tool T1 is rotated in the circumferential direction X3 in a state where the spline of the tool T1 is engaged with the tool engaging portion 36C, and the torque transmission structure 36 is attached to the hub shell 24.
The sixth step is a step of attaching the end cap 28X to the shaft member 26. In the sixth process, the cable 88 connected to the connector 70 is led out to the outside of the hub shell 24 through the hollow-shaped portion of the end cover 28X. The end cap 28X is attached to the shaft member 26 in a state where the cable 88 passes through the hollow-shaped portion of the end cap 28X.
Method for determining rotation by control unit 78
A method of determining the rotation performed by the control unit 78 will be described with reference to fig. 23 and 24.
The magnetic sensor 76 is configured to output a detection signal to the control unit 78 when magnetism is detected, and to output a non-detection signal to the control unit 78 when magnetism is not detected, for example. The magnetic sensor 76 is configured to output a detection signal to the control unit 78 when the magnetic flux density input to the detection surface 76X is equal to or higher than a predetermined threshold value, for example. The magnetic sensor 76 is configured to output a non-detection signal to the control unit 78 when, for example, the magnetic flux density input to the detection surface 76X is smaller than a predetermined threshold value. The detection signal and the non-detection signal may be voltage values. One of the detection signal and the non-detection signal is a high signal, and one of the detection signal and the non-detection signal may be a low signal. The low signal may be 0V. The control unit 78 is configured to determine the rotation of the second member 72B relative to the first member 72A based on the changes in the outputs from the first and second magnetic sensors 76A and 76B.
When the second member 72B rotates, the timing of detecting the magnetism of the magnet 74 by the first magnetic sensor 76A is different from the timing of detecting the magnetism of the magnet 74 by the first magnetic sensor 76A. The difference between the timing of detecting the magnetism of the magnet 74 by the first magnetic sensor 76A and the timing of detecting the magnetism of the magnet 74 by the second magnetic sensor 76B corresponds to the phase difference between the first magnetic sensor 76A and the second magnetic sensor 76B with respect to the center axis C1. In short, the difference between the timing of detecting the magnetism of the magnet 74 by the first magnetic sensor 76A and the timing of detecting the magnetism of the magnet 74 by the second magnetic sensor 76B corresponds to the positions of the first magnetic sensor 76A and the second magnetic sensor 76B in the circumferential direction X3. The phase difference between the first magnetic sensor 76A and the second magnetic sensor 76B with respect to the center axis C1 is smaller than, for example, the phase difference between the first magnet 74A and the second magnet 74B with respect to the center axis C1. The phase difference between the first magnet 74A and the second magnet 74B with respect to the center axis C1 is 180 degrees, for example.
When the second member 72B rotates, the first magnetic sensor 76A may be configured to output a detection signal for a first predetermined period. When the second member 72B rotates, the second magnetic sensor 76B may be configured to output the detection signal for a second predetermined period. For example, the first prescribed period is substantially equal to the second prescribed period. The phase difference between the first magnetic sensor 76A and the second magnetic sensor 76B with respect to the center axis C1 is set such that, for example, when the first magnetic sensor 76A outputs a detection signal, the output of the second magnetic sensor 76B changes from a non-detection signal to a detection signal.
In fig. 23, the change in the magnetic flux density input to the detection surface 76X of the first magnetic sensor 76A is shown by a solid line, and the change in the magnetic flux density input to the detection surface 76X of the second magnetic sensor 76B is shown by a two-dot chain line.
Time t11 shows a time when the magnetic flux density input to the detection surface 76X of the first magnetic sensor 76A becomes equal to or higher than a predetermined threshold value by the second member 72B rotating in the predetermined direction. At time t11, the output of the first magnetic sensor 76A changes from the non-detection signal to the detection signal. At time t11, the magnetic flux density input to the detection surface 76X of the second magnetic sensor 76B is less than the predetermined threshold value, and therefore, the output of the second magnetic sensor 76B is a non-detection signal.
Time t12 shows a time when the second member 72B is rotated in a predetermined direction, and the magnetic flux density input to the detection surface 76X of the second magnetic sensor 76B becomes equal to or higher than a predetermined threshold value. At time t12, the output of the second magnetic sensor 76B changes from the non-detection signal to the detection signal. At time t12, the magnetic flux density input to the detection surface 76X of the first magnetic sensor 76A is maintained at a predetermined threshold value or more, and therefore the output of the first magnetic sensor 76A is maintained as the detection signal.
Time t13 shows a time when the magnetic flux density input to the detection surface 76X of the first magnetic sensor 76A is less than the predetermined threshold value by the second member 72B further rotating in the predetermined direction. At time t13, the output of the first magnetic sensor 76A changes from the detection signal to the non-detection signal. At time t13, the magnetic flux density input to the detection surface 76X of the second magnetic sensor 76B is maintained at a predetermined threshold value or more, and therefore the output of the second magnetic sensor 76B is maintained as the detection signal.
Time t14 shows a time when the magnetic flux density input to the detection surface 76X of the second magnetic sensor 76B is less than the predetermined threshold value by the second member 72B further rotating in the predetermined direction. At time t14, the output of the second magnetic sensor 76B changes from the detection signal to the non-detection signal. At time t14, the magnetic flux density input to the detection surface 76X of the first magnetic sensor 76A is maintained below the predetermined threshold, and therefore the output of the first magnetic sensor 76A is maintained as a non-detection signal.
Fig. 23 shows a case where the second member 72B rotates in a predetermined direction with respect to the first member 72A, but when the second member 72B rotates in a direction opposite to the predetermined direction with respect to the first member 72A, the magnetic flux density input to the detection surface 76X of the first magnetic sensor 76A, the magnetic flux density input to the detection surface 76X of the second magnetic sensor 76B, the output of the first magnetic sensor 76A, and the output of the second magnetic sensor 76B change from time t14 to time t 11.
The control unit 78 is configured to determine the rotation of the second member 72B with respect to the first member 72A based on, for example, the output of the first magnetic sensor 76A when the output of the second magnetic sensor 76B is changed. When the output of the first magnetic sensor 76A and the output of the second magnetic sensor 76B change to the first mode, the control unit 78 determines that the second member 72B rotates in the predetermined direction relative to the first member 72A. When the output of the first magnetic sensor 76A and the output of the second magnetic sensor 76B change to the second mode, the control unit 78 determines that the second member 72B rotates in a direction opposite to the predetermined direction with respect to the first member 72A. The control unit 78 is configured not to determine the rotation of the second member 72B with respect to the first member 72A, for example, when the output of the first magnetic sensor 76A and the output of the second magnetic sensor 76B are different from each of the first mode and the second mode.
The first mode is a mode in which the output of the first magnetic sensor 76A is a detection signal when the output of the second magnetic sensor 76B changes from a non-detection signal to a detection signal, and the output of the first magnetic sensor 76A is a non-detection signal when the output of the second magnetic sensor 76B changes from a detection signal to a non-detection signal. In the first mode, the output of the first magnetic sensor 76A is the detection signal in the case where the output of the second magnetic sensor 76B changes from the non-detection signal to the detection signal at time t 12. Thereafter, at time t14, when the output of the second magnetic sensor 76B changes from the detection signal to the non-detection signal, the output of the first magnetic sensor 76A is the non-detection signal.
The second mode is a mode in which the output of the first magnetic sensor 76A is a non-detection signal when the output of the second magnetic sensor 76B changes from the non-detection signal to the detection signal, and the output of the first magnetic sensor 76A is a detection signal when the output of the second magnetic sensor 76B changes from the detection signal to the non-detection signal. In the second mode, the output of the first magnetic sensor 76A is a non-detection signal in the case where the output of the second magnetic sensor 76B changes from a non-detection signal to a detection signal at time t 14. Thereafter, at time t12, when the output of the second magnetic sensor 76B changes from the detection signal to the non-detection signal, the output of the first magnetic sensor 76A is the detection signal.
Referring to fig. 24, an example of control in which the control unit 78 determines the rotational direction of the second member 72B with respect to the first member 72A will be described. When the control unit 78 is supplied with electric power, for example, the control unit 78 starts the process of step S11. When the process of fig. 24 ends, for example, the control unit 78 restarts the process of step S11 after a predetermined period.
In step S11, the control unit 78 determines whether or not the output of the second magnetic sensor 76B changes from the non-detection signal to the detection signal. The control unit 78 ends the process when the output of the second magnetic sensor 76B does not change from the non-detection signal to the detection signal. When the output of the second magnetic sensor 76B changes from the non-detection signal to the detection signal, the control unit 78 proceeds to step S12.
In step S12, the control unit 78 determines whether or not the output of the first magnetic sensor 76A is a detection signal. When the output of the first magnetic sensor 76A is the detection signal, the control unit 78 proceeds to step S13. If the output of the first magnetic sensor 76A is not the detection signal, the control unit 78 proceeds to step S16.
In step S13, the control unit 78 determines whether or not the output of the second magnetic sensor 76B changes from the detection signal to the non-detection signal. When the output of the second magnetic sensor 76B has not changed from the detection signal to the non-detection signal, the control unit 78 again executes the process of step S13. When the output of the second magnetic sensor 76B changes from the detection signal to the non-detection signal, the control unit 78 proceeds to step S14.
In step S14, the control unit 78 determines whether or not the output of the first magnetic sensor 76A is a non-detection signal. When the output of the first magnetic sensor 76A is a non-detection signal, the control unit 78 proceeds to step S15. When the output of the first magnetic sensor 76A is not a non-detection signal, the control unit 78 ends the process. In step S15, the control unit 78 determines that the second member 72B rotates in the predetermined direction with respect to the first member 72A, and then ends the process. If the output of the first magnetic sensor 76A is not a non-detection signal in step S14, the control unit 78 does not determine the rotation direction of the second member 72B with respect to the first member 72A.
In step S16, the control unit 78 determines whether or not the output of the second magnetic sensor 76B changes from the detection signal to the non-detection signal. When the output of the second magnetic sensor 76B has not changed from the detection signal to the non-detection signal, the control unit 78 again executes the process of step S16. When the output of the second magnetic sensor 76B changes from the detection signal to the non-detection signal, the control unit 78 proceeds to step S17.
In step S17, the control unit 78 determines whether or not the output of the first magnetic sensor 76A is a detection signal. When the output of the first magnetic sensor 76A is the detection signal, the control unit 78 proceeds to step S18. When the output of the first magnetic sensor 76A is not a detection signal, the control unit 78 ends the process. In step S18, the control unit 78 determines that the second member 72B rotates in a direction opposite to the predetermined direction with respect to the first member 72A, and then ends the process. In step S17, if the output of the first magnetic sensor 76A is not a detection signal, the control unit 78 does not determine the rotation direction of the second member 72B with respect to the first member 72A.
< second embodiment >
The hub assembly 20 of the second embodiment will be described with reference to fig. 25. The hub unit 20 of the second embodiment is identical to the hub unit 20 of the first embodiment except for the configuration of the power generation device 42 and the housing 62, and therefore the same reference numerals as those of the first embodiment are given to the components common to the first embodiment, and a redundant description is omitted.
< Power generating device 42 >)
The power generation device 42 of the present embodiment includes a bobbin 46, a winding 50A, a lead wire 50B, an electrical component 58, and a conductor 96. The power generation device 42 of the present embodiment is the same as the power generation device 42 of the first embodiment except for the point that the power generation device includes the electrical component 58 and the conductor 96.
< conductor 96 >)
For example, the conductor 96 extends in the axial direction X1 about the central axis C1 of the spool 46. The conductor 96 is mounted to the first flange 46B of the spool 46 and is configured to extend from the first flange 46B beyond the limiting member 52. The conductor 96 is configured to protrude in the first axial direction A1. Conductor 96 is mounted to tab 48. The conductor 96 may not be attached to at least 1 of the first protruding portion 48A and the second protruding portion 48B if it can extend beyond the restriction member 52 from the first flange 46B.
The conductor 96 includes a first portion 96X and a second portion 96Y. The conductor 96 electrically connects the lead 50B with the electrical component 58 by electrically connecting the lead 50B to the first portion 96X and the electrical component 58 to the second portion 96Y. For example, the first portion 96X is provided to the projection 48 of the first flange 46B. The lead wire 50B is extended to the protruding portion 48 so that the lead wire 50B is electrically connected to the first portion 96X.
The conductor 96 is at least 1 of a connector pin 96A, a socket 96B, and a bus bar. The conductors 96 are, for example, more rigid than the cables 88. At least 1 of the connector pin 96A, the receptacle 96B, and the bus bar protrudes from the first flange 46B toward the first axial direction A1 in parallel with the axial direction X1. In the present embodiment, the conductor 96 is a connector pin 96A. The connector pin 96A includes, for example, an exposed electrode. The connector pin 96A is electrically connected to the socket 96B by, for example, inserting the exposed electrode into the socket 96B.
< electric parts 58 >)
The electrical component 58 of the present embodiment includes a socket 96B connected to the second portion 96Y. The electrical component 58 of the present embodiment is identical to the electrical component 58 of the first embodiment except for the point that it includes the socket 96B. The receptacle 96B is connected to the second portion 96Y of the connector pin 96A. The receiving port of the receptacle 96B faces the second axis A2, and is provided on the additional electrical substrate 58Y so as to overlap with the connector pin 96A when viewed from the axial direction X1. The receptacle 96B is configured to be connectable to the connector pin 96A by operating the housing 62 in the second axial direction A2 with respect to the power generation device 42 disposed on the shaft member 26.
< Shell 62 >)
In the case 62 of the present embodiment, a through hole 62E is provided in the end wall 62C in the axial direction X1. The case 62 of the present embodiment is the same as the case 62 of the first embodiment except for the point where the through hole 62E is provided in the end wall 62C. The connector pin 96A passes through the through hole 62E. The connector pin 96A protrudes from the end wall 62C in the first axial direction A1, for example, via the through hole 62E. The connector pin 96A protrudes toward the housing portion 64 with respect to the end wall 62C in the axial direction X1 via the through hole 62E, for example. A part of the socket 96B may protrude outside the housing 62 through the through hole 62E. In a case where a part of the receptacle 96B protrudes outside the housing 62, the connector pin 96A is connected to the receptacle 96B on the second axial A2 side with respect to the end wall 62C without protruding from the end wall 62C toward the first axial direction A1.
< variant >
The description of the various embodiments is illustrative of the manner in which a hub assembly according to the present disclosure may take and is not intended to be limiting. The hub assembly according to the present disclosure may take the form of a combination of, for example, variations of the embodiments shown below and at least 2 variations that are not contradictory to each other. In the following modification, the same reference numerals as those of the embodiment are given to the portions common to the embodiments, and the description thereof is omitted.
The restriction member 52 may also be mounted to the shaft member 26 by a method other than welding. The restriction member 52 may also be mounted to the shaft member 26 by, for example, a screw or nut or the like that is different from the restriction member 52.
The lead wire guide 54 may be provided separately from the spool 46. In the case where the lead wire guide 54 is provided separately from the spool 46, the lead wire guide 54 may be detachably attached to the spool 46. In the case where the lead wire guide 54 is provided separately from the spool 46, the lead wire guide 54 may be provided in the lead wire guide arrangement portion 56 of the restricting member 52 instead of the spool 46.
The connection portion 36A may be attached to the hub shell 24 so as not to rotate relative to the hub shell 24, or the attachment method to the hub shell 24 may be appropriately changed. The connecting portion 36A is mounted to the hub shell 24, for example, by press-fitting or serration.
The connection portion 36A may be attached to the second one-way clutch portion 38B so as not to rotate relative to the second one-way clutch portion 38B, or the method of attaching the connection portion to the second one-way clutch portion 38B may be appropriately changed. The connection portion 36A may be fitted to the second one-way clutch portion 38B by press fitting or serration, for example.
As shown in fig. 26, the first one-way clutch portion 38A may be disposed further inward than at least a part of the second one-way clutch portion 38B in the radial direction X2. In the present modification, the second one-way clutch portion 38B corresponds to the connecting portion 36A. The second one-way clutch portion 38B is coupled to the hub shell 24, such as by screws. In the present modification, the tool engaging portion 36C is provided on the outer surface of the second one-way clutch portion 38B. The second one-way clutch portion 38B of the present modification includes a protruding portion 36B. In the present modification, the tool engaging portion 36C is provided on the outer surface of the protruding portion 36B of the second one-way clutch portion 38B.
As shown in fig. 27, the torque transmission structure 36 may not include the one-way clutch 38. In the example shown in fig. 27, the connecting portion 36A is integrally formed with the sprocket support 32. The torque transmitting structure 36 of the present variation transmits torque from the sprocket support 32 to the hub shell 24. The torque transmission structure 36 of the present modification transmits torque from the hub shell 24 to the sprocket support 32.
The power generation device 42 may also be such that the first member 42A includes the hub shell 24 and the second member 42B includes the shaft member 26. In the case where the first member 42A includes the hub shell 24 and the second member 42B includes the shaft member 26, the magnet 44 is mounted to the shaft member 26, and the magnetic shield member 60 extends outward in the radial direction X2 from the outer surface 26B of the shaft member 26.
The rotation device 72 may also be that the first member 72A includes at least 1 of the hub shell 24 and the sprocket support 32, and the second member 72B is the shaft member 26. At least 1 magnetic sensor 76 disposed in the hub shell 24 and the sprocket support 32 detects the magnets 74 disposed in the shaft member 26.
The magnetic shield member 60 may be disposed over the entire circumference in the circumferential direction X3. The magnetic shield member 60 may be located at least partially between the magnet 44 and the electric component 58, for example, when viewed from the axial direction X1. The magnetic shield member 60 can also be mounted to the electrical component 58 with at least a portion of the magnetic shield member 60 located between the magnet 44 and the electrical component 58 when viewed from the axial direction X1. In the case where the magnetic shield member 60 is attached to the electric component 58, for example, the magnetic shield member 60 is provided to a portion of the electric component 58 where magnetic shielding is required.
The magnetic shield member 60 may be located between the magnet 44 and the electric component 58 in the axial direction X1, and may be disposed so as not to contact the magnet 44.
The magnetic shield member 60 may be formed separately from the back yoke 42C as long as the magnetic shield member 60 can be magnetically connected to the back yoke 42C. In the case where the magnetic shield member 60 is formed separately from the back yoke 42C, the magnetic shield member 60 may not be in contact with the back yoke 42C.
The recess 86 of the tool engagement portion 84 of the end portion 26C of the shaft member 26 may not be continuous from the outer surface 26B to the inner surface 26A in the radial direction X2 as long as the tool T2 can be engaged. The recess 86 of the tool engaging portion 84 continues from the outer surface 26B to a position between the outer surface 26B and the inner surface 26A in the radial direction X2, for example, in the radial direction X2. The recess 86 of the tool engaging portion 84 continues from the inner surface 26A to a position between the outer surface 26B and the inner surface 26A in the radial direction X2, for example, in the radial direction X2.
The positioning member 80 may be integrally formed with one of the end cover 28 and the shaft member 26. In the case where the positioning member 80 is integrally formed with one of the end cover 28 and the shaft member 26, for example, the positioning member 80 is formed as a convex portion provided to one of the end cover 28 and the shaft member 26. In the case where the positioning member 80 is formed as a convex portion provided on one of the end cover 28 and the shaft member 26, the other of the end cover 28 and the shaft member 26 may include a concave portion fitted with the convex portion.
The opening dimension D4 of the opening 68 may be equal to or smaller than the dimension D1 of the first shaft portion 26X in the radial direction X2 as long as the shaft member 26 can be received by the shaft member receiving portion 66. When the opening dimension D4 of the opening 68 is equal to or smaller than the dimension D1 of the first shaft portion 26X, for example, the housing 62 may be deformed so as to be flexible.
The cross-sectional shape of the shaft member 26 in the direction perpendicular to the center axis C1 may be a non-circular shape. When the cross-sectional shape of the shaft member 26 in the direction perpendicular to the center axis C1 is a non-circular shape, the opening dimension D4 of the opening 68 may be equal to or smaller than the maximum dimension of the shaft member 26. The cross-sectional shape of the non-circular shape is, for example, a shape having a straight line at a part. An example of a shape having a straight line at a part thereof is a D shape. In the case where the sectional shape of the shaft member 26 in the direction perpendicular to the center axis C1 is a D shape, a first dimension of the D shape in the direction perpendicular to the straight line portion is different from a second dimension of the D shape in the direction parallel to the straight line portion. For example, in the case where the second dimension is the largest dimension of the shaft member 26, the opening dimension D4 of the opening portion 68 may be larger than the first dimension and equal to or smaller than the second dimension.
In the second embodiment, the conductor 96 may be at least 1 of the socket 96B and the bus bar instead of the connector pin 96A or on the basis of the connector pin 96A. In the case where the conductor 96 is a receptacle 96B, the electrical component 58 includes a connector pin 96A that is connected to the second portion 96Y of the receptacle 96B. Where the conductor 96 is a bus bar, the electrical component 58 includes a connector 70 connected to the second portion 96Y of the bus bar.
As shown in fig. 28, the lead wire 50B may be wound around the first portion 96X, so that the lead wire 50B is electrically connected to the first portion 96X.
The other components may be omitted as long as they are as follows: the power generation device 42 includes: a spool 46; a winding 50A wound on the bobbin 46; a lead wire 50B electrically connected to the winding 50A; a regulating member 52 adjacent to the first spool end 46X of the spool 46 in the axial direction X1 with respect to the center axis C1 of the spool 46, for regulating movement of the spool 46 in the axial direction X1; and at least 1 lead wire guide 54, at least a part of the lead wire 50B is arranged, and the restricting member 52 is provided with a lead wire guide arrangement portion 56 in which at least a part of the at least 1 lead wire guide 54 is arranged, extending in the axial direction X1.
The other components may be omitted as long as they are as follows: the power generation device 42 includes: a spool 46; a winding 50A wound on the bobbin 46; a lead wire 50B electrically connected to the winding 50A; and at least 1 lead wire guide 54 in which at least a part of the lead wire 50B is disposed, extending in the axial direction X1 with respect to the center axis C1 of the spool 46, the spool 46 including: a winding arrangement portion 46A in which a winding 50A is arranged; and a first flange 46B extending radially outward from an end of the winding arrangement 46A in the axial direction X1 with respect to the center axis C1 of the bobbin 46, the axial direction X1 including a first axial direction A1 from the winding arrangement 46A toward the first flange 46B, the first flange 46B including a plurality of protruding portions 48 protruding toward the first axial direction A1, the plurality of protruding portions 48 including a first protruding portion 48A and a second protruding portion 48B having a larger protruding amount toward the first axial direction A1 than the first protruding portion 48A, at least 1 lead wire guide 54 being provided to the second protruding portion 48B.
The other components may be omitted as long as they are as follows: the power generation device 42 includes: a spool 46; a winding 50A wound on the bobbin 46; a lead wire 50B electrically connected to the winding 50A; an electrical component 58; and a conductor 96, the conductor 96 being at least 1 of a connector pin 96A, a socket 96B, and a bus bar, including a first portion 96X and a second portion 96Y, the outlet 50B being electrically connected through the first portion 96X, and the second portion 96Y being electrically connected to the electrical component 58, thereby electrically connecting the outlet 50B and the electrical component 58.
The other components may be omitted as long as they are as follows: the hub unit 20 includes: a shaft member 26 having a central axis C1; a hub shell 24 rotatably disposed about a central axis C1; a sprocket support 32 rotatably disposed about a center axis C1, and mounted with at least 1 sprocket 12; a torque transmission structure 36 for transmitting torque from one of the sprocket support 32 and the hub shell 24 to the other of the sprocket support 32 and the hub shell 24; and a tool engagement portion 36C provided in the torque transmission structure 36 and configured to engage the tool T1 from the outside of the hub case 24, the tool engagement portion 36C being located radially outward of the sprocket support 32 in a radial direction X2 with respect to the center axis C1.
The other components may be omitted as long as they are as follows: the hub unit 20 includes: a shaft member 26 having a central axis C1; a hub shell 24 rotatably disposed about a central axis C1; a sprocket support 32 rotatably disposed about a center axis C1, and mounted with at least 1 sprocket 12; a torque transmission structure 36 for transmitting torque from one of the sprocket support 32 and the hub shell 24 to the other of the sprocket support 32 and the hub shell 24; and a tool engagement portion 36C provided in the torque transmission structure 36 and configured to engage the tool T1 from the outside of the hub shell 24, wherein the sprocket support 32 has a sprocket engagement portion 32A engaged with the sprocket 12, and the tool engagement portion 36C is located closer to the hub shell 24 than the sprocket engagement portion 32A in the axial direction X1 with respect to the center axis C1.
The other components may be omitted as long as they are as follows: the power generation device 42 includes: a first member 42A having a central axis C1; the second member 42B is rotatable relative to the first member 42A about the central axis C1; a magnet 44 mounted to the second member 42B; the electric component 58 is disposed at a position different from the magnet 44 in the axial direction X1 with respect to the center axis C1; and a magnetic shield member 60, at least a part of which overlaps with the magnet 44 when viewed from the axial direction X1, is located between the magnet 44 and the electric component 58 in the axial direction X1, and extends in the radial direction X2 with respect to the central axis C1.
The other components may be omitted as long as they are as follows: the hub unit 20 includes a hub shaft 22 including a shaft member 26 rotatably supporting a hub shell 24, and a tool engaging portion 84 to which a tool T2 can be engaged is provided on a surface 84A of an end portion 26C of the shaft member 26 facing the axial direction X1 in the axial direction X1 with respect to a center axis C1 of the shaft member 26.
The other components may be omitted as long as they are as follows: the hub assembly 20 is provided with a hub axle 22, and the hub axle 22 includes: the shaft member 26 includes an end portion 26C to which the end cap 28 is attached in an axial direction X1 about a center axis C1 of the shaft member 26, the end cap 28, and a positioning member 80 having a first portion 80A and a second portion 80B different from the first portion 80A, the positioning member 80 being configured to determine a position of the end cap 28 relative to the shaft member 26 in a circumferential direction X3 about the center axis C1, the end cap 28 having a first arrangement portion 28A in which the first portion 80A is arranged, and the end portion 26C having a second arrangement portion 26D in which the second portion 80B is arranged.
The other components may be omitted as long as they are as follows: the rotating device 72 includes: a first member 72A having a central axis C1; the second member 72B rotates relative to the first member 72A about the center axis C1; a magnet 74 provided on the second member 72B; a magnetic sensor 76 configured not to rotate relative to the first member 72A, and configured to detect magnetism of the magnet 74; and a magnetism generating member 72X configured not to rotate relative to the first member 72A, wherein the magnetism sensor 76 includes a first magnetism sensor 76A and a second magnetism sensor 76B that detects magnetism of the magnet 74 independently of the first magnetism sensor 76A, and the first magnetism sensor 76A is disposed on the opposite side of the second magnetism sensor 76B with respect to a reference plane P1 including the center axis C1 and passing through the magnetism generating member 72X.
The other components may be omitted as long as they are as follows: the rotating device 72 includes: a first member 72A having a central axis C1; the second member 72B rotates relative to the first member 72A about the center axis C1; at least 1 magnet 74 provided on the second member 72B; and at least 1 magnetic sensor 76 configured to detect magnetism of the magnet 74 without rotating relative to the first member 72A, wherein the at least 1 magnet 74 is disposed at a position different from the at least 1 magnetic sensor 76 in an axial direction X1 with respect to the center axis C1, and the at least 1 magnet 74 is disposed at a position different from the at least 1 magnetic sensor 76 in a radial direction X2 with respect to the center axis C1.
The other components may be omitted as long as they are as follows: the rotating device 72 includes: a first member 72A having a central axis C1; the second member 72B rotates relative to the first member 72A about the center axis C1; at least 1 magnet 74 provided on the second member 72B; and at least 1 magnetic sensor 76 configured to be non-rotatable with respect to the first member 72A, the magnetic sensor having a detection surface 76X for detecting magnetism of the magnet 74, the at least 1 magnet 74 being disposed at a position different from the at least 1 magnetic sensor 76 in an axial direction X1 with respect to the center axis C1, the detection surface 76X being disposed non-perpendicularly to a magnetization direction M1 in which S-poles and N-poles of the at least 1 magnet 74 are aligned.
The other components may be omitted as long as they are as follows: the hub unit 20 includes: a hub axle 22 rotatably supporting a hub shell 24 and having a center axis C1; and a cable 88, the hub axle 22 includes: the first frame abutment end face 22B; the second frame contact end surface 22C is opposite to the first frame contact end surface 22B in the axial direction X1 about the center axis C1; and at least 1 cable guide 90 provided between the first frame contact end surface 22B and the second frame contact end surface 22C in the axial direction X1, and configured to guide the cable 88, the at least 1 cable guide 90 penetrating the hub shaft 22 in the axial direction X1 at least partially in the radial direction X2 with respect to the center axis C1.
The other components may be omitted as long as they are as follows: the hub unit 20 includes: a hub axle 22 rotatably supporting a hub shell 24 having a central axis C1, including an axle member 26 and at least 1 end cap 28 mounted to an end 26C of the axle member 26 in an axial direction X1 about the central axis C1; and a cable 88, the hub axle 22 includes: the first frame abutment end face 22B; the second frame contact end surface 22C is opposite to the first frame contact end surface 22B in the axial direction X1; and at least 1 cable guide portion provided between the first frame contact end surface 22B and the second frame contact end surface 22C in the axial direction X1, configured to guide the cable 88, and at least 1 cable guide portion 90 provided at least partially to at least 1 end cover 28.
The other components may be omitted as long as they are as follows: the hub unit 20 includes: a hub axle 22 rotatably supporting a hub shell 24 and having a center axis C1; a cable 88; and an auxiliary member 92 configured to guide at least a portion of the exposed portion 88B of the cable 88 exposed to the outside of the hub shell 24 in a radial direction X2 with respect to the center axis C1, the hub axle 22 including: the first frame abutment end face 22B; the second frame contact end surface 22C is opposite to the first frame contact end surface 22B in the axial direction X1 about the center axis C1; and at least 1 cable guide 90 provided between the first frame contact end surface 22B and the second frame contact end surface 22C in the axial direction X1, configured to guide the cable 88, and the auxiliary member 92 is disposed between the first frame contact end surface 22B and the second frame contact end surface 22C.
The other components may be omitted as long as they are as follows: the hub unit 20 includes: a shaft member 26 having a central axis C1; an electrical component 58; and a housing 62 accommodating at least a part of the electric component 58, the housing 62 including a shaft member receiving portion 66 receiving the shaft member 26 and an opening portion 68 connected to the shaft member receiving portion 66 in a radial direction X2 with respect to the center axis C1.
The expression "at least 1" as used in the present specification means "1 or more" of the desired options. As an example, the expression "at least 1" used in the present specification means "only 1 option" or "both of 2 options" if the number of options is 2. As other examples, the expression "at least 1" used in the present specification means "only 1 option" or "a combination of any options of 2 or more" if the number of options is 3 or more.
Claims (17)
1. A hub unit for a manually driven vehicle, comprising:
a hub axle rotatably supporting the hub shell and having a central axis; and
the electrical cable is provided with a plurality of conductors,
the hub axle includes:
the first frame is abutted against the end face;
a second frame abutment end surface located on an opposite side of the first frame abutment end surface in an axial direction with respect to the center axis; and
at least 1 cable guide portion provided between the first frame abutment end face and the second frame abutment end face in the axial direction and configured to guide the cable,
the at least 1 cable guide penetrates the hub axle at least partially in a radial direction with respect to the central axis.
2. The hub assembly of claim 1, wherein the hub assembly,
the hub axle includes a hollow-shaped portion having a peripheral wall portion,
the at least 1 cable guide portion is provided at the hollow-shaped portion and penetrates the peripheral wall portion.
3. The hub assembly of claim 1, wherein the hub assembly,
the cable is arranged along the hub axle inside the hub shell and guided by the at least 1 cable guide in such a way that it extends in the radial direction outside the hub shell,
the at least 1 cable guide portion has an abutting portion against which the cable abuts.
4. The hub assembly of claim 1, wherein the hub assembly,
the at least 1 cable guide portion is a cutout portion provided to at least 1 frame abutment end face of the first frame abutment end face and the second frame abutment end face.
5. The hub assembly of claim 1, wherein the hub assembly,
the hub assembly further includes an auxiliary member configured to guide at least a portion of an exposed portion of the cable exposed to the outside of the hub shell in the radial direction.
6. The hub assembly of any one of claims 1 to 5,
The hub axle includes:
a shaft member; and
at least 1 cap end mounted to an end of the shaft member in the axial direction,
the at least 1 cable guide is disposed at the end cap.
7. A hub unit for a manually driven vehicle, comprising:
a hub axle that rotatably supports a hub shell, has a center axis, and includes an axle member and at least 1 end caps mounted to an end portion of the axle member in an axial direction with respect to the center axis; and
the electrical cable is provided with a plurality of conductors,
the hub axle includes:
the first frame is abutted against the end face;
a second frame abutment end face located on an opposite side of the first frame abutment end face in the axial direction; and
at least 1 cable guide portion provided between the first frame abutment end face and the second frame abutment end face in the axial direction and configured to guide the cable,
the at least 1 cable guide is at least partially disposed to the at least 1 end cap.
8. The hub assembly of claim 7, wherein the hub assembly,
the hub assembly further includes an auxiliary member configured to guide at least a portion of an exposed portion of the cable exposed to the outside of the hub shell in a radial direction with respect to the center axis.
9. A hub unit for a manually driven vehicle, comprising:
a hub axle rotatably supporting the hub shell and having a central axis;
a cable; and
an auxiliary member configured to guide at least a part of an exposed portion of the cable exposed to the outside of the hub shell in a radial direction with respect to the center axis,
the hub axle includes:
the first frame is abutted against the end face;
a second frame abutment end surface located on an opposite side of the first frame abutment end surface in an axial direction with respect to the center axis; and
at least 1 cable guide portion provided between the first frame abutment end face and the second frame abutment end face in the axial direction and configured to guide the cable,
the auxiliary member is disposed between the first frame abutment end face and the second frame abutment end face.
10. The hub assembly of claim 9, wherein the hub assembly,
the hub axle includes:
a shaft member; and
at least 1 end cap mounted to an end of the shaft member in the axial direction,
the at least 1 cable guide is disposed at the end cap.
11. The hub assembly according to any one of claims 5 and 8 to 10,
The housing portion of the cable within the cable that is housed within the interior of the hub shell has a first face facing the radially inner side,
the first face extends from the receiving portion to the exposed portion,
the auxiliary member includes a first cable support portion in contact with the first face.
12. The hub assembly of claim 11,
the cable has a second face opposite the first face,
the second face extends from the receiving portion to the exposed portion,
the auxiliary member includes a second cable support portion contacting the second face.
13. The hub assembly according to any one of claims 5 and 8 to 10,
the auxiliary member is formed of a linear member.
14. The hub assembly of claim 13, wherein the hub assembly,
the hub axle includes at least 1 of a hole and a recess into which an end portion of the wire-like member is inserted.
15. The hub assembly according to any one of claims 5 and 8 to 10,
the auxiliary member is configured to be switchable from one of a first state in which at least a part of the exposed portion of the cable is guided in the radial direction and a second state in which at least a part of the exposed portion of the cable is guided in the axial direction to the other.
16. The hub assembly according to any one of claims 1, 2, 4 to 5 and 7 to 10,
the cable is guided by the at least 1 cable guide portion so as to extend in a radial direction of the central axis.
17. The hub assembly according to any one of claims 1 to 5 and 7 to 10,
the hub assembly further includes an electrical component disposed within the hub assembly,
the cable is electrically connected with the electrical component.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2022-060549 | 2022-03-31 | ||
JP2022-191454 | 2022-11-30 | ||
JP2022191454A JP2024078866A (en) | 2022-11-30 | 2022-11-30 | Hub Assembly for Human-Powered Vehicles |
Publications (1)
Publication Number | Publication Date |
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CN116890568A true CN116890568A (en) | 2023-10-17 |
Family
ID=88313932
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202310273836.8A Pending CN116890568A (en) | 2022-03-31 | 2023-03-17 | Hub assembly for a manually driven vehicle |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP2024078866A (en) |
CN (1) | CN116890568A (en) |
-
2022
- 2022-11-30 JP JP2022191454A patent/JP2024078866A/en active Pending
-
2023
- 2023-03-17 CN CN202310273836.8A patent/CN116890568A/en active Pending
Also Published As
Publication number | Publication date |
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JP2024078866A (en) | 2024-06-11 |
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