CN116890386B - Be used for filter preparation frame mould frock - Google Patents
Be used for filter preparation frame mould frock Download PDFInfo
- Publication number
- CN116890386B CN116890386B CN202311159441.1A CN202311159441A CN116890386B CN 116890386 B CN116890386 B CN 116890386B CN 202311159441 A CN202311159441 A CN 202311159441A CN 116890386 B CN116890386 B CN 116890386B
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- Prior art keywords
- roller
- filter plate
- gear
- guide
- working platform
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- 238000002360 preparation method Methods 0.000 title claims description 4
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 238000004804 winding Methods 0.000 claims description 28
- 239000000725 suspension Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 abstract description 7
- 239000011449 brick Substances 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 239000012141 concentrate Substances 0.000 description 14
- 239000002002 slurry Substances 0.000 description 9
- 238000000465 moulding Methods 0.000 description 5
- 230000009977 dual effect Effects 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/10—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0008—Venting channels, e.g. to avoid vacuum during demoulding or allowing air to escape during feeding, pressing or moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Filtering Materials (AREA)
Abstract
The invention relates to the technical field of filter plates, in particular to a die tool for manufacturing a frame of a filter plate, which comprises the following components: the device comprises a supporting connecting frame, an anti-sticking part, a mold part, a demolding part and a double lifting power part; the invention can keep the lower surface of the manufactured filter plate flat through the exhaust pinholes in the support connecting frame; through the anti-sticking part, automatic tiling and replacement of release paper are realized; the automatic placement of a plurality of filter plate molds is realized by matching the mold parts with the double lifting power parts; the automatic demoulding of a plurality of green bricks is realized by matching the demoulding part and the mould part with the double lifting power parts; the filter plate forming process can produce a plurality of green bodies through a plurality of filter plate dies at one time, and greatly improves the production efficiency and the yield of the filter plates.
Description
Technical Field
The invention relates to the technical field of filter plates, in particular to a die tool for manufacturing a frame of a filter plate.
Background
At present, a filter plate is used as a core component of a filter, is one of the filter plates, and has been widely applied to filtration and dehydration of mine concentrate such as iron concentrate, zinc concentrate, sulfur concentrate, copper concentrate, nickel concentrate, molybdenum concentrate, lead concentrate, tungsten concentrate, manganese concentrate, vanadium concentrate, aluminum concentrate, gold concentrate, nonmetallic concentrate and the like, and solid-liquid separation of industries such as coal, fine chemical industry, papermaking, pharmacy, chemical fiber, food, environmental protection and the like.
At present, the traditional molding process of the filter plate is dry press molding, and the general molding process of the molding mode is as follows: 1) Adding the pretreated powder into a press mold; 2) Adding an embedded die matched with the internal structure of the filter plate, and continuously adding powder; 3) The press is used for pressurizing the powder filled into the mould, the pressure is generally more than 200 tons, and the time is 5-10 minutes; 4) And demolding to form the green filter plate. The molding process requires large-scale press equipment, and each machine can only manufacture one filter plate at a time, so that the production efficiency is low and the yield is low. Namely, the existing filter plate has low production efficiency and low yield. In view of this, we propose a frame mold tooling for filter plate fabrication.
Disclosure of Invention
In order to overcome the defects of low production efficiency and low yield of the existing filter plates, the invention provides a frame mold tool for manufacturing a ceramic filter plate.
The technical scheme of the invention is as follows:
a tooling for manufacturing a frame mold for a filter plate, comprising: the support connecting frame comprises a working platform, a guide frame and a suspension, wherein a plurality of exhaust pinholes are formed in the working platform;
the anti-sticking part is arranged on the supporting connecting frame and comprises a tension roller, release paper, a winding motor and a winding roller;
the mould part is vertically arranged above the working platform in a moving way and comprises a plurality of filter plate moulds;
the demoulding part is vertically arranged above the working platform in a moving way and comprises a plurality of mould cavity pushing plates, and the mould cavity pushing plates are matched with the inner cavities of the filter plate mould;
and the double lifting power part is arranged on the suspension frame and is connected with the demolding part and the mold part.
Preferably, the guide frame is installed on the working platform, the suspension is installed on one side of the working platform, side plates are installed on two sides of the working platform, and a plurality of first guide holes and a plurality of second guide holes are formed in the upper end of the guide frame.
Preferably, a first connecting frame is connected above the plurality of die cavity pushing plates, a plurality of first guide posts and cylinders are mounted on the die cavity pushing plates, the first guide posts penetrate through the first guide holes, and first threaded holes are formed in the cylinders.
Preferably, guide posts II are arranged at four corners of the filter plate die, the guide posts II penetrate through the guide holes II, the top ends of the guide posts II are connected with a connecting frame II, round blocks are connected to the connecting frame II, and threaded holes II are formed in the round blocks.
Preferably, the tension roller and the wind-up roller are respectively arranged on the left side and the right side of the working platform, the tension roller and the wind-up roller are arranged below the working platform, two guide rollers are arranged between the tension roller and the wind-up roller, the two guide rollers are respectively arranged on the two sides of the working platform, the upper surface of the working platform and the uppermost ends of the two guide rollers are all in the same plane, and the tension roller, the wind-up roller, the two guide rollers are all connected with the two side plates.
Preferably, the tension roller comprises a round roller and a cylinder, the cylinder is arranged on the periphery of the round roller, a circular groove is formed in the periphery of the round roller, a plurality of first elastic pieces are arranged on the inner wall of the circular groove, a plurality of second elastic pieces are arranged on the inner wall of the cylinder, and each first elastic piece is in contact with two second elastic pieces.
Preferably, the double lifting power part comprises a ninety-degree right-angle gear motor and an oil cylinder, wherein an output shaft of the ninety-degree right-angle gear motor is connected with a base of the oil cylinder through a coupler, the ninety-degree right-angle gear motor is installed on the suspension, a push rod is installed at the tail end of a piston rod of the oil cylinder, a round rod is installed at the tail end of the push rod, the round rod is connected with the suspension, and racks are installed on the upper side and the lower side of the push rod.
Preferably, a second gear and a first gear are respectively arranged below and at the rear side of the push rod, the second gear and the first gear are installed on the suspension, a second threaded rod is connected below the first gear, a worm is installed on one side of the second gear, a worm wheel is connected with one side of the worm in a meshed mode, and a first threaded rod is connected below the worm wheel.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the exhaust pinholes in the support connecting frame, air between the release paper and the working platform can be exhausted downwards from a plurality of exhaust pinholes below, so that the release paper and the working platform can be fully contacted, the release paper is prevented from being wrinkled, and the lower surface of the manufactured filter plate is kept flat.
2. According to the invention, through the anti-sticking part, automatic tiling and replacement of release paper are realized; and the release paper can be tightly and tightly attached to the upper surface of the working platform by the tension roller in the anti-sticking part.
3. According to the invention, the automatic placement of a plurality of filter plate molds is realized by matching the mold parts with the double lifting power parts.
4. According to the invention, the automatic demoulding of a plurality of green bricks is realized by matching the demoulding part and the mould part with the double lifting power parts.
5. The filter plate forming process can produce a plurality of green bodies through a plurality of filter plate dies at one time, and greatly improves the production efficiency and the yield of the filter plates.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the support frame according to the present invention;
FIG. 3 is a schematic view of the stripping section structure of the present invention;
FIG. 4 is a schematic view of a mold section according to the present invention;
FIG. 5 is a schematic view of the structure of the anti-sticking part of the present invention;
FIG. 6 is a schematic drawing of a tension roller of the present invention in section;
FIG. 7 is a schematic diagram of a connection structure of a first spring and a second spring according to the present invention;
FIG. 8 is a schematic view of a dual lift power unit according to the present invention.
In the figure:
1. a support connection frame; 11. a side plate; 12. a working platform; 13. an exhaust pinhole; 14. a guide frame; 15. a first guide hole; 16. a suspension; 17. a second guide hole;
2. a demolding part; 21. a cavity push plate; 22. a first connecting frame; 23. a first guide post; 24. a cylinder; 25. a first threaded hole;
3. a mold section; 31. a filter plate mold; 32. a second guide post; 33. a second connecting frame; 34. round blocks; 35. a threaded hole II;
4. an anti-sticking portion; 41. a tension roller; 411. a round roller; 412. a cylinder; 413. circular ring grooves; 414. a first spring plate; 415. a second spring plate; 42. a guide roller; 43. releasing paper; 44. a winding motor; 45. a wind-up roll;
5. a double lifting power part; 51. ninety-degree right-angle gear motor; 52. an oil cylinder; 53. a push rod; 54. a rack; 55. a first gear; 56. a circular rod; 57. a first threaded rod; 58. a worm wheel; 59. a worm; 60. a second gear; 61. and a second threaded rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-8, the present invention is described in detail by the following embodiments:
a be used for filter preparation frame mould frock, including supporting connection frame 1, supporting connection frame 1 comprises work platform 12, leading truck 14 and suspension 16, leading truck 14 fixed mounting is on work platform 12, suspension 16 fixed mounting is in one side of work platform 12, the equal fixed mounting in both sides of work platform 12 has curb plate 11, the upper surface of work platform 12 is the rectangle, two curb plates 11 are parallel to each other, the upper end of leading truck 14 is equipped with a plurality of guiding hole one 15 and a plurality of guiding hole two 17, be equipped with a plurality of exhaust pinhole 13 on the work platform 12.
In this embodiment, the anti-adhesion part 4 is installed on the support connection frame 1, the anti-adhesion part 4 is formed by a tension roller 41, a release paper 43, a winding motor 44 and a winding roller 45, the winding motor 44 is fixedly installed on the side plate 11, the tension roller 41 and the winding roller 45 are respectively installed on the left side and the right side of the working platform 12, the tension roller 41 and the winding roller 45 are arranged below the working platform 12, two guide rollers 42 are arranged between the tension roller 41 and the winding roller 45, the two guide rollers 42 are respectively installed on two sides of the working platform 12, the upper surface of the working platform 12 and the uppermost ends of the two guide rollers 42 are all in the same plane, two ends of the winding roller 45 and two ends of the two guide rollers 42 are both in rotary connection with the two side plates 11, the tension roller 41 is formed by a round roller 411 and a cylinder 412, the head end of the release paper 43 is fixedly installed on the periphery of the cylinder 412, the release paper 43 is wound around the periphery of the cylinder 412, the tail end of the release paper 43 winds around the upper part of the guide roller 42 on the left side of the right side, then is flatly paved on the upper surface of the working platform 12, the upper surface of the winding roller 42 winds around the left side of the left side, the upper part of the guide roller 42 on the left side of the left side is wound around the left side of the round roller 411, a plurality of round rollers 414 are fixedly installed on the round grooves 413 are fixedly installed on the round rollers, a plurality of round grooves are fixedly installed on the inner walls of round grooves 413, and the round elastic pieces are fixedly installed on the round grooves are fixedly arranged on the round inner walls of the round drum.
It should be added that the tail end of each first elastic piece 414 is in elastic cross contact with the tail ends of two second elastic pieces 415, the tail ends of each second elastic piece 415 are in elastic cross contact with the tail ends of the two first elastic pieces 414, and enough elastic deformation spaces are reserved on two sides of each first elastic piece 414 and each second elastic piece 415, so that the first elastic pieces 414 and the second elastic pieces 415 which are in cross contact with each other can be bent and deformed and are far away from each other, the cylinder 412 can rotate by taking the center shaft of the round roller 411 as the center of a circle, the first elastic pieces 414 and the second elastic pieces 415 are used for increasing the rotating friction force between the cylinder 412 and the round roller 411, the demolding paper 43 can be straightened between the tension roller 41 and the winding roller 45, and the output shaft of the winding motor 44 is fixedly connected with the winding roller 45 through a coupler.
It should be noted that, the lower extreme fixed mounting of work platform 12 has the battery, the battery passes through wire and winding motor 44 interconnect, winding motor 44 is in operating condition, when tradeing release paper 43 on the work platform 12, the output shaft of winding motor 44 drives wind-up roll 45 anticlockwise rotation, drive release paper 43 anticlockwise rotation winding in proper order on wind-up roll 45, when release paper 43 anticlockwise winding on wind-up roll 45, wind-up roll 45 can pull release paper 43 and remove from the rotation of tension roller 41, guide roll 42 on the right side is tiling unused release paper 43 on work platform 12, thereby realize the automatic change of release paper 43, when release paper 43 is removed from the rotation of tension roller 41, a plurality of shell fragment one 414 and a plurality of shell fragment two 415 of cross contact each other, the frictional force of rotation between drum 412 and the round roller 411 has been increased, thereby can make between tension roller 41 and the wind-up roll 45 can be with release paper 43 hug closely on the upper surface of work platform 12 in a straight line.
In this embodiment, the upper part of the working platform 12 is vertically movably provided with the mold part 3, the mold part 3 is formed by a plurality of filter plate molds 31, the inner walls of the filter plate molds 31 and the surrounding inner walls of the filter plates are mutually attached, the lower surface of the filter plate molds 31 is smooth and flat, the upper side and the lower side of the filter plate molds 31 are mutually communicated, the four corners of the filter plate molds 31 are fixedly provided with guide posts II 32, the guide posts II 32 vertically slide through guide holes II 17, the top ends of the guide posts II 32 are fixedly connected with connecting frames II 33, round blocks 34 are fixedly connected to the connecting frames II 33, and threaded holes II 35 are arranged in the round blocks 34.
In this embodiment, a demolding part 2 is vertically movably mounted above the working platform 12, the demolding part 2 comprises a plurality of mold cavity pushing plates 21, the mold cavity pushing plates 21 and inner cavities of the filter plate molds 31 are mutually anastomotic, namely, the mold cavity pushing plates 21 can vertically penetrate through the inner cavities of the filter plate molds 31, a first connecting frame 22 is fixedly connected above the plurality of mold cavity pushing plates 21, a plurality of first guide posts 23 and a first column 24 are fixedly mounted on the mold cavity pushing plates 21, the first guide posts 23 vertically slide through the first guide holes 15, and threaded holes 25 are formed in the first columns 24.
In this embodiment, a dual lifting power portion 5 is installed on a suspension 16, the dual lifting power portion 5 is connected with a demolding portion 2 and a mold portion 3, the dual lifting power portion 5 is formed by a ninety-degree right-angle gear motor 51 and an oil cylinder 52, an output shaft of the ninety-degree right-angle gear motor 51 is fixedly connected with a base of the oil cylinder 52 through a coupling, the ninety-degree right-angle gear motor 51 is fixedly installed on the suspension 16, a push rod 53 is fixedly installed at the tail end of a piston rod of the oil cylinder 52, a round rod 56 is fixedly installed at the tail end of the push rod 53, the round rod 56 is movably connected with the suspension 16, racks 54 are fixedly installed on the upper side and the lower side of the push rod 53, a gear two 60 and a first gear 55 are respectively arranged below and on the rear side of the push rod 53, the racks two 60 and the first gear 55 are rotatably installed on the suspension 16, the racks 54 are meshed with the two gears 60 respectively, or the racks 54 are meshed with the first gear 55, a threaded rod two 61 is fixedly connected below the first gear 55, a worm 59 is fixedly installed on one side of the two gears 60, the worm 59 is rotatably connected with the suspension 16, one side of the worm 59 is meshed with a threaded rod 58, the worm 58 is rotatably connected with the worm wheel 58, and the worm wheel 58 is rotatably connected with the threaded rod 57.
Further, the first threaded rod 57 is installed in the second threaded hole 35 in a threaded manner, the second threaded rod 61 is installed in the first threaded hole 25 in a threaded manner, the ninety-degree right-angle gear motor 51 and the oil cylinder 52 are respectively connected with the storage battery through leads, when the ninety-degree right-angle gear motor 51 is in a working state, the output shaft of the ninety-degree right-angle gear motor 51 can drive the piston rod of the oil cylinder 52 to rotate ninety degrees each time, so that two racks 54 at the tail end of the piston rod of the oil cylinder 52 are in a vertical direction or in a horizontal direction, the two racks 54 are respectively meshed with the second gear 60 or the first gear 55 along each rotation of the output shaft of the ninety-degree right-angle gear motor 51, when the oil cylinder 52 is in a working state, the piston rod of the oil cylinder 52 extends outwards to push the push rod 53 and the two racks 54 to move rightwards, the first gear 55 drives the first gear 55 to rotate anticlockwise, the second gear 61 drives the cylinder 24 and the vertical push plate 21 to move along with the first gear 55, the first gear 58 drives the first gear 58 to rotate clockwise, the first gear 58 drives the worm wheel to rotate clockwise, and the first gear 58 drives the worm wheel 58 to rotate clockwise, and the second gear 58 drives the first gear 58 to rotate clockwise, and the first gear 58 drives the worm 58 to rotate clockwise, and the second gear 58 rotates clockwise, and the first gear 58 rotates synchronously, and the mold 58 rotates clockwise, and the mold 59 rotates.
When the piston rod in the oil cylinder 52 moves leftwards to retract the push rod 53 and the two racks 54, the racks 54 drive the first intermeshing gears 55 to rotate clockwise and drive the plurality of die cavity push plates 21 to move vertically downwards at the same time, the racks 54 or the second intermeshing gears 60 are driven to rotate anticlockwise, the second anticlockwise rotating gears 60 can drive the worm 59 to rotate anticlockwise, so that the intermeshing worm gears 58 are driven to rotate anticlockwise, and the lower threaded round block 34 and the plurality of filter plate dies 31 are driven to move vertically upwards.
The filter plate forming process comprises the following specific procedures:
firstly, treating powder, adding a certain proportion of water, and mixing and stirring to form stable slurry;
step two, spreading release paper 43 and a plurality of filter plate molds 31; when the demolding paper 43 is tiled and replaced on the working platform 12, the output shaft of the winding motor 44 drives the winding roller 45 to rotate anticlockwise, the demolding paper 43 is driven to rotate anticlockwise and wind on the winding roller 45 in sequence, when the demolding paper 43 winds on the winding roller 45 anticlockwise, the winding roller 45 pulls the demolding paper 43 to rotate and unwind from the tension roller 41, unused demolding paper 43 is tiled on the working platform 12 through the guide roller 42 on the right side, thereby realizing automatic replacement of the demolding paper 43, when the demolding paper 43 rotates and unwinds from the tension roller 41, a plurality of first elastic sheets 414 and a plurality of second elastic sheets 415 which are in mutual cross contact increase the rotating friction force between the cylinder 412 and the round roller 411, the demolding paper 43 can be pulled to unwind from the tension roller 41 gradually and sequentially under the traction action of the winding motor 44 and the winding roller 45, at this time, the left end of the release paper 43 on the working platform 12 is subjected to the traction force of the wind-up roller 45, and the right end is subjected to the friction force required by the rotation required by the unreeling of the tension roller 41, so that the release paper 43 on the working platform 12 is straightened by the tension roller 41 and the wind-up roller 45 at two sides and is in a straightened state, and because the tension roller 41 and the wind-up roller 45 are arranged below the working platform 12, namely the tension roller 41 and the wind-up roller 45 are in a preset range, the release paper 43 with certain thickness is wound and cannot be higher than the guide roller 42, and the upper surfaces of the working platform 12 and the uppermost ends of the two guide rollers 42 are in the same plane, so that the release paper 43 on the working platform 12 and the upper surface of the working platform 12 are in a mutually attached state, namely the release paper 43 is tightly attached to the upper surface of the working platform 12; after the release paper 43 is tiled and replaced, the two racks 54 at the tail end of the piston rod of the oil cylinder 52 are driven by the ninety-degree right-angle gear motor 51 to be meshed with the second gear 60, the push rod 53 and the two racks 54 are pushed to move rightwards by the outward extension of the piston rod in the oil cylinder 52, the racks 54 drive the meshed second gear 60 to rotate clockwise, the clockwise rotating second gear 60 can drive the worm 59 to rotate clockwise synchronously, the intermeshing worm wheel 58 can be driven by the worm 59 to rotate clockwise, the clockwise rotating worm wheel 58 drives the first threaded rod 57 to rotate clockwise, the round block 34 connected with the threads below and the filter plate molds 31 are driven to move downwards vertically, so that the filter plate molds 31 are tightly extruded on the release paper 43, and automatic placement of the filter plate molds 31 is completed;
pouring slurry into a plurality of filter plate molds 31; pouring the slurry manufactured in the first step into a plurality of filter plate molds 31, if a gap is reserved between release paper 43 below the slurry and a working platform 12, pressing the slurry to discharge air between the release paper 43 and the working platform 12 downwards from a plurality of air discharge pinholes 13 below, so that the release paper 43 and the working platform 12 can be fully contacted, the release paper 43 is prevented from being wrinkled, the lower surfaces of the manufactured filter plates are kept flat, the upper surfaces of the slurry poured in the plurality of filter plate molds 31 are scraped flat along the upper surfaces of the filter plate molds 31 by a scraper, the upper surfaces of the filter plate molds 31 and the upper surfaces of the slurry in the filter plate molds are kept at the same level, and then the total depth of the filter plate molds 31 is five millimeters more than the thickness of the manufactured filter plates, namely, the filter plate molds 31 reserve five millimeter allowance for later slurry shrinkage and later fine processing size requirements;
step four, demolding; after placing the filter plate molds 31 after pouring in the third step for twelve hours, evaporating water in the slurry to have certain strength to form a green filter plate, driving two racks 54 at the tail end of a piston rod of an oil cylinder 52 to rotate ninety degrees through a ninety-degree right-angle gear motor 51, enabling the two racks 54 to be meshed with a first gear 55, pulling a push rod 53 and the two racks 54 to move leftwards through the piston rod in the oil cylinder 52, enabling the racks 54 to drive the meshed first gear 55 to rotate clockwise, enabling the first gear 55 to drive a second threaded rod 61 to rotate clockwise, enabling the second threaded rod 61 to drive a cylinder 24 and a plurality of cavity push plates 21 to vertically move downwards to be close to contact with a plurality of dried green filter plate, driving the two racks 54 at the tail end of the piston rod of the oil cylinder 52 to rotate ninety degrees again through the ninety-degree right-angle gear motor 51, the two racks 54 are meshed with the second gear 60, the push rod 53 and the two racks 54 are pulled by the piston rod in the oil cylinder 52 to move leftwards, the racks 54 drive the second gear 60 which is meshed with each other to rotate anticlockwise, the second gear 60 which rotates anticlockwise can drive the worm 59 to rotate synchronously, the worm gear 58 which is meshed with each other is driven by the worm 59 to rotate anticlockwise, the first threaded rod 57 is driven by the anticlockwise rotating worm gear 58 to rotate anticlockwise, the round block 34 which is connected with the lower thread and the plurality of filter plate molds 31 are driven to move upwards vertically, at the moment, the upper surfaces of the plurality of die cavity push plates 21 and the plurality of green bodies are contacted with each other in a fitting way, and the die cavity push plates 21 and the inner cavities of the filter plate molds 31 are matched with each other, so that the plurality of die cavity push plates 21 extrude the plurality of green bodies to stay on the release paper 43, the plurality of filter plate molds 31 continue to move upwards, the plurality of green bricks are automatically separated from the plurality of filter plate dies 31, then the ninety degree right-angle gear motor 51 drives the two racks 54 at the tail end of the piston rod of the oil cylinder 52 to rotate ninety degrees again, so that the two racks 54 are meshed with the first gear 55, the piston rod in the oil cylinder 52 pushes the push rod 53 and the two racks 54 to move rightwards, the racks 54 can drive the meshed first gear 55 to rotate anticlockwise, the second threaded rod 61 which rotates anticlockwise drives the cylinder 24 and the plurality of die cavity push plates 21 to move upwards vertically and away from the plurality of dried green bricks, the plurality of green bricks can be taken out from the release paper 43, and the plurality of green bricks can be produced through the plurality of filter plate dies 31, so that the production efficiency and the output of filter plates are greatly improved.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. Be used for filter preparation frame mould frock, including supporting the link (1), supporting the link (1) and including work platform (12), leading truck (14) and suspension (16), be equipped with a plurality of exhaust pinhole (13) on work platform (12), curb plate (11) are all installed to the both sides of work platform (12), its characterized in that still includes:
the anti-sticking part (4) is arranged on the supporting connecting frame (1) and comprises a tension roller (41), release paper (43), a winding motor (44) and a winding roller (45);
the tension roller (41) and the wind-up roller (45) are respectively arranged on the left side and the right side of the working platform (12), the tension roller (41) and the wind-up roller (45) are arranged below the working platform (12), two guide rollers (42) are arranged between the tension roller (41) and the wind-up roller (45), the two guide rollers (42) are respectively arranged on the two sides of the working platform (12), the upper surface of the working platform (12) and the uppermost ends of the two guide rollers (42) are all on the same plane, the tension roller (41), the wind-up roller (45), the two guide rollers (42) are all connected with the two side plates (11), the tension roller (41) comprises a round roller 411 and a cylinder (412), the cylinder (412) is arranged on the periphery of the round roller (411), a circular groove (413) is arranged on the periphery of the round roller (411), a plurality of elastic sheets (414) are arranged on the inner wall of the circular groove (413), and a plurality of elastic sheets (415) are arranged on the inner wall of the round groove (413), and the elastic sheets (415) are in contact with one elastic sheet (415);
the mould part (3) is vertically arranged above the working platform (12) in a moving way and comprises a plurality of filter plate moulds (31);
the demolding part (2) is vertically arranged above the working platform (12) in a moving way and comprises a plurality of mold cavity pushing plates (21), and the mold cavity pushing plates (21) are matched with the inner cavities of the filter plate mold (31);
and the double lifting power part (5) is arranged on the suspension (16) and is connected with the demolding part (2) and the mold part (3) mutually.
2. The tooling for manufacturing a frame of a filter plate as claimed in claim 1, wherein: the guide frame (14) is arranged on the working platform (12), the suspension (16) is arranged on one side of the working platform (12), and a plurality of first guide holes (15) and a plurality of second guide holes (17) are formed in the upper end of the guide frame (14).
3. The tool for manufacturing a frame of a filter plate according to claim 2, wherein: the upper parts of the die cavity pushing plates (21) are connected with a first connecting frame (22), the die cavity pushing plates (21) are provided with a plurality of first guide posts (23) and cylinders (24), the first guide posts (23) penetrate through the first guide holes (15), and threaded holes (25) are formed in the cylinders (24).
4. A frame mold tooling for filter panel production as claimed in claim 3, wherein: guide posts II (32) are arranged at four corners of the filter plate die (31), the guide posts II (32) penetrate through the guide holes II (17), a plurality of guide posts II (32) are connected with a connecting frame II (33) at the top end, round blocks (34) are connected to the connecting frame II (33), and threaded holes II (35) are formed in the round blocks (34).
5. The filter panel production rim mold tooling of claim 4, wherein: the double-lifting power part (5) comprises a ninety-degree right-angle gear motor (51) and an oil cylinder (52), wherein an output shaft of the ninety-degree right-angle gear motor (51) is connected with a base of the oil cylinder (52) through a coupler, the ninety-degree right-angle gear motor (51) is installed on the suspension (16), a push rod (53) is installed at the tail end of a piston rod of the oil cylinder (52), a round rod (56) is installed at the tail end of the push rod (53), the round rod (56) is connected with the suspension (16), and racks (54) are installed on the upper side and the lower side of the push rod (53).
6. The filter panel production rim mold tooling of claim 5, wherein: the utility model discloses a suspension, including push rod, gear, worm (59) are installed to below and the rear side of push rod (53), be equipped with gear two (60) and gear one (55) respectively, gear two (60) with gear one (55) install in on suspension (16), the below of gear one (55) is connected with threaded rod two (61), worm (59) are installed to gear two (60) one side, one side meshing of worm (59) is connected with worm wheel (58), the below of worm wheel (58) is connected with threaded rod one (57).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311159441.1A CN116890386B (en) | 2023-09-11 | 2023-09-11 | Be used for filter preparation frame mould frock |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311159441.1A CN116890386B (en) | 2023-09-11 | 2023-09-11 | Be used for filter preparation frame mould frock |
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| Publication Number | Publication Date |
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| CN116890386A CN116890386A (en) | 2023-10-17 |
| CN116890386B true CN116890386B (en) | 2023-12-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311159441.1A Active CN116890386B (en) | 2023-09-11 | 2023-09-11 | Be used for filter preparation frame mould frock |
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| CN216609434U (en) * | 2021-12-18 | 2022-05-27 | 江苏蓝海住宅工业有限公司 | Mould for prefabricating concrete laminated slab |
| CN115351218A (en) * | 2022-08-15 | 2022-11-18 | 马鞍山市莱能节能科技有限公司 | Environment-friendly forging and pressing equipment capable of automatically demoulding for iron base plate machining and using method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR940576A (en) * | 1947-01-29 | 1948-12-16 | Process for the manufacture of materials and in particular tiles made from cement agglomerate, machine for their automatic demoulding and resulting product | |
| KR20060033175A (en) * | 2004-10-14 | 2006-04-19 | 주식회사 삼성산업 | Removing methods of mold for mspc product |
| CN204622290U (en) * | 2015-03-27 | 2015-09-09 | 武威市津威环境科技有限责任公司 | Automation foam concrete heat-preserving plate production line |
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|---|---|
| CN116890386A (en) | 2023-10-17 |
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