CN116890084A - Shackle blank making device - Google Patents

Shackle blank making device Download PDF

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Publication number
CN116890084A
CN116890084A CN202310877150.XA CN202310877150A CN116890084A CN 116890084 A CN116890084 A CN 116890084A CN 202310877150 A CN202310877150 A CN 202310877150A CN 116890084 A CN116890084 A CN 116890084A
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Prior art keywords
assembly
forming
molding
clamping jaw
translation
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范勤德
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Qingdao Qinde Rigging Hardware Co ltd
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Qingdao Qinde Rigging Hardware Co ltd
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Priority to CN202310877150.XA priority Critical patent/CN116890084A/en
Publication of CN116890084A publication Critical patent/CN116890084A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/02Special design or construction
    • B21J9/06Swaging presses; Upsetting presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J1/00Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
    • B21J1/06Heating or cooling methods or arrangements specially adapted for performing forging or pressing operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/08Accessories for handling work or tools
    • B21J13/10Manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K27/00Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K27/00Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
    • B21K27/02Feeding devices for rods, wire, or strips

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

本发明公开一种卸扣制坯装置,涉及自动加工技术领域,技术方案为,包括进料机构,作为本装置的进料端,用于对条形圆钢进行推送供料;加热机构,设置在进料机构一侧,接收供给的条形圆钢,加热机构用于对进料机构推送的条形圆钢进行加热,成型机构,包括分别在竖直方向和水平方向对加热后圆钢进行形变作业的成型组件;转运机构,设置在加热机构的出料侧,用于对成型机构进行供料和出料。本发明的有益效果是,本装置可以对条形圆钢进行加热,然后令其两端形变,以实现卸扣坯件的自动加工制作。和卸扣坯件加工的现有工艺相比,本方案的装置极大的减少了需要人工参与的部分,降低了劳动力的消耗。

The invention discloses a shackle blank making device, which relates to the technical field of automatic processing. The technical solution is to include a feeding mechanism as the feeding end of the device for pushing and feeding bar-shaped round steel; a heating mechanism, On one side of the feeding mechanism, the supplied bar-shaped round steel is received. The heating mechanism is used to heat the bar-shaped round steel pushed by the feeding mechanism. The forming mechanism includes heating the heated round steel in the vertical and horizontal directions respectively. The molding component of the deformation operation; the transfer mechanism is set on the discharge side of the heating mechanism and is used to feed and discharge materials to the molding mechanism. The beneficial effect of the present invention is that the device can heat bar-shaped round steel and then deform its two ends to realize automatic processing and production of shackle blanks. Compared with the existing process of processing shackle blanks, the device of this solution greatly reduces the parts that require manual participation and reduces labor consumption.

Description

一种卸扣制坯装置A shackle blank making device

技术领域Technical field

本发明涉及自动化加工领域,具体为一种卸扣制坯装置。The invention relates to the field of automated processing, specifically a shackle blank making device.

背景技术Background technique

卸扣可用于各种场合进行吊装作业,如港口、码头、货站、仓库、军工、冶金、航空航天等地方都可以使用。卸扣整体为U形,为了确保卸扣具有更高的连接强度,其两个端部的连接处往往不应采用弯折结构形成,而是直接在工件上进行开孔。在大型卸扣的制作过程中,通常选用条形圆钢作为制作原材料,为了确保其端部方便开孔,且开孔处具有足够的强度。所以需要先对圆钢的端部进行处理,使其扩大到开孔后形成的环形部分具有足够大的直径,否则变回影响到最后加工完成的工件质量。Shackles can be used in various occasions for lifting operations, such as ports, docks, cargo stations, warehouses, military industry, metallurgy, aerospace and other places. The shackle is U-shaped as a whole. In order to ensure that the shackle has a higher connection strength, the connection between its two ends should not be formed by a bent structure, but holes should be made directly on the workpiece. In the production process of large shackles, bar-shaped round steel is usually used as the raw material to ensure that the end of the shackle is easy to open and the opening has sufficient strength. Therefore, it is necessary to process the end of the round steel first so that the annular part formed after the hole is expanded has a large enough diameter, otherwise it will affect the quality of the final processed workpiece.

对于前述工序来说,圆钢端部的形变处理往往采用人工结合机械设备进行加工的方式。首先将条形圆钢进行加热,然后由工作人员将条形圆钢转移到便于加工的平台上,利用空气锤一类的设备对加热后的圆钢进行加工。因为圆钢两端均要进行形变的处理,所以需要两个工作人员配合。这一操作一方面需要工作人员具有一定的熟练度,另外还需要两个工作人员有很好的默契度才能完成。这些原因使加工作业的难度增加狠了,既影响工件的成品率和成品质量,也影响工件加工的作业效率。For the aforementioned process, the deformation treatment of the end of the round steel is often processed manually combined with mechanical equipment. First, the bar-shaped round steel is heated, and then the staff transfers the bar-shaped round steel to a platform that is convenient for processing, and uses equipment such as air hammers to process the heated round bar. Because both ends of the round steel need to be deformed, the cooperation of two workers is required. On the one hand, this operation requires a certain degree of proficiency on the part of the staff, and on the other hand, it also requires a good tacit understanding between the two staff members to complete it. These reasons make processing operations more difficult, which not only affects the yield and quality of workpieces, but also affects the efficiency of workpiece processing.

发明内容Contents of the invention

针对现有技术的不足之一,本发明提供了一种卸扣制坯装置,解决卸扣坯件制作的问题。In view of one of the shortcomings of the prior art, the present invention provides a shackle blank making device to solve the problem of making shackle blanks.

为实现上述目的,本发明提供如下技术方案:一种卸扣制坯装置,包括:In order to achieve the above object, the present invention provides the following technical solution: a shackle blank making device, including:

进料机构,作为本装置的进料端,用于对条形圆钢进行推送供料;The feeding mechanism, as the feeding end of the device, is used to push and feed the bar-shaped round steel;

加热机构,设置在进料机构一侧,接收供给的条形圆钢,加热机构用于对进料机构推送的条形圆钢进行加热,The heating mechanism is set on one side of the feeding mechanism to receive the supplied bar-shaped round steel. The heating mechanism is used to heat the bar-shaped round steel pushed by the feeding mechanism.

成型机构,包括分别在竖直方向和水平方向对加热后圆钢进行形变作业的成型组件;The forming mechanism includes forming components that deform the heated round steel in the vertical and horizontal directions respectively;

转运机构,设置在加热机构的出料侧,用于对所述成型机构进行供料和出料。The transfer mechanism is arranged on the discharging side of the heating mechanism and is used to supply and discharging materials to the forming mechanism.

优选为,还包括:Preferably, it also includes:

抓取机构,设置在所述加热机构的出料侧,用于将进料机构从加热机构内推出的条形圆钢抓取至所述转运机构上。A grabbing mechanism is provided on the discharging side of the heating mechanism, and is used to grab the bar-shaped round steel pushed out from the heating mechanism by the feeding mechanism to the transfer mechanism.

优选为,所述成型机构包括:Preferably, the forming mechanism includes:

成型台座,作为承载结构及外部设备的连接结构,成型台座中部预留有工件成型用的加工空间;The forming pedestal serves as the connection structure between the load-bearing structure and external equipment. There is a processing space reserved in the middle of the forming pedestal for workpiece molding;

第一成型组件,与成型台座连接,第一成型组件包括可在所述加工空间内对工件进行竖直方向加工的上模和下模;The first molding component is connected to the molding base, and the first molding component includes an upper mold and a lower mold that can process the workpiece in the vertical direction in the processing space;

第二成型组件,与成型台座连接,第二成型组件包括可在所述加工空间内对工件水平方向两端加工的侧模;The second molding component is connected to the molding base, and the second molding component includes side molds that can process both ends of the workpiece in the horizontal direction in the processing space;

顶出组件,设置在成型台座下部,包括竖直向上运动且延伸至加工空间的顶出件。The ejection assembly is provided at the lower part of the forming platform and includes an ejection piece that moves vertically upward and extends to the processing space.

优选为,所述第一成型组件中:Preferably, in the first molding component:

下模,固定设置在所述成型台座的加工空间内底部;下模上预留对应的顶出件的通孔;The lower mold is fixedly installed at the bottom of the processing space of the forming base; the lower mold has reserved through holes for the corresponding ejection parts;

上模,位于所述成型台座的加工空间内,且位于所述下模的上方;上模可在竖直方向朝向或远离所述下模移动。The upper mold is located in the processing space of the forming platform and above the lower mold; the upper mold can move toward or away from the lower mold in the vertical direction.

优选为,所述成型台座包括:Preferably, the forming base includes:

成型底台,包括中间部及对称设置在中间部两端的两个侧部,中间部上侧与所述上模固定连接;侧部与所述第二成型组件连接;The molding base includes a middle part and two side parts symmetrically arranged at both ends of the middle part. The upper side of the middle part is fixedly connected to the upper mold; the side parts are connected to the second molding component;

成型横架,两端架设在所述成型底台的侧部上,且与成型底台的中间部留有间隔;The forming cross frame has both ends set up on the sides of the forming base and is spaced apart from the middle part of the forming base;

所述第二成型组件中:In the second molding component:

侧模,对称设置有两个,分别位于所述加工空间内的两端;所述下模长度方向的两端对应所述侧模开设有滑槽,侧模与下模通过滑槽滑动连接。There are two side molds arranged symmetrically, respectively located at both ends of the processing space; the two ends of the lower mold in the length direction are provided with chute corresponding to the side mold, and the side mold and the lower mold are slidingly connected through the chute.

优选为,所述第一成型组件还包括:Preferably, the first molding component further includes:

第一成型驱动件,为可伸缩的缸体,其缸体外壳固定设置在所述成型横架上;第一成型驱动件贯穿所述成型横架,其活动端延伸至成型横架下方,且与所述上模固定连接。The first forming driving part is a telescopic cylinder, the cylinder shell of which is fixedly arranged on the forming horizontal frame; the first forming driving part penetrates the forming horizontal frame, and its movable end extends to the bottom of the forming horizontal frame, and Fixedly connected to the upper mold.

优选为,所述第一成型组件还包括:Preferably, the first molding component further includes:

第一成型导向杆,与所述上模固定连接,且竖直朝向上侧设置;所述成型横架上对应第一成型导向杆开设有导向孔,第一成型导向杆通过导向孔与所述成型横架滑动连接。The first forming guide rod is fixedly connected to the upper mold and is arranged vertically toward the upper side; the forming cross frame has a guide hole corresponding to the first forming guide rod, and the first forming guide rod is connected to the first forming guide rod through the guide hole. Formed horizontal frame sliding connection.

优选为,所述第一成型组件还包括:Preferably, the first molding component further includes:

上模感应件,设置在所述成型横架的导向孔上方,通过感应件支架与所述成型横架连接,且上模感应件的感应端朝向所述第一成型导向杆上端正上方设置。The upper mold induction part is arranged above the guide hole of the forming cross frame and is connected to the forming cross frame through the induction part bracket, and the sensing end of the upper mold induction part is arranged directly above the upper end of the first forming guide rod.

优选为,所述第二成型组件还包括:Preferably, the second molding component further includes:

第二成型驱动件,为可伸缩的缸体,且对应每个所述侧模设置一个,第二成型驱动件与所述成型底台的侧部固定连接;第二成型驱动件的活动端延伸至所述加工空间内;The second molding driving member is a telescopic cylinder, and one is provided corresponding to each side mold. The second molding driving member is fixedly connected to the side of the molding base; the movable end of the second molding driving member extends to the processing space;

第二成型导向件,对应每个所述侧模设置一个,第二成型导向件设置在所述加工空间内,且与所述成型底台固定连接;第二成型导向件上开设有导向槽,所述侧模与第二成型导向件水平滑动连接。One second forming guide is provided corresponding to each side mold. The second forming guide is provided in the processing space and is fixedly connected to the forming base; the second forming guide is provided with a guide groove. The side mold is horizontally slidably connected to the second forming guide.

优选为,所述第二成型组件还包括侧模感应组件,侧模感应组件包括:Preferably, the second molding component further includes a side mold induction component, and the side mold induction component includes:

侧模感应杆,与所述侧模固定连接,侧模感应杆的杆体轴线方向与侧模的移动路径平行;The side mold sensing rod is fixedly connected to the side mold, and the rod axis direction of the side mold sensing rod is parallel to the movement path of the side mold;

侧模感应件,设置有两个,并排设置在所述侧模感应杆的一侧,且侧模感应件的感应端朝向所述侧模感应杆的杆体设置;There are two side mold sensing members, which are arranged side by side on one side of the side mold sensing rod, and the sensing end of the side mold sensing member is positioned toward the rod body of the side mold sensing rod;

侧模感应块,设置有两个,固定设置在所述侧模感应杆的杆体上,两个所述侧模感应块之间留有间距。There are two side mold induction blocks, which are fixedly arranged on the rod body of the side mold induction rod. There is a gap between the two side mold induction blocks.

优选为,所述顶出组件还包括顶出驱动件,顶出驱动件为竖直设置的缸体,其活动端与顶出件固定连接,可带动顶出件在竖直方向运动。Preferably, the ejection assembly further includes an ejection driving member. The ejection driving member is a vertically arranged cylinder, the movable end of which is fixedly connected to the ejection member, and can drive the ejection member to move in the vertical direction.

优选为,所述下模上开设有贯通的进出料槽,进出料槽的贯通方向与下模的长度方向垂直,即进出料槽的贯通方向与圆钢的轴线方向垂直。Preferably, the lower mold is provided with a penetrating feed inlet and outlet trough, and the penetration direction of the feed inlet and outlet trough is perpendicular to the length direction of the lower mold, that is, the penetration direction of the feed inlet and outlet trough is perpendicular to the axis direction of the round steel.

优选为,所述抓取机构包括:Preferably, the grabbing mechanism includes:

抓取支架,为框架式支撑结构,用于和外部结构连接;The grab bracket is a frame-type support structure used to connect to the external structure;

抓取组件,包括连接架及至少两个夹爪组件,两个夹爪组件分别对应条形圆钢的一端设置;两个夹爪组件之间通过连接架固定连接;The grabbing assembly includes a connecting frame and at least two clamping jaw assemblies. The two clamping jaw assemblies are respectively arranged corresponding to one end of the bar-shaped round steel; the two clamping jaw assemblies are fixedly connected through the connecting frame;

抓取平移组件,设置在所述抓取支架上,且抓取平移组件与所述连接架固定连接,抓取平移组件可带动所述连接架在水平方向平移。A grabbing translation component is provided on the grabbing bracket, and is fixedly connected to the connecting frame. The grabbing translation component can drive the connecting frame to translate in the horizontal direction.

优选为,所述抓取平移组件包括若干个依次连接的平移件组,每个平移件组均包括固定部和活动部,相邻平移件组的固定部与活动部固定连接;一个端部的所述平移件组的活动部与所述连接架固定连接,另一个端部的所述平移件组的固定部与所述抓取支架固定连接。Preferably, the grabbing translation component includes several translation component groups connected in sequence, each translation component group includes a fixed part and a movable part, and the fixed part of the adjacent translation component group is fixedly connected to the movable part; one end of the The movable part of the translation component group is fixedly connected to the connecting frame, and the fixed part of the translation component group at the other end is fixedly connected to the grabbing bracket.

优选为,每个所述平移件组均包括:Preferably, each of the translation component groups includes:

平移驱动件,为可伸缩的缸体,所述平移驱动件的缸体作为平移件组的固定部,平移驱动件的活动端为平移件组的活动部;The translational driving member is a telescopic cylinder, the cylinder of the translational driving member serves as the fixed part of the translational component group, and the movable end of the translational driving member serves as the movable part of the translational component group;

平移导向件,为设置在所述平移驱动件活动端侧部的杆体,导向件的轴线与平移驱动件的活动端移动行程路径平行;The translation guide is a rod disposed on the side of the movable end of the translation driving member, and the axis of the guide is parallel to the movement path of the movable end of the translation driving member;

平移连接件,固定设置在所述平移驱动件的活动部,所述平移连接件作为其所属平移件组活动部的连接结构。The translation connecting piece is fixedly arranged on the movable part of the translation driving member, and the translation connecting piece serves as the connection structure of the movable part of the translation piece group to which it belongs.

优选为,所述平移件组还包括:Preferably, the translation component assembly further includes:

驱动件固定板,与所述平移驱动件的缸体外壳固定连接,且与其所属的平移件组的所述平移导向件固定连接,与其相邻的所述平移件组的平移导向件滑动连接;The driving member fixed plate is fixedly connected to the cylinder shell of the translational driving member, and is fixedly connected to the translation guide member of the translation member group to which it belongs, and is slidingly connected to the translation guide member of the adjacent translation member group;

相邻的平移件组中的平移连接件与驱动件固定板固定连接。The translation connecting parts in the adjacent translation part groups are fixedly connected to the driving part fixing plate.

优选为,所述驱动件固定板设置在平移驱动件缸体朝向活动端的一侧;Preferably, the driving member fixed plate is provided on the side of the translational driving member cylinder facing the movable end;

所述驱动件固定板上设置有固定板传感器。A fixed plate sensor is provided on the fixed plate of the driving part.

优选为,所述夹爪组件包括:Preferably, the jaw assembly includes:

夹爪上驱动件,位于夹爪组件上部,与所述连接架固定连接;夹爪上驱动件为可伸缩的缸体,其活动端朝向下侧设置;The upper driving part of the clamping jaw is located at the upper part of the clamping jaw assembly and is fixedly connected to the connecting frame; the upper driving part of the clamping jaw is a telescopic cylinder, with its movable end facing downward;

夹爪上连接架,与所述夹爪上驱动件的活动端固定连接;The clamping jaw upper connecting frame is fixedly connected to the movable end of the clamping jaw upper driving member;

夹爪下驱动件,与所述夹爪上连接架固定连接;The lower driving part of the clamping jaw is fixedly connected to the upper connecting frame of the clamping jaw;

爪体,与所述夹爪下驱动件联动,夹爪下驱动件可驱动所述爪体的夹持部张开或者闭合。The claw body is linked to the lower driving part of the clamping jaw, and the lower driving part of the clamping jaw can drive the clamping part of the claw body to open or close.

优选为,所述夹爪上连接架包括:Preferably, the clamping jaw upper connecting frame includes:

第一连接板,与所述夹爪上驱动件的活动端固定连接;The first connecting plate is fixedly connected to the movable end of the driving member on the clamping jaw;

第二连接板,设置在所述第一连接板下方,且与所述第一连接板在竖直方向滑动连接;所述夹爪下驱动件固定设置在所述第二连接板上。The second connecting plate is arranged below the first connecting plate and is slidingly connected with the first connecting plate in the vertical direction; the lower driving part of the clamping jaw is fixedly arranged on the second connecting plate.

优选为,所述夹爪组件还包括:Preferably, the jaw assembly further includes:

夹爪固定板,与所述夹爪上驱动件固定连接,且夹爪上驱动件通过夹爪固定板与所述连接架固定连接;The clamping jaw fixing plate is fixedly connected to the upper driving part of the clamping jaw, and the upper driving part of the clamping jaw is fixedly connected to the connecting frame through the clamping jaw fixing plate;

第一导向杆组,包括若干第一导向杆,第一导向杆固定设置在所述第一连接板上侧,且与所述夹爪固定板滑动连接;The first guide rod group includes a plurality of first guide rods, the first guide rods are fixedly arranged on the upper side of the first connecting plate and are slidingly connected with the clamping jaw fixed plate;

第二导向杆组,包括若干第二导向杆,第二导向杆固定设置在所述第二连接板上侧,且与所述第一连接板滑动连接,所述第二导向杆上套接有弹簧,弹簧位于所述第一连接板和第二连接板之间。The second guide rod group includes a plurality of second guide rods. The second guide rods are fixedly arranged on the upper side of the second connecting plate and are slidingly connected to the first connecting plate. The second guide rods are sleeved with A spring is located between the first connecting plate and the second connecting plate.

优选为,所述爪体包括:Preferably, the claw body includes:

爪体支架,与所述第二连接板固定连接;The claw body bracket is fixedly connected to the second connecting plate;

主爪臂,对称设置两个,主爪臂与所述爪体支架铰接,主爪臂上端通过连杆结构与所述夹爪下驱动件联动,下端为夹持部。There are two main claw arms arranged symmetrically. The main claw arms are hinged with the claw body bracket. The upper end of the main claw arm is linked with the lower driving part of the clamp jaw through the connecting rod structure, and the lower end is the clamping part.

优选为,所述爪体还包括:Preferably, the claw body further includes:

夹持块,作为夹持部设置有两个,每个夹持块分别与一个所述主爪臂下端可拆卸连接;两个所述夹持块相对的一侧设置有弧形凹口,凹口内分布齿牙状凸起。There are two clamping blocks as clamping parts, each clamping block is detachably connected to the lower end of one of the main claw arms; an arc-shaped notch is provided on the opposite side of the two clamping blocks. There are tooth-like projections distributed in the mouth.

优选为,所述转运机构包括:Preferably, the transport mechanism includes:

转运基座,包括转运导轨及导轨支撑结构;Transfer base, including transfer guide rails and guide rail support structures;

移动组件,设置在所述转运基座上,移动组件可沿所述转运导轨移动;A moving component, arranged on the transfer base, which can move along the transfer guide rail;

承载组件,设置在所述移动组件上,可在移动组件上方的竖直方向升高或降低;承载组件包括:A load-bearing component is provided on the mobile component and can be raised or lowered in the vertical direction above the mobile component; the load-bearing component includes:

承载臂,为朝向移动组件移动路径方向延伸的板体,承载臂上侧开设有下凹的凹口,凹口用于放置转运的圆钢;所述承载臂在水平面的投影延伸至移动组件的投影外侧,所述凹口设置在承载臂延伸至移动组件外侧的部分。The load-bearing arm is a plate extending in the direction of the movement path of the mobile component. A concave notch is provided on the upper side of the load-bearing arm. The notch is used to place the round steel for transportation; the projection of the load-bearing arm on the horizontal plane extends to the side of the mobile component. Projecting outside, the notch is provided in the portion of the carrying arm extending to the outside of the moving component.

优选为,所述转运基座包括:Preferably, the transfer base includes:

侧支撑件,由若干侧板拼合形成,平行设置有两组,分别作为转运基座一侧的支撑结构;The side supports are formed by joining together several side plates, with two groups arranged in parallel, respectively serving as the support structure on one side of the transfer base;

内支撑件,固定连接两个所述侧支撑件,作为转运基座的内部支撑结构;The inner support is fixedly connected to the two side supports and serves as the internal support structure of the transfer base;

支腿组,包括若干支腿,支腿固定设置在所述侧支撑件下侧。The leg set includes a plurality of legs, which are fixedly arranged on the lower side of the side support.

优选为,所述导轨平行设置有两条,分别沿一侧的所述侧支撑件上端固定设置。Preferably, two guide rails are arranged in parallel and are fixedly arranged along the upper end of the side support member on one side.

优选为,所述转运基座还包括:Preferably, the transfer base further includes:

齿条,设置在两个所述侧支撑件之间,齿条与所述导轨平行;A rack is arranged between the two side supports, and the rack is parallel to the guide rail;

所述移动组件还包括:The mobile components also include:

移动驱动件,为固定设置在所述移动板下侧的电机,电机的电机轴与主动齿轮联动,主动齿轮与所述齿条啮合。The moving driving part is a motor fixedly arranged on the lower side of the moving plate. The motor shaft of the motor is linked with the driving gear, and the driving gear is meshed with the rack.

优选为,所述移动组件包括:Preferably, the mobile component includes:

移动板,设置在所述转运基座上方,移动板用于作为所述承载组件的支撑结构;A moving plate, arranged above the transfer base, used as a support structure for the load-bearing component;

滑块,固定设置在所述移动板下侧,对应每个所述导轨设置一个,与所述导轨滑动连接;A slide block is fixedly arranged on the lower side of the moving plate, one corresponding to each of the guide rails, and is slidingly connected to the guide rails;

所述承载组件包括:The bearing components include:

承载架,设置在所述移动板上方,与所述移动板竖直滑动连接;所述承载臂固定设置在所述承载架上;A bearing frame is arranged above the moving plate and vertically slidingly connected to the moving plate; the bearing arm is fixedly arranged on the bearing frame;

承载驱动件,与所述承载架联动,可驱动承载架靠近或远离所述移动板运动。A load-bearing driving member is linked with the load-bearing frame and can drive the load-bearing frame to move closer to or away from the moving plate.

优选为,所述承载驱动件为可伸缩的缸体;承载驱动件的缸体外壳固定设置在所述移动板的下侧;其活动端向上延伸贯穿所述移动板后与所述承载架固定连接。Preferably, the load-bearing driving member is a telescopic cylinder; the cylinder housing of the load-bearing driving member is fixedly provided on the lower side of the moving plate; its movable end extends upward through the moving plate and is fixed to the bearing frame. connect.

优选为,所述承载组件还包括:Preferably, the bearing component further includes:

承载杆,固定设置在所述承载架下侧,且与所述移动板竖直滑动连接;承载杆设置有若干根。A load-bearing rod is fixedly arranged on the lower side of the load-bearing frame and is vertically and slidingly connected with the moving plate; there are several load-bearing rods.

优选为,所述承载臂至少设置两根,且两根所述承载臂平行设置;所述承载臂包括:Preferably, there are at least two carrying arms, and the two carrying arms are arranged in parallel; the carrying arms include:

第一横部,固定设置在所述承载架上侧;。The first transverse portion is fixedly arranged on the upper side of the bearing frame;

第二横部,通过连接部与所述第一横部连接,且第二横部朝向移动板外侧延伸。The second transverse portion is connected to the first transverse portion through the connecting portion, and the second transverse portion extends toward the outside of the moving plate.

优选为,还包括:Preferably, it also includes:

转运传感件,设置有两个,分别设置在所述移动组件移动行程的两端,用于感应并反馈移动组件的移动位置。There are two transfer sensing parts, which are respectively provided at both ends of the moving stroke of the moving component, and are used to sense and feedback the moving position of the moving component.

与现有技术相比,具备以下有益效果:本装置可以对条形圆钢进行加热,然后令其两端形变,实现了卸扣坯件的标准化流水作业自动加工制作。和卸扣坯件加工的现有工艺相比,本方案的装置极大的减少了需要人工参与的部分,降低了劳动力的消耗。同时因为无需人工搬运加热后的工件,所以消除了原有操作过程中的安全隐患问题,同时还可提高加工后工件的质量。Compared with the existing technology, it has the following beneficial effects: This device can heat bar-shaped round steel and then deform its two ends, realizing the automatic processing and production of standardized assembly lines of shackle blanks. Compared with the existing process of processing shackle blanks, the device of this solution greatly reduces the parts that require manual participation and reduces labor consumption. At the same time, because there is no need to manually transport the heated workpiece, potential safety hazards in the original operation process are eliminated, and the quality of the processed workpiece can also be improved.

附图说明Description of the drawings

图1为本申请实施例的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of an embodiment of the present application;

图2为本申请实施例的抓取机构结构示意图;Figure 2 is a schematic structural diagram of the grabbing mechanism according to the embodiment of the present application;

图3为本申请实施例的抓取机构主视图;Figure 3 is a front view of the grabbing mechanism according to the embodiment of the present application;

图4为本申请实施例的抓取机构俯视图;Figure 4 is a top view of the grabbing mechanism according to the embodiment of the present application;

图5为本申请实施例的夹爪组件结构示意图;Figure 5 is a schematic structural diagram of the clamping jaw assembly according to the embodiment of the present application;

图6为本申请实施例的夹爪组件正视图;Figure 6 is a front view of the clamp assembly of the embodiment of the present application;

图7为本申请实施例的整体结构示意图;Figure 7 is a schematic diagram of the overall structure of an embodiment of the present application;

图8为本申请实施例的主视图;Figure 8 is a front view of the embodiment of the present application;

图9为本申请实施例隐藏上部结构状态示意图;Figure 9 is a schematic diagram of the hidden upper structure state of the embodiment of the present application;

图10为图9的A局部放大图。FIG. 10 is an enlarged view of part A of FIG. 9 .

图11为本申请实施例的转运机构示意图一;Figure 11 is a schematic diagram 1 of the transfer mechanism according to the embodiment of the present application;

图12为本申请实施例的转运机构示意图二;Figure 12 is a schematic diagram 2 of the transfer mechanism according to the embodiment of the present application;

图13为本申请实施例的移动组件和承载组件放大图。Figure 13 is an enlarged view of the moving component and the carrying component according to the embodiment of the present application.

图14为本申请实施例的转运机构示意图三;Figure 14 is a schematic diagram three of the transfer mechanism according to the embodiment of the present application;

图15为本申请实施例的移出组件放大示意图。Figure 15 is an enlarged schematic diagram of the removal component according to the embodiment of the present application.

图中:In the picture:

1、进料机构;1. Feeding mechanism;

2、加热机构;2. Heating mechanism;

3、抓取机构;3. Crawl mechanism;

31、抓取支架;32、夹爪组件;321、夹爪上驱动件;322、夹爪上连接架;3221、第一连接板;3222、第二连接板;323、夹爪下驱动件;324、爪体;3241、爪体支架;3242、主爪臂;3243、夹持块;325、夹爪固定板;326、第一导向杆组;327、第二导向杆组;33、连接架;34、抓取平移组件;341、平移驱动件;342、平移导向件;343、平移连接件;344、驱动件固定板;345、固定板传感器;31. Grabbing bracket; 32. Clamp assembly; 321. Claw upper driving part; 322. Claw upper connecting frame; 3221. First connecting plate; 3222. Second connecting plate; 323. Clamp lower driving part; 324. Claw body; 3241. Claw body bracket; 3242. Main claw arm; 3243. Clamping block; 325. Clamp fixed plate; 326. First guide rod group; 327. Second guide rod group; 33. Connecting frame ; 34. Grabbing translation component; 341. Translation drive member; 342. Translation guide member; 343. Translation connector; 344. Drive member fixed plate; 345. Fixed plate sensor;

4、成型机构;4. Forming mechanism;

41、成型台座;411、成型底台;412、成型横架;42、第一成型组件;421、下模;422、上模;423、第一成型驱动件;424、第一成型导向杆;425、上模感应件;426、进出料槽;43、第二成型组件;431、侧模;432、第二成型驱动件;433、第二成型导向件;434、侧模感应组件;4341、侧模感应杆;4342、侧模感应件;4343、侧模感应块;44、顶出组件;441、顶出件;442、顶出驱动件;41. Forming base; 411. Forming base; 412. Forming horizontal frame; 42. First forming component; 421. Lower mold; 422. Upper mold; 423. First forming driving member; 424. First forming guide rod; 425. Upper mold sensing part; 426. Inlet and outlet trough; 43. Second molding component; 431. Side mold; 432. Second molding driving component; 433. Second molding guide component; 434. Side mold sensing component; 4341. Side mold induction rod; 4342, side mold induction part; 4343, side mold induction block; 44, ejection component; 441, ejection part; 442, ejection drive part;

5、转运机构;5. Transshipment agency;

51、转运基座;511、导轨;512、侧支撑件;513、内支撑件;514、支腿组;515、齿条;52、移动组件;521、移动板;522、滑块;523、移动驱动件;53、承载组件;531、承载臂;5311、第一横部;5312、第二横部;5313、连接部;532、承载架;533、承载驱动件;534、承载杆;54、转运传感件;55、移出组件。51. Transfer base; 511. Guide rail; 512. Side support; 513. Internal support; 514. Leg group; 515. Rack; 52. Moving component; 521. Moving plate; 522. Slider; 523. Mobile driving member; 53. Carrying component; 531. Carrying arm; 5311. First transverse portion; 5312. Second transverse portion; 5313. Connecting portion; 532. Carrying frame; 533. Carrying driving member; 534. Carrying rod; 54 , transfer the sensing component; 55. remove the component.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

请参阅图1,本申请提供以下技术方案:Please refer to Figure 1. This application provides the following technical solutions:

一种卸扣制坯装置,包括作为本装置的进料端,用于对条形圆钢进行推送供料的进料机构1;在进料机构1一侧设置加热机构2,加热机构2接收供给的条形圆钢,并对进料机构1推送的条形圆钢进行加热。加热后的圆钢进入成型机构4,成型机构4包括可分别在竖直方向和水平方向对加热后圆钢进行形变作业的成型组件,通过成型机构4,完成卸扣坯件的制作。本方案的装置还包括转运机构5和抓取机构3,转运机构5设置在加热机构2的出料侧,通过转运机构5对成型机构4进行圆钢的供料和出料。抓取机构3设置在加热机构2的出料侧,用于将进料机构1从加热机构2内推出的条形圆钢抓取至转运机构5上。A shackle blank making device includes, as the feeding end of the device, a feeding mechanism 1 for pushing and feeding bar-shaped round steel; a heating mechanism 2 is provided on one side of the feeding mechanism 1, and the heating mechanism 2 receives The supplied bar-shaped round steel is heated by the bar-shaped round steel pushed by the feeding mechanism 1. The heated round steel enters the forming mechanism 4. The forming mechanism 4 includes forming components that can deform the heated round steel in the vertical and horizontal directions respectively. Through the forming mechanism 4, the production of the shackle blank is completed. The device of this solution also includes a transfer mechanism 5 and a grabbing mechanism 3. The transfer mechanism 5 is arranged on the discharging side of the heating mechanism 2, and the forming mechanism 4 is used to feed and discharge round steel through the transfer mechanism 5. The grabbing mechanism 3 is arranged on the discharging side of the heating mechanism 2 and is used to grab the bar-shaped round steel pushed out from the heating mechanism 2 by the feeding mechanism 1 to the transfer mechanism 5 .

本装置通过上述机构的组合,形成可以实现将条形圆钢加工成为卸扣坯件的流水线式生产装置。减少了人工参与的环节,从而实现人力的节省,摒除了传统工艺中的安全隐患问题。同时提高了加工完成后卸扣坯件的质量和生产加工的效率。Through the combination of the above mechanisms, this device forms an assembly line production device that can process bar-shaped round steel into shackle blanks. It reduces manual participation, thereby saving manpower and eliminating safety hazards in traditional processes. At the same time, the quality of the shackle blank after processing is improved and the efficiency of production and processing is improved.

在上述实施方案的基础上,本装置的进料机构1采用了在进料底台11上侧设置多级供料组件的结构形式,通过多级供料组件以阶梯式的结构逐渐递进,从而确保获得足够长的供料距离。每一级供料组件均包括一个供料缸体12,供料缸体12选用气缸、液压油缸或者电动推杆均可。因为条形圆钢自身重量并不高,因此可以选用较为灵活也造价较低的气缸作为供料缸体12。通过将两个供料缸体12上下堆叠设置,形成一套供料组件,其中一个供料缸体12的缸体外壳和另外一个供料缸体12的活动端固定连接。从而实现以一个供料缸体12推动另外一个供料缸体12移动,而被推动的供料缸体12其活动端则作为推动圆钢进行供料的圆钢的推杆使用。本方案的进料底台11上设置两组共四个供料缸体12,两辆形成一组,可以同时实现两根圆钢的供料。结合同一组两个供料缸体12的组合使用,便可完成将圆钢输送入加热机构2的供料。On the basis of the above embodiment, the feeding mechanism 1 of the device adopts a structure in which a multi-stage feeding assembly is provided on the upper side of the feeding base 11, and the multi-stage feeding assembly gradually advances in a stepped structure. This ensures a sufficiently long feeding distance. Each level of feeding assembly includes a feeding cylinder 12, and the feeding cylinder 12 can be a pneumatic cylinder, a hydraulic cylinder or an electric push rod. Since the weight of the bar-shaped round steel itself is not high, a more flexible and lower-cost cylinder can be selected as the feeding cylinder 12. By stacking two feeding cylinders 12 one above the other, a feeding assembly is formed, in which the cylinder shell of one feeding cylinder 12 is fixedly connected to the movable end of the other feeding cylinder 12 . Thereby, one feeding cylinder 12 is used to push the other feeding cylinder 12 to move, and the movable end of the pushed feeding cylinder 12 is used as a push rod to push the round steel for feeding. Two groups of four feeding cylinders 12 are provided on the feeding base 11 of this solution. Two cylinders form a group, which can feed two round steels at the same time. By combining the two feeding cylinders 12 of the same group, the feeding of round steel into the heating mechanism 2 can be completed.

本方案的加热机构2中设置中频感应加热器,在加热机构2的内部设置有传送组件,可以将加热完毕的圆钢推送出来。中频感应加热器及传送机构可以选用现有技术方案,在此不再赘述。The heating mechanism 2 of this solution is equipped with a medium frequency induction heater, and a transmission component is provided inside the heating mechanism 2, which can push out the heated round steel. The intermediate frequency induction heater and transmission mechanism can adopt existing technical solutions, which will not be described again here.

在上述实施方案的基础上,在加热机构2的出料侧设置有抓取机构3,通过抓取机构3将加热机构2推送出的圆钢抓取至转运机构5上,再由转运机构5送入成型机构4进行形变。如图1所示抓取机构3架设在加热机构2的出料侧上方。参见图2至图6,抓取机构3包括框架式结构的抓取支架31,抓取支架31作为抓取机构3的支撑结构,同时抓取支架31架设在加热机构2的出料位置上。在抓取支架31上设置有抓取平移组件34,抓取平移组件34连接抓取组件,带动抓取组件进行平移。如图2所示,本方案中抓取支架31选用矩形框架,抓取平移组件34设置在抓取支架31上侧,且朝向抓取支架31一侧延伸。抓取支架31的矩形框架侧部对应抓取平移组件34的横向延伸结构设置有斜向的支撑杆。抓取组件包括连接架33及两个夹爪组件32,两个夹爪组件32分别对应要抓取的条形圆钢一端进行设置,确保两个夹爪组件32可以分别夹取圆钢的一端。两个夹爪组件32均与连接架33固定连接,连接架33同时作为和抓取平移组件34的连接结构。由抓取平移组件34的活动结构带动连接架33进行平移,从而实现圆钢的抓取和移动。On the basis of the above embodiment, a grabbing mechanism 3 is provided on the discharge side of the heating mechanism 2. The round steel pushed out by the heating mechanism 2 is grabbed by the grabbing mechanism 3 to the transfer mechanism 5, and then the round steel pushed out by the heating mechanism 2 is grabbed by the transfer mechanism 5. It is sent to the forming mechanism 4 for deformation. As shown in Figure 1, the grabbing mechanism 3 is set up above the discharge side of the heating mechanism 2. Referring to FIGS. 2 to 6 , the grabber mechanism 3 includes a grabber bracket 31 with a frame structure. The grabber bracket 31 serves as a support structure for the grabber mechanism 3 . At the same time, the grabber bracket 31 is set up at the discharge position of the heating mechanism 2 . A grasping translation assembly 34 is provided on the grasping bracket 31. The grasping translation assembly 34 is connected to the grasping assembly and drives the grasping assembly to perform translation. As shown in FIG. 2 , in this solution, a rectangular frame is used as the grabbing bracket 31 , and the grabbing translation component 34 is arranged on the upper side of the grabbing bracket 31 and extends toward one side of the grabbing bracket 31 . The side portion of the rectangular frame of the grabbing bracket 31 is provided with oblique support rods corresponding to the transverse extension structure of the grabbing translation assembly 34 . The grabbing assembly includes a connecting frame 33 and two clamping jaw assemblies 32. The two clamping jaw assemblies 32 are respectively arranged corresponding to one end of the bar-shaped round steel to be grasped, ensuring that the two clamping jaw assemblies 32 can respectively clamp one end of the round steel. . The two clamping jaw assemblies 32 are both fixedly connected to the connecting frame 33 , and the connecting frame 33 simultaneously serves as a connecting structure with the grasping translation assembly 34 . The movable structure of the grabbing and translation assembly 34 drives the connecting frame 33 to translate, thereby realizing grabbing and moving of the round steel.

在上述实施方案的基础上,抓取平移组件34包括若干个依次连接的平移件组,每个平移件组均包括固定部和活动部,相邻平移件组的固定部与活动部固定连接;一个端部的平移件组的活动部与连接架33固定连接,另一个端部的平移件组的固定部与抓取支架31固定连接。On the basis of the above embodiment, the grabbing translation component 34 includes several translation component groups connected in sequence, each translation component group includes a fixed part and a movable part, and the fixed part and the movable part of the adjacent translation component group are fixedly connected; The movable part of the translation component group at one end is fixedly connected to the connecting frame 33 , and the fixed part of the translation component group at the other end is fixedly connected to the grabbing bracket 31 .

每个平移件组均包括平移驱动件341、平移导向件342及平移连接件343。其中平移驱动件341为气缸,平移驱动件341的缸体作为平移件组的固定部,平移驱动件341的活动端为平移件组的活动部;平移驱动件341也可以选用液压缸体,或者电动推杆等伸缩结构。因为本申请方案要抓取的圆钢本身重量并不高,所以选用气缸即可。平移导向件342为设置在平移驱动件341活动端侧部的杆体,导向件342的轴线与平移驱动件341的活动端移动行程路径平行。平移导向件342具体为设置在平移驱动件341气缸伸缩杆体两侧的两根导向杆。平移连接件343固定设置在平移驱动件341的活动部,平移连接件343作为其所属平移件组活动部的连接结构。Each translation component group includes a translation driving component 341 , a translation guide component 342 and a translation connection component 343 . The translation drive member 341 is a cylinder, the cylinder of the translation drive member 341 serves as the fixed part of the translation member group, and the movable end of the translation drive member 341 serves as the movable part of the translation member group; the translation drive member 341 can also be a hydraulic cylinder, or Telescopic structures such as electric push rods. Because the weight of the round steel to be grasped by this application plan is not high, a cylinder can be used. The translation guide member 342 is a rod disposed on the side of the movable end of the translation driving member 341. The axis of the guide member 342 is parallel to the movement path of the movable end of the translation driving member 341. The translation guide member 342 is specifically two guide rods arranged on both sides of the cylinder telescopic rod body of the translation driving member 341. The translation connecting piece 343 is fixedly arranged on the movable part of the translation driving part 341, and serves as the connection structure of the movable part of the translation part group to which it belongs.

本方案采用设置两个平移件组的结构形式,即本方案的平移为两段式移动结构。如图2和图3所示,两个平移件组呈现阶梯状态,位于下侧的第一个平移件组带动其上侧的第二个平移件组进行移动,换句话说,第一个平移件组的平移驱动件341的平移连接件343与第二个平移件组的平移驱动件341固定连接,带动其在水平方向运动。位于上侧的平移件组,也就是第二个平移件组中的平移驱动件341则带动连接架33进行移动,从而实现夹爪组件32的平移。根据实际的工作需求,也可以通过增加平移件组堆叠的数量,或者改变其气缸的长度来实现不同距离的位移需求。This plan adopts the structural form of setting up two translation component groups, that is, the translation of this plan is a two-stage moving structure. As shown in Figure 2 and Figure 3, the two translation component groups are in a stepped state. The first translation component group located on the lower side drives the second translation component group on the upper side to move. In other words, the first translation component group The translation connecting member 343 of the translation driving member 341 of the assembly is fixedly connected to the translation driving member 341 of the second translation assembly, driving it to move in the horizontal direction. The translation component group located on the upper side, that is, the translation driving component 341 in the second translation component group drives the connecting frame 33 to move, thereby realizing the translation of the clamping jaw assembly 32 . According to the actual work requirements, the displacement requirements of different distances can also be achieved by increasing the number of stacked translation components or changing the length of its cylinder.

在上述实施方案的基础上,参见图4,平移件组还包括驱动件固定板344,驱动件固定板344与平移驱动件341的缸体外壳固定连接,且与其所属的平移件组的平移导向件342固定连接,与其相邻的平移件组的平移导向件342滑动连接;Based on the above embodiment, referring to Figure 4, the translation component group also includes a driving component fixing plate 344. The driving component fixing plate 344 is fixedly connected to the cylinder shell of the translation driving component 341, and is connected with the translation guide of the translation component group to which it belongs. The member 342 is fixedly connected and slidingly connected with the translation guide member 342 of its adjacent translation member group;

相邻的平移件组中的平移连接件343与驱动件固定板344固定连接。位于上侧的平移件组的平移连接件343与连接架33固定连接。即该平移连接件343作为抓取平移组件34和连接架33的连接结构使用。下侧的平移件组的驱动件固定板344直接固定在抓取支架31上,上侧的平移件组的驱动件固定板344则与下侧平移件组的平移导向件342滑动连接,且其上固定连接上侧平移件组的平移驱动件341。The translation connecting parts 343 in the adjacent translation part groups are fixedly connected to the driving part fixing plate 344. The translation connecting piece 343 of the upper translation piece group is fixedly connected to the connecting frame 33 . That is, the translation connecting piece 343 is used as a connecting structure between the grabbing translation component 34 and the connecting frame 33 . The driving part fixing plate 344 of the lower translation part group is directly fixed on the grab bracket 31, and the driving part fixing plate 344 of the upper translation part set is slidingly connected to the translation guide 342 of the lower translation part group, and its The upper side is fixedly connected to the translation driving member 341 of the upper side translation member group.

驱动件固定板344设置在平移驱动件341缸体朝向活动端的一侧;驱动件固定板344上设置有固定板传感器345。以下侧平移件组中的驱动件固定板344为例,当随着下侧的平移驱动件341工作,上侧的驱动件固定板344向图4中左侧方向移动,其触碰下侧驱动件固定板344上的固定板传感器345。从而可以获得平移驱动件341工作位置的反馈。固定板传感器345可选用触电开关、接近传感器等现有的电气元件。The driving part fixed plate 344 is provided on the side of the cylinder of the translation driving part 341 facing the movable end; the driving part fixed plate 344 is provided with a fixed plate sensor 345. The driver fixing plate 344 in the lower translation component group is taken as an example. When the lower translation driver 341 works, the upper driver fixation plate 344 moves to the left direction in Figure 4 and touches the lower drive. Mounting plate sensor 345 on mounting plate 344. Thus, feedback of the working position of the translation driving member 341 can be obtained. The fixed plate sensor 345 may use existing electrical components such as electric shock switches and proximity sensors.

在上述实施方案的基础上,参见图5和图6,夹爪组件32包括夹爪上驱动件321和夹爪下驱动件323两个气缸,还包括夹爪上连接架322和爪体324。夹爪上驱动件321位于夹爪组件32上部,与连接架33固定连接;夹爪上驱动件321为可伸缩的缸体,其活动端朝向下侧设置;夹爪上连接架322与夹爪上驱动件321的活动端固定连接;夹爪下驱动件323与夹爪上连接架323固定连接;爪体324与夹爪下驱动件323联动,夹爪下驱动件323可驱动爪体324的夹持部张开或者闭合。Based on the above embodiment, referring to FIGS. 5 and 6 , the clamping jaw assembly 32 includes two cylinders: a clamping jaw upper driving member 321 and a clamping jaw lower driving member 323 , and also includes a clamping jaw upper connecting frame 322 and a claw body 324 . The upper driving part 321 of the clamping jaw is located on the upper part of the clamping jaw assembly 32 and is fixedly connected to the connecting frame 33; the upper driving part 321 of the clamping jaw is a telescopic cylinder, with its movable end facing downward; the upper connecting frame 322 of the clamping jaw is connected to the clamping jaw The movable end of the upper driving part 321 is fixedly connected; the lower driving part 323 of the clamping jaw is fixedly connected with the upper connecting frame 323 of the clamping jaw; the claw body 324 is linked with the lower driving part 323 of the clamping jaw, and the lower driving part 323 of the clamping jaw can drive the claw body 324 The clamping part is opened or closed.

本方案通过前述的抓取平移组件34实现水平方向的运动,而考虑到在对于圆钢的抓取过程中还需要竖直方向的一段位移,因此设置夹爪上驱动件321带动夹爪上连接架322在竖直方向运动。在这一基础上,借助夹爪下驱动件323作为爪体324的开闭控制器件,实现爪体324的抓取和释放动作。This solution realizes movement in the horizontal direction through the aforementioned grabbing translation assembly 34. Considering that a certain displacement in the vertical direction is also required during the grabbing process of round steel, the upper driving part 321 of the clamping jaw is set to drive the upper connection of the clamping jaw. The frame 322 moves in the vertical direction. On this basis, the grasping and releasing actions of the claw body 324 are realized with the help of the jaw lower driving member 323 as the opening and closing control device of the claw body 324.

在上述实施方案的基础上,夹爪上连接架322包括第一连接板3221和第二连接板3222。第一连接板3221与夹爪上驱动件321的活动端固定连接;第二连接板3222设置在第一连接板3221下方,且与第一连接板3221在竖直方向滑动连接;夹爪下驱动件323固定设置在第二连接板3222上。Based on the above embodiment, the clamping jaw upper connecting frame 322 includes a first connecting plate 3221 and a second connecting plate 3222. The first connecting plate 3221 is fixedly connected to the movable end of the driving member 321 on the clamping jaw; the second connecting plate 3222 is provided below the first connecting plate 3221 and is slidingly connected to the first connecting plate 3221 in the vertical direction; the lower driving part of the clamping jaw is The member 323 is fixedly arranged on the second connecting plate 3222.

夹爪组件32还包括夹爪固定板325,夹爪固定板325与夹爪上驱动件321固定连接,且夹爪上驱动件321通过夹爪固定板325与连接架33固定连接;参见图5和图6,夹爪组件32还包括两个导向杆组,其中第一导向杆组326包括两根第一导向杆,第一导向杆固定设置在第一连接板3221上侧,且与夹爪固定板325滑动连接;第二导向杆组327包括两根第二导向杆,第二导向杆固定设置在第二连接板3222上侧,且与第一连接板3221滑动连接,第二导向杆上套接有弹簧,弹簧位于第一连接板3221和第二连接板3222之间。第一导向杆组326所起到的作用是令夹爪上连接架322在移动过程中更为稳定。第二导向杆组326的作用则是通过弹簧结构令下部的爪体324有一定的纵向缓冲余量,避免因为和下方的圆钢或者圆钢承载结构碰撞而导致损坏。The clamping jaw assembly 32 also includes a clamping jaw fixing plate 325. The clamping jaw fixing plate 325 is fixedly connected to the clamping jaw upper driving part 321, and the clamping jaw upper driving part 321 is fixedly connected to the connecting frame 33 through the clamping jaw fixing plate 325; see Figure 5 As shown in Figure 6, the clamping jaw assembly 32 also includes two guide rod groups, in which the first guide rod group 326 includes two first guide rods. The first guide rods are fixedly arranged on the upper side of the first connecting plate 3221 and are connected with the clamping jaws. The fixed plate 325 is slidingly connected; the second guide rod group 327 includes two second guide rods, which are fixedly arranged on the upper side of the second connecting plate 3222 and are slidably connected to the first connecting plate 3221. A spring is sleeved, and the spring is located between the first connecting plate 3221 and the second connecting plate 3222. The function of the first guide rod group 326 is to make the upper connecting frame 322 of the clamping jaw more stable during movement. The function of the second guide rod group 326 is to provide a certain longitudinal buffer margin for the lower claw body 324 through the spring structure to avoid damage caused by collision with the round steel or round steel load-bearing structure below.

在上述实施方案的基础上,爪体324包括爪体支架3241,爪体支架3241与第二连接板3222固定连接;爪体支架3241上对称设置有两个主爪臂3242,主爪臂3242的中部考上位置与爪体支架3241铰接,主爪臂3242上端通过连杆结构与夹爪下驱动件323联动,下端为夹持部。在夹爪下驱动件323的活动端两侧分别铰接一根短杆,短杆另一端与主爪臂3242上端铰接。夹爪下驱动件323同样选用气缸,通过夹爪下驱动件323的活动端在竖直方向运动,带动两个主爪臂3242下端开合。On the basis of the above embodiment, the claw body 324 includes a claw body bracket 3241, which is fixedly connected to the second connecting plate 3222; the claw body bracket 3241 is symmetrically provided with two main claw arms 3242, and the main claw arms 3242 are symmetrically arranged. The upper part of the middle part is hinged with the claw body bracket 3241. The upper end of the main claw arm 3242 is linked with the lower driving part 323 of the clamping claw through the connecting rod structure, and the lower end is the clamping part. A short rod is respectively hinged on both sides of the movable end of the clamping jaw lower driving member 323, and the other end of the short rod is hinged with the upper end of the main claw arm 3242. The clamping jaw lower driving member 323 also adopts a cylinder, and the movable end of the clamping jaw lower driving member 323 moves in the vertical direction to drive the lower ends of the two main claw arms 3242 to open and close.

在上述实施方案的基础上,爪体324还包括夹持块3243,夹持块3243设置有两个,作为爪体324的夹持部使用,每个夹持块3242分别与一个主爪臂3242下端可拆卸连接;两个夹持块3243相对的一侧设置有弧形凹口,凹口内分布齿牙状凸起。考虑到对不同外径圆钢的适配,设置多种不用内径凹口的夹持块3243,通过更换成对的夹持块3243,便可令本抓取机构具有更广的适用性。Based on the above embodiment, the claw body 324 also includes a clamping block 3243. There are two clamping blocks 3243, which are used as the clamping parts of the claw body 324. Each clamping block 3242 is connected to a main claw arm 3242. The lower end is detachably connected; the opposite sides of the two clamping blocks 3243 are provided with arc-shaped notches, and tooth-like protrusions are distributed in the notches. Considering the adaptation to round steel with different outer diameters, a variety of clamping blocks 3243 without inner diameter notches are provided. By replacing pairs of clamping blocks 3243, the grab mechanism can have wider applicability.

在上述实施方案的基础上,参见图7至图10,本方案的成型机构4包括作为承载结构及外部设备的连接结构的成型台座41,成型台座41中部预留有工件成型用的加工空间。成型台座41上设置有第一成型组件42和第二成型组件43。第一成型组件42包括可在加工空间内对工件进行竖直方向加工的上模422和下模421;第二成型组件43包括可在加工空间内对工件水平方向两端加工的侧模431;在成型台座41下部设置有顶出组件44,顶出组件44包括竖直向上运动且延伸至加工空间的顶出件441。Based on the above embodiment, referring to Figures 7 to 10, the forming mechanism 4 of this solution includes a forming base 41 as a connection structure between the load-bearing structure and external equipment. A processing space for workpiece molding is reserved in the middle of the forming base 41. The forming base 41 is provided with a first forming component 42 and a second forming component 43 . The first molding assembly 42 includes an upper mold 422 and a lower mold 421 that can process the workpiece in the vertical direction in the processing space; the second molding assembly 43 includes side molds 431 that can process both ends of the workpiece in the horizontal direction in the processing space; An ejection assembly 44 is provided at the lower part of the forming base 41. The ejection assembly 44 includes an ejection piece 441 that moves vertically upward and extends to the processing space.

本机构运行时,需要加工的且已经加热完毕的圆钢被转运机构5放置在下模421上,通过第一成型组件42对上模422和下模421的合模,同时借助第二成型组件42对圆钢的端部进行挤压,令圆钢两端发生形变,从而实现工件的变径加工处理。本方案仅需要通过电控的方式令第一成型组件42和第二成型组件43进行工作,无需人工靠近设备介入至工件加工的操作中,既可以确保工作人员的安全,同时又可以确保加工后工件的质量。When this mechanism is running, the round steel that needs to be processed and has been heated is placed on the lower mold 421 by the transfer mechanism 5, and the upper mold 422 and the lower mold 421 are closed through the first forming component 42, and at the same time with the help of the second forming component 42 The end of the round bar is extruded to deform both ends of the round bar, thereby realizing the diameter reduction processing of the workpiece. This solution only requires the first molding component 42 and the second molding component 43 to work through electronic control. There is no need to manually intervene in the workpiece processing operation by approaching the equipment. This can not only ensure the safety of the workers, but also ensure that the processing results are The quality of the workpiece.

在上述实施方案的基础上,第一成型组件42中的下模421固定设置在成型台座41的加工空间内底部;下模421上预留对应的顶出件441的通孔。上模422位于成型台座41的加工空间内,且位于下模421的上方;上模422可在竖直方向朝向或远离下模421移动。Based on the above embodiment, the lower mold 421 in the first molding assembly 42 is fixedly arranged at the bottom of the processing space of the molding base 41; the lower mold 421 has reserved through holes corresponding to the ejection parts 441. The upper mold 422 is located in the processing space of the forming base 41 and above the lower mold 421; the upper mold 422 can move toward or away from the lower mold 421 in the vertical direction.

成型台座41包括成型底台411和成型横架412,其中成型底台411包括中间部及对称设置在中间部两端的两个侧部,中间部上侧与上模422固定连接;侧部与第二成型组件43连接。成型横架412的两端架设在成型底台411的侧部上,且与成型底台411的中间部留有间隔。成型横架412和成型底台411之间的空间部分即为加工空间。The molding base 41 includes a molding base 411 and a molding cross frame 412. The molding base 411 includes a middle part and two side parts symmetrically arranged at both ends of the middle part. The upper side of the middle part is fixedly connected to the upper mold 422; the side parts are connected to the upper mold 422. The two molding components 43 are connected. The two ends of the forming cross frame 412 are set up on the sides of the forming base 411 and are spaced apart from the middle part of the forming base 411 . The space between the forming cross frame 412 and the forming base 411 is the processing space.

在上述实施方案的基础上,第一成型组件42还包括第一成型驱动件423,第一成型驱动件423选用液压油缸,其缸体外壳固定设置在成型横架412上;第一成型驱动件423贯穿成型横架412,其活动端延伸至成型横架412下方,且与上模422固定连接。On the basis of the above embodiment, the first forming assembly 42 also includes a first forming driving part 423. The first forming driving part 423 is a hydraulic cylinder, and its cylinder shell is fixedly arranged on the forming horizontal frame 412; the first forming driving part 423 is a hydraulic cylinder. 423 penetrates the forming cross frame 412, and its movable end extends to the bottom of the forming cross frame 412, and is fixedly connected with the upper mold 422.

第一成型组件42还包括第一成型导向杆424,第一成型导向杆424与上模422固定连接,且竖直朝向上侧设置;成型横架412上对应第一成型导向杆424开设有导向孔,第一成型导向杆424通过导向孔与成型横架412滑动连接。通过第一成型导向杆424可以给上模422的运动提供更好的稳定性。The first molding assembly 42 also includes a first molding guide rod 424, which is fixedly connected to the upper mold 422 and is arranged vertically toward the upper side; the molding horizontal frame 412 is provided with a guide corresponding to the first molding guide rod 424. hole, the first forming guide rod 424 is slidably connected to the forming horizontal frame 412 through the guide hole. The first forming guide rod 424 can provide better stability for the movement of the upper mold 422 .

在上述实施方案的基础上,第一成型组件42还包括上模感应件425,如图7所示,上模感应件425设置在成型横架412的导向孔上方,通过感应件支架与成型横架412连接,且上模感应件425的感应端朝向第一成型导向杆424上端正上方设置。当上模422向上运动时,第一成型导向杆424随之升高。上模感应件425选用接近传感器,或者其它可以通过位置靠近而反馈电控信息的电气元件。第一成型导向杆424的上端靠近上模感应件425时,则上模感应件425反馈电控信号,从而实现对第一成型驱动件423的控制。On the basis of the above embodiment, the first molding assembly 42 also includes an upper mold sensing member 425. As shown in FIG. 7, the upper mold sensing member 425 is disposed above the guide hole of the forming cross frame 412, and connects to the forming cross frame through the sensing member bracket. The frame 412 is connected, and the sensing end of the upper mold sensing member 425 is positioned directly above the upper end of the first forming guide rod 424. When the upper mold 422 moves upward, the first forming guide rod 424 rises accordingly. The upper mold sensing component 425 is a proximity sensor or other electrical component that can feed back electrical control information through position proximity. When the upper end of the first molding guide rod 424 is close to the upper mold sensing member 425, the upper mold sensing member 425 feeds back the electrical control signal, thereby controlling the first molding driving member 423.

此外,上模感应件425是对于上模422上移位置的反馈,对于上模422的下移位置则可以通过在上模422下侧或者下模421上侧设置压力传感器的方式进行实现。通过压力传感器反馈上模422下压至下模421的力度,当压力传感器反馈其施压至设定数值时,形成反馈。In addition, the upper mold sensing element 425 provides feedback on the upward movement position of the upper mold 422 . The downward movement position of the upper mold 422 can be achieved by arranging a pressure sensor on the lower side of the upper mold 422 or on the upper side of the lower mold 421 . The force of the upper mold 422 pressing down on the lower mold 421 is fed back by the pressure sensor. When the pressure sensor feeds back the pressure to a set value, feedback is formed.

在上述实施方案的基础上,参见图9,第二成型组件43中侧模431对称设置有两个,分别位于加工空间内的两端;下模421长度方向的两端对应侧模431开设有滑槽,侧模431与下模421通过滑槽滑动连接。第二成型组件43还包括第二成型驱动件432和第二成型导向件433。第二成型驱动件432为液压油缸,且对应每个侧模431设置一个,第二成型驱动件432与成型底台411的侧部固定连接;第二成型驱动件432的活动端延伸至加工空间内。第二成型导向件433对应每个侧模431设置一个,第二成型导向件433设置在加工空间内,且与成型底台411固定连接;第二成型导向件433上开设有导向槽,侧模431与第二成型导向件433水平滑动连接。本结构通过结合下模421和第二成型导向件433实现对于侧模431的平稳导向,确保其在第二成型驱动件432的驱动下以需要的路径对工件进行施压,促使工件形变。两个侧模431相对的一侧均设置有凹口,通过凹口位置结合上下模扣合后的形状,将圆钢两端挤压成圆形的端头。Based on the above embodiment, referring to Figure 9, there are two symmetrically arranged side molds 431 in the second molding assembly 43, respectively located at both ends of the processing space; two ends of the lower mold 421 in the length direction are provided corresponding to the side molds 431. The side mold 431 and the lower mold 421 are slidingly connected through the chute. The second forming assembly 43 also includes a second forming driving part 432 and a second forming guide part 433 . The second forming driving part 432 is a hydraulic cylinder, and one is provided corresponding to each side mold 431. The second forming driving part 432 is fixedly connected to the side of the forming base 411; the movable end of the second forming driving part 432 extends to the processing space. Inside. One second forming guide 433 is provided corresponding to each side mold 431. The second forming guide 433 is provided in the processing space and is fixedly connected to the forming base 411; the second forming guide 433 is provided with a guide groove, and the side mold 431 is horizontally slidingly connected to the second forming guide 433 . This structure realizes smooth guidance of the side mold 431 by combining the lower mold 421 and the second forming guide 433, ensuring that it presses the workpiece in a required path under the driving of the second forming driving member 432 to promote the deformation of the workpiece. The opposite sides of the two side molds 431 are each provided with notches, and the two ends of the round steel are extruded into rounded ends by combining the position of the notches and the shapes after the upper and lower dies are fastened together.

在上述实施方案的基础上,参见图10,第二成型组件423还包括侧模感应组件434,侧模感应组件434包括侧模感应杆4341、侧模感应件4342及侧模感应块4343。侧模感应杆4341与侧模431固定连接,侧模感应杆4341的杆体轴线方向与侧模431的移动路径平行,侧模感应杆4341与侧模431的连接形式近似“7”字形。侧模感应杆4341上固定设置两个侧模感应块4343,两个侧模感应块4343之间留有间距。在侧模感应杆4341的一侧,并排设置两个侧模感应件4342,且侧模感应件4342的感应端朝向侧模感应杆4341的杆体设置,两个侧模感应件4342均选用接近传感器。当侧模431移动时,带动侧模感应杆4341座水平运动,在侧模431运动路径的两个端部位置处,两个侧模感应块4342分别与其中一个侧模感应件4342靠近,从而通过侧模感应件4342获得对于侧模431移动位置的反馈。Based on the above embodiment, referring to Figure 10, the second molding component 423 also includes a side mold sensing component 434, which includes a side mold sensing rod 4341, a side mold sensing member 4342, and a side mold sensing block 4343. The side mold sensing rod 4341 is fixedly connected to the side mold 431. The rod axis direction of the side mold sensing rod 4341 is parallel to the moving path of the side mold 431. The connection form of the side mold sensing rod 4341 and the side mold 431 is approximately in a "7" shape. Two side mold sensing blocks 4343 are fixedly provided on the side mold sensing rod 4341, with a gap between the two side mold sensing blocks 4343. On one side of the side mold sensing rod 4341, two side mold sensing parts 4342 are arranged side by side, and the sensing end of the side mold sensing part 4342 is set toward the rod body of the side mold sensing rod 4341. Both side mold sensing parts 4342 use proximity sensors. . When the side mold 431 moves, the side mold sensing rod 4341 seat is driven to move horizontally. At the two end positions of the movement path of the side mold 431, the two side mold sensing blocks 4342 are respectively close to one of the side mold sensing parts 4342, so that Feedback on the moving position of the side mold 431 is obtained through the side mold sensing member 4342.

在上述实施方案的基础上,顶出组件44包括顶出驱动件442,顶出驱动件442为竖直设置的缸体,其活动端与顶出件441固定连接,可带动顶出件441在竖直方向运动。顶出驱动件442因为对其施力的强度略低,所以除了液压油缸,也可以选用气缸。Based on the above embodiment, the ejection assembly 44 includes an ejection driving member 442. The ejection driving member 442 is a vertically arranged cylinder, the movable end of which is fixedly connected to the ejection member 441, and can drive the ejection member 441 in the direction of the ejection member 441. Vertical movement. Since the strength of the force exerted on the ejection driving member 442 is slightly lower, in addition to the hydraulic cylinder, a pneumatic cylinder may also be used.

下模421上开设有贯通的进出料槽426,如图7所示,进出料槽426的贯通方向与下模421的长度方向垂直,即进出料槽426的贯通方向与圆钢的轴线方向垂直。因为考虑到本装置的自动化生产,所以预留进出料槽426这一结构。可以结合转运机构5将圆钢托举入下模421上。而在托举送料或者出料的过程中,转运机构5中的承载臂531则可以探入至进出料槽426中,既可以满足送料取料位置的需求,又不会造成干涉。The lower mold 421 is provided with a through-feeding and discharging chute 426. As shown in Figure 7, the penetrating direction of the discharging and discharging chute 426 is perpendicular to the length direction of the lower mold 421, that is, the penetrating direction of the discharging and discharging chute 426 is perpendicular to the axis direction of the round steel. . In consideration of the automated production of this device, the structure of the inlet and outlet chute 426 is reserved. The round steel bracket can be lifted onto the lower mold 421 in conjunction with the transfer mechanism 5 . During the process of lifting and feeding or discharging materials, the carrying arm 531 in the transfer mechanism 5 can be inserted into the inlet and outlet chute 426, which can meet the needs of the feeding and retrieval position without causing interference.

在上述实施方案的基础上,位于成型机构4的进料侧和出料侧均设置有转运机构5,通过转运机构5作为圆钢的运输机构,从而实现本方案流水线式的自动化加工生产。参见图11至图13,转运机构5包括转运基座51、移动组件52及承载组件53。其中转运基座51作为转运机构的底座,其包括转运导轨511及导轨支撑结构;移动组件52设置在转运基座51上,移动组件52可沿转运导轨511移动,移动组件52为转运机构在执行转运动作中的主要位移结构;承载组件53设置在移动组件52上,可在移动组件52上方的竖直方向升高或降低;承载组件53为转运机构中承载被转运物体的结构。承载组件53包括承载臂531,承载臂531为朝向移动组件52移动路径方向延伸的板体,承载臂531上侧开设有下凹的凹口,凹口用于放置转运的圆钢。凹口整体为下凹的倒三角结构,位于下侧的角部为圆角。本机构在使用时,位于成型机构4进料侧的转运机构5,其移动组件52带动承载组件53位于抓取机构3下方等待抓取机构3将圆钢抓取并放置在其承载臂531上。然后移动组件52带动承载组件53平移,承载臂531插入至进出料槽426内,将圆钢放置在下模421上。当加工完毕后,成型机构4出料侧的转运机构5运行,由移动组件52带动承载组件53将承载臂531探入至出料槽426内,且位于圆钢下方,然后承载组件53上升,从而令承载臂531托住圆钢,使其与下模421脱离,然后再次借助移动组件52,将圆钢移动而出。On the basis of the above embodiment, a transfer mechanism 5 is provided on both the feed side and the discharge side of the forming mechanism 4. The transfer mechanism 5 serves as a transportation mechanism for round steel, thereby realizing the streamlined automated processing and production of this solution. Referring to FIGS. 11 to 13 , the transfer mechanism 5 includes a transfer base 51 , a moving component 52 and a carrying component 53 . The transfer base 51 serves as the base of the transfer mechanism, which includes a transfer guide rail 511 and a guide rail support structure; the moving component 52 is provided on the transfer base 51 and can move along the transfer guide rail 511. The moving component 52 is the transfer mechanism during execution. The main displacement structure in the transfer action; the load-bearing component 53 is arranged on the moving component 52 and can be raised or lowered in the vertical direction above the moving component 52; the load-bearing component 53 is the structure in the transfer mechanism that carries the transferred object. The load-bearing component 53 includes a load-bearing arm 531. The load-bearing arm 531 is a plate extending in the direction of the movement path of the moving assembly 52. A concave notch is provided on the upper side of the load-bearing arm 531, and the notch is used to place the round steel for transportation. The notch as a whole has a concave inverted triangle structure, and the corners on the lower side are rounded. When this mechanism is in use, the moving component 52 of the transfer mechanism 5 located on the feed side of the forming mechanism 4 drives the bearing component 53 to be located below the grabbing mechanism 3 and waits for the grabbing mechanism 3 to grab the round steel and place it on its bearing arm 531 . Then the moving component 52 drives the bearing component 53 to translate, the bearing arm 531 is inserted into the inlet and outlet chute 426, and the round steel is placed on the lower mold 421. After the processing is completed, the transfer mechanism 5 on the discharging side of the forming mechanism 4 operates, and the moving component 52 drives the load-bearing component 53 to insert the load-bearing arm 531 into the discharging chute 426 and locate it below the round steel, and then the load-bearing component 53 rises. Thereby, the carrying arm 531 holds the round steel and separates it from the lower mold 421, and then moves the round steel out with the help of the moving assembly 52 again.

在上述实施方案的基础上,转运基座51整体为矩形结构体,具体包括侧支撑件512和内支撑件513。侧支撑件512由若干侧板拼合形成,平行设置有两组,分别作为转运基座51一侧的支撑结构;内支撑件513固定连接两个侧支撑件512,作为转运基座51的内部支撑结构。在侧支撑件512下侧设置有支腿组514,支腿组514包括若干支腿。Based on the above embodiment, the transfer base 51 is a rectangular structure as a whole, specifically including side supports 512 and inner supports 513 . The side supports 512 are formed by joining together several side plates, and two groups are arranged in parallel, serving as support structures on one side of the transfer base 51 respectively; the inner support 513 is fixedly connected to the two side supports 512 and serves as the internal support of the transfer base 51 structure. A leg set 514 is provided on the lower side of the side support 512, and the leg set 514 includes a plurality of legs.

内支撑件513对应侧支撑件512的侧部位置为矩形框架的阵列结构,在矩形框架外侧固定上侧板,形成侧支撑件512。在矩形框框架的内侧则设置若干根横杆进行连接。The side positions of the inner support member 513 corresponding to the side support members 512 are in the array structure of a rectangular frame, and the upper side plate is fixed on the outside of the rectangular frame to form the side support members 512. Several horizontal bars are set on the inside of the rectangular frame for connection.

在上述实施方案的基础上,承载臂531在水平面的投影延伸至移动组件52的投影外侧,凹口设置在承载臂531延伸至移动组件52外侧的部分。参见图13,为了考虑到和其它设备的结合使用,确保在放置或者抬举圆钢的过程中不容易出现结构干涉的问题,因此,本方案采用将承载臂531延长的结构形式。Based on the above embodiment, the projection of the carrying arm 531 on the horizontal plane extends to the outside of the projection of the moving component 52 , and the notch is provided in the portion of the carrying arm 531 extending to the outside of the moving component 52 . Referring to Figure 13, in order to consider the combined use with other equipment and ensure that structural interference is not likely to occur during the process of placing or lifting the round steel, therefore, this solution adopts a structural form in which the carrying arm 531 is extended.

在上述实施方案的基础上,导轨511平行设置有两条,分别沿一侧的侧支撑件512上端固定设置。移动组件52包括移动板521,移动板521设置在转运基座51上方,移动板521用于作为承载组件53的支撑结构;移动板521下侧固定设置滑块522,滑块522对应每个导轨511设置一个,移动板521通过滑块522与导轨511滑动连接。导轨511可采用工字钢的结构形式,滑块522上开设与其对应的凹槽即可。作为进一步的方案,滑块522的凹槽内顶部的下侧也可以设置若干滚珠,以提高滑块522和导轨511的滑动顺畅度。Based on the above embodiment, two guide rails 511 are provided in parallel and are fixedly provided along the upper end of the side support 512 on one side. The moving assembly 52 includes a moving plate 521, which is arranged above the transfer base 51. The moving plate 521 is used as a support structure for the carrying assembly 53; a slider 522 is fixedly provided on the lower side of the moving plate 521, and the slider 522 corresponds to each guide rail. One 511 is provided, and the moving plate 521 is slidingly connected to the guide rail 511 through the slider 522. The guide rail 511 can be in the form of an I-beam structure, and the slider 522 can be provided with corresponding grooves. As a further solution, a number of balls can also be provided on the underside of the top of the groove of the slider 522 to improve the sliding smoothness of the slider 522 and the guide rail 511 .

在上述实施方案的基础上,转运基座51还包括齿条515,齿条515设置在两个侧支撑件512之间的内支撑件513上,齿条515与导轨511平行。对应齿条515这一结构,移动组件52设置有移动驱动件523,移动驱动件523为固定设置在移动板521下侧的电机,电机的电机轴上固定设置主动齿轮,主动齿轮与齿条515啮合。通过控制电机的正反转来实现移动组件52沿导轨511的两个方向移动。Based on the above embodiment, the transfer base 51 also includes a rack 515, which is disposed on the inner support 513 between the two side supports 512, and the rack 515 is parallel to the guide rail 511. Corresponding to the structure of the rack 515, the moving assembly 52 is provided with a moving driving member 523. The moving driving member 523 is a motor fixedly provided on the lower side of the moving plate 521. A driving gear is fixedly provided on the motor shaft of the motor. The driving gear and the rack 515 Engagement. By controlling the forward and reverse rotation of the motor, the moving assembly 52 moves in two directions along the guide rail 511 .

在上述实施方案的基础上,承载组件53包括承载架532和承载驱动件533。承载架532设置在移动板521上方,与移动板521竖直滑动连接;承载臂531固定设置在承载架532上。承载驱动件533与承载架532联动,可驱动承载架532靠近或远离移动板521运动。Based on the above embodiment, the bearing assembly 53 includes a bearing frame 532 and a bearing driving member 533 . The carrying frame 532 is arranged above the moving plate 521 and is vertically and slidingly connected with the moving plate 521; the carrying arm 531 is fixedly arranged on the carrying frame 532. The bearing driving member 533 is linked with the bearing frame 532 to drive the bearing frame 532 to move closer to or away from the moving plate 521 .

承载驱动件533为可伸缩的缸体;承载驱动件533的缸体外壳固定设置在移动板521的下侧;其活动端向上延伸贯穿移动板521后与承载架532固定连接。因为此处承载架532所要承载的圆钢本身自重并不大,所以承载驱动件533选用气动缸体即可满足需求,也可以根据实际的情况,更换为液压油缸或者电动推杆。本方案采用了在移动板521下侧设置两个承载驱动件533的结构形式。The carrying driving member 533 is a telescopic cylinder; the cylinder shell of the carrying driving member 533 is fixedly arranged on the lower side of the moving plate 521; its movable end extends upward through the moving plate 521 and is fixedly connected to the carrying frame 532. Because the weight of the round steel to be carried by the carrying frame 532 is not large, a pneumatic cylinder can be used as the carrying driving member 533 to meet the demand. It can also be replaced with a hydraulic cylinder or an electric push rod according to the actual situation. This solution adopts a structural form in which two load-bearing driving parts 533 are provided on the lower side of the moving plate 521.

为了提高承载架532的平稳性,承载组件53还包括承载杆534,承载架532底部为矩形板结构,在其矩形板的四个角部分别设置一根承载杆534,承载杆534贯穿移动板521,且与移动板521竖直滑动连接。In order to improve the stability of the bearing frame 532, the bearing assembly 53 also includes a bearing rod 534. The bottom of the bearing frame 532 is a rectangular plate structure. A bearing rod 534 is provided at the four corners of the rectangular plate. The bearing rod 534 penetrates the moving plate. 521, and is vertically slidingly connected to the moving plate 521.

在上述实施方案的基础上,承载臂531整体为板体结构,在承载架532上平行设置两根;承载臂531呈现近似于“Z”字状结构,其包括平行的第一横部5311和第二横部5312。第一横部5311固定设置在承载架532上侧;第二横部5312通过连接部5313与第一横部5311连接,且第二横部5312朝向移动板521外侧延伸。承载臂531靠近凹口的端部,即其远离移动组件52的一端成上凸的结构,该上凸结构朝向凹口的一侧直接延伸至凹口内,上凸结构的上端高于第二横部5312的上表面。利用该结构,可以更好的确保对圆钢的阻挡,避免其从承载臂531上掉落。On the basis of the above embodiment, the load-bearing arm 531 has a plate structure as a whole, and two arms are arranged in parallel on the load-bearing frame 532; the load-bearing arm 531 presents an approximately "Z"-shaped structure, which includes parallel first transverse portions 5311 and Second transverse portion 5312. The first transverse portion 5311 is fixedly disposed on the upper side of the carrier frame 532; the second transverse portion 5312 is connected to the first transverse portion 5311 through the connecting portion 5313, and the second transverse portion 5312 extends toward the outside of the moving plate 521. The end of the carrying arm 531 close to the notch, that is, the end away from the moving component 52 has an upward convex structure. The upper convex structure directly extends into the notch toward the side of the notch. The upper end of the upper convex structure is higher than the second horizontal direction. The upper surface of part 5312. This structure can better ensure the blocking of the round steel and prevent it from falling from the carrying arm 531.

在上述实施方案的基础上,在承载基座51上还设置有转运传感件54,转运感应件54设置有两个,分别设置在移动组件52移动行程的两端,用于感应并反馈移动组件52的移动位置。转运感应件54可选用光学传感器、接近传感器等现有的传感元器件,只需满足当移动组件52靠近时能够做出反馈即可。On the basis of the above embodiment, a transfer sensor 54 is also provided on the carrying base 51. There are two transfer sensors 54, which are respectively arranged at both ends of the movement stroke of the mobile component 52 for sensing and feedback of movement. The moving position of component 52. The transfer sensing component 54 can use existing sensing components such as optical sensors and proximity sensors, as long as it can provide feedback when the moving component 52 approaches.

在上述实施方案的基础上,参见图14和图15,图14为成型机构4出料侧的转运机构5,与进料侧的转运机构5的不同之处在于,该侧的转运机构5出料端上还设置有移出组件55,移出组件55选用活动端连接有推杆的气缸,该气缸的伸缩方向与圆钢的轴线方向平行。当承载臂531携带加工完毕的卸扣坯件移动至该处时,移出组件55运行,将坯件推出至转运基座51一侧进行收集,整个加工工序完成。Based on the above embodiment, refer to Figures 14 and 15. Figure 14 shows the transfer mechanism 5 on the discharge side of the forming mechanism 4. The difference from the transfer mechanism 5 on the feed side is that the transfer mechanism 5 on this side The material end is also provided with a removal component 55. The removal component 55 is a cylinder with a push rod connected to the movable end. The telescopic direction of the cylinder is parallel to the axis direction of the round steel. When the carrying arm 531 carries the processed shackle blank and moves there, the removal assembly 55 operates to push the blank to the side of the transfer base 51 for collection, and the entire processing process is completed.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still The technical solutions described in the foregoing embodiments may be modified, or some of the technical features may be equivalently replaced. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (10)

1. A shackle blank making device, comprising:
The feeding mechanism (1) is used as a feeding end of the device and is used for pushing and feeding the strip-shaped round steel;
the heating mechanism (2) is arranged at one side of the feeding mechanism (1) and used for receiving the supplied strip-shaped round steel, the heating mechanism (2) is used for heating the strip-shaped round steel pushed by the feeding mechanism (1),
the forming mechanism (4) comprises forming components for carrying out deformation operation on the heated round steel in the vertical direction and the horizontal direction respectively;
and the transferring mechanism (5) is arranged at the discharging side of the heating mechanism (2) and is used for feeding and discharging the forming mechanism (4).
2. The shackle blank apparatus of claim 1, further comprising:
the grabbing mechanism (3) is arranged on the discharging side of the heating mechanism (2) and is used for grabbing the strip-shaped round steel pushed out of the heating mechanism (2) by the feeding mechanism (1) onto the transferring mechanism (5).
3. Shackle blank-making device according to claim 1, characterized in that said forming means (4) comprise:
a forming pedestal (41) which is used as a bearing structure and a connecting structure of external equipment, wherein a processing space for forming a workpiece is reserved in the middle of the forming pedestal (41);
the first molding assembly (42) is connected with the molding pedestal (41), and the first molding assembly (42) comprises an upper die (422) and a lower die (421) which can process a workpiece in the vertical direction in the processing space;
A second molding assembly (43) connected with the molding pedestal (41), wherein the second molding assembly (43) comprises side dies (431) capable of processing two ends of the workpiece in the horizontal direction in the processing space;
and the ejection assembly (44) is arranged at the lower part of the forming pedestal (41) and comprises an ejection piece (441) which moves vertically upwards and extends to the processing space.
4. A shackle blank apparatus as defined by claim 3, wherein said forming stand (41) comprises:
the forming base table (411) comprises a middle part and two side parts symmetrically arranged at two ends of the middle part, and the upper side of the middle part is fixedly connected with the upper die (422); the side part is connected with the second molding assembly (43);
the two ends of the forming transverse frame (412) are erected on the side parts of the forming bottom frame (411), and a space is reserved between the forming transverse frame and the middle part of the forming bottom frame (411);
in the second molding assembly (43):
the side dies (431) are symmetrically arranged at two ends respectively positioned in the processing space; sliding grooves are formed in two ends of the lower die (421) in the length direction, corresponding to the side dies (431), and the side dies (431) are connected with the lower die (421) in a sliding mode through the sliding grooves.
5. The shackle blank making device according to claim 4, wherein said second forming assembly (43) further comprises:
The second molding driving piece (432) is a telescopic cylinder body, one is arranged corresponding to each side mold (431), and the second molding driving piece (432) is fixedly connected with the side part of the molding base table (411); the movable end of the second forming drive (432) extends into the process space;
the second forming guide piece (433) is arranged corresponding to each side die (431), and the second forming guide piece (433) is arranged in the processing space and fixedly connected with the forming base table (411); the second molding guide piece (433) is provided with a guide groove, and the side mold (431) is horizontally and slidably connected with the second molding guide piece (433).
6. Shackle blank-making device according to claim 1, characterized in that said gripping means (3) comprise:
the grabbing bracket (31) is a frame type supporting structure and is used for being connected with an external structure;
the grabbing assembly comprises a connecting frame (33) and at least two clamping jaw assemblies (32), and the two clamping jaw assemblies (32) are respectively arranged corresponding to one end of the strip-shaped round steel; the two clamping jaw assemblies (32) are fixedly connected through a connecting frame (33);
grabbing translation assembly (34) is arranged on grabbing support (31), grabbing translation assembly (34) is fixedly connected with connecting frame (33), grabbing translation assembly (34) can drive connecting frame (33) to translate in the horizontal direction.
7. The shackle blank making device as defined by claim 6 wherein said grasping translation assembly (34) comprises a plurality of sequentially connected translation member sets, each translation member set comprising a fixed portion and a movable portion, the fixed portion and the movable portion of adjacent translation member sets being fixedly connected; the movable part of the translation member group at one end is fixedly connected with the connecting frame (33), and the fixed part of the translation member group at the other end is fixedly connected with the grabbing bracket (31).
8. Shackle blank apparatus as defined by claim 6, wherein said jaw assembly (32) comprises:
the clamping jaw upper driving piece (321) is positioned at the upper part of the clamping jaw assembly (32) and is fixedly connected with the connecting frame (33); the upper driving piece (321) of the clamping jaw is a telescopic cylinder body, and the movable end of the upper driving piece is arranged towards the lower side;
the clamping jaw upper connecting frame (322) is fixedly connected with the movable end of the clamping jaw upper driving piece (321);
a clamping jaw lower driving piece (323) fixedly connected with the clamping jaw upper connecting frame (323);
and the claw body (324) is linked with the clamping jaw lower driving piece (323), and the clamping jaw lower driving piece (323) can drive the clamping part of the claw body (324) to open or close.
9. Shackle blank-making device according to claim 1, characterized in that said transfer mechanism (5) comprises:
A transfer base (51) comprising a transfer rail (511) and a rail support structure;
a moving assembly (52) disposed on the transfer base (51), the moving assembly (52) being movable along the transfer rail (511);
a carrying assembly (53) arranged on the moving assembly (52) and capable of being lifted or lowered in the vertical direction above the moving assembly (52); the carrier assembly (53) comprises:
the bearing arm (531) is a plate body extending towards the moving path direction of the moving assembly (52), a concave notch is formed in the upper side of the bearing arm (531), and the notch is used for placing transported round steel; the projection of the bearing arm (531) on the horizontal plane extends to the outer side of the projection of the moving assembly (52), and the notch is arranged at the part of the bearing arm (531) extending to the outer side of the moving assembly (52).
10. Shackle blank apparatus according to claim 9, wherein said moving assembly (52) comprises:
-a mobile plate (521) arranged above said transfer base (51), the mobile plate (521) being intended to act as a support structure for said carrying assembly (53);
the sliding block (522) is fixedly arranged at the lower side of the moving plate (521), is arranged corresponding to the guide rail (511) and is in sliding connection with the guide rail (511);
the carrier assembly (53) comprises:
A carrier (532) arranged above the moving plate (521) and vertically slidably connected with the moving plate (521); the bearing arm (531) is fixedly arranged on the bearing frame (532);
and a bearing driving piece (533) which is linked with the bearing frame (532) and can drive the bearing frame (532) to move close to or away from the moving plate (521).
CN202310877150.XA 2023-07-17 2023-07-17 Shackle blank making device Pending CN116890084A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310877150.XA CN116890084A (en) 2023-07-17 2023-07-17 Shackle blank making device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310877150.XA CN116890084A (en) 2023-07-17 2023-07-17 Shackle blank making device

Publications (1)

Publication Number Publication Date
CN116890084A true CN116890084A (en) 2023-10-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
CN (1) CN116890084A (en)

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0021539A1 (en) * 1979-06-21 1981-01-07 Nedschroef Octrooi Maatschappij N.V. Apparatus for the transfer of workpieces on machine tools
CN108637150A (en) * 2018-04-14 2018-10-12 青岛鑫隆恒达五金制品有限公司 A kind of former, production line and the production technology of high-precision high-strength shackle
CN110314999A (en) * 2018-03-29 2019-10-11 江苏麦吉尔自动化技术有限公司 Press automatic loading and unloading device
CN210280541U (en) * 2019-04-26 2020-04-10 青岛勤德索具有限公司 Lifting mechanism of shackle pier ball blank making machine
CN212350285U (en) * 2020-06-09 2021-01-15 滁州职业技术学院 Bar forging automatic loading and unloading mechanism
CN113732727A (en) * 2021-09-13 2021-12-03 江苏双马钻探工具有限公司 Automatic production line for thickening drill rod
CN215100529U (en) * 2021-01-29 2021-12-10 杭州蕙勒智能科技有限公司 Automatic transfer equipment of panel
CN114393162A (en) * 2022-01-20 2022-04-26 安庆汇通汽车部件股份有限公司 Automatic workpiece feeding, discharging and conveying system for stabilizer bar forming
CN218109240U (en) * 2022-09-13 2022-12-23 晋江市创勤机械有限公司 Continuous heating forging and pressing equipment for screw
CN220329866U (en) * 2023-07-17 2024-01-12 青岛勤德索具有限公司 Reducing forming mechanism

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0021539A1 (en) * 1979-06-21 1981-01-07 Nedschroef Octrooi Maatschappij N.V. Apparatus for the transfer of workpieces on machine tools
CN110314999A (en) * 2018-03-29 2019-10-11 江苏麦吉尔自动化技术有限公司 Press automatic loading and unloading device
CN108637150A (en) * 2018-04-14 2018-10-12 青岛鑫隆恒达五金制品有限公司 A kind of former, production line and the production technology of high-precision high-strength shackle
CN210280541U (en) * 2019-04-26 2020-04-10 青岛勤德索具有限公司 Lifting mechanism of shackle pier ball blank making machine
CN212350285U (en) * 2020-06-09 2021-01-15 滁州职业技术学院 Bar forging automatic loading and unloading mechanism
CN215100529U (en) * 2021-01-29 2021-12-10 杭州蕙勒智能科技有限公司 Automatic transfer equipment of panel
CN113732727A (en) * 2021-09-13 2021-12-03 江苏双马钻探工具有限公司 Automatic production line for thickening drill rod
CN114393162A (en) * 2022-01-20 2022-04-26 安庆汇通汽车部件股份有限公司 Automatic workpiece feeding, discharging and conveying system for stabilizer bar forming
CN218109240U (en) * 2022-09-13 2022-12-23 晋江市创勤机械有限公司 Continuous heating forging and pressing equipment for screw
CN220329866U (en) * 2023-07-17 2024-01-12 青岛勤德索具有限公司 Reducing forming mechanism

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