CN116879307A - Device for judging existence of impurities on surface of molten iron - Google Patents
Device for judging existence of impurities on surface of molten iron Download PDFInfo
- Publication number
- CN116879307A CN116879307A CN202310931398.XA CN202310931398A CN116879307A CN 116879307 A CN116879307 A CN 116879307A CN 202310931398 A CN202310931398 A CN 202310931398A CN 116879307 A CN116879307 A CN 116879307A
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- China
- Prior art keywords
- box body
- rod
- molten iron
- fixedly connected
- rotating
- Prior art date
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 84
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 42
- 239000012535 impurity Substances 0.000 title claims abstract description 34
- 230000000149 penetrating effect Effects 0.000 claims abstract description 6
- 238000009434 installation Methods 0.000 claims description 54
- 238000004140 cleaning Methods 0.000 claims description 27
- 239000000428 dust Substances 0.000 claims description 12
- 230000017525 heat dissipation Effects 0.000 claims description 8
- 230000001681 protective effect Effects 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims 2
- 230000000007 visual effect Effects 0.000 abstract description 4
- 244000309464 bull Species 0.000 description 25
- 238000001816 cooling Methods 0.000 description 8
- 238000009826 distribution Methods 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J3/00—Spectrometry; Spectrophotometry; Monochromators; Measuring colours
- G01J3/46—Measurement of colour; Colour measuring devices, e.g. colorimeters
Abstract
The invention discloses a device for judging whether impurities exist on the surface of molten iron or not, and relates to the technical field of molten iron impurity judgment; the invention comprises a mounting bracket and a mounting box body, wherein the mounting bracket is fixedly connected with the mounting box body, the bottom end of the mounting bracket is fixedly provided with symmetrically distributed fixed bottom plates, and symmetrically arranged fixed perforations are arranged on the fixed bottom plates in a penetrating way; through the cooperation use of camera mechanism, video recorder body, display body and colour sensor body, can move the camera body to suitable height, and in the camera body can real-time supervision iron cask afterwards, thereby can cooperate the use of video recorder body to show the real-time condition on molten iron surface through the display body, and then can utilize the colour sensor body to distinguish whether there is colour difference on molten iron surface, if there is not the impurity in the differential representative, there is the impurity in the differential representative then, need not the manual visual judgement, thereby the manpower has been saved, and security and judgement efficiency have been improved.
Description
Technical Field
The invention relates to the technical field of molten iron impurity judgment, in particular to a molten iron surface impurity presence or absence judgment device.
Background
The molten iron is commonly called liquid iron, the component of the molten iron is simple substance iron, the melting point of the iron is 1535 ℃, and the molten iron is a substance with fast heat absorption and slow heat dissipation.
In order to ensure the subsequent production and processing, whether the impurities on the surface of the molten iron exist or not is required to be judged, and the traditional method for judging whether the impurities on the surface of the molten iron exist or not is to adopt manual visual judgment, so that not only is the manpower wasted, but also the safety and the judging efficiency are reduced.
In order to solve the above problems, the inventors have proposed a device for determining the presence or absence of impurities on the surface of molten iron.
Disclosure of Invention
In order to solve the problems that manpower is wasted and the safety and the judging efficiency are lower in the mode of judging whether impurities exist on the surface of molten iron by adopting manual visual observation; the invention aims to provide a device for judging whether impurities exist on the surface of molten iron.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a molten iron surface impurity has judgement device, including installing support and installation box, installing support and installation box fixed connection, the bottom fixed mounting of installing support has symmetrical distribution's PMKD, and the fixed perforation that sets up symmetrically has been run through on the PMKD, and the top one side of installing support is equipped with the mechanism of making a video recording of cooperation use, fixedly mounted with cooperation use's video recorder body and display body in the inner chamber of installation box, and one side fixed grafting of installation box has the colour sensor body that uses with the cooperation of display body, be equipped with on the installation box with the protection machanism and the clean machanism of display body cooperation use, and inner chamber one side of installation box is equipped with the cooling machanism of cooperation use.
Preferably, the camera shooting mechanism comprises a first motor and a guide sliding rod, wherein the first motor is fixedly installed on the installation support, the output end of the first motor rotates to penetrate through the installation support and is fixedly connected with a lifting screw rod at the tail end of the installation support, a lifting transverse plate is sleeved on the lifting screw rod through threads, one end of the lifting transverse plate is fixedly inserted with a camera body, the other end of the lifting transverse plate penetrates through a guide perforation, the guide sliding rod is fixedly inserted on the installation support, and the guide sliding rod slides to penetrate through the guide perforation.
Preferably, the protection mechanism comprises a driving telescopic rod, the driving telescopic rod is rotationally inserted and established on the installation box, and the driving telescopic rod is gone up the activity and is cup jointed the rotation lantern ring, the top fixedly connected with first spring of rotation lantern ring, first spring movable sleeve is established on the driving telescopic rod, and the top and the installation box fixed connection of first spring, the terminal fixedly connected with fixed sleeve of the flexible end of driving telescopic rod, and fixed sleeve movable sleeve establishes the outside at first spring, the rotation lantern ring rotates with fixed sleeve to be connected, and fixed sleeve's top fixedly connected with array distribution's fixed inserted bar, the location jack that array distribution was seted up to bottom one side of installation box, and fixed inserted bar can be slidingly inserted and establish in the location jack, fixed sleeve's bottom rotation is connected with the connection carousel, and the bottom fixedly connected with handheld holding rod of connection carousel, the top fixed sleeve of driving telescopic rod is equipped with first gear, and the outside meshing of first gear is connected with first rack and second rack, first rack and second all with the inner wall sliding connection of installation box, and the protection case lid opposite to each other is connected with the protection case lid opposite to each other, all the top protection case lid is connected with the handle side of embedding.
Preferably, the cleaning mechanism comprises an inclined guide rod, the inclined guide rod is fixedly arranged at the top of an inner cavity of the installation box body, the inclined guide rod is of a symmetrical structure, a sliding guide block is sleeved on the inclined guide rod in a sliding manner, a second spring is fixedly arranged on one side of the sliding guide block, the second spring is movably sleeved on the inclined guide rod, one end of the second spring, which is far away from the sliding guide block, is fixedly connected with a cleaning transverse plate on the two sliding guide blocks, the cleaning transverse plate is matched with the display body for use, the top end of the cleaning transverse plate is fixedly connected with symmetrically arranged traction pull ropes, symmetrically distributed arc through holes are formed in the installation box body in a penetrating manner, and one end of each traction pull rope movably penetrates through the arc through holes and is fixedly connected with the protection box cover.
Preferably, the heat dissipation mechanism includes second motor and first bull stick, second motor fixed mounting is on the installation box, one side fixed mounting of installation box has the fixed bolster, and the fixed plug of second motor is established in the fixed bolster, and the terminal fixedly connected with second bull stick of second motor output, the second bull stick rotates to be inserted and establishes on the installation box, and the terminal fixed second gear that has cup jointed of second bull stick, the rotation jack of symmetric distribution has been seted up in one side of installation box, and first bull stick rotates to be inserted and establish in the rotation jack, the terminal fixed third gear that has cup jointed of first bull stick, and third gear meshes with the second gear, the through-hole has been seted up in the penetration, and the rotation through-hole internal rotation grafting has the third bull stick, the terminal rotation of third bull stick has cup jointed the side connection board, and fixedly mounted cooling fan between two side connection boards, one side rotation grafting of installation box has two fourth bull sticks, and the opposite end of fourth bull stick has all fixedly cup jointed the side gear, the fixed cover is equipped with the conical gear on the second bull stick, and conical gear and the side gear has set up the clean filter plate that the filter plate is fixed with the filter plate that the end is mutually engaged with in the fixed with the filter plate of the installation box, the end that has set up with the fixed through-hole that the filter plate is fixed to clean mutually.
Compared with the prior art, the invention has the beneficial effects that:
1. through the cooperation of camera mechanism, video recorder body, display body and colour sensor body, can move the camera body to suitable height, and in the camera body can real-time supervision iron cask afterwards, thereby can cooperate the use of video recorder body to show the real-time condition on molten iron surface through the display body, and then can utilize colour sensor body to differentiate the molten iron surface and have colour difference, if there is not the impurity in the representation of difference, there is the impurity in the representation of difference, need not the manual visual judgement, thereby saved the manpower, and improved security and judgement efficiency;
2. through the cooperation of the mounting box body, the protection mechanism and the cleaning mechanism, the video recorder body and the display body can be sealed and stored in the idle period of the device, so that the phenomenon of collision damage of the video recorder body and the display body can be avoided, the normal use of a subsequent device can be ensured, and the service life of the device is further prolonged;
3. through the setting use of cooling machanism, can drive two sides connection board through the third bull stick and rotate circularly, thereby can drive the radiator fan and rotate reciprocally and circularly, and then can inhale the external cold air and install the box in and the video recorder body in the direction work, display body and color sensor body, thereby can realize effective cooling, and then can ensure that molten iron surface impurity has the normal of judgement operation to develop, and simultaneously, the impurity interception filtration in the air can be with the filter plate that removes dust, and the conical gear will drive the fourth bull stick through the side gear and rotate, thereby can drive and correspond cleaning scraper blade and rotate, and then can effectively clean the filter plate that removes dust, further can ensure that the normal of dust removal operation is developed.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention.
Fig. 2 is a schematic view of the installation of the camera mechanism in the present invention.
Fig. 3 is an enlarged schematic view of the structure a in fig. 2 according to the present invention.
Fig. 4 is an enlarged schematic view of the structure at B in fig. 2 according to the present invention.
Fig. 5 is an enlarged schematic view of the structure at C in fig. 4 according to the present invention.
Fig. 6 is an enlarged schematic view of the structure of fig. 4 at D according to the present invention.
FIG. 7 is a schematic view of the installation of the cleaning mechanism of the present invention.
Fig. 8 is an enlarged schematic view of the structure at E in fig. 7 according to the present invention.
Fig. 9 is an enlarged schematic view of the structure F in fig. 7 according to the present invention.
Fig. 10 is an enlarged schematic view of the structure at G in fig. 7 according to the present invention.
In the figure: 1. a mounting bracket; 11. a fixed bottom plate; 12. fixing the perforation; 2. installing a box body; 21. positioning the jack; 22. an arc-shaped through hole; 23. rotating the jack; 24. a fixing through hole; 3. an image pickup mechanism; 31. a first motor; 32. a guide slide bar; 33. lifting the screw rod; 34. lifting the transverse plate; 35. a camera body; 36. guiding perforation; 4. a video recorder body; 5. a display body; 6. a color sensor body; 7. a protection mechanism; 71. driving the telescopic rod; 72. rotating the collar; 73. a first spring; 74. a fixed sleeve; 75. fixing the inserted link; 76. a first gear; 77. a first rack; 78. a second rack; 79. a protective case cover; 710. the connecting turntable; 711. holding the grip; 712. an embedded handle; 8. a cleaning mechanism; 81. tilting the guide rod; 82. a sliding guide block; 83. a second spring; 84. cleaning the transverse plate; 85. pulling a pull rope; 9. a heat dissipation mechanism; 91. a second motor; 92. a first rotating lever; 93. a second rotating rod; 94. a second gear; 95. a third gear; 96. a rotary through hole; 97. a third rotating rod; 98. a side connection plate; 99. a heat radiation fan; 910. a fourth rotating lever; 911. a dust removal filter plate; 912. a side gear; 913. a bevel gear; 914. a cleaning blade; 915. and (5) fixing the bracket.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: as shown in fig. 1-10, the invention provides a device for judging whether impurities exist on the surface of molten iron, which comprises a mounting bracket 1 and a mounting box body 2, wherein the mounting bracket 1 is fixedly connected with the mounting box body 2, a symmetrically-distributed fixed bottom plate 11 is fixedly arranged at the bottom end of the mounting bracket 1, symmetrically-arranged fixed through holes 12 are formed in the fixed bottom plate 11 in a penetrating manner, a camera shooting mechanism 3 matched with the camera shooting mechanism is arranged at one side of the top end of the mounting bracket 1, a video recorder body 4 matched with the display body 5 is fixedly arranged in an inner cavity of the mounting box body 2, a color sensor body 6 matched with the display body 5 is fixedly inserted at one side of the mounting box body 2, a protection mechanism 7 matched with the display body 5 is arranged on the mounting box body 2 and a cleaning mechanism 8, and a heat dissipation mechanism 9 matched with the display body 5 is arranged at one side of the inner cavity of the mounting box body 2.
Through adopting above-mentioned technical scheme, be equipped with on the installing support 1 with camera mechanism 3, video recorder body 4, display body 5, colour sensor body 6 and the PLC device of heat dissipation mechanism 9 cooperation use to can carry out automatic control through the PLC device, this is prior art, does not make excessive redundant description here.
The camera shooting mechanism 3 comprises a first motor 31 and a guide sliding rod 32, the first motor 31 is fixedly arranged on the mounting bracket 1, the output end of the first motor 31 rotates to penetrate through the mounting bracket 1 and is fixedly connected with a lifting screw rod 33 at the tail end of the first motor, a lifting transverse plate 34 is sleeved on the lifting screw rod 33 in a threaded manner, one end of the lifting transverse plate 34 is fixedly connected with a camera body 35 in a plugging manner, the other end of the lifting transverse plate 34 is provided with a guide perforation 36 in a penetrating manner, the guide sliding rod 32 is fixedly inserted on the mounting bracket 1, the guide sliding rod 32 slides to penetrate through the guide perforation 36, and the guide sliding rod 32 and the guide perforation 36 are matched for use, so that the movement of the lifting transverse plate 34 is limited and guided.
Through adopting above-mentioned technical scheme, during the use, first motor 31 drives lift lead screw 33 and rotates to can drive lift diaphragm 34 and remove, and then can drive camera body 35 and remove, until with camera body 35 move to suitable height, later in the camera body 35 can real-time supervision iron cask.
The protection mechanism 7 comprises a driving telescopic rod 71, the driving telescopic rod 71 is rotatably inserted on the installation box body 2, a rotary sleeve ring 72 is movably sleeved on the driving telescopic rod 71, the top end of the rotary sleeve ring 72 is fixedly connected with a first spring 73, the first spring 73 is movably sleeved on the driving telescopic rod 71, the top end of the first spring 73 is fixedly connected with the installation box body 2, the tail end of the telescopic end of the driving telescopic rod 71 is fixedly connected with a fixed sleeve 74, the fixed sleeve 74 is movably sleeved on the outer side of the first spring 73, the rotary sleeve ring 72 is rotatably connected with the fixed sleeve 74, the top end of the fixed sleeve 74 is fixedly connected with fixed inserting rods 75 distributed in an array, one side of the bottom end of the installation box body 2 is provided with positioning insertion holes 21 distributed in an array, the fixed inserting rods 75 can be slidably inserted in the positioning insertion holes 21, the bottom end of the fixed sleeve 74 is rotatably connected with a connecting rotary table 710, the bottom end of the connection turntable 710 is fixedly connected with a hand holding rod 711, the connection turntable 710 and the hand holding rod 711 are matched for use, the convenience is provided for the movement adjustment of the driving telescopic rod 71, a first gear 76 is fixedly sleeved at the top end of the driving telescopic rod 71, a first rack 77 and a second rack 78 are connected at the outer side of the first gear 76 in a meshed manner, the first rack 77 and the second rack 78 are both in sliding connection with the inner wall of the installation box body 2, the opposite ends of the first rack 77 and the second rack 78 are both fixedly connected with a protection box cover 79, embedded handles are respectively arranged at the top ends of the opposite sides of the protection box cover 79, the arrangement of the embedded handles 712 provides convenience for the movement adjustment of the protection box cover 79, the cleaning mechanism 8 comprises an inclined guide rod 81, the inclined guide rod 81 is fixedly arranged at the top of the inner cavity of the installation box body 2, the inclined guide rod 81 is in a symmetrical structure, the inclined guide rod 81 is in sliding sleeve connection with a sliding guide rod 82, and one side of the sliding guide blocks 82 is fixedly provided with a second spring 83, the second spring 83 is movably sleeved on the inclined guide rod 81, one end of the second spring 83, which is far away from the sliding guide blocks 82, is fixedly connected with the inner wall of the installation box body 2, the two sliding guide blocks 82 are fixedly connected with cleaning transverse plates 84, the cleaning transverse plates 84 are matched with the display body 5 for use, the top ends of the cleaning transverse plates 84 are fixedly connected with symmetrically arranged traction pull ropes 85, the installation box body 2 is penetrated and provided with symmetrically distributed arc through holes 22, and one ends of the traction pull ropes 85 are movably penetrated through the arc through holes 22 and are fixedly connected with the protection box cover 79.
Through adopting above-mentioned technical scheme, during the use, the user can hold handheld holding rod 711 and move downwards, thereby can drive connection carousel 710 and move downwards, and then can drive fixed sleeve 74 and move downwards, further can pull first spring 73 and drive fixed plunger 75 and move downwards through rotating lantern ring 72, and when fixed plunger 75 and corresponding positioning jack 21 are completely separated, the user can promote arbitrary protection case lid 79 and move to one side that keeps away from installation box 2, thereby can drive the first rack 77 of cooperation, the use of first gear 76 and second rack 78 drives another protection case lid 79 and moves in the backward direction, and can drive fixed sleeve 74 and fixed plunger 75 through driving telescopic link 71 and rotate, and at the same time, will pull corresponding traction rope 85 when protecting case lid 79 and move, thereby can drive clean diaphragm 84 and upwards move, and then can effectively clean display body 5, and will drive two slip guide shoes 82 and upwards slide along inclined guide 81 when clean diaphragm 84 and move upwards, thereby can push corresponding second spring 83, when two protection case lids 79 move to the most, can drive another protection case lid 79 and move to the reset gear 79 and can loosen the fixed sleeve 75 when the use of the first gear 76 and move to the telescopic link 71, and then can loosen the fixed sleeve 75, and can loosen the fixed device is further moved to the fixed sleeve 75 through driving telescopic link 71, at the same time, the speed can drive the fixed plunger 75 is moved.
The heat dissipation mechanism 9 includes second motor 91 and first bull stick 92, second motor 91 fixed mounting is on installation box 2, one side fixed mounting of installation box 2 has fixed bolster 915, and second motor 91 fixed plug establishes in fixed bolster 915, the setting up of fixed bolster 915 is used and is provided convenience for the stable installation of second motor 91, and the end fixedly connected with second bull stick 93 of second motor 91 output, second bull stick 93 rotates the plug establishes on installation box 2, and the end fixed second gear 94 that has cup jointed of second bull stick 93, one side of installation box 2 runs through and has offered the rotation jack 23 of symmetric distribution, and first bull stick 92 rotates the plug establishes in rotation jack 23, the end fixed third gear 95 that has cup jointed of first bull stick 92, and third gear 95 meshes with second gear 94 mutually, run through on the third gear 95 and set up the through-hole 96, and the rotatory grafting of rotation through-hole 96 has third bull stick 97, the end rotation of third bull stick 97 has cup jointed side plate 98, and two side connection plate 98 between fixed mounting have the rotation box 99, and install the filter plate 912 and the end is equipped with the fourth gear 914 and the filter plate 910 is equipped with the opposite to the end of rotation of fourth bull stick 914, the end is equipped with the filter plate 910 and the equal conical filter plate 910 is fixed with the opposite side of rotation hole, the end is fixed to the clean top end is equipped with the filter plate 910, the end is fixed with the filter plate is fixed to the top end is held to the filter plate is held to the top to the filter plate is fixed to the opposite side to the filter plate is equipped with the clean the end to the filter plate is equipped with the top to the end to the filter plate.
Through adopting above-mentioned technical scheme, during the use, the second motor 91 will drive the rotation of second bull stick 93, thereby can drive bevel gear 913 and second gear 94 rotation, and then can drive two third gears 95 rotation, further can drive two side joint link plates 98 through third bull stick 97 and do cyclic rotation, thereby can drive cooling fan 99 and carry out cyclic reciprocal rotation, and then can inhale external cold air and install the video recorder body 2 in the box 2 and the direction is in operation, display body 5 and color sensor body 6, thereby can realize effective cooling, and then can ensure that the normal of molten iron surface impurity judgement operation is developed, and simultaneously, dust removal filter plate 911 can intercept the impurity in the air and filter, and bevel gear 913 will drive fourth bull stick 910 through side gear 912 and rotate, thereby can drive corresponding cleaning scraper 914 rotation, and then can carry out effective cleanness with dust removal filter plate 911, further can ensure that dust removal operation's normal is developed.
Working principle: in use, a user can fix the device in a proper position through the fixing base plate 11 and the fixing through hole 12, then the user can hold the holding rod 711 by hand and move downwards, so as to drive the connecting turntable 710 to move downwards, and further drive the fixing sleeve 74 to move downwards, and further drive the fixing insert rod 75 to move downwards by stretching the first spring 73 through the rotating collar 72, and when the fixing insert rod 75 is completely separated from the corresponding positioning insertion hole 21, the user can push any one of the protection box covers 79 to move towards the side far away from the mounting box body 2, so as to drive the other protection box cover 79 to move reversely by the use of the first rack 77, the first gear 76 and the second rack 78, and drive the fixing sleeve 74 to rotate with the fixing insert rod 75 by driving the telescopic rod 71, and at the same time, the corresponding traction ropes 85 are pulled while the protective case cover 79 moves, so that the cleaning transverse plate 84 can be driven to move upwards, the display body 5 can be effectively cleaned, the two sliding guide blocks 82 are driven to slide upwards along the inclined guide rods 81 while the cleaning transverse plate 84 moves upwards, the corresponding second springs 83 can be extruded, when the distance between the two protective case covers 79 is maximum, the protective case cover 79 is stopped being pulled, then a user can loosen the holding rod 711, the first springs 73 drive the fixed sleeve 74 to move upwards and reset through the rotating lantern ring 72, the driving telescopic rod 71 is contracted, the fixed inserting rod 75 is driven to move upwards and reset, the fixed inserting rod 75 can be inserted into the other corresponding positioning insertion hole 21, the first gear 76 is further prevented from reversing, the user can loosen the protective case cover 79 and start the PLC device;
at this time, the PLC device drives the lifting screw rod 33 to rotate through the first motor 31, so as to drive the lifting transverse plate 34 to move, and further drive the camera body 35 to move until the camera body 35 is moved to a proper height, and then the camera body 35 can monitor the molten iron barrel in real time, so that the real-time condition of the molten iron surface can be displayed through the display body 5 in cooperation with the use of the video recorder body 4, and then whether the molten iron surface has color difference is judged by utilizing the color sensor body 6, if no difference represents no impurity, if the difference represents impurity;
during this period, the second motor 91 will drive the second rotating rod 93 to rotate, thereby can drive the bevel gear 913 and the second gear 94 to rotate, and then can drive two third gears 95 to rotate, further can drive two side joint connection plates 98 through the third rotating rod 97 and do cyclic rotation, thereby can drive the cooling fan 99 and carry out cyclic reciprocating rotation, and then can inhale external cold air and install the video recorder body 4 in the box 2 and the direction is in operation, the display body 5 and the color sensor body 6, thereby can realize effective cooling, and then can ensure that the normal development of molten iron surface impurity judgement operation exists, and meanwhile, the dust removal filter plate 911 can intercept the impurity in the air and filter, and the bevel gear 913 will drive the fourth rotating rod 910 through the side gear 912 to rotate, thereby can drive corresponding cleaning scraper 914, and then can carry out effective cleaning with dust removal filter plate 911, further can ensure that the normal development of dust removal operation.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (10)
1. The device for judging whether the impurity exists on the surface of molten iron comprises a mounting bracket (1) and a mounting box body (2), and is characterized in that: the mounting bracket (1) is fixedly connected with the mounting box body (2), a camera shooting mechanism (3) matched with the mounting bracket is arranged on one side of the top end of the mounting bracket (1), a video recorder body (4) matched with the mounting box body (2) and a display body (5) are fixedly mounted in an inner cavity of the mounting box body, a color sensor body (6) matched with the display body (5) is fixedly spliced on one side of the mounting box body (2), a protection mechanism (7) matched with the display body (5) and a cleaning mechanism (8) are arranged on the mounting box body (2), and a heat dissipation mechanism (9) matched with the mounting box body (2) is arranged on one side of the inner cavity of the mounting box body.
2. The device for judging whether the impurities on the surface of the molten iron exist or not according to claim 1, wherein the bottom end of the mounting bracket (1) is fixedly provided with symmetrically distributed fixing bottom plates (11), and symmetrically arranged fixing perforations (12) are formed in the fixing bottom plates (11) in a penetrating manner.
3. The device for judging whether the impurity exists on the surface of the molten iron according to claim 1, wherein the camera shooting mechanism (3) comprises a first motor (31) and a guide sliding rod (32), the first motor (31) is fixedly installed on the installation support (1), the output end of the first motor (31) rotates to penetrate through the installation support (1) and is fixedly connected with a lifting screw rod (33) at the tail end of the first motor, the lifting screw rod (33) is in threaded sleeve connection with a lifting transverse plate (34), one end of the lifting transverse plate (34) is fixedly connected with a camera body (35) in an inserted mode, the other end of the lifting transverse plate (34) penetrates through to be provided with a guide perforation (36), the guide sliding rod (32) is fixedly inserted on the installation support (1), and the guide sliding rod (32) penetrates through the guide perforation (36) in a sliding mode.
4. The device for judging whether the impurity exists on the surface of the molten iron according to claim 1, wherein the protection mechanism (7) comprises a driving telescopic rod (71), the driving telescopic rod (71) is rotatably inserted on the installation box body (2), a rotating sleeve ring (72) is movably sleeved on the driving telescopic rod (71), a first spring (73) is fixedly connected to the top end of the rotating sleeve ring (72), the first spring (73) is movably sleeved on the driving telescopic rod (71), the top end of the first spring (73) is fixedly connected with the installation box body (2), the tail end of the telescopic end of the driving telescopic rod (71) is fixedly connected with a fixing sleeve (74), the fixing sleeve (74) is movably sleeved on the outer side of the first spring (73), the rotating sleeve ring (72) is rotatably connected with the fixing sleeve (74), an array distributed fixing inserting rod (75) is fixedly connected to the top end of the fixing sleeve (74), one side of the bottom end of the installation box body (2) is provided with an array distributed positioning inserting hole (21), the fixing inserting rod (75) is slidably inserted in the driving gear (21), the first rack (76) is meshed with the first rack (76), the first racks (77) and the second racks (78) are both in sliding connection with the inner wall of the installation box body (2), and the opposite ends of the first racks (77) and the second racks (78) are both fixedly connected with a protection box cover (79).
5. The device for judging the presence or absence of impurities on the surface of molten iron according to claim 4, wherein the bottom end of the fixed sleeve (74) is rotatably connected with the connecting rotary table (710), and the bottom end of the connecting rotary table (710) is fixedly connected with the hand-held holding rod (711).
6. The device for judging the presence or absence of impurities on the surface of molten iron according to claim 4, wherein embedded handles (712) are respectively arranged at the top ends of the opposite sides of the protective case cover (79).
7. The device for judging whether the impurity exists on the surface of molten iron according to claim 4, wherein the cleaning mechanism (8) comprises an inclined guide rod (81), the inclined guide rod (81) is fixedly installed at the top of an inner cavity of the installation box body (2), the inclined guide rod (81) is of a symmetrical structure, a sliding guide block (82) is sleeved on the inclined guide rod (81) in a sliding manner, a second spring (83) is fixedly installed on one side of the sliding guide block (82), the second spring (83) is movably sleeved on the inclined guide rod (81), one end of the second spring (83) far away from the sliding guide block (82) is fixedly connected with the inner wall of the installation box body (2), two cleaning transverse plates (84) are fixedly connected to the sliding guide blocks (82), the cleaning transverse plates (84) are matched with the display body (5), symmetrically arranged traction pull ropes (85) are fixedly connected to the top ends of the cleaning transverse plates (84), one ends of the installation box body (2) are penetrated through arc-shaped through holes (22) which are symmetrically distributed, and one ends of the traction ropes (85) are movably connected with the arc-shaped through holes (79) fixedly connected with the arc-shaped box cover.
8. The device for judging whether the impurity exists on the surface of the molten iron according to claim 1, wherein the heat dissipation mechanism (9) comprises a second motor (91) and a first rotating rod (92), the second motor (91) is fixedly installed on the installation box body (2), the tail end of the output end of the second motor (91) is fixedly connected with a second rotating rod (93), the second rotating rod (93) is rotatably inserted on the installation box body (2), the tail end of the second rotating rod (93) is fixedly sleeved with a second gear (94), one side of the installation box body (2) is penetrated through a rotating jack (23) which is symmetrically distributed, the first rotating rod (92) is rotatably inserted in the rotating jack (23), the tail end of the first rotating rod (92) is fixedly sleeved with a third gear (95), the third gear (95) is meshed with the second gear (94), the third gear (95) is penetrated through and is provided with a rotating through hole (96), the rotating through hole (96) is rotatably sleeved with a third gear (97), one side of the installation box body (2) is penetrated through a rotating jack (98), and the two side of the rotating rods (98) are fixedly sleeved with a fan (98).
9. The device for judging whether the impurity exists on the surface of the molten iron according to claim 8, wherein two fourth rotating rods (910) are rotatably inserted at one side of the installation box body (2), side gears (912) are fixedly sleeved at the opposite ends of the fourth rotating rods (910), conical gears (913) are fixedly sleeved on the second rotating rods (93), the conical gears (913) are meshed with the side gears (912), fixing through holes (24) distributed in an array are formed in the top end and the bottom end of the installation box body (2) in a penetrating mode, dust removal filter plates (911) are fixedly inserted in the fixing through holes (24), cleaning scraping plates (914) are fixedly installed at the opposite ends of the fourth rotating rods (910), and the cleaning scraping plates (914) are matched with the dust removal filter plates (911).
10. The apparatus for determining the presence or absence of foreign substances on a molten iron surface according to claim 8, wherein a fixing bracket (915) is fixedly installed at one side of the installation case (2), and the second motor (91) is fixedly inserted into the fixing bracket (915).
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| CN202310931398.XA CN116879307B (en) | 2023-07-27 | 2023-07-27 | Device for judging existence of impurities on surface of molten iron |
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| CN202310931398.XA CN116879307B (en) | 2023-07-27 | 2023-07-27 | Device for judging existence of impurities on surface of molten iron |
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| CN116879307B (en) | 2024-02-27 |
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