CN116876135A - Silk cotton and manufacturing method thereof - Google Patents
Silk cotton and manufacturing method thereof Download PDFInfo
- Publication number
- CN116876135A CN116876135A CN202310543687.2A CN202310543687A CN116876135A CN 116876135 A CN116876135 A CN 116876135A CN 202310543687 A CN202310543687 A CN 202310543687A CN 116876135 A CN116876135 A CN 116876135A
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- Prior art keywords
- cloth
- silk floss
- manufacturing
- cotton
- dyeing
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 244000146553 Ceiba pentandra Species 0.000 title claims abstract description 10
- 239000004744 fabric Substances 0.000 claims abstract description 37
- 238000005406 washing Methods 0.000 claims abstract description 17
- 229920000742 Cotton Polymers 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000009941 weaving Methods 0.000 claims abstract description 13
- 238000004043 dyeing Methods 0.000 claims abstract description 12
- 229920002334 Spandex Polymers 0.000 claims abstract description 11
- 239000004759 spandex Substances 0.000 claims abstract description 11
- 239000000985 reactive dye Substances 0.000 claims abstract description 7
- 238000002156 mixing Methods 0.000 claims abstract description 6
- 241000628997 Flos Species 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 7
- 239000004902 Softening Agent Substances 0.000 claims description 3
- 239000012752 auxiliary agent Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 6
- 229920006395 saturated elastomer Polymers 0.000 abstract description 4
- 238000005562 fading Methods 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 239000002932 luster Substances 0.000 abstract description 3
- 238000007665 sagging Methods 0.000 abstract description 3
- 238000009987 spinning Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 239000000975 dye Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011960 computer-aided design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 238000009965 tatting Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/062—Load-responsive characteristics stiff, shape retention
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/14—Dyeability
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/20—Physical properties optical
Abstract
The invention discloses silk cotton and a manufacturing method thereof, relates to the field of silk cotton, and aims to solve the problems of rough hand feeling, easy fading and no luster in the prior art; weaving a plurality of warps with one weft to obtain a satin face; and then air washing and dyeing are carried out. By adopting the technical scheme of blending cotton and spandex, the blended yarn with excellent ductility and crease resistance is obtained, and the blended yarn is used for cross weaving according to the warp and weft mode of example 4:1, so that the cloth with high glossiness, better sagging property, higher stiffness and stronger crease resistance can be obtained, and the cloth can be fluffier and softer by air washing water, and has less pollution discharge; by using reactive dyes and heating the reactive dyes in combination, the dyeing effect of the cloth can be saturated, glossy and high in stiffness.
Description
Technical Field
The invention relates to the field of silk cotton, in particular to silk cotton and a manufacturing method thereof.
Background
All-cotton tatting is a natural green textile material, is a main raw material of textiles in China and the world, and has the advantages of low price and rich yield. The sweat absorption and air permeability of the all-cotton woven cloth are quite good.
However, the all-cotton woven cloth has the defects of rough hand feeling, easy fading, no luster, insufficient grade, no ductility and easy wrinkling, and is not suitable for being used as high-grade trousers and western-style clothes.
Disclosure of Invention
In view of the problems of rough hand feeling, easy fading and no luster existing in the prior art, the invention discloses a silk cotton manufacturing method, which adopts the following technical scheme that:
step 1, blending cotton and spandex to obtain blended yarn;
step 2, dividing the blended yarn obtained in the step 1 into warp yarns and weft yarns;
step 3, weaving a plurality of warps with one weft to obtain a satin face;
step 4, performing air washing on the satin surface obtained in the step 3 to obtain clean cloth;
and 5, dyeing.
As a preferable technical scheme of the invention, in the step 1, the proportion of cotton to spandex is (15-20): 1, the ratio can enable the cloth to have better ductility and crease-resistant effect.
As a preferable technical scheme of the invention, in the step 3, four warp blended yarns are used for weaving by interlacing one weft blended yarn, and the weaving method can ensure that the cloth has better sagging property, higher stiffness and stronger wrinkle resistance.
In the step 4, the water washing is performed in a closed water washing machine at 60-70 ℃, and the method can make the cloth fluffy and soft.
As a preferable technical scheme of the invention, a softener is injected into a washing machine during washing, and the softener is diluted by water according to a proportion.
As a preferred embodiment of the present invention, the ratio of the water to the softener is 1:
(0.7～0.95)。
in the step 5, the surface auxiliary agent of the cleaning cloth is cleaned and then dyed.
As a preferable technical scheme of the invention, firstly, the cleaned cloth is put into a container, and then reactive dye is injected into the container for dyeing.
As a preferable technical scheme of the invention, the temperature of the container is increased to 90 ℃ during dyeing, so that the dyeing effect of the cloth is saturated, glossy and high in stiffness.
The invention also discloses silk floss obtained by the manufacturing method.
The invention has the beneficial effects that: according to the invention, by adopting the technical scheme of blending cotton and spandex, the blended yarn with excellent ductility and crease resistance is obtained, and the blended yarn is used for cross weaving according to the warp and weft mode of example 4:1, so that the cloth with high glossiness, better verticality, higher stiffness and stronger crease resistance can be obtained, and the cloth can be fluffier and softer by air washing, and has less pollution discharge; by using reactive dyes and heating the reactive dyes in combination, the dyeing effect of the cloth can be saturated, glossy and high in stiffness.
Detailed Description
Example 1
The embodiment discloses a first embodiment of the present invention, firstly, a preparation method of silk cotton cloth, and the adopted technical scheme is that the method comprises the following steps:
step 1, since cotton has no ductility, the embodiment adopts the technology of adding blending, adding a part of spandex, and using the technology of covering yarn, the spinning principle is that the spandex and the cotton are mixed to form a mixture, and then spun by a spinning machine. On the spinning beam of the spinning machine, the mixture is sprayed out through a nozzle and after the spraying out a hollow fiber structure is formed. These fibers are drawn and twisted together as the machine is operated to form the final core spun yarn.
The process of spinning the core spun yarn is more complex and energy intensive than conventional yarn manufacturing, and thus the price of the core spun yarn is also typically relatively high. However, due to its unique structure and properties, core spun yarns have found wide application in the fields of apparel, home textiles, and the like. The ratio of cotton to spandex was controlled to 19:1, its ductility and crease-resistant effect are optimal, whereby a blended yarn is obtained.
And 2, in order to solve the defect of insufficient glossiness of cotton cloth, adopting the latest weaving method, blending four warp blended yarns with one weft blended yarn, enabling the warp and the weft to cross together by a loom, and then compacting the warp and the weft together by a shuttle to form a compact fabric. During weaving, the warp threads are fixed on the weaving machine, while the weft threads pass through the warp threads and cross on both sides. This crossing forms a satin face. The weaving method can be controlled by means of computer aided design and control to obtain higher weaving precision and more complex pattern design. And through the special proportion, the cloth has better sagging property, higher stiffness and stronger wrinkle resistance.
Step 3, in order to solve the defect of stiff and firm thick cotton cloth, air washing water is adopted in the embodiment. At 60 ℃, a closed rinsing machine is used, water and softening agent are mixed and diluted according to the proportion of 1:0.9, then the mixture is injected into the rinsing machine, then cloth is put into the rinsing machine, and the rinsing machine is started for cleaning. The cloth is uniformly rotated in the closed washing machine, so that the mixture of the cloth and the softener is completely reacted. The cloth in the rinsing machine is mutually flapped, so that the cloth is fluffy and soft, the cloth is ensured to be fully soaked in the cleaning solution in the cleaning process, the cloth is continuously stirred, the contact uniformity of the softener solution and the cloth is ensured, and the cloth is taken out from the rinsing machine after the cleaning is finished, and is dried and shaped.
And 4, cleaning the auxiliary agent on the surface of the cloth in a vat by using clear water, discharging sewage, injecting pre-prepared reactive dye, heating the water to 90 ℃, enabling the dye to completely permeate the cloth, rotating the vat to fully color the cloth and the dye, and enabling the dyeing effect of the cloth to be saturated, glossy and high in stiffness.
The embodiment also discloses the silk cotton cloth prepared by the method.
Example 2
The difference between this example and example 1 is that in step 1, the ratio of cotton to spandex is controlled to 15:1, a step of; in step 3, the temperature of the air washing is 70 ℃, and the ratio of water to softener is 1:0.7.
Example 3
The difference between this example and example 1 is that in step 1, the ratio of cotton to spandex is controlled to 17:1, a step of; in step 3, the temperature of air water washing is 65 ℃, and the ratio of water to softener is 1:0.8.
Although the specific embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes and modifications without inventive labor may be made within the scope of the present invention without departing from the spirit of the present invention, which is within the scope of the present invention.
Claims (10)
1. The manufacturing method of silk cotton is characterized by comprising the following steps:
step 1, blending cotton and spandex to obtain blended yarn;
step 2, dividing the blended yarn obtained in the step 1 into warp yarns and weft yarns;
step 3, weaving a plurality of warps with one weft to obtain a satin face;
step 4, performing air washing on the satin surface obtained in the step 3 to obtain clean cloth;
and 5, dyeing.
2. A method of manufacturing silk floss according to claim 1, characterized in that: in the step 1, the proportion of cotton to spandex is (15-20): 1.
3. a method of manufacturing silk floss according to claim 1, characterized in that: in the step 3, four warp blended yarns are used for weaving by interlacing one weft blended yarn.
4. A method of manufacturing silk floss according to claim 1, characterized in that: in the step 4, the water washing is carried out in a closed water washing machine at the temperature of 60-70 ℃.
5. The method for manufacturing silk floss according to claim 4, wherein: and injecting a softening agent into the washing machine during washing, wherein the softening agent is diluted by water according to a proportion.
6. The method for manufacturing silk floss according to claim 5, wherein: the ratio of the water to the softener is 1: (0.7-0.95).
7. The method for manufacturing silk floss according to claim 6, wherein: in the step 5, the surface auxiliary agent of the cleaning cloth is firstly cleaned, and then dyeing is carried out.
8. A method of manufacturing silk floss according to claim 1 or 7, characterized in that: firstly placing the cleaned cloth into a container, and then injecting reactive dye into the container for dyeing.
9. The method for manufacturing silk floss according to claim 8, wherein: the temperature of the vessel was raised to 90℃during dyeing.
10. A silk floss, characterized in that: silk floss obtainable by using the silk floss of any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310543687.2A CN116876135A (en) | 2023-05-15 | 2023-05-15 | Silk cotton and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310543687.2A CN116876135A (en) | 2023-05-15 | 2023-05-15 | Silk cotton and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116876135A true CN116876135A (en) | 2023-10-13 |
Family
ID=88263246
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310543687.2A Pending CN116876135A (en) | 2023-05-15 | 2023-05-15 | Silk cotton and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116876135A (en) |
-
2023
- 2023-05-15 CN CN202310543687.2A patent/CN116876135A/en active Pending
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