CN116873660A - Single spindle debugging system and method for winder based on Bluetooth technology - Google Patents
Single spindle debugging system and method for winder based on Bluetooth technology Download PDFInfo
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- CN116873660A CN116873660A CN202310917790.9A CN202310917790A CN116873660A CN 116873660 A CN116873660 A CN 116873660A CN 202310917790 A CN202310917790 A CN 202310917790A CN 116873660 A CN116873660 A CN 116873660A
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- 238000000034 method Methods 0.000 title claims abstract description 37
- 238000005516 engineering process Methods 0.000 title claims abstract description 19
- 238000004891 communication Methods 0.000 claims abstract description 4
- 230000008569 process Effects 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 10
- 230000002159 abnormal effect Effects 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 claims description 3
- 238000005457 optimization Methods 0.000 claims description 3
- 238000009987 spinning Methods 0.000 claims description 3
- 230000006872 improvement Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Textile Engineering (AREA)
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Abstract
The invention provides a single spindle debugging system and method of a winder based on Bluetooth technology, wherein the single spindle debugging system of the winder comprises a winder upper computer and a plurality of single spindles of the winder, each single spindle of the winder is respectively provided with a single spindle control board, and the system is characterized in that: the single spindle control board is provided with a Bluetooth interface for installing a Bluetooth module, and the single spindle debugging system of the winder is at least provided with 1 Bluetooth module and one intelligent terminal device provided with a debugging module. The intelligent terminal equipment realizes single spindle communication with one or more spoolers through the Bluetooth module. The debugging is flexible and convenient, the single spindle of a plurality of winders can be debugged, the debugging data can be stored, and the related information can be conveniently checked from the intelligent terminal equipment. The invention can improve the debugging efficiency, has navigation and log functions in debugging, and is more scientific and convenient.
Description
Technical Field
The invention belongs to the technical field of textile machinery, and mainly relates to improvement of a winder, in particular to a single spindle debugging system and a single spindle debugging method of a winder based on a Bluetooth technology.
Background
The current method for debugging the single spindle of the bobbin winder comprises the following steps: one is a dedicated debugging table used in a production plant, a single ingot is moved to the debugging table as a whole, debugging is performed by buttons on a debugging handle, and each button represents a debugging step command. Secondly, debugging is carried out through a button provided by the single spindle panel; and the third is to send the debug command from the host computer.
In view of the specialization of the debugging station, the method is only suitable for debugging the workshop of a bobbin winder production plant, and is not suitable for textile mill clients. And through single spindle panel button debugging, need through the button combination, the debugging step is fixed, and the debugging result all needs the people to go to look over, and the debugging flexibility is relatively poor. The debugging command is sent from the upper computer, then the single ingot is required to be checked before after the upper computer is operated, and then adjustment is carried out, when a plurality of debugging operations are carried out on one single ingot, the upper computer is required to be set for a plurality of times, and the corresponding debugging module is started, so that the complex debugging process is caused, and the efficiency is lower.
Therefore, a design and development of a single spindle debugging system and a debugging method of a winder based on the Bluetooth technology are needed, the debugging is flexible and convenient, a plurality of single spindles of the winder can be debugged by using one intelligent terminal device, and debugging data can be made into a database for storage, so that related information can be conveniently checked from the intelligent terminal device. This is a technical problem to be solved in the art.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a single spindle debugging system and a single spindle debugging method for a winder based on the Bluetooth technology, which are flexible and convenient to debug, and a plurality of single spindles for the winder can be debugged by using one intelligent terminal device, and debug data can be stored, so that related information can be conveniently checked from the intelligent terminal device.
The invention aims at realizing the following technical scheme:
the system is characterized in that the single spindle control board is provided with a Bluetooth interface for installing a Bluetooth module, each set of single spindle debugging system is at least provided with 1 Bluetooth module and 1 intelligent terminal device provided with a debugging module, and the debugging module comprises a single spindle component debugging module, a debugging alarm module, a debugging navigation module, a debugging log module, a multi-single spindle debugging management function module and a database storage module;
the single spindle part debugging module is as follows: the device is used for debugging the positions of all motors, sensors and mechanical parts in a single spindle of a winder and the single spindle winding cycle;
the debugging alarm module is used for: the method is used for detecting the alarms of abnormal motor operation, abnormal sensor signal, out-of-place mechanical operation and abnormal single spindle circulation action in the single spindle of the bobbin winder in the debugging process;
the debugging navigation module is used for: the method is used for giving an alarm reason and a solution in a document form when an alarm occurs in the debugging process;
the debug log module: the method is used for recording debugging time, information and problems of a single spindle of the debugged winder;
the multi-single-ingot debugging management function module comprises: the method is used for simplifying the single spindle debugging work of a plurality of spoolers, step optimization is carried out on the later debugging of the single spindle through analysis of the debugging results, the single spindle is debugged according to different spinning requirements, corresponding debugging standard commands are made for storage, and when certain requirements are debugged, corresponding debugging standards are directly called.
Further improvement of the technical scheme is as follows: the intelligent terminal equipment is a smart phone or a tablet personal computer.
Further improvement of the technical scheme is as follows: the intelligent terminal device also comprises a network platform, and the intelligent terminal device and the network platform realize wireless network communication.
Further improvement of the technical scheme is as follows: the single spindle of the winder comprises a frame, a support arm, a grooved drum, a transmission mechanism of the grooved drum, an air path, an air door, a cop suction nozzle, a splicer, a tension component, scissors and a plait releasing rod.
A debugging method of a single spindle debugging system of a winder based on a Bluetooth technology is characterized by comprising the following steps:
step 1: after the Bluetooth module 4 is inserted into the Bluetooth interface of the single spindle control board, the single spindle control board initializes the Bluetooth module 4, and then sets a name and a password;
step 2: connecting the Bluetooth module with intelligent terminal equipment, and starting the debugging module after the connection is successful;
step 3: the single spindle component debugging module is used for debugging single spindles of the single or multiple winder, an alarm function is realized through the debugging alarm module, an alarm cause and a solution are given out in a document form through an alarm which appears in the debugging process through the debugging navigation module, and debugging information and data are recorded through the debugging log module;
step 4: and the database storage module stores the debugging information and the data for the user to inquire.
The improvement of the technical scheme is as follows: the plurality of single spindles of the winder share one Bluetooth module for debugging, and the debugging management of the plurality of single spindles of the winder is realized on the intelligent terminal equipment through the multi-single spindle debugging management function module.
Further improvement of the technical scheme is as follows: the method comprises the steps that a connection password is set for a Bluetooth module from a host computer of a plurality of winding machines, when a single spindle control board sets the Bluetooth module, the single spindle control board sets the name of the Bluetooth module according to a machine number set by the host computer of the winding machines and a spindle number of a current single spindle, bluetooth equipment is selected from a Bluetooth setting interface on intelligent terminal equipment to connect, after connection is successful, a single spindle debugging function is started at a debugging module, and the single spindle control board enters the debugging mode from a working mode to operate the debugging module.
Compared with the prior art, the invention has the advantages and positive effects that:
1. the invention can improve the debugging efficiency, has navigation and log functions in debugging, and is more scientific and convenient;
2. the invention also configures a network platform, and can upload debugging information and data to the network platform to realize the digitization of equipment management;
3. the intelligent terminal device adopted by the invention is a smart phone or a tablet personal computer, is convenient to carry, is convenient to operate and use, can store debugging information and data, and is convenient for viewing related information from the intelligent terminal device.
Drawings
FIG. 1 is a schematic diagram of a single spindle debug system of a winder based on Bluetooth technology;
FIG. 2 is a schematic diagram of the debugging module in a single spindle debugging system of a winder based on Bluetooth technology;
FIG. 3 is a schematic diagram of a single spindle online debugging application in a single spindle debugging system of a winder based on Bluetooth technology;
fig. 4 is a schematic diagram of a display interface for on-line debugging of a single spindle in a single spindle debugging system of a winder based on a bluetooth technology.
Description of the embodiments
The invention is described in further detail below with reference to the attached drawing figures:
referring to fig. 1-4, an embodiment of a single spindle debugging system of a winder based on a bluetooth technology of the present invention includes a winder upper computer and a plurality of single spindles of the winder, each single spindle of the winder is configured with a single spindle control board, a bluetooth interface for installing a bluetooth module is provided on the single spindle control board, and each single spindle debugging system of the winder is configured with at least 1 bluetooth module and 1 intelligent terminal device provided with a debugging module. The intelligent terminal equipment is provided with a debugging module, wherein the debugging module comprises a single spindle part debugging module, a debugging alarm module, a debugging navigation module, a debugging log module, a multi-single spindle debugging management function module and a database storage module, and the intelligent terminal equipment is communicated with one or more single spindles of the winder through a Bluetooth module 4.
The single spindle part debugging module is as follows: the device is used for debugging the positions of all motors, sensors and mechanical parts in a single spindle of a winder and the single spindle winding cycle.
The debugging alarm module is used for: the method is used for detecting the alarms of abnormal motor operation, abnormal sensor signal, out-of-place mechanical operation and abnormal single spindle circulation action in the single spindle of the bobbin winder in the debugging process.
The debugging navigation module is used for: the method is used for giving an alarm and giving an alarm reason and a solution in the form of a document when the alarm is generated in the debugging process.
The debug log module: the method is used for recording the debugging time, information and problems of the single spindle of the debugged winder.
The multi-single-ingot debugging management function module comprises: the method is used for simplifying the single spindle debugging work of a plurality of spoolers, step optimization is carried out on the later debugging of the single spindle through analysis of the debugging results, the single spindle is debugged according to different spinning requirements, corresponding debugging standard commands are made for storage, and when certain requirements are debugged, corresponding debugging standards are directly called.
Further: the intelligent terminal equipment is a smart phone or a tablet personal computer.
Still further still, still include network platform, intelligent terminal equipment with network platform realizes wireless network communication, can realize equipment management digitization.
Specifically: the single spindle of the winder comprises a frame, a support arm, a grooved drum, a transmission mechanism of the grooved drum, an air path, an air door, a cop suction nozzle, a splicer, a tension component, scissors and a plait releasing rod.
Referring to fig. 2, the embodiment of a debugging method of a single spindle debugging system of a winder based on a bluetooth technology of the present invention includes the following steps:
step 1: after a Bluetooth module is inserted into a Bluetooth interface of the single spindle control board, the single spindle control board initializes the Bluetooth module, and then sets a name and a password;
step 2: connecting the Bluetooth module with intelligent terminal equipment, and starting the debugging module after the connection is successful;
step 3: the single spindle component debugging module is used for debugging single spindles of the single or multiple winder, an alarm function is realized through the debugging alarm module, an alarm cause and a solution are given out in a document form through an alarm which appears in the debugging process through the debugging navigation module, and debugging information and data are recorded through the debugging log module;
step 4: and the database storage module stores the debugging information and the data for the user to inquire.
The improvement of the technical scheme is as follows: the plurality of single spindles of the winder share one Bluetooth module 4 for debugging, and the debugging management of the plurality of single spindles of the winder is realized on the intelligent terminal equipment through the multi-single spindle debugging management function module.
Specifically: the method comprises the steps that a connection password is set for a Bluetooth module from a host computer of a plurality of winding machines, when a single spindle control board sets the Bluetooth module, the single spindle control board sets the name of the Bluetooth module according to a machine number set by the host computer of the winding machines and a spindle number of a current single spindle, bluetooth equipment is selected from a Bluetooth setting interface on intelligent terminal equipment to connect, after connection is successful, a single spindle debugging function is started at a debugging module, and the single spindle control board enters the debugging mode from a working mode to operate the debugging module.
It should be understood that the above description is not intended to limit the invention to the particular embodiments disclosed, but to limit the invention to such embodiments, variations, modifications, additions and substitutions are within the scope of the invention.
Claims (8)
1. The system is characterized in that the single spindle control board is provided with a Bluetooth interface for installing a Bluetooth module, each set of single spindle debugging system is at least provided with 1 Bluetooth module and 1 intelligent terminal device provided with a debugging module, and the debugging module comprises a single spindle component debugging module, a debugging alarm module, a debugging navigation module, a debugging log module, a multi-single spindle debugging management function module and a database storage module;
the single spindle part debugging module is as follows: the device is used for debugging the positions of all motors, sensors and mechanical parts in a single spindle of a winder and the single spindle winding cycle;
the debugging alarm module is used for: the method is used for detecting the alarms of abnormal motor operation, abnormal sensor signal, out-of-place mechanical operation and abnormal single spindle circulation action in the single spindle of the bobbin winder in the debugging process;
the debugging navigation module is used for: the method is used for giving an alarm reason and a solution in a document form when an alarm occurs in the debugging process;
the debug log module: the method is used for recording debugging time, information and problems of a single spindle of the debugged winder;
the multi-single-ingot debugging management function module comprises: the method is used for simplifying the single spindle debugging work of a plurality of spoolers, step optimization is carried out on the later debugging of the single spindle through analysis of the debugging results, the single spindle is debugged according to different spinning requirements, corresponding debugging standard commands are made for storage, and when certain requirements are debugged, corresponding debugging standards are directly called.
2. The single spindle debugging system of a winder based on the Bluetooth technology according to claim 1, wherein the intelligent terminal equipment is a smart phone or a tablet computer.
3. The single spindle debugging system of a winder based on the Bluetooth technology according to claim 1 or 2, further comprising a network platform, wherein the intelligent terminal device is in wireless network communication with the network platform.
4. The system according to claim 1 or 2, wherein the single spindle comprises a frame, a support arm, a groove drum and a transmission mechanism thereof, an air path, an air door, a cop suction nozzle, a splicer, a tension component, scissors and a plait releasing rod.
5. The system for debugging a single spindle of a winder based on the Bluetooth technology according to claim 3, wherein the single spindle of the winder comprises a frame, a support arm, a groove drum and a transmission mechanism thereof, an air path, an air door, a cop suction nozzle, a splicer, a tension component, scissors and a plait releasing rod.
6. A debugging method of a single spindle debugging system of a winder based on a Bluetooth technology is characterized by comprising the following steps:
step 1: after a Bluetooth module is inserted into a Bluetooth interface of the single spindle control board, the single spindle control board initializes the Bluetooth module, and then sets a name and a password;
step 2: connecting the Bluetooth module with intelligent terminal equipment, and starting the debugging module after the connection is successful;
step 3: the single spindle component debugging module is used for debugging single spindles of the single or multiple winder, an alarm function is realized through the debugging alarm module, an alarm cause and a solution are given out in a document form through an alarm which appears in the debugging process through the debugging navigation module, and debugging information and data are recorded through the debugging log module;
step 4: and the database storage module stores the debugging information and the data for the user to inquire.
7. The debugging method of the single spindle debugging system of the winder based on the Bluetooth technology according to claim 6, wherein a plurality of single spindles of the winder share one Bluetooth module for debugging, and the debugging management of the single spindles of the winder is realized on the intelligent terminal equipment through a plurality of single spindle debugging management function modules.
8. The debugging method of a single spindle debugging system of a winder based on the Bluetooth technology according to claim 6 or 7, wherein a connection password is set for a Bluetooth module from an upper computer of the winder, when the single spindle control board sets the Bluetooth module, the single spindle control board sets the name of the Bluetooth module according to a machine number set by the upper computer of the winder and a spindle number of a current single spindle, bluetooth equipment is selected from a Bluetooth setting interface on intelligent terminal equipment to connect, after connection is successful, a single spindle debugging function is started at a debugging module, and the single spindle control board enters a debugging mode from a working mode to operate the debugging module.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2023105778422 | 2023-05-22 | ||
| CN202310577842 | 2023-05-22 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116873660A true CN116873660A (en) | 2023-10-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310917790.9A Pending CN116873660A (en) | 2023-05-22 | 2023-07-25 | Single spindle debugging system and method for winder based on Bluetooth technology |
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- 2023-07-25 CN CN202310917790.9A patent/CN116873660A/en active Pending
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