CN116339208A - Total control method of yarn lap former - Google Patents

Total control method of yarn lap former Download PDF

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Publication number
CN116339208A
CN116339208A CN202310359289.5A CN202310359289A CN116339208A CN 116339208 A CN116339208 A CN 116339208A CN 202310359289 A CN202310359289 A CN 202310359289A CN 116339208 A CN116339208 A CN 116339208A
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China
Prior art keywords
control
machine
yarn
control sub
sub
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Pending
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CN202310359289.5A
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Chinese (zh)
Inventor
平国民
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Suzhou Guomin Electronic Technology Co ltd
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Suzhou Guomin Electronic Technology Co ltd
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Priority to CN202310359289.5A priority Critical patent/CN116339208A/en
Publication of CN116339208A publication Critical patent/CN116339208A/en
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423—Input/output
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/20—Pc systems
    • G05B2219/25—Pc structure of the system
    • G05B2219/25257—Microcontroller
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Selective Calling Equipment (AREA)

Abstract

The invention discloses a general control method of a yarn winding machine, and belongs to the field of yarn production equipment. The general control method comprises the following steps: at least one yarn coiling single machine, wherein each yarn coiling single machine is provided with a control sub machine, all the control sub machines are connected through a control network, a control master machine is arranged in the control network, and the control sub machines are connected through wires to form a control network; the control switchboard is a primary control authority and is connected with the control network in any mode of wire, bluetooth, infrared or local area network; and controlling the secondary control authority of the sub-machine and controlling the operation of the rewinding unit on the yarn winding single machine. The design of the general control method ensures the stability of the control authority, avoids the possibility of loss of the factory caused by the modification authority of operators, and can timely trace back when the operators with the modification authority revise the operators, thereby improving the running safety of the factory.

Description

Total control method of yarn lap former
Technical Field
The invention relates to the field of yarn production equipment, in particular to a general control method of a yarn winding machine.
Background
Rewinding is a process commonly used in textile processing. The rewinding is mainly used for changing a small package into a large package, so that the production rate of the subsequent process is improved; secondly, balancing the tension difference of the inner layer and the outer layer on the coating by tilting, and improving the unwinding property; third, the supply time and the balancing time of the yarn itself can be shortened.
However, yarn winding devices commonly used for rewinding are hundreds or thousands, and in addition to traditional manual control, how to reasonably and effectively control these devices is a problem to be solved in the industry.
Disclosure of Invention
In order to solve the technical problems, the invention provides a general control method of a yarn winding machine.
The technical scheme of the invention is as follows: a method of controlling a yarn winder, comprising:
at least one yarn winding unit;
each yarn coiling single machine is provided with a control sub-machine, all the control sub-machines are connected through a control network, a control switchboard is arranged in the control network, and the control sub-machines are connected through wires to form the control network;
the control switchboard is a primary control authority and is connected with a control network in any mode of wire, bluetooth, infrared or local area network; and
the control sub-machine is a secondary control authority and controls the operation of a rewinding unit on the yarn winding single machine.
Furthermore, when the control sub-machine is provided with two or more than two input interfaces and one output interface, the output interface of the former control sub-machine is connected with the input interface of the latter control sub-machine, and the control sub-machine is functional and can only conduct data transmission downwards. I.e. two or more yarn winding units are connected in series. In general, all connections are made in direct series, with the simplest being employed. And the design of downward transmission ensures that different devices have different operation data, and is convenient for finding out the optimal operation data in the test.
Furthermore, the input interface of the control sub-machine at the starting position is directly connected with the control main machine through a wire.
Further, the built-in parameters of the control switchboard include: yarn length, winding speed, winding position, winding height, anti-stack distance, hypotenuse height, and number of anti-stacks.
Further, a touch screen is arranged on the control switchboard. Direct control is performed through the touch screen, so that direct control is performed by a user conveniently. In this case, the touch screen is a modification device, and can be directly detached after modification, so that other personnel are prevented from performing random modification.
Furthermore, the control switchboard is internally provided with a Bluetooth module, and meanwhile, all control sub-machines are provided with Bluetooth modules, and the control switchboard is communicated with any control sub-machine through the Bluetooth modules. In this case, the control switchboard is a remote controller or a control handle. Meanwhile, the control authority is controlled in engineers or technical responsible persons, so that other persons are prevented from randomly changing.
Furthermore, the control switchboard is internally provided with an infrared module, and meanwhile, all the control submachines are provided with infrared modules, and the control switchboard is communicated with any control submachine through the infrared modules. In this case, the control exchange is a remote controller. Meanwhile, the control authority is controlled in engineers or technical responsible persons, so that other persons are prevented from randomly changing.
Furthermore, the control switchboard is APP, and the APP is connected with any control sub-machine through a local area network and carries out parameter modification. Under the condition, a manager or a controller can log in the APP at any time to check data and timely modify the data, and meanwhile, the data modification of which account is recorded, so that the modification process is trace-found.
Further, each yarn winding unit is provided with 6 rewinding units arranged on the frame.
Further, the rewinding unit includes:
a frame having upper, middle and lower layers;
a small yarn cylinder is positioned and arranged at the middle layer of the frame;
a positioning magnetic button and a yarn speed sensor are fixedly arranged on the upper layer of the frame;
a rotating component capable of driving the large yarn drum to rotate is arranged at the lower layer of the frame;
a reciprocating assembly is embedded in the middle layer of the frame, and a positioning guide magnetic buckle is arranged on a reciprocating plate of the reciprocating assembly; and
the yarn of the large yarn cylinder upwards sequentially passes through the positioning magnetic buckle and the yarn speed sensor, and enters the large yarn cylinder after passing through the positioning magnetic buckle;
the linear speed sensor, the rotating assembly and the reciprocating assembly are all in communication connection with the control sub-machine. By the arrangement of the rewinding unit, the rewinding is ensured to be carried out smoothly.
The communication connection of the control sub-machine, the linear speed sensor, the rotating assembly and the reciprocating assembly comprises any one of wire, bluetooth, wireless and infrared. And can select different modes to connect, guarantee that the control submachine can carry out data transmission to it.
The beneficial technical effects of the invention are as follows: the control sub-machine only controls the yarn winding unit belonging to the control sub-machine, and the control sub-machine does not have the function of modifying data, for example, the control sub-machine is not provided with a button, a key or a touch screen and other parts, and the control sub-machine is controlled and operated according to the data of the control sub-machine under the general condition;
the data modification authority of the control subcomputers is at the control switchboard, and the control switchboard can be a control terminal in wired connection, a remote control terminal in Bluetooth or infrared connection, or even an APP in a mobile phone, a computer and a tablet connected through a local area network;
the design of the general control method ensures the stability of the control authority, avoids the possibility of loss of the factory caused by the modification authority of operators, and can timely trace back when the operators with the modification authority revise the operators, thereby improving the running safety of the factory.
Drawings
Fig. 1 is a first schematic illustration of the general control method of a yarn winder.
Fig. 2 is a second schematic illustration of the general control method of the yarn winding machine.
Fig. 3 is a schematic diagram of the control of the rewinding unit by the control subunit.
Fig. 4 is a front view of the rewinding unit.
Fig. 5 is a side view of the pouring unit.
Detailed Description
In order that the manner in which the above recited features of the present invention are attained and can be understood in detail, a more particular description of the invention, briefly summarized below, may be had by reference to the appended drawings and examples, which are illustrated in their embodiments, but are not intended to limit the scope of the invention.
Referring to fig. 1-5, a general control method of a yarn winder of the present embodiment,
at least one yarn winding unit;
each yarn coiling single machine is provided with a control sub-machine, all the control sub-machines are connected through a control network, a control switchboard is arranged in the control network, and the control sub-machines are connected through wires to form the control network;
the control switchboard is a primary control authority and is connected with the control network in any mode of wire, bluetooth, infrared or local area network; and
the control subunit is a secondary control authority and controls the operation of the rewinding unit on the yarn winding single machine.
As a preferable technical scheme, the control sub-machine is provided with an input interface and an output interface, and when the control sub-machine is provided with two or more than two, the output interface of the former control sub-machine is connected with the input interface of the latter control sub-machine. I.e. two or more yarn winding units are connected in series. In general, all connections are made in direct series, with the simplest being employed. Meanwhile, the data transmission of the control microcomputer can only be transmitted downwards, so that the optimal test data can be found conveniently during testing.
As a preferred technical scheme, the input interface of the control sub-machine at the starting position is directly connected with the control main machine through a wire. See fig. 1.
As a preferred technical solution, the controlling the built-in parameters of the switchboard includes: yarn length, winding speed, winding position, winding height, anti-stack distance, hypotenuse height, and number of anti-stacks.
For example: the yarn length was 2000 m, the winding speed was 500 m/min, the winding position was 20 mm, the winding height was 300 mm, the anti-stacking distance was 1 mm, the hypotenuse height was 1 mm, and the number of anti-stacking times was 2.
As a preferable technical scheme, a touch screen is arranged on the control switchboard. Direct control is performed through the touch screen, so that direct control is performed by a user conveniently. In this case, the touch screen is a modification device, and can be directly detached after modification, so that other personnel are prevented from performing random modification.
As a preferable technical scheme, the control switchboard is internally provided with a Bluetooth module, and meanwhile, all control sub-machines are provided with Bluetooth modules, and the control switchboard is communicated with any control sub-machine through the Bluetooth modules. In this case, the control exchange is a remote controller. Meanwhile, the control authority is controlled in engineers or technical responsible persons, so that other persons are prevented from randomly changing. See fig. 2.
As a preferable technical scheme, the control switchboard is internally provided with an infrared module, and meanwhile, all control subunits are provided with infrared modules, and the control switchboard is communicated with any control subunit through the infrared modules. In this case, the control exchange is a remote controller. Meanwhile, the control authority is controlled in engineers or technical responsible persons, so that other persons are prevented from randomly changing. See fig. 2.
As a preferable technical scheme, the control switchboard is APP, and the APP is connected with any control slave machine through a local area network and carries out parameter modification. Under the condition, a manager or a controller can log in the APP at any time to check data and timely modify the data, and meanwhile, the data modification of which account is recorded, so that the modification process is trace-found. See fig. 2.
As a preferred embodiment, see fig. 3-4. Each yarn winding unit has 6 rewinding units arranged on the frame. And are symmetrically distributed on two sides, and three sides are arranged.
As a preferred technical solution, the rewinding unit includes:
a frame having upper, middle and lower layers;
a small yarn cylinder is positioned and arranged at the middle layer of the frame;
a positioning magnetic button and a yarn speed sensor are fixedly arranged on the upper layer of the frame;
a rotating component capable of driving the large yarn cylinder to rotate is arranged at the lower layer of the frame;
the middle layer of the frame is also embedded with a reciprocating assembly, and a positioning guide magnetic buckle is arranged on a reciprocating plate of the reciprocating assembly; and
the yarn of the large yarn cylinder upwards sequentially passes through the positioning magnetic buckle and the yarn speed sensor, and enters the large yarn cylinder after passing through the positioning magnetic buckle;
the linear velocity sensor, the rotating component and the reciprocating component are all in communication connection with the control sub-machine. By the arrangement of the rewinding unit, the rewinding is ensured to be carried out smoothly.
The communication connection of the control sub-machine, the linear speed sensor, the rotating assembly and the reciprocating assembly comprises any one of wire, bluetooth, wireless and infrared. And can select different modes to connect, guarantee that the control submachine can carry out data transmission to it.
The control sub-machine only controls the yarn winding unit belonging to the control sub-machine, and the control sub-machine does not have the function of modifying data, for example, the control sub-machine is not provided with a button, a key or a touch screen and other parts, and the control sub-machine is controlled and operated according to the data of the control sub-machine under the general condition;
the data modification authority of the control subcomputers is at the control switchboard, and the control switchboard can be a control terminal in wired connection, a remote control terminal in Bluetooth or infrared connection, or even an APP in a mobile phone, a computer and a tablet connected through a local area network;
the design of the general control method ensures the stability of the control authority, avoids the possibility of loss of the factory caused by the modification authority of operators, and can timely trace back when the operators with the modification authority revise the operators, thereby improving the running safety of the factory.
In the control of the example of fig. 1, all control sub-machine modifications are synchronized. The synchronization and stability of the rewinding are ensured.
In the control of the example of fig. 2, the modification of the control sub-machine is performed downwards, for example, when ten control sub-machines are provided, the control main machine modifies the first machine by means of bluetooth, infrared or local area network, and the data of ten machines are all consistent;
when the second station is modified, the data of the 2 nd to 10 th stations are subjected to consistency modification, and the first station is independent data;
when the nth station is modified, the data of the nth-10 stations are subjected to consistency modification, wherein the first station is first independent data, and the 2- (n-1) station is second independent data.
The design of the mode can be convenient for adjustment according to different parameters during testing, shortens the testing time, obtains as many testing parameters as possible and ensures the accuracy of the testing result.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, and it should be noted that it is possible for those skilled in the art to make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention.

Claims (10)

1. A method of controlling a yarn winder, comprising:
at least one yarn coiling single machine, wherein each yarn coiling single machine is provided with a control sub machine, all the control sub machines are connected through a control network, a control master exchange is arranged in the control network, and the control sub machines are connected through wires to form a control network;
the control switchboard is a primary control authority and is connected with a control network in any mode of wire, bluetooth, infrared or local area network; and
the control sub-machine is a secondary control authority and controls the operation of a rewinding unit on the yarn winding single machine.
2. The method according to claim 1, wherein the control sub-machine has one input interface and one output interface, and when the control sub-machine has two or more, the output interface of the former control sub-machine is connected with the input interface of the latter control sub-machine, and the control sub-machine is functional and can only perform data transfer downwards.
3. The method according to claim 2, wherein the input interface of the control sub-machine in the start position is directly connected to the control main machine by wire.
4. The method of general control of a yarn winding machine according to claim 1, wherein said controlling the parameters built into the machine comprises: yarn length, winding speed, winding position, winding height, anti-stack distance, hypotenuse height, and number of anti-stacks.
5. The method of claim 1, wherein a touch screen is provided on the control switchboard.
6. The method according to claim 1, wherein the control switchboard is provided with a bluetooth module, and bluetooth modules are arranged in all control sub-machines, and the control switchboard communicates with any control sub-machine through the bluetooth modules.
7. The method according to claim 1, wherein the control switchboard is provided with an infrared module, and the infrared module is arranged in all control sub-machines, and the control switchboard communicates with any control sub-machine through the infrared module.
8. The method according to claim 1, wherein the control exchange is an APP, and the APP is connected to any control subunit through a local area network and modifies parameters.
9. The method of claim 1, wherein each of the single yarn winding units has 6 rewinding units disposed on a frame.
10. The method of general control of a yarn winding machine according to claim 9, wherein said rewinding unit comprises:
a frame having upper, middle and lower layers;
a small yarn cylinder is positioned and arranged at the middle layer of the frame;
a positioning magnetic button and a yarn speed sensor are fixedly arranged on the upper layer of the frame;
a rotating component capable of driving the large yarn drum to rotate is arranged at the lower layer of the frame;
a reciprocating assembly is embedded in the middle layer of the frame, and a positioning guide magnetic buckle is arranged on a reciprocating plate of the reciprocating assembly; and
the yarn of the large yarn cylinder upwards sequentially passes through the positioning magnetic buckle and the yarn speed sensor, and enters the large yarn cylinder after passing through the positioning magnetic buckle;
the linear speed sensor, the rotating assembly and the reciprocating assembly are all in communication connection with the control sub-machine.
CN202310359289.5A 2023-04-06 2023-04-06 Total control method of yarn lap former Pending CN116339208A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310359289.5A CN116339208A (en) 2023-04-06 2023-04-06 Total control method of yarn lap former

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310359289.5A CN116339208A (en) 2023-04-06 2023-04-06 Total control method of yarn lap former

Publications (1)

Publication Number Publication Date
CN116339208A true CN116339208A (en) 2023-06-27

Family

ID=86883990

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310359289.5A Pending CN116339208A (en) 2023-04-06 2023-04-06 Total control method of yarn lap former

Country Status (1)

Country Link
CN (1) CN116339208A (en)

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