CN116839767A - Fabric pressure sensing array with double-layer laminated structure and preparation method thereof - Google Patents

Fabric pressure sensing array with double-layer laminated structure and preparation method thereof Download PDF

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Publication number
CN116839767A
CN116839767A CN202310793931.0A CN202310793931A CN116839767A CN 116839767 A CN116839767 A CN 116839767A CN 202310793931 A CN202310793931 A CN 202310793931A CN 116839767 A CN116839767 A CN 116839767A
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China
Prior art keywords
conductive
fabric
pressure
base fabric
flexible pressure
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CN202310793931.0A
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Inventor
裴泽光
陈俊鹏
王小东
张积康
万勇
吕鹏
陈伦珂
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Donghua University
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Donghua University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/18Measuring force or stress, in general using properties of piezo-resistive materials, i.e. materials of which the ohmic resistance varies according to changes in magnitude or direction of force applied to the material

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

The application relates to a fabric pressure sensing array with a double-layer superposition structure and a preparation method thereof. The application can effectively reduce the crosstalk effect between each sensing unit in the fabric pressure distribution sensing array caused by the serial-parallel connection passage, and has good market application prospect.

Description

Fabric pressure sensing array with double-layer laminated structure and preparation method thereof
Technical Field
The application belongs to the technical field of intelligent textiles, and particularly relates to a fabric pressure sensing array with a double-layer laminated structure and a preparation method thereof.
Background
The fabric has the characteristics of light weight, softness, comfort, skin friendliness and the like, and is convenient for monitoring physiological signals and action postures of a human body by integrating the pressure sensitive material into various textiles in life, and meanwhile, the comfort of the sensor in the human-computer interaction process can be effectively improved. The textile fabric sensing device not only has the characteristics of textiles, but also can sense the change of the external environment, analyze the collected external information and provide timely information feedback for users. The application number is CN115200753A Chinese patent discloses a three-layer pressure distribution mapping system, wherein the middle layer is a piezoresistive fabric layer, the outer two layers are electrode fabric layers, and the system can activate a sensing unit with a larger area when pressure is applied, so that a remarkable crosstalk effect occurs.
Disclosure of Invention
The application aims to solve the technical problem of providing a fabric pressure sensing array with a double-layer laminated structure and a preparation method thereof, wherein the design of the fabric pressure sensing array with the double-layer laminated structure enables sensing units to have high resistance close to an open circuit state when the sensing units are not pressed, and effectively reduces the crosstalk effect generated by forming serial-parallel connection passages among the sensing units.
The application provides a fabric pressure sensing array with a double-layer laminated structure, which comprises a first base fabric, a second base fabric, a plurality of first conductive yarns, a plurality of second conductive yarns, a plurality of first flexible pressure sensing points and a plurality of second flexible pressure sensing points; the first conductive yarns are fixed on the top surface of the first base fabric in parallel at equal intervals, and a plurality of first flexible pressure-sensitive sensing points are applied to the first conductive yarns at equal intervals; the plurality of second conductive yarns are fixed on the bottom surface of the second base fabric in parallel at equal intervals, and a plurality of second flexible pressure-sensitive sensing points are applied to the plurality of second conductive yarns at equal intervals; the first conductive yarns are perpendicular to the second conductive yarns; the bottom surface of the second base fabric is oppositely overlapped with the top surface of the first base fabric, and the plurality of first flexible pressure-sensitive sensing points and the plurality of second flexible pressure-sensitive sensing points are in one-to-one correspondence and form a sensing unit; the first flexible pressure-sensitive sensing point and the second flexible pressure-sensitive sensing point are contacted by pressure and are in circuit conduction with the first conductive yarn and the second conductive yarn.
The first base fabric and the second base fabric are at least one of woven fabric, knitted fabric, braided fabric and non-woven fabric.
The first conductive yarns and the second conductive yarns are at least one of metal fiber conductive yarns and metal plating conductive yarns.
The first flexible pressure-sensitive sensing points and the second flexible pressure-sensitive sensing points are made of conductive composite materials; the conductive composite material consists of a polymer matrix and conductive filler, wherein the conductive filler accounts for 15-30 wt% of the total mass of the conductive composite material.
The polymer matrix adopts at least one of polyurethane, polyester, polyamide, polyethylene, polypropylene, polyacrylonitrile, polyvinyl alcohol, polyvinyl chloride, polyvinyl fluoride and polysiloxane.
The conductive filler is at least one of a metal-based material or a stone-carbon-based material.
Preferably, the conductive yarn is fixed on the base fabric in at least one of sewing and pasting.
Preferably, the flexible pressure sensitive sensing dots are applied to the conductive yarn in at least one of printing, spot coating, and ink jet printing.
The application also provides a preparation method of the fabric pressure sensing array with the double-layer laminated structure, which comprises the following steps:
(1) Dissolving conductive filler in an organic solvent to obtain a mixed solution, wherein the conductive filler accounts for 15-30wt% of the total mass of the conductive composite material;
(2) Adding the polymer matrix into the mixed solution, and uniformly dispersing to prepare a conductive composite material solution, wherein the conductive filler accounts for 4-7.5 wt% of the conductive composite material solution;
(3) Fixing a plurality of first conductive yarns on the top surface of the first base fabric at equal intervals in parallel, and fixing a plurality of second conductive yarns on the bottom surface of the second base fabric at equal intervals in parallel;
(4) Applying the conductive composite material solution in the step (2) to first conductive yarns and first base fabrics nearby the first conductive yarns, and preparing a plurality of first flexible pressure-sensitive sensing points after an organic solvent is separated out at normal temperature; applying the conductive composite material solution to the surfaces of the second conductive yarns and the second base fabric nearby the second conductive yarns, and preparing a plurality of second flexible pressure-sensitive sensing points after the organic solvent is separated out at normal temperature;
(5) Oppositely superposing the top surface of the first base fabric and the bottom surface of the second base fabric to enable a plurality of first flexible pressure-sensitive sensing points on the first base fabric and a plurality of second flexible pressure-sensitive sensing points on the second base fabric to be positioned at the junction of a plurality of first conductive yarns and a plurality of second conductive yarns, wherein the plurality of second flexible pressure-sensitive sensing points and the plurality of first flexible pressure-sensitive sensing points are in one-to-one correspondence and form a sensing unit; the sensing unit separates the first conductive yarns from the second conductive yarns, and when the sensing unit is stressed, the first flexible pressure-sensitive sensing points and the second flexible pressure-sensitive sensing points are contacted and are conducted with the first conductive yarns and the second conductive yarns to realize circuit conduction, so that the fabric pressure sensing array with the double-layer laminated structure is obtained.
The application also provides application of the fabric pressure sensing array with the double-layer laminated structure in intelligent textiles.
Advantageous effects
The fabric pressure distribution sensing array adopts a double-layer superposition structure, so that sensing units at unstressed positions can not generate contact deformation to participate in signal acquisition, and the crosstalk effect caused by serial-parallel connection channels among the sensing units in the fabric pressure distribution sensing array is effectively reduced; meanwhile, as the substrate is fabric, the thickness of the fabric pressure distribution sensing array is not obviously increased due to the double-layer structure, and the fabric pressure distribution sensing array is conveniently embedded and woven into articles in daily life such as mattresses, seat cushions and carpets; in addition, the flexible pressure-sensitive sensing points are prepared by adopting printing, spot coating or ink-jet printing modes, so that the flexible pressure-sensitive sensing points are stably and firmly connected with the conductive yarns, and the flexible pressure-sensitive sensing points have good market application prospects.
Drawings
FIG. 1 is a schematic perspective view of a fabric pressure distribution sensing array of the present application;
FIG. 2 is a side view of the fabric pressure distribution sensing array of the present application;
FIG. 3 is a schematic diagram of a sensing unit of the fabric pressure distribution sensing array of the present application;
FIG. 4 is a graph of sensing cell resistance versus pressure for the fabric pressure distribution sensing array of example 1;
FIG. 5 is a graph showing the resistance change of the sensing unit of the fabric pressure distribution sensing array of example 1 at 500 cycles of loading and unloading pressure;
FIG. 6 is a schematic diagram of a pressure distribution measuring system composed of the fabric pressure distribution sensing array of example 1 and an external circuit;
fig. 7 is a pressure distribution cloud image drawn by the pressure distribution data measured by the pressure distribution measuring system consisting of the fabric pressure distribution sensing array of example 1 and an external circuit.
Detailed Description
The application will be further illustrated with reference to specific examples. It is to be understood that these examples are illustrative of the present application and are not intended to limit the scope of the present application. Furthermore, it should be understood that various changes and modifications can be made by one skilled in the art after reading the teachings of the present application, and such equivalents are intended to fall within the scope of the application as defined in the appended claims.
Example 1
Fig. 1 shows a schematic perspective view of a fabric pressure distribution sensor array of a double-layered structure according to this embodiment.
The fabric pressure distribution sensing array 8 of the double-layer laminated structure of the embodiment is composed of a first base fabric 6, a second base fabric 1, a plurality of first conductive yarns 5, a plurality of second conductive yarns 2, a plurality of first flexible pressure-sensitive sensing points 4 and a plurality of second flexible pressure-sensitive sensing points 3.
In the present embodiment, the first base fabric 6 and the second base fabric 1 are pure polyester plain weave fabrics, and the grammage of the fabrics is 130g/m 2 The warp density and weft density are 300 roots/10 cm. The first conductive yarns 5 and the second conductive yarns 2 are silver-plated conductive nylon filament yarns, the linear density is 77.78dtex/2, and the resistance per unit length is 8.6 ohm/cm. The first flexible pressure-sensitive sensing points 4 and the second flexible pressure-sensitive sensing points 3 are made of conductive composite materials, and comprise a polymer matrix and conductive fillers. The polymer matrix is wet polyurethane resin, the molecular weight of polyurethane is 29000-31000, and the 100% modulus is 50-60kg/cm 2 . The conductive filler is carbon black, which has a diameter of about 30nm.
In this embodiment, a plurality of first conductive yarns 5 are located on the top surface of the first base fabric 6, and a plurality of second conductive yarns 2 are located on the bottom surface of the second base fabric 1. A total of 8 first conductive yarns 5 are arranged at equal intervals along the warp direction of the first base fabric 6 at a distance of 10 mm; a total of 8 second conductive yarns 2 are arranged at equal intervals along the weft direction of the second base fabric 1 at a distance of 10mm. The plurality of first flexible pressure-sensitive sensing points 4 are positioned above the first conductive yarns 5 and the top surface of the first base fabric 6 nearby, the plurality of second flexible pressure-sensitive sensing points 3 are positioned below the first conductive yarns 2 and the bottom surface of the first base fabric 1 nearby, and the center interval distance of each flexible pressure-sensitive sensing point is 10mm. Fig. 2 shows a side view of the fabric pressure distribution sensing array 8 in this embodiment, where the first base fabric 6 is under, the second base fabric 1 is over, and the bottom surface of the second base fabric 1 is opposite to the top surface of the first base fabric 6, so that the directions of the first conductive yarn 5 and the second conductive yarn 2 are perpendicular, the first flexible pressure-sensitive sensing points 4 and the second flexible pressure-sensitive sensing points 3 are located at the intersections of the first conductive yarn 5 and the second conductive yarn 2, and the plurality of first flexible pressure-sensitive sensing points 4 and the plurality of second flexible pressure-sensitive sensing points 3 are in one-to-one correspondence and form the sensing unit 7, as shown in fig. 3. The sensing unit 7 separates the first conductive yarn 5 from the second conductive yarn 2, and when external pressure acts, the first flexible pressure-sensitive sensing point 4 is contacted with the second flexible pressure-sensitive sensing point 3, so that the first conductive yarn 5, the sensing unit 7 and the second conductive yarn 2 realize the conduction of a circuit.
The preparation method of the fabric pressure distribution sensing array with the double-layer laminated structure comprises the following steps:
step 1: adding carbon black with the particle size of 30nm into N, N-dimethylformamide to prepare a mixed solution with the carbon black mass fraction of 13.33wt%, and placing the mixed solution into an ultrasonic dispersing instrument for preliminary dispersion for 10min;
step 2: and adding the polyurethane resin solution into the mixed solution after the dispersion to form a carbon black/polyurethane mixed solution with the carbon black mass fraction of 5.4wt%, manually stirring for 2min by using a stirring rod, and then placing into an ultrasonic dispersion instrument for uniform dispersion for 180min to obtain the conductive composite material solution for manufacturing the flexible pressure-sensitive sensing point.
Step 3: sewing the first conductive yarns 5 on the top surface of the first base fabric 6 at intervals of 10mm in the warp direction of the first base fabric 6 using a sewing machine, and sewing 8 conductive yarns in total; the second conductive yarn 2 was sewn to the bottom surface of the second base fabric 1 at intervals of 10mm in the weft direction of the second base fabric 1, and 8 conductive yarns were sewn in total.
Step 4: the method comprises the steps of adopting a screen printing method, using a screen printing plate with the specification of 8 multiplied by 8 of a circular hole array, the diameter of a circular hole being 3mm and the center distance of the circular hole being 10mm, using a full-automatic plane screen printer to print the prepared conductive composite material solution onto the top surface of a first conductive yarn 5 and the nearby first base fabric 6 and the bottom surface of a second conductive yarn 2 and the nearby second base fabric 1, preparing a first flexible pressure-sensitive sensing point 4 and a second flexible pressure-sensitive sensing point 3, and enabling the conductive composite material solution to completely cover the first conductive yarn 5 and the second conductive yarn 2. After the conductive composite material solution is completely dried at normal temperature, a plurality of first flexible pressure-sensitive sensing points 4 and a plurality of second flexible pressure-sensitive sensing points 3 are formed.
Step 5: the second base fabric 1 and the first base fabric 6 are overlapped in such a manner that the bottom surface of the second base fabric 1 is opposite to the top surface of the first base fabric 6 and the first conductive yarns 5 are perpendicular to the second conductive yarns 2, so that the first flexible pressure-sensitive sensing points 4 printed on the first base fabric 6 and the flexible pressure-sensitive sensing points 3 printed on the second base fabric 1 are in one-to-one correspondence, thereby forming the sensing unit 7. When subjected to pressure, the first conductive yarn 5 sewn to the first base fabric 6, the sensing unit 7 and the second conductive yarn 2 sewn to the second base fabric 1 provide for the conduction of an electrical circuit.
One sensing unit 7 of the fabric pressure distribution sensing array 8 of example 1 was randomly selected and its corresponding first conductive yarn 5 and second conductive yarn 2 were connected to a digital bridge, respectively. Pressure is applied in a direction perpendicular to the surface of the sensing unit 7, and then unloaded, and the response law of the resistance of the sensing unit 7 with the change of pressure is recorded. Under the condition of no pressure, the contact degree of the first flexible pressure-sensitive sensing point 4 and the second flexible pressure-sensitive sensing point 3 is weak, and the initial resistance value of the sensing unit 7 is large (> 20MΩ) and is close to the open circuit state. When a slight pressure is applied, the initial resistance of the sensor unit 7 is measured to be about 16kΩ. Fig. 4 shows the resistance change of the measured sensor unit 7 in the load-unload pressure range of 0-60 kPa. As can be seen from the figure, as the pressure increases, the contact degree of the two corresponding flexible pressure-sensitive sensing points increases, and the two flexible pressure-sensitive sensing points are pressed and thinned, so that the conductive paths formed by the conductive fillers in the polymer matrix increase, the conductive capacity of the sensing unit 7 is obviously enhanced, and the resistance value is obviously reduced; then the pressure gradually decreases, the contact degree of the two corresponding flexible pressure-sensitive sensing points is weakened, the initial state is restored, the electric conduction capacity of the sensing unit 7 is weakened, and the resistance value is restored to the initial value. During the pressure and pressure relief process, the resistance value of the sensing unit 7 is obviously changed, and the signal output keeps high consistency.
Applying periodic alternating pressure to the sensing unit 7, recording the response rule of the resistance of the sensing unit 7 along with the pressure, and showing a relation chart of the resistance value of the sensing unit 7 to be measured along with the change of the external periodic pressure (0 kPa-60kPa-0 kPa) in FIG. 5. As can be seen from the figure, in the 500-cycle test, the sensing unit 7 can continuously and stably output the resistance change signal, and the peak value and the valley value of the output resistance signal can be kept stable in the whole test process, so that the sensor has good working stability.
Fig. 6 shows a fabric pressure distribution acquisition system formed by connecting a fabric pressure distribution sensing array 8 and a peripheral signal acquisition circuit in the present embodiment, where a microcontroller controls a column selector to output a reference voltage to a certain column, controls a row selector to acquire a voltage signal of a certain row, converts the voltage signal into a digital signal through an analog-to-digital converter, and sends the digital signal to a computer or a mobile phone. Fig. 7 shows a pressure distribution cloud image drawn with data collected by the fabric pressure distribution collection system in this embodiment.
The result shows that the fabric pressure distribution sensing array with the double-layer laminated structure is prepared by oppositely laminating two layers of fabrics, the thickness of the sensing array is thinner, the flexible pressure-sensitive sensing points are firmly connected with the conductive yarns, and the crosstalk effect between sensing units in the sensing array due to serial-parallel connection channels is effectively reduced.

Claims (10)

1. A fabric pressure sensing array of a double-layer laminated structure, characterized in that: the flexible pressure-sensitive sensing device comprises a first base fabric (6), a second base fabric (1), a plurality of first conductive yarns (5), a plurality of second conductive yarns (2), a plurality of first flexible pressure-sensitive sensing points (4) and a plurality of second flexible pressure-sensitive sensing points (3); the first conductive yarns (5) are fixed on the top surface of the first base fabric (6) at equal intervals in parallel, and the first conductive yarns (5) are applied with the first flexible pressure-sensitive sensing points (4) at equal intervals; the second conductive yarns (2) are fixed on the bottom surface of the second base fabric (1) in parallel at equal intervals, and a plurality of second flexible pressure-sensitive sensing points (3) are applied to the second conductive yarns (2) at equal intervals; the first conductive yarns (5) are perpendicular to the second conductive yarns (2); the bottom surface of the second base fabric (1) is oppositely overlapped with the top surface of the first base fabric (6), and the plurality of first flexible pressure-sensitive sensing points (4) are in one-to-one correspondence with the plurality of second flexible pressure-sensitive sensing points (3) and form a sensing unit (7); the first flexible pressure-sensitive sensing point (4) and the second flexible pressure-sensitive sensing point (3) are contacted by pressure and are in circuit conduction with the first conductive yarn (5) and the second conductive yarn (2).
2. The fabric pressure sensing array of claim 1, wherein: the first base fabric (6) and the second base fabric (1) are at least one of woven fabric, knitted fabric, braided fabric and non-woven fabric.
3. The fabric pressure sensing array of claim 1, wherein: the first conductive yarns (5) and the second conductive yarns (2) are at least one of metal fiber conductive yarns and metal plating conductive yarns.
4. The fabric pressure sensing array of claim 1, wherein: the first flexible pressure-sensitive sensing points (4) and the second flexible pressure-sensitive sensing points (3) are made of conductive composite materials; the conductive composite material consists of a polymer matrix and conductive filler, wherein the conductive filler accounts for 15-30 wt% of the total mass of the conductive composite material.
5. The fabric pressure sensing array of claim 4, wherein: the polymer matrix adopts at least one of polyurethane, polyester, polyamide, polyethylene, polypropylene, polyacrylonitrile, polyvinyl alcohol, polyvinyl chloride, polyvinyl fluoride and polysiloxane.
6. The fabric pressure sensing array of claim 4, wherein: the conductive filler is at least one of a metal-based material or a stone-carbon-based material.
7. The fabric pressure sensing array of claim 1, wherein: the conductive yarn is fixed on the base fabric in at least one of sewing and pasting.
8. The fabric pressure sensing array of claim 1, wherein: the flexible pressure sensitive sensing dots are applied to the conductive yarn in at least one of printing, spot coating, and ink jet printing.
9. The preparation method of the fabric pressure sensing array with the double-layer laminated structure comprises the following steps:
(1) Dissolving conductive filler in an organic solvent to obtain a mixed solution, wherein the conductive filler accounts for 15-30wt% of the total mass of the conductive composite material;
(2) Adding the polymer matrix into the mixed solution, and uniformly dispersing to prepare a conductive composite material solution, wherein the conductive filler accounts for 4-7.5 wt% of the conductive composite material solution;
(3) Fixing a plurality of first conductive yarns (5) on the top surface of a first base fabric (6) at equal intervals in parallel, and fixing a plurality of second conductive yarns (2) on the bottom surface of a second base fabric (1) at equal intervals in parallel;
(4) Applying the conductive composite material solution in the step (2) to a first conductive yarn (5) and a first base fabric (6) nearby the first conductive yarn, and preparing a plurality of first flexible pressure-sensitive sensing points (4) after an organic solvent is separated out at normal temperature; applying the conductive composite material solution to the surfaces of the second conductive yarns (2) and the second base fabric (1) nearby the second conductive yarns, and preparing a plurality of second flexible pressure-sensitive sensing points (3) after the organic solvent is separated out at normal temperature;
(5) Overlapping the top surface of the first base fabric (6) and the bottom surface of the second base fabric (1) oppositely, so that a plurality of first flexible pressure-sensitive sensing points (4) on the first base fabric (6) and a plurality of second flexible pressure-sensitive sensing points (3) on the second base fabric (1) are positioned at the intersection of a plurality of first conductive yarns (5) and a plurality of second conductive yarns (2), and the plurality of second flexible pressure-sensitive sensing points (3) and the plurality of first flexible pressure-sensitive sensing points (4) are in one-to-one correspondence and form a sensing unit (7); the sensing unit (7) separates a plurality of first conductive yarns (5) from a plurality of second conductive yarns (2), and when the sensing unit is stressed, a plurality of first flexible pressure-sensitive sensing points (4) and a plurality of second flexible pressure-sensitive sensing points (3) are contacted and are in circuit conduction with the first conductive yarns (5) and the second conductive yarns (3), so that a fabric pressure sensing array with a double-layer laminated structure is obtained.
10. Use of a fabric pressure sensing array of a double-layer laminated structure as claimed in claim 1 in smart textiles.
CN202310793931.0A 2023-06-30 2023-06-30 Fabric pressure sensing array with double-layer laminated structure and preparation method thereof Pending CN116839767A (en)

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CN202310793931.0A CN116839767A (en) 2023-06-30 2023-06-30 Fabric pressure sensing array with double-layer laminated structure and preparation method thereof

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Application Number Priority Date Filing Date Title
CN202310793931.0A CN116839767A (en) 2023-06-30 2023-06-30 Fabric pressure sensing array with double-layer laminated structure and preparation method thereof

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CN116839767A true CN116839767A (en) 2023-10-03

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