CN116826486B - Automatic plastic shell inserting device and method for connecting wires - Google Patents
Automatic plastic shell inserting device and method for connecting wires Download PDFInfo
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- CN116826486B CN116826486B CN202310972288.8A CN202310972288A CN116826486B CN 116826486 B CN116826486 B CN 116826486B CN 202310972288 A CN202310972288 A CN 202310972288A CN 116826486 B CN116826486 B CN 116826486B
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- 239000004033 plastic Substances 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000012800 visualization Methods 0.000 claims abstract description 8
- 238000003780 insertion Methods 0.000 claims description 16
- 230000037431 insertion Effects 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The invention provides an automatic plastic shell inserting device and method for connecting wires, and relates to the field of connecting wire inserting, wherein the automatic plastic shell inserting device comprises a base, a wire bin and an inserting mechanism, the wire bin is arranged above the base, the inserting mechanism is arranged between the base and the wire bin, a blanking mechanism is arranged at the bottom of the wire bin, a fixed plate is arranged between the wire bin and the inserting mechanism, a vibration component for assisting wires to fall is arranged at the top of the fixed plate, a plurality of groups of supporting rods are fixed between the fixed plate and the base, a control module is arranged at the front side of the top of the base, a visualization module is arranged at the rear side of the top of the base, a rubber shell bin is arranged at one side of one end of the wire bin and one end of the inserting mechanism, and a mounting plate is fixed at the bottom of the rubber shell bin; according to the wire rod and plastic shell automatic wire rod inserting device, wires and plastic shells are added into the wire rod bin and the plastic shell bin by workers, then the automatic wire rod inserting work can be controlled by the control module, meanwhile, a single worker can take care of a plurality of machines, and the wire rod inserting efficiency can be greatly improved.
Description
Technical Field
The invention relates to the technical field of connecting wire inserting, in particular to an automatic plastic shell inserting device and method for connecting wires.
Background
For the connection wire, for example, a charging connection wire or a USB connection wire, both ends of the connection wire are provided with connector terminals in the actual production and processing process of the connection wire, and a plurality of procedures of peeling, tin dipping, terminal beating and plastic shell inserting are generally required in the actual production and processing process of the connection wire;
because of the development of the times, the automation degree of factory production equipment needs to be improved, and for some manufacturers with automatic production lines for peeling, tin dipping and terminal crimping, if the manufacturers purchase the whole production line, the cost is high, and the manufacturers only need to upgrade the production line for inserting plastic shells, so that the cost is greatly reduced, and therefore, the invention provides the automatic plastic shell inserting device and method for connecting wires.
Disclosure of Invention
In view of the above problems, the invention provides an automatic plastic shell inserting device and method for connecting wires, which can add wires and plastic shells to a wire bin and a plastic shell bin by workers, and then control the device to perform automatic wire inserting work by a control module, and simultaneously, a single worker can take care of a plurality of machines, so that the wire inserting efficiency can be greatly increased.
In order to achieve the purpose of the invention, the invention is realized by the following technical scheme: the utility model provides an automatic plastic shell device of inserting of connecting wire, includes base, line storehouse and insertion mechanism, the top of base is equipped with the line storehouse, be equipped with insertion mechanism between base and the line storehouse, the bottom of line storehouse is equipped with unloading mechanism, be equipped with the fixed plate between line storehouse and the insertion mechanism, the top of fixed plate is equipped with the vibrations subassembly that assists the wire rod whereabouts, be fixed with multiunit bracing piece between fixed plate and the base, the front side at base top is equipped with control module, the rear side at base top is equipped with visualization module, one side at line storehouse and insertion mechanism one end is equipped with the rubber shell storehouse, the bottom in rubber shell storehouse is fixed with the mounting panel, the mounting panel is connected with the base can be dismantled, the rear side in rubber shell storehouse is equipped with ejection of compact subassembly, the front side of base is equipped with the collection box;
the plug-in mounting mechanism comprises a first supporting plate, a second supporting plate, a rotating seat, a driving mechanism, a moving bin, a fixed clamping seat, a moving clamping seat, an adjusting component, a limiting component and a pushing piece, wherein the first supporting plate is fixedly connected with the fixed plate, the second supporting plate is fixedly connected with the base, the rotating seat is rotatably installed between the first supporting plate and the second supporting plate, the rotating seat is driven by the driving mechanism positioned on the outer side wall of the second supporting plate, a plurality of groups of moving bins are slidably installed on the rotating seat through the limiting component, the moving bins are distributed in an annular array, one end of each moving bin is provided with a reset component, one end of each moving bin is provided with the fixed clamping seat for clamping and fixing wires, one side of each fixed clamping seat is provided with the moving clamping seat for driving the moving clamping seat to move, the adjusting component for driving the wires to move is arranged on the inner side wall of the second supporting plate, the pushing piece is flush with a group of the moving bin positioned at the bottommost, and the pushing piece pushes the moving bin to slide on the rotating seat and drives the wire to be inserted into the rubber shell.
The further improvement is that: the adjusting component comprises a threaded rod, a first motor, a first nut sleeve and a first sliding groove, the first sliding groove is formed in the movable bin, the threaded rod is installed in the movable bin in a rotating mode, the threaded rod is driven by the first motor, the first nut sleeve is arranged on the threaded rod, and one end of the movable clamping seat penetrates through the first sliding groove and is fixedly connected with the first nut sleeve.
The further improvement is that: the limiting assembly comprises limiting grooves and limiting blocks, a plurality of groups of limiting grooves are distributed on the rotating seat in an annular array mode, the number of the limiting grooves is the same as that of the movable bins, the limiting blocks are fixed on the inner side walls of the movable bins, and the limiting blocks are clamped into the limiting grooves and are in sliding connection with the limiting grooves.
The further improvement is that: the reset assembly comprises fixed blocks and reset springs, wherein a plurality of groups of fixed blocks are distributed in an annular array, the fixed blocks are fixedly connected with the rotating seat, and the reset springs are fixed between the movable bins of the fixed blocks.
The further improvement is that: the blanking mechanism comprises a blanking table, a connecting block, a wire outlet groove, a rotating column, a wire storage groove, a baffle, a second motor and a blanking seat, wherein the blanking table is positioned at the bottom of a wire bin, the blanking table is fixedly connected with the wire bin through the connecting block, the wire outlet groove is arranged on the center line of the bottom of the wire bin, the rotating column is rotatably arranged below the wire outlet groove and driven by the second motor positioned on the connecting block, a plurality of groups of wire storage grooves are distributed on the rotating column in an annular array mode, the baffle is symmetrically arranged on two sides of the rotating column, the upper end and the lower end of the baffle are fixedly connected with the wire bin and the blanking table, the blanking seat is arranged on the center line of the blanking table and is communicated with the wire outlet groove, and the lower end of the blanking seat penetrates through the fixing plate and is in sliding connection with the fixing plate.
The further improvement is that: the vibration assembly comprises a third supporting plate, rotating wheels, gears, a tape, a third motor and vibration springs, wherein the vibration springs are arranged between the fixing plate and four corners of the blanking table, the rotating wheels are symmetrically arranged on two sides of the blanking seat, two groups of the rotating wheels are fixedly arranged at two ends of the third supporting plate, the third supporting plate is fixedly connected with the fixing plate, two groups of the rotating wheels are fixedly connected with the fixing plate, the gears are arranged at one ends of the rotating wheels, the tape is arranged between the gears, and one group of the rotating wheels are driven by the third motor.
The further improvement is that: the discharging assembly comprises an electric telescopic rod, a pushing plate, an inclined material plate and a limiting strip, wherein the electric telescopic rod is arranged on the rear side of the lower end of the rubber shell bin, one end of the electric telescopic rod is fixedly connected with the pushing plate, the pushing plate is located on the rear side of the lower end of the rubber shell bin, the inclined material plate is arranged on the front side of the rubber shell bin, the limiting strip is symmetrically arranged on the inclined material plate, and a moving distance monitoring module is arranged on the pushing plate and the second supporting plate.
The further improvement is that: the utility model discloses a wire bin, including the front side outer wall of wire bin, the front side outer wall of wire bin is equipped with the regulation storehouse, be equipped with the second spout on the front side outer wall of wire bin, the inside symmetry of wire bin is equipped with splint, the inside of adjusting the storehouse is equipped with two-way screw rod, the symmetry is equipped with the second nut cover on the two-way screw rod, one side that the second nut cover is close to the second spout is equipped with the connecting rod, the one end and the splint fixed connection of connecting rod, the one end of adjusting the storehouse is equipped with the pivoted fourth motor of drive two-way screw rod.
The connecting wire automatic plastic shell inserting device comprises the following steps of;
s1, placing the processed wire into a wire bin by a worker, placing a plastic shell into a plastic shell bin, starting a fourth motor by a control module, adjusting the distance between clamping plates in the wire bin by the fourth motor according to the length of the wire, and controlling the device to automatically run by the control module, wherein the worker only needs to add the wire and the plastic shell at regular time;
s2, after the device is started, the control module firstly controls the third motor to work, and the third motor drives the two groups of rotating wheels to synchronously rotate, so that the wire bin and the blanking table are driven to synchronously vibrate, wires in the wire bin can conveniently fall into the wire storage groove through the wire outlet groove, and meanwhile, the second motor works to drive the rotating seat to rotate, so that the wire storage groove rotates, and the wires flow out of the blanking seat;
s3, clamping and fixing the wires by the fixed clamping seat and the movable clamping seat after the wires flow out of the blanking seat, judging the overall length of the wires by the control module through the visualization module, then adjusting the position of the movable clamping seat to enable one section of wires to be reserved towards one end of the rubber shell seat, driving the rotating seat to rotate through the driving mechanism after the position is adjusted, and pushing the adjusting bin and the wires to move through the pushing piece when the wires rotate to the bottommost part, so that the wires are inserted into the rubber shell, and the inserting work of single wires is completed;
s4, for the insertion of double-strand wires, the control module pushes the push plate to move through the electric telescopic rod after the single-strand wires are inserted, so that the rubber shell is pushed to move one end distance and then stops, and the double-strand wires are inserted through the next insertion work of the connecting wires;
s5, finally, the push plate is continuously pushed to move through the electric telescopic rod, so that the inserted rubber shell and wire rod are scratched into the collecting box through the inclined material plate, and then the electric telescopic rod drives the push plate to reset, and the rubber shell of the rubber shell bin integrally falls down and performs the insertion work again.
The beneficial effects of the invention are as follows: according to the wire rod and plastic shell automatic inserting device, wires and plastic shells are added to the wire rod bin and the plastic shell bin by workers, then the automatic wire rod inserting work can be controlled by the control module, meanwhile, a single worker can watch a plurality of machines, the wire rod inserting efficiency can be greatly increased, the whole automation level of the device is high, meanwhile, the device can be used for inserting wires with different lengths, the application range of the device is greatly increased, the device can be used for inserting single-strand wire rod plastic shells, and can also be used for inserting multi-strand wire rod plastic shells, and the application range of the device is further increased.
Drawings
Fig. 1 is a schematic front view of the present invention.
Fig. 2 is a schematic rear view of the present invention.
FIG. 3 is a schematic view of the cartridge mechanism of the present invention.
Fig. 4 is a schematic view of a vibration assembly of the present invention.
Fig. 5 is a schematic view of a rotating column of the present invention.
Fig. 6 is a schematic view of the outfeed assembly of the present invention.
Fig. 7 is a schematic diagram illustrating the separation of the spacing assembly and the reset assembly of the present invention.
Fig. 8 is a cross-sectional view of an adjustment assembly of the present invention.
Fig. 9 is a cross-sectional view of an adjustment cartridge of the present invention.
Wherein: 1. a base; 2. a wire bin; 3. a fixing plate; 4. a support rod; 5. a control module; 6. a visualization module; 7. a rubber shell bin; 8. a mounting plate; 9. a collection box; 10. a first support plate; 11. a second support plate; 12. a rotating seat; 13. a driving mechanism; 14. moving the bin; 15. a fixing clamp seat; 16. moving the clamping seat; 17. a pushing member; 18. a threaded rod; 19. a first motor; 20. a first nut sleeve; 21. a first chute; 22. a limit groove; 23. a limiting block; 24. a fixed block; 25. a return spring; 26. a blanking table; 27. a connecting block; 28. a wire outlet slot; 29. rotating the column; 30. a wire storage slot; 31. a baffle; 32. a second motor; 33. a blanking seat; 34. a third support plate; 35. a rotating wheel; 36. a gear; 37. a tape; 38. a third motor; 39. a vibration spring; 40. an electric telescopic rod; 41. a push plate; 42. tilting the material plate; 43. a limit bar; 44. a moving distance monitoring module; 45. adjusting the bin; 46. a second chute; 47. a clamping plate; 48. a bidirectional screw; 49. a second nut sleeve; 50. a connecting rod; 51. and a fourth motor.
Description of the embodiments
The present invention will be further described in detail with reference to the following examples, which are only for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
According to the embodiment shown in fig. 1-9, the automatic plastic shell inserting device for connecting wires comprises a base 1, a wire bin 2 and an inserting mechanism, wherein the wire bin 2 is arranged above the base 1, an inserting mechanism is arranged between the base 1 and the wire bin 2, a blanking mechanism is arranged at the bottom of the wire bin 2, a fixed plate 3 is arranged between the wire bin 2 and the inserting mechanism, a vibration component assisting falling of wires is arranged at the top of the fixed plate 3, a plurality of groups of supporting rods 4 are fixed between the fixed plate 3 and the base 1, a control module 5 is arranged at the front side of the top of the base 1, a visualization module 6 is arranged at the rear side of the top of the base 1, a rubber shell bin 7 is arranged at one side of the wire bin 2 and one end of the inserting mechanism, a mounting plate 8 is fixed at the bottom of the rubber shell bin 7, a discharging component is arranged at the rear side of the rubber shell bin 7, a collecting box 9 is arranged at the front side of the base 1, a worker can automatically insert the wire bin 2 into the plastic shell 7, and after the plastic shell 7 is automatically placed into the wire bin 5, the automatic plastic shell inserting device can be conveniently and automatically carried out by a plurality of workers through the control module 5, and the automatic plastic shell inserting device can be conveniently and automatically added to the wire shells by the worker;
the inserting mechanism comprises a first supporting plate 10, a second supporting plate 11, a rotating seat 12, a driving mechanism 13, a moving bin 14, a fixed clamping seat 15, a moving clamping seat 16, an adjusting component, a limiting component and a pushing component 17, wherein the first supporting plate 10 is fixedly connected with the fixed plate 3, the second supporting plate 11 is fixedly connected with the base 1, the rotating seat 12 is rotatably arranged between the first supporting plate 10 and the second supporting plate 11, the rotating seat 12 is driven by the driving mechanism 13 positioned on the outer side wall of the second supporting plate 11, a plurality of groups of moving bins 14 are slidably arranged on the rotating seat 12 through the limiting component, the moving bins 14 are distributed in an annular array, one end of the moving bin 14 is provided with a resetting component, one end of the moving bin 14 is provided with the fixed clamping seat 15 for clamping and fixing wires, one side of the fixed clamping seat 15 is provided with the moving clamping seat 16 for clamping and fixing the wires, the inside of the movable bin 14 is provided with an adjusting component for driving the movable clamping seat 16 to move, the inner side wall of the second supporting plate 11 is provided with a pushing piece 17, the pushing piece 17 is flush with a group of movable bins 14 positioned at the bottommost part, the pushing piece 17 pushes the reorganized movable bins 14 to slide on the rotary seat 12 and drive wires to be inserted into the rubber shell, the driving mechanism 13 is driven by a motor with a speed reducer and is simultaneously provided with intermittent circuit control, the driving mechanism 13 is enabled to work intermittently, the device drives the rotary seat 12 to rotate through the driving mechanism 13, so that a plurality of groups of fixed clamping seats 15 and the movable clamping seat 16 synchronously rotate and are matched with a blanking mechanism to clamp and fix the fallen wires, then the length of the wires is observed through the visual module 6, so that the position of the movable clamping seat 16 is adjusted, and the reserved length of the wires is adjusted, the wire rods with different lengths can be inserted into the rubber shell, the device stops when the movable bin 14 moves to the bottommost part of the rotary seat 12, and then the pushing piece 17 pushes the movable bin 14 to move towards one end of the rubber shell bin 7, so that the wire rods are inserted into the rubber shell bin 7, and the insertion of single wire rods is completed.
The adjusting component comprises a threaded rod 18, a first motor 19, a first nut sleeve 20 and a first sliding groove 21, the first sliding groove 21 is formed in the moving bin 14, the threaded rod 18 is installed in the moving bin 14 in a rotating mode, the threaded rod 18 is driven by the first motor 19, the first nut sleeve 20 is arranged on the threaded rod 18, one end of the moving clamping seat 16 penetrates through the first sliding groove 21 and is fixedly connected with the first nut sleeve 20, the first motor 19 is started, the first motor 19 drives the threaded rod 18 to rotate, the first nut sleeve 20 is driven to move, and the moving clamping seat 16 is driven to move.
The limiting assembly comprises limiting grooves 22 and limiting blocks 23, a plurality of groups of limiting grooves 22 are distributed on the rotating base 12 in an annular array mode, the number of the limiting grooves 22 is the same as that of the movable bins 14, the limiting blocks 23 are fixed on the inner side walls of the movable bins 14, the limiting blocks 23 are clamped into the limiting grooves 22 and are slidably connected with the limiting grooves 22, the movable bins 14 are limited on the outer walls of the rotating base 12 through the matching of the limiting grooves 22 and the limiting blocks 23, and meanwhile the effect of the sliding connection between the movable bins 14 and the rotating base 12 is guaranteed.
The reset assembly comprises fixed blocks 24 and reset springs 25, wherein a plurality of groups of fixed blocks 24 are distributed in an annular array, a plurality of groups of fixed blocks 24 are fixedly connected with the rotating seat 12, the reset springs 25 are fixed between the movable bins 14 of the fixed blocks 24, and after the movable bins 14 are completely operated, the pushing pieces 17 are reset, and the movable bins 14 are pushed to be reset by the reset springs 25.
The blanking mechanism comprises a blanking table 26, a connecting block 27, an outgoing line groove 28, a rotating column 29, a line storage groove 30, baffles 31, a second motor 32 and a blanking seat 33, wherein the blanking table 26 is located at the bottom of a line bin 2, the blanking table 26 is fixedly connected with the line bin 2 through the connecting block 27, the outgoing line groove 28 is arranged on the middle line of the bottom of the line bin 2, the rotating column 29 is rotatably installed below the outgoing line groove 28, the rotating column 29 is driven by the second motor 32 located on the connecting block 27, a plurality of groups of line storage grooves 30 are distributed on the rotating column 29 in an annular array, the baffles 31 are symmetrically arranged on two sides of the rotating column 29, the upper end and the lower end of the baffles 31 are fixedly connected with the line bin 2 and the blanking table 26, the blanking seat 33 is arranged on the middle line of the blanking table 26, the blanking seat 33 is communicated with the outgoing line groove 28, the lower end of the blanking seat 33 penetrates through the fixed plate 3 and is slidably connected with the fixed plate 3, the second motor 32 is started, the rotating column 29 is driven to rotate by the second motor 32, a plurality of groups of line storage grooves 30 are distributed on the rotating column 29, and the rotating column 29 falls into the side faces along with the rotating column 29 through the outgoing line storage grooves, and the baffles 31 are arranged on the side faces of the rotating column 29.
The vibration assembly comprises a third supporting plate 34, rotating wheels 35, gears 36, a tape 37, a third motor 38 and vibration springs 39, the vibration springs 39 are arranged between the fixed plate 3 and four corners of the blanking table 26, the rotating wheels 35 are symmetrically arranged on two sides of the blanking seat 33, two groups of the rotating wheels 35 are fixedly connected with the third supporting plate 34, two groups of the rotating wheels 35 are fixedly connected with the fixed plate 3, one ends of the rotating wheels 35 are respectively provided with the gears 36, the tape 37 is arranged between the two groups of the gears 36, one group of the rotating wheels 35 are driven by the third motor 38, the third motor 38 drives one group of the rotating wheels 35 to rotate through the transmission of the gears 36 and the tape 37, and the two groups of the rotating wheels 35 synchronously rotate, so that the blanking table 26 and the wire bin 2 are driven to move up and down, and the wire rod falling is facilitated by the vibration wire bin 2.
The discharging assembly comprises an electric telescopic rod 40, a push plate 41, an inclined material plate 42 and a limiting strip 43, wherein the electric telescopic rod 40 is arranged at the rear side of the lower end of the rubber shell bin 7, one end of the electric telescopic rod 40 is fixedly connected with the push plate 41, the push plate 41 is positioned at the rear side of the lower end of the rubber shell bin 7, the inclined material plate 42 is arranged at the front side of the rubber shell bin 7, the limiting strip 43 is symmetrically arranged on the inclined material plate 42, the push plate 41 and the second support plate 11 are provided with a moving distance monitoring module 44, the push plate 41 is pushed to move by starting the electric telescopic rod 40, so that a plastic shell is pushed out of the rubber shell bin 7 and is sent into the collecting box 9 to be collected, the electric telescopic rod 40 is used for pushing the push plate 41 to move one end distance for the plastic shell of a double-strand wire rod, the plastic shell can be synchronously moved one end distance, and then the wire rod can be inserted into the plastic shell, and the plastic shell is pushed out by the electric telescopic rod 40.
The wire bin is characterized in that an adjusting bin 45 is arranged on the outer wall of the front side of the wire bin 2, a second sliding groove 46 is formed in the outer wall of the front side of the wire bin 2, clamping plates 47 are symmetrically arranged in the wire bin 2, two-way screw rods 48 are arranged in the adjusting bin 45, second nut sleeves 49 are symmetrically arranged on the two-way screw rods 48, a connecting rod 50 is arranged on one side, close to the second sliding groove 46, of each second nut sleeve 49, one end of each connecting rod 50 is fixedly connected with the corresponding clamping plate 47, a fourth motor 51 for driving the corresponding two-way screw rods 48 to rotate is arranged at one end of the adjusting bin 45, and two groups of second nut sleeves 49 are driven to synchronously move by starting the fourth motor 51 to drive the two groups of clamping plates 47 to further drive the two groups of clamping plates 47 to move through the connecting rod 50, and the distance between the clamping plates 47 is adjusted, so that the wire bin 2 is applicable to wires with different lengths.
The connecting wire automatic plastic shell inserting device comprises the following steps of;
s1, placing processed wires into a wire bin 2 by workers, placing plastic shells into a plastic shell bin 7, starting a fourth motor 51 by a control module 5, adjusting the distance between clamping plates 47 in the wire bin 2 by the fourth motor 51 according to the length of the wires, and controlling the device to automatically run by the control module 5, wherein the workers only need to add the wires and the plastic shells at regular time;
s2, after the device is started, the control module 5 firstly controls the third motor 38 to work, the third motor 38 drives the two groups of rotating wheels 35 to synchronously rotate, so that the wire bin 2 and the blanking table 26 are driven to synchronously vibrate, wires in the wire bin 2 can conveniently fall into the wire storage groove 30 through the wire outlet groove 28, meanwhile, the second motor 32 works to drive the rotating seat 12 to rotate, the wire storage groove 30 is rotated, and the wires flow out of the blanking seat 33;
s3, after the wire flows out from the blanking seat 33, the wire is clamped and fixed by the fixed clamping seat 15 and the movable clamping seat 16, the control module 5 judges the whole length of the wire through the visualization module 6, then the position of the movable clamping seat 16 is adjusted to enable one section of the wire to be reserved towards one end of the rubber shell seat, after the position is adjusted, the driving mechanism 13 drives the rotating seat 12 to rotate, when the wire rotates to the bottommost part, the pushing piece 17 pushes the adjusting bin 45 and the wire to move, so that the wire is inserted into the rubber shell, and the insertion work of a single wire is completed;
s4, for the insertion of double-strand wires, the control module 5 pushes the push plate 41 to move through the electric telescopic rod 40 after the single-strand wires are inserted, so that the rubber shell is pushed to move one end for a distance and then stops, and the double-strand wires are inserted through the next insertion work of the connecting wires;
and S5, finally, the push plate 41 is continuously pushed to move through the electric telescopic rod 40, so that the inserted rubber shell and wire rod are scratched into the collecting box 9 through the inclined material plate 42, then the electric telescopic rod 40 drives the push plate 41 to reset, and at the moment, the rubber shell of the rubber shell bin 7 integrally falls down and performs the insertion work again.
Claims (9)
1. The utility model provides a plastic shell device is inserted in automation of connecting wire, includes base (1), line storehouse (2) and cartridge mechanism, its characterized in that: the automatic wire feeding device is characterized in that a wire bin (2) is arranged above the base (1), an inserting mechanism is arranged between the base (1) and the wire bin (2), a discharging mechanism is arranged at the bottom of the wire bin (2), a fixing plate (3) is arranged between the wire bin (2) and the inserting mechanism, a vibration component assisting wire falling is arranged at the top of the fixing plate (3), a plurality of groups of supporting rods (4) are fixed between the fixing plate (3) and the base (1), a control module (5) is arranged at the front side of the top of the base (1), a visualization module (6) is arranged at the rear side of the top of the base (1), a rubber shell bin (7) is arranged at one side of one end of the wire bin (2) and one end of the inserting mechanism, a mounting plate (8) is fixed at the bottom of the rubber shell bin (7), the mounting plate (8) is detachably connected with the base (1), a discharging component is arranged at the rear side of the rubber shell bin (7), and a collecting box (9) is arranged at the front side of the base (1).
The inserting mechanism comprises a first supporting plate (10), a second supporting plate (11), a rotating seat (12), a driving mechanism (13), a moving bin (14), a fixed clamping seat (15), a moving clamping seat (16), an adjusting component, a limiting component and a pushing piece (17), wherein the first supporting plate (10) is fixedly connected with a fixed plate (3), the second supporting plate (11) is fixedly connected with a base (1), the rotating seat (12) is rotatably arranged between the first supporting plate (10) and the second supporting plate (11), the rotating seat (12) is driven by the driving mechanism (13) positioned on the outer side wall of the second supporting plate (11), a plurality of groups of moving bins (14) are slidably arranged on the rotating seat (12) through the limiting component, the moving bins (14) are distributed in an annular array, one end of each moving bin (14) is provided with a resetting component, one side of each fixed clamping seat (15) is provided with a moving clamping seat (16) for clamping and fixing wires, one side of each fixed clamping seat (16) is provided with the moving clamping component, the moving bin (14) is internally provided with the moving clamping component (17) which is positioned on the bottom of the largest inner side wall of the moving bin (17), the pushing piece (17) pushes the reorganizing moving bin (14) to slide on the rotating seat (12) and drive wires to be inserted into the rubber shell.
2. The automated plastic shell plugging device for connecting wires according to claim 1, wherein: the adjusting component comprises a threaded rod (18), a first motor (19), a first nut sleeve (20) and a first sliding groove (21), wherein the first sliding groove (21) is formed in the movable bin (14), the threaded rod (18) is installed in the movable bin (14) in a rotating mode, the threaded rod (18) is driven by the first motor (19), the first nut sleeve (20) is arranged on the threaded rod (18), and one end of the movable clamping seat (16) penetrates through the first sliding groove (21) and is fixedly connected with the first nut sleeve (20).
3. The automated plastic shell plugging device for connecting wires according to claim 1, wherein: the limiting assembly comprises limiting grooves (22) and limiting blocks (23), wherein multiple groups of limiting grooves (22) are distributed on the rotating seat (12) in an annular array mode, the number of the limiting grooves (22) is the same as that of the movable bins (14), the limiting blocks (23) are fixed on the inner side walls of the movable bins (14), and the limiting blocks (23) are clamped into the limiting grooves (22) and are in sliding connection with the limiting grooves (22).
4. The automated plastic shell plugging device for connecting wires according to claim 1, wherein: the reset assembly comprises fixed blocks (24) and reset springs (25), wherein a plurality of groups of fixed blocks (24) are distributed in an annular array, the fixed blocks (24) are fixedly connected with the rotating seat (12), and the reset springs (25) are fixed between the movable bins (14) of the fixed blocks (24).
5. The automated plastic shell plugging device for connecting wires according to claim 1, wherein: the blanking mechanism comprises a blanking table (26), a connecting block (27), an outgoing line groove (28), a rotating column (29), a storage line groove (30), a baffle plate (31), a second motor (32) and a blanking seat (33), wherein the blanking table (26) is located at the bottom of a line bin (2), the blanking table (26) is fixedly connected with the line bin (2) through the connecting block (27), an outgoing line groove (28) is arranged on the middle line of the bottom of the line bin (2), the rotating column (29) is rotatably arranged below the outgoing line groove (28), the rotating column (29) is driven by a second motor (32) located on the connecting block (27), a plurality of groups of storage line grooves (30) are distributed on the rotating column (29) in an annular array mode, the baffle plate (31) is symmetrically arranged on two sides of the rotating column (29), the upper end and the lower end of the baffle plate (31) are fixedly connected with the line bin (2) and the blanking table (26), the blanking seat (33) is arranged on the middle line of the blanking table (26), and the blanking seat (33) is fixedly connected with the blanking seat (33) through the sliding plate (3).
6. The automated plastic shell plugging device for connecting wires according to claim 5, wherein: the vibration assembly comprises a third supporting plate (34), rotating wheels (35), gears (36), a tape (37), a third motor (38) and vibration springs (39), wherein the vibration springs (39) are arranged between the fixed plate (3) and four corners of a blanking table (26), the rotating wheels (35) are symmetrically arranged on two sides of the blanking seat (33), the third supporting plate (34) is fixed at two ends of the rotating wheels (35), the third supporting plate (34) is fixedly connected with the fixed plate (3), the gears (36) are arranged at one ends of the rotating wheels (35), the tape (37) is arranged between the gears (36), and the rotating wheels (35) are driven by the third motor (38).
7. The automated plastic shell plugging device for connecting wires according to claim 1, wherein: the discharging assembly comprises an electric telescopic rod (40), a pushing plate (41), an inclined material plate (42) and a limiting strip (43), wherein the electric telescopic rod (40) is arranged on the rear side of the lower end of the rubber shell bin (7), one end of the electric telescopic rod (40) is fixedly connected with the pushing plate (41), the pushing plate (41) is located on the rear side of the lower end of the rubber shell bin (7), the inclined material plate (42) is arranged on the front side of the rubber shell bin (7), the limiting strip (43) is symmetrically arranged on the inclined material plate (42), and a moving distance monitoring module (44) is arranged on the pushing plate (41) and the second supporting plate (11).
8. The automated plastic shell plugging device for connecting wires according to claim 1, wherein: the utility model discloses a wire bin, including wire bin (2), wire bin (2) are equipped with on the front side outer wall and adjust storehouse (45), wire bin (2) are equipped with splint (47) in the inside symmetry, adjust inside of storehouse (45) are equipped with bi-directional screw (48), the symmetry is equipped with second nut cover (49) on bi-directional screw (48), one side that second nut cover (49) is close to second spout (46) is equipped with connecting rod (50), one end and splint (47) fixed connection of connecting rod (50), one end of adjusting storehouse (45) is equipped with drive bi-directional screw (48) pivoted fourth motor (51).
9. A method of using the automated plastic shell insertion device for connecting wires according to any one of claims 1-8, characterized in that: the connecting wire automatic plastic shell inserting device comprises the following steps of;
s1, placing processed wires into a wire bin (2) by workers, placing plastic shells into a rubber shell bin (7), starting a fourth motor (51) by a control module (5), adjusting the distance between clamping plates (47) in the wire bin (2) by the fourth motor (51) according to the length of the wires, and controlling the device to automatically run by the control module (5), wherein the workers only need to add the wires and the plastic shells at regular time;
s2, after the device is started, the control module (5) firstly controls the third motor (38) to work, the third motor (38) drives the two groups of rotating wheels (35) to synchronously rotate, so that the wire bin (2) and the blanking table (26) are driven to synchronously vibrate, wires in the wire bin (2) can conveniently fall into the wire storage groove (30) through the wire outlet groove (28), meanwhile, the second motor (32) works to drive the rotating seat (12) to rotate, the wire storage groove (30) is rotated, and the wires flow out of the blanking seat (33);
s3, after the wire flows out from the blanking seat (33), the wire is clamped and fixed by the fixed clamping seat (15) and the movable clamping seat (16), the control module (5) judges the whole length of the wire through the visualization module (6), then the position of the movable clamping seat (16) is adjusted to enable the wire to leave a section towards one end of the rubber shell seat, after the position is adjusted, the driving mechanism (13) drives the rotating seat (12) to rotate, when the wire rotates to the bottommost part, the pushing piece (17) pushes the adjusting bin (45) and the wire to move, so that the wire is inserted into the rubber shell, and the single wire inserting work is completed;
s4, for the insertion of double-strand wires, the control module (5) pushes the push plate (41) to move through the electric telescopic rod (40) after the single-strand wires are inserted, so that the rubber shell is pushed to move one end for a distance and then stops, and the double-strand wires are inserted through the next insertion work of the connecting wires;
s5, finally, the push plate (41) is continuously pushed to move through the electric telescopic rod (40), so that the inserted rubber shell and wires are scratched into the collecting box (9) through the inclined material plate (42), and then the electric telescopic rod (40) drives the push plate (41) to reset, and at the moment, the rubber shell of the rubber shell bin (7) integrally falls down and performs the insertion operation again.
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| CN202310972288.8A CN116826486B (en) | 2023-08-03 | 2023-08-03 | Automatic plastic shell inserting device and method for connecting wires |
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| CN202310972288.8A CN116826486B (en) | 2023-08-03 | 2023-08-03 | Automatic plastic shell inserting device and method for connecting wires |
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| CN116826486B true CN116826486B (en) | 2024-01-19 |
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| US4651418A (en) * | 1984-08-29 | 1987-03-24 | At&T Technologies, Inc. | Methods of and apparatus for assembling contact elements to connector housing |
| CN108598837A (en) * | 2018-07-05 | 2018-09-28 | 东莞中厚智能机械有限公司 | Wear glue shell in full-automatic end of beating |
| CN109888591A (en) * | 2019-03-29 | 2019-06-14 | 湖北一川金品机械有限公司 | A kind of double end beats the harness automatic assembling of the slotting shell in end |
| CN110534999A (en) * | 2019-09-26 | 2019-12-03 | 东莞市锐华自动化设备有限公司 | Connecting line inserts housing apparatus and method |
| CN110556684A (en) * | 2019-09-26 | 2019-12-10 | 东莞市锐华自动化设备有限公司 | connecting wire terminal punching and shell inserting machine |
| CN218867614U (en) * | 2022-11-02 | 2023-04-14 | 东莞市合鑫电子科技有限公司 | Connecting wire rubber shell inserting equipment |
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2023
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4651418A (en) * | 1984-08-29 | 1987-03-24 | At&T Technologies, Inc. | Methods of and apparatus for assembling contact elements to connector housing |
| CN108598837A (en) * | 2018-07-05 | 2018-09-28 | 东莞中厚智能机械有限公司 | Wear glue shell in full-automatic end of beating |
| CN109888591A (en) * | 2019-03-29 | 2019-06-14 | 湖北一川金品机械有限公司 | A kind of double end beats the harness automatic assembling of the slotting shell in end |
| CN110534999A (en) * | 2019-09-26 | 2019-12-03 | 东莞市锐华自动化设备有限公司 | Connecting line inserts housing apparatus and method |
| CN110556684A (en) * | 2019-09-26 | 2019-12-10 | 东莞市锐华自动化设备有限公司 | connecting wire terminal punching and shell inserting machine |
| CN218867614U (en) * | 2022-11-02 | 2023-04-14 | 东莞市合鑫电子科技有限公司 | Connecting wire rubber shell inserting equipment |
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| CN116826486A (en) | 2023-09-29 |
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