CN116815988B - Pipeline integrated ALC (aluminum-calcium-carbide) plate based on two-dimensional code traceability and production process thereof - Google Patents

Pipeline integrated ALC (aluminum-calcium-carbide) plate based on two-dimensional code traceability and production process thereof Download PDF

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CN116815988B
CN116815988B CN202311050628.8A CN202311050628A CN116815988B CN 116815988 B CN116815988 B CN 116815988B CN 202311050628 A CN202311050628 A CN 202311050628A CN 116815988 B CN116815988 B CN 116815988B
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alc
insulating layer
net
insulation layer
metal
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CN116815988A (en
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邓希益
喻向阳
彭勇军
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Hunan Baoyue New Building Materials Co ltd
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Hunan Baoyue New Building Materials Co ltd
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Abstract

The utility model relates to the technical field of inner wallboards, in particular to a pipeline integrated ALC board based on two-dimensional code tracing and a production process thereof. Comprising the following steps: the ALC plate comprises an ALC plate main body, an ALC plate splicing module and an embedded pipe body, and discloses a production process of the ALC plate main body, wherein the outer wall of the embedded pipe body is provided with a metal planting net, a resin insulating layer and a silicon-based insulating layer from inside to outside; the metal net is used as the external net of the resin insulating layer, so that the metal net is firmly attached to the outer wall of the embedded pipe body, and the problem that the adhesion is not firm and layering is possibly caused by directly brushing insulating materials in the prior art is avoided; according to the utility model, the heat-insulating layer is formed by adopting a material without foaming agent, when ALC is pressed and foamed, inward pressure is generated on the heat-insulating layer, the resin insulating layer forms an outward elastic force, so that the cambered surface of the heat-insulating layer is laterally extruded, and the whole heat-insulating layer is pressed to form a stable eggshell structure, so that the heat-insulating layer has the effects of heat insulation, fire resistance, electric arc resistance and wear resistance.

Description

Pipeline integrated ALC (aluminum-calcium-carbide) plate based on two-dimensional code traceability and production process thereof
Technical Field
The utility model relates to the technical field of inner wallboards, in particular to a pipeline integrated ALC board based on two-dimensional code tracing and a production process thereof.
Background
ALC is short for autoclaved lightweight concrete (Autoclaved Lightweight Concrete), and is one of high-performance autoclaved aerated concrete. The ALC plate is a porous concrete forming plate (reinforced by treated reinforcing steel bars) which is formed by taking fly ash or silica sand, cement, lime and the like as main raw materials and curing the fly ash or silica sand, cement, lime and the like by high-pressure steam. The ALC plate can be used as a wall material and a roof board, has good fireproof, sound insulation, heat preservation, earthquake resistance and other excellent performances, is a novel building material with excellent performances, is widely applied to hotels, schools, hotels, office buildings, houses and factory building engineering, and has forty years of production and application history in regions such as japan, europe and the like at the earliest.
For how to improve the usability of ALC boards, related techniques are disclosed in the prior art:
chinese patent with bulletin number CN218714101U discloses a prefabricated embedded JDG conduit building wallboard structure; specifically disclosed is: the embedded type high-strength concrete wall comprises an ALC wall plate and a composite floor slab which are vertically in butt joint, wherein an embedded bottom box and a first embedded JDG (joint, ground and gas) line pipe are arranged in the ALC wall plate, a hole is formed in the bottom of the ALC wall plate, the top of the first embedded JDG line pipe is connected with the embedded bottom box, and the bottom of the first embedded JDG line pipe penetrates out of the hole; be provided with pre-buried terminal box in the coincide floor, laid the pre-buried JDG spool of second on the coincide floor, the one end and the pre-buried terminal box of pre-buried JDG spool of second are connected, and the other end is connected with the first pre-buried JDG spool. The structure of the utility model basically moves various bottom boxes and electric pipeline pre-burying procedures in the building into an assembly workshop, reduces the site construction time, improves the construction efficiency, ensures accurate pre-burying points, has good forming and appearance effects, and greatly improves the construction quality. The structure of the utility model has stronger practicability in the assembled building and accords with the concept of the assembled building.
Chinese patent publication No. CN112177223a discloses an assembled building embedded electric pipeline system, specifically discloses: including prefabricated wall body and coincide floor, prefabricated wall body is connected perpendicularly with the coincide floor, prefabricated wall body and coincide floor are all pre-buried to be equipped with the spool, prefabricated wall body has preset the spread groove with coincide floor junction, the spool of prefabricated wall body and coincide floor all extends to the spread groove in, be provided with the connecting tube spare that is used for connecting the spool in the spread groove, all preset the terminal box on prefabricated wall body and the coincide floor. The utility model provides an effect that improves electric pipeline installation effectiveness.
Chinese patent publication No. CN115198955a discloses a modular splicing structure of pipeline embedded hidden ALC board; specifically disclosed is: the anti-pulling device comprises ALC plates, wherein a counter-pulling anchor device is arranged between splicing ends of two adjacent ALC plates, counter-pulling anchor plates are arranged on two sides of the counter-pulling anchor device, a connecting anchor plate is arranged between the counter-pulling anchor plates on two sides, and a counter-pulling channel is arranged on the connecting anchor plate; two ends of the opposite-pulling anchoring device extend to the inner parts of the splicing ends of the two ALC plates respectively to anchor, and opposite-pulling adjusting devices are arranged at the middle parts of the opposite-pulling anchoring devices corresponding to the opposite-pulling channels; the ALC plate is internally pre-provided with a pipeline channel, a foaming filling piece is pre-embedded in the pipeline channel, and a heating through hole is arranged on the side wall of the pipeline channel; according to the utility model, the ALC plate can be spliced in a modularized and efficient manner to form a plate surface structure, meanwhile, the pipeline channel with the built-in foaming filling piece is embedded in the ALC plate, the foaming filling piece can be melted after the ALC plate is spliced to reserve a space for laying a pipeline, drilling of a drilling groove on the ALC plate is avoided, and the strength of the ALC plate is further ensured.
However, the prior art, which is exemplified by the above patent document, has the following technical problems:
1. the non-pipeline embedded ALC wallboard is required to be built again and then is excavated into a pipeline groove or a hole for installing lines such as cables and optical cables, the traditional construction mode is to manually excavate the pipeline groove, then to embed a pipe, finally to repair a wall surface by using mortar and the like, and then to perform painting operation, the traditional construction method has the disadvantages of large workload and large dust when cutting and slotting, and more construction waste is generated; the wet process adopted to overcome the dust emission problem has high labor cost and also consumes a construction period.
2. Taking a traditional pipeline embedded ALC wallboard as an example, a patent document CN115198955A is adopted to form an embedded pipeline space by adopting a lost foam method, and harmful gas is generated when the lost foam with foam texture is heated in the processing process, so that the damage to workers and workshop environments is larger; moreover, the lost foam method only forms a pipeline space inside the ALC plate, lacks protection to the space wall, and when the subsequent electrician operation performs pulling, the ALC pipe wall is easy to scratch the protective skin of the wire rod, so that potential safety hazards exist; moreover, the pipeline space prepared by the lost foam method lacks protection for the ALC plate, the condition that the common electric wires are overheated or fire occurs, the condition that the pipe wall of the ALC plate is peeled off occurs, and the internal gas of the ALC plate is heated and expanded to cause the expansion of the plate, so that the problem that the fire is rushed out of the ALC wall to cause the fire to spread is solved.
3. A traditional pipeline pre-buried pipeline type ALC wallboard takes a patent document CN218714101U as an example, a pipeline is pre-buried in the production process of an ALC board, the pre-buried pipeline belongs to a non-vanishing pipe and has a certain protection effect on the inner wall of the ALC board, however, the pipeline is directly buried in the ALC board, the fire-proof and heat-insulating performance of the pre-buried pipeline needs to be relied on in the aspects of fire-proof and heat insulation, if a high-grade fire-proof insulating pipe is comprehensively adopted, the overall cost is increased, the market competitiveness of the product is reduced, specifically, the ALC board and the fire-proof pipe are all raw materials which can be directly purchased in the market, the technical personnel also know that the high-grade fire-proof pipe can improve the heat-proof and heat-insulating performance of the ALC board, but the high-grade fire-proof and heat-insulating pipe is not comprehensively popularized and used, and the high-grade fire-proof performance is just in view of manufacturing cost and overall economy.
4. The existing ALC embedded pipe is directly arranged inside an ALC wall body, lacks an insulating layer and an electromagnetic shielding layer with an ALC wall body, has low insulating property, electromagnetic shielding property and installation firmness, and is easy to loose in transportation and use, so that the problems of installation error, deashing, bending, abrasion and the like are caused.
Disclosure of Invention
In order to achieve the purpose of the utility model, the utility model provides a pipeline integrated ALC board based on two-dimension code tracing, which comprises: the slurry of the ALC plate main body comprises siliceous materials (silica sand), calcareous materials (cement and lime), foaming agents, adhesive, fibers and reinforcing agents; the outer wall of the embedded pipe body is provided with a metal planting net, a resin insulating layer and a silicon-based insulating layer from inside to outside; the metal net is in a ring pipe shape, and under the condition that the metal net is heated to be higher than the melting temperature of the embedded pipe and is pulled by two ends, a part of the metal net in the radial direction is scalded into the outer wall of the embedded pipe to finish implantation; the resin insulation layer is arranged outside the metal planting net and covers the metal planting net in a brushing or immersing mode when the resin insulation layer is heated to be in a melt-bonding state; the exterior of the resin insulating layer is provided with a heat insulating layer, and the heat insulating layer adopts the same siliceous material, calcareous material, adhesive, fiber and reinforcing agent as the slurry of the ALC plate main body, and does not contain foaming agent; the ALC plate main body is arranged outside the heat insulation layer; the resin insulation layer is contracted and the density is increased in the process that the ALC plate main body is pressurized and heated; the heat insulating layer generates internal compressive stress due to external pressure and shrinkage of the resin insulating layer in the process that the ALC plate body is pressurized and heated.
Further, the heat insulation layer is covered on the resin insulation layer in a state that the resin insulation layer is still in a heating and fusion bonding state in a mode of spraying or immersing into slurry through an air gun.
Further, the softening temperature of the resin insulation layer is lower than the steam curing temperature of the ALC plate main body in the steam curing kettle.
Further, the metal net is provided with diamond meshes, when the two ends are not stressed, the inner diameter of the metal net is larger than the outer diameter of the embedded pipe body, and when the two ends are stressed in a preset range, the inner diameter of the metal net is smaller than the outer diameter of the embedded pipe body, but the outer diameter of the metal net is larger than the outer diameter of the embedded pipe body.
Furthermore, the ALC plate main body is printed with a traceable two-dimensional code in a paint spraying or paint printing mode, and the specification, the size, the production batch number and the application standard of the ALC plate can be obtained by scanning the two-dimensional code.
Further, the siliceous material is silica sand, the calcareous material is cement and/or lime, and the foaming agent is an aluminum-based foaming agent.
In addition, the utility model also provides a production process of the pipeline integrated ALC board, which is used for producing the pipeline integrated ALC board based on the two-dimensional code tracing, and comprises the following steps of:
s1, proportioning: the slurry of the ALC plate main body and the slurry of the heat insulation layer are configured according to a preset proportion;
s2, implanting a metal implant net; determining the size of an embedded pipe body according to the specification of an ALC plate, determining the size of a metal net, sleeving the metal net outside the embedded pipe body, applying tension to the two ends of the metal net, enabling the inner diameter of the metal net to shrink and fit to the outer wall of the embedded pipe body, heating the metal net by using a hot air gun or a flame spray gun and continuously applying pressure to the two ends, enabling a part of the metal net in the radial direction to be scalded into the outer wall of the embedded pipe, and removing the tension at the two ends after cooling to finish implantation;
s3, covering the resin insulating layer; when the resin insulating material is heated to a melt-bonding state, the resin insulating material is coated on the metal planting net in a brushing or immersing mode;
s4, covering a heat insulation layer; the heat insulation layer is covered on the resin insulation layer in a state that the resin insulation layer is still in a heating and fusion bonding state in a mode of spraying or immersing into slurry through an air gun.
S5, pipe arrangement; arranging the embedded pipe body into a die according to the specification of a process drawing;
s6, grouting and solidifying; pouring the slurry of the ALC plate main body into a pressure die, and then standing for maintenance to coagulate the slurry to form a blank;
s7, demolding and steaming; and (3) delivering the demolded blank into an autoclave through a trolley for autoclaved curing, so that the blank is subjected to physical and chemical reaction, and the finished wallboard body is formed after the blank steam curing is finished.
Further, the slurry of the ALC plate main body comprises 30-45% of cement, 15-25% of lime, 35-45% of sand, 6-12% of fiber, 8-12% of reinforcing agent and 7-13% of foaming agent.
The beneficial effects of the utility model are as follows:
(1) According to the utility model, the diamond-shaped metal net is adopted as the implantation net, and is scalded into the outer wall of the embedded pipe through stretching and heating to form the metal shielding net, so that electromagnetic clutter of a weak current line in a pipeline can be isolated, internal and external interference is avoided, and meanwhile, the diamond-shaped diameter reduction mode is simple and convenient to operate through stretching.
(2) The metal net can be used as an external net of a resin insulating layer, so that the metal net can be firmly attached to the outer wall of the embedded pipe body, and the problem that the adhesion is not firm and layering is caused when insulating materials are directly coated in the prior art is avoided.
(3) According to the utility model, the heat insulation layer and the resin insulation layer are bonded in a melt-bonded state, so that the bonding force is improved, meanwhile, as the heat insulation layer material is the same as the base material of the ALC main body material and has higher bonding property, the bonding property of the whole material is improved, specifically, the inner side of the resin insulation layer is firmly bonded with the pipe body through the metal planting net, the outer side of the resin insulation layer is firmly bonded with the heat insulation layer through the bonding state, and the outer side of the heat insulation layer is firmly bonded with the ALC main body, so that the whole stability is improved.
(4) According to the utility model, the heat insulation layer is formed by adopting a material which does not contain a foaming agent, an eggshell-shaped structure is formed when the material is pressed, the density is increased, and a good heat insulation effect is achieved; specifically, when ALC is pressed and formed and foamed, inward pressure is generated on the heat insulation layer, meanwhile, the resin insulation layer is pressed and contracted to form outward elastic force, the cambered surfaces of the heat insulation layer are laterally extruded by the pressure on two sides, the periphery of the heat insulation layer is integrally pressed, and a stable eggshell structure is formed, so that the heat insulation layer has the effects of heat insulation, fire resistance, arc resistance and wear resistance.
Drawings
FIG. 1 is a schematic view of a snap fit installation of the ALC board of the present utility model.
FIG. 2 is a schematic process flow diagram of the method of the present utility model.
Detailed Description
The present utility model will be further described in detail with reference to the following examples, which are only for the purpose of illustrating the utility model and are not to be construed as limiting the scope of the utility model.
Example 1
According to the embodiment shown in fig. 1, the pipeline integrated ALC board based on two-dimension code tracing provided by the utility model comprises: the slurry of the ALC plate main body comprises siliceous materials (silica sand), calcareous materials (cement and lime), foaming agents, adhesive, fibers and reinforcing agents; the outer wall of the embedded pipe body is provided with a metal planting net, a resin insulating layer and a silicon-based insulating layer from inside to outside; the metal net is in a ring pipe shape, and under the condition that the metal net is heated to be higher than the melting temperature of the embedded pipe and is pulled by two ends, a part of the metal net in the radial direction is scalded into the outer wall of the embedded pipe to finish implantation; the resin insulation layer is arranged outside the metal planting net and covers the metal planting net in a brushing or immersing mode when the resin insulation layer is heated to be in a melt-bonding state; the exterior of the resin insulating layer is provided with a heat insulating layer, and the heat insulating layer adopts the same siliceous material, calcareous material, adhesive, fiber and reinforcing agent as the slurry of the ALC plate main body, and does not contain foaming agent; the ALC plate main body is arranged outside the heat insulation layer; the resin insulation layer is contracted and the density is increased in the process that the ALC plate main body is pressurized and heated; the heat insulating layer generates internal compressive stress due to external pressure and shrinkage of the resin insulating layer in the process that the ALC plate body is pressurized and heated.
Further, the heat insulation layer is covered on the resin insulation layer in a state that the resin insulation layer is still in a heating and fusion bonding state in a mode of spraying or immersing into slurry through an air gun.
Further, the softening temperature of the resin insulation layer is lower than the steam curing temperature of the ALC plate main body in the steam curing kettle.
Further, the metal net is provided with diamond meshes, when the two ends are not stressed, the inner diameter of the metal net is larger than the outer diameter of the embedded pipe body, and when the two ends are stressed in a preset range, the inner diameter of the metal net is smaller than the outer diameter of the embedded pipe body, but the outer diameter of the metal net is larger than the outer diameter of the embedded pipe body.
Furthermore, the ALC plate main body is printed with a traceable two-dimensional code in a paint spraying or paint printing mode, and the specification, the size, the production batch number and the application standard of the ALC plate can be obtained by scanning the two-dimensional code.
Further, the siliceous material is silica sand, the calcareous material is cement and/or lime, and the foaming agent is an aluminum-based foaming agent.
Example 2
As shown in fig. 2, the utility model further provides a production process of the pipeline integrated ALC board, which is used for producing the pipeline integrated ALC board based on the two-dimension code tracing, and comprises the following steps:
s1, proportioning: the slurry of the ALC plate main body and the slurry of the heat insulation layer are configured according to a preset proportion;
s2, implanting a metal implant net; determining the size of an embedded pipe body according to the specification of an ALC plate, determining the size of a metal net, sleeving the metal net outside the embedded pipe body, applying tension to the two ends of the metal net, enabling the inner diameter of the metal net to shrink and fit to the outer wall of the embedded pipe body, heating the metal net by using a hot air gun or a flame spray gun and continuously applying pressure to the two ends, enabling a part of the metal net in the radial direction to be scalded into the outer wall of the embedded pipe, and removing the tension at the two ends after cooling to finish implantation;
s3, covering the resin insulating layer; when the resin insulating material is heated to a melt-bonding state, the resin insulating material is coated on the metal planting net in a brushing or immersing mode;
s4, covering a heat insulation layer; the heat insulation layer is covered on the resin insulation layer in a state that the resin insulation layer is still in a heating and fusion bonding state in a mode of spraying or immersing into slurry through an air gun.
S5, pipe arrangement; arranging the embedded pipe body into a die according to the specification of a process drawing;
s6, grouting and solidifying; pouring the slurry of the ALC plate main body into a pressure die, and then standing for maintenance to coagulate the slurry to form a blank;
s7, demolding and steaming; and (3) delivering the demolded blank into an autoclave through a trolley for autoclaved curing, so that the blank is subjected to physical and chemical reaction, and the finished wallboard body is formed after the blank steam curing is finished.
The slurry of the ALC plate main body comprises 30-45% of cement, 15-25% of lime, 35-45% of sand, 6-12% of fiber, 8-12% of reinforcing agent and 7-13% of foaming agent.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (5)

1. Pipeline integration ALC panel based on two-dimensional code is traced to source, and component part is: ALC board main part, ALC board concatenation module and pre-buried body, its characterized in that:
the slurry material of the ALC plate main body is siliceous material, calcareous material, foaming agent, adhesive, fiber and reinforcing agent;
the outer wall of the pre-buried pipe body is provided with a metal planting net, a resin insulating layer and a silicon-based insulating layer from inside to outside;
the metal net is in a ring pipe shape, and under the condition that the metal net is heated to be higher than the melting temperature of the embedded pipe and is pulled by two ends, a part of the metal net in the radial direction is scalded into the outer wall of the embedded pipe to finish implantation;
the resin insulation layer is arranged outside the metal planting net and covers the metal planting net in a brushing or immersing mode when the resin insulation layer is heated to be in a melt-bonding state;
the exterior of the resin insulating layer is provided with a heat insulating layer, and the heat insulating layer adopts the same siliceous material, calcareous material, adhesive, fiber and reinforcing agent as the slurry of the ALC plate main body, and does not contain foaming agent;
the heat insulation layer is covered on the resin insulation layer in a state that the resin insulation layer is still in a heating and fusion bonding state in a mode of spraying or immersing into slurry through an air gun; the softening temperature of the resin insulating layer is lower than the steam curing temperature of the ALC plate main body in the steam curing kettle; the metal planting net is provided with diamond meshes, when the two ends are not stressed by tension, the inner diameter of the metal planting net is larger than the outer diameter of the embedded pipe body, when the two ends are stressed by tension in a preset range, the inner diameter of the metal planting net is smaller than the outer diameter of the embedded pipe body, but the outer diameter of the metal planting net is larger than the outer diameter of the embedded pipe body;
the ALC plate main body is arranged outside the heat insulation layer;
the resin insulation layer is contracted and the density is increased in the process that the ALC plate main body is pressurized and heated; the heat insulating layer is pressed by external pressure and compression shrinkage of the resin insulating layer in the process that the ALC plate main body is pressurized and heated, so that internal compressive stress is generated.
2. The pipeline integration ALC panel based on two-dimensional code traceability according to claim 1, wherein the ALC panel body is printed with the traceable two-dimensional code in a paint spraying or paint printing mode, and the two-dimensional code is scanned to obtain the specification, the size, the production batch number and the application standard of the ALC panel.
3. The two-dimensional code traceability-based pipeline integrated ALC plate, according to claim 2, is characterized in that: the siliceous material is silica sand, the calcareous material is cement and lime, and the foaming agent is an aluminum-based foaming agent.
4. A production process of a pipeline integrated ALC board, which is used for producing the pipeline integrated ALC board based on two-dimension code tracing according to any one of claims 1-3, and is characterized by comprising the following steps:
s1, proportioning: the slurry of the ALC plate main body and the slurry of the heat insulation layer are configured according to a preset proportion;
s2, implanting a metal implant net; determining the size of a pre-buried pipe body according to the specification of an ALC plate, determining the size of a metal net, sleeving the metal net outside the pre-buried pipe body, applying a tensile force to the two ends of the metal net, enabling the inner diameter of the metal net to shrink and attach to the outer wall of the pre-buried pipe body, heating the metal net by using a hot air gun or a flame spray gun and continuously applying pressure to the two ends, enabling a part of the metal net in the radial direction to be scalded into the outer wall of the pre-buried pipe, and removing the tensile force at the two ends after cooling to finish implantation;
s3, covering the resin insulating layer; when the resin insulating material is heated to a melt-bonding state, the resin insulating material is coated on the metal planting net in a brushing or immersing mode;
s4, covering a heat insulation layer; the heat insulation layer is covered on the resin insulation layer in a state that the resin insulation layer is still in a heating and fusion bonding state in a mode of spraying or immersing into slurry through an air gun;
s5, pipe arrangement; arranging the pre-buried pipe body into a die according to the specification of a process drawing;
s6, grouting and solidifying; pouring the slurry of the ALC plate main body into a pressure die, and then standing for maintenance to coagulate the slurry to form a blank;
s7, demolding and steaming; and (3) delivering the demolded blank into an autoclave through a trolley for autoclaved curing, so that the blank is subjected to physical and chemical reaction, and the finished wallboard body is formed after the blank steam curing is finished.
5. The production process of the pipeline integrated ALC plate according to claim 4, wherein the production process comprises the following steps of: the slurry material of the ALC plate main body comprises 30-45% of cement, 15-25% of lime, 35-45% of sand, 6-12% of fiber, 8-12% of reinforcing agent and 7-13% of foaming agent.
CN202311050628.8A 2023-08-21 2023-08-21 Pipeline integrated ALC (aluminum-calcium-carbide) plate based on two-dimensional code traceability and production process thereof Active CN116815988B (en)

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CN104789077A (en) * 2015-04-28 2015-07-22 青岛百千川海洋生态科技有限公司 Stable thermal-insulation paint
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