CN116812464A - Vibration disc for manufacturing switch and use method thereof - Google Patents
Vibration disc for manufacturing switch and use method thereof Download PDFInfo
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- CN116812464A CN116812464A CN202310910052.1A CN202310910052A CN116812464A CN 116812464 A CN116812464 A CN 116812464A CN 202310910052 A CN202310910052 A CN 202310910052A CN 116812464 A CN116812464 A CN 116812464A
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- air bag
- plastic sheet
- manufacturing
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000002985 plastic film Substances 0.000 claims abstract description 100
- 239000000463 material Substances 0.000 claims abstract description 32
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052742 iron Inorganic materials 0.000 claims abstract description 13
- 238000004891 communication Methods 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 15
- 238000012216 screening Methods 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 230000003068 static effect Effects 0.000 abstract description 21
- 230000005611 electricity Effects 0.000 abstract description 17
- 230000003116 impacting effect Effects 0.000 abstract description 2
- 150000002500 ions Chemical class 0.000 description 6
- 238000005086 pumping Methods 0.000 description 6
- 230000007704 transition Effects 0.000 description 5
- 238000000605 extraction Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/10—Applications of devices for generating or transmitting jigging movements
- B65G27/16—Applications of devices for generating or transmitting jigging movements of vibrators, i.e. devices for producing movements of high frequency and small amplitude
- B65G27/24—Electromagnetic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/02—Jigging conveyors comprising helical or spiral channels or conduits for elevation of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/08—Supports or mountings for load-carriers, e.g. framework, bases, spring arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- Delivering By Means Of Belts And Rollers (AREA)
Abstract
The invention discloses a vibration plate for manufacturing a switch and a use method thereof, belonging to the field of vibration plates. A vibrating disk for manufacturing a switch, comprising: base and vibration dish body, vibration dish body sets up in the base upside, still includes: an electromagnet fixed on the base; the iron sheet is fixed at the bottom of the vibration disc body, and the electromagnet is matched with the iron sheet; the elastic sheets are circumferentially fixed between the vibration disc body and the base; the material conveying track is arranged in the vibration disc body; the feeding end is arranged at the input end of the material conveying track; the spiral air bag is fixed in the vibration disc body and is matched with the material conveying track; the invention effectively prevents the plastic sheet from falling for a plurality of times, thereby effectively preventing the plastic sheet from being damaged, preventing the plastic sheet from impacting the plastic sheet in the vibration disc body to generate static electricity to influence the material conveying efficiency, and effectively removing the static electricity on the plastic sheet and the vibration disc body.
Description
Technical Field
The invention relates to the technical field of vibration disks, in particular to a vibration disk for manufacturing a switch and a use method thereof.
Background
A switch is an electronic component that can open a circuit, interrupt a current, or flow the current to other circuits, and is relatively common in the automotive industry and life, and the interior of the switch is generally composed of various components and plastic sheets.
The vibration disk is an auxiliary feeding device of automatic assembly or automatic processing machinery, and can automatically, orderly, directionally and accurately convey unordered workpieces to the next working procedure by vibration, and is widely applied to the industries of electronics, hardware, plastics, clock industry, batteries, foods, connectors, medical appliances, medicines, foods, toys, stationery, daily necessities and the like, is a necessary device for solving the feeding of industrial automation equipment, and can be used for conveying assembled parts in the manufacturing process of a switch.
When the current vibration disc conveys plastic sheets in the switch manufacturing process, the plastic sheets which do not reach the specified state can drop downwards and directly fall to the inner side of the bottom of the vibration disc to be in contact with the gas plastic sheets to collide, static electricity is likely to be generated, the plastic sheets which do not reach the specified state can be directly mixed with the plastic sheets in the vibration disc, the same plastic sheet is likely to be impacted and rubbed for many times, so that the static electricity is likely to influence the conveying efficiency of the vibration disc, and damage to the plastic sheets is also likely to be caused.
Disclosure of Invention
The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a vibration plate for a manufacturing switch and a method of using the same, which overcome or at least partially solve the above-mentioned problems.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a vibrating disk for manufacturing a switch, comprising: base and vibration dish body, vibration dish body sets up in the base upside, still includes: an electromagnet fixed on the base; the iron sheet is fixed at the bottom of the vibration disc body, and the electromagnet is matched with the iron sheet; the elastic sheets are circumferentially fixed between the vibration disc body and the base; the material conveying track is arranged in the vibration disc body; the feeding end is arranged at the input end of the material conveying track; the spiral air bag is fixed in the vibration disc body and is matched with the material conveying track; the first air ejector pipes are arranged on the upper side of the spiral air bag; and the controller is fixed on the base.
In order to be convenient for provide high-pressure gas to spiral gasbag intermittent type, preferably, fixedly connected with gas storage box on the base, be provided with the second blast pipe on the gas storage box, the second blast pipe is linked together with spiral gasbag, fixedly connected with pump machine on the base, be provided with communicating pipe between the exhaust end of pump machine and the gas storage box.
In order to facilitate heat dissipation of the electromagnet, preferably, the input end of the pump is fixedly connected with an exhaust pipe, the electromagnet is fixedly connected with an exhaust ring, and a plurality of exhaust openings are circumferentially formed in the exhaust ring.
In order to facilitate the removal of static electricity, preferably, a discharger is fixedly connected in the gas storage tank.
In order to prevent that the ejection of compact track from blockking up, preferably, fixedly connected with ejection of compact box on the vibration dish body, be provided with the ejection of compact track that matches with the delivery track in the ejection of compact box, be provided with the second intercommunication chamber in the ejection of compact box, be provided with first blast pipe between gas receiver and the second intercommunication chamber, be provided with first solenoid valve in the first blast pipe, one side that the ejection of compact box is close to ejection of compact track is provided with the air nozzle of a plurality of equidistance range, fixedly connected with keeps off the ring with ejection of compact track matching on the vibration dish body, fixedly connected with bracing piece on the base, fixedly connected with vision sensor on the bracing piece.
In order to prevent the plastic sheets from accumulating in the middle, preferably, a frustum is fixedly connected in the vibration plate body.
In order to facilitate the plastic sheet falling onto the spiral air bag, preferably, the feeding track and the discharging track are both provided with inner bevels.
In order to facilitate the movement of the plastic sheet on the spiral air bag to the appointed direction, preferably, a first cavity and a second cavity are arranged in the spiral air bag, an ejection air bag is arranged on the upper side of the second cavity, a plurality of groups of elastic ropes are arranged between the ejection air bag and the spiral air bag, a first communication cavity is arranged in the vibration disc body and is communicated with a second exhaust pipe, a second connecting pipe is arranged between the first communication cavity and the second cavity, and a second electromagnetic valve and an electronic flowmeter are arranged in the second connecting pipe.
In order to facilitate static removal of plastic sheets in the vibration plate body, preferably, the bottom of the spiral air bag is provided with a plurality of second air ejector pipes communicated with a first cavity, the first cavity is communicated with the first communication cavity through a first connecting pipe, and a pressure release valve is arranged in the first connecting pipe.
The application method of the vibration disk for manufacturing the switch mainly comprises the following steps:
step one, placing a switch plastic sheet original into a vibration disc body, and mounting a base on a horizontal workbench;
controlling the electromagnet through the controller, enabling the electromagnet to be matched with the iron sheet to drive the vibration disc body to vibrate according to the designated frequency, and conveying the plastic sheet through the feeding end and the conveying track;
thirdly, screening the state of the plastic sheet by a screening element on the material conveying track, wherein the plastic sheet which does not meet the specified requirement falls down onto the spiral air bag;
step four, intermittently inflating the spiral air bag to vibrate the spiral air bag, and matching the spiral air bag with the first air injection pipe to enable the plastic sheet which is not screened to slide towards the feeding end;
fifthly, the plastic sheet sliding down to the feeding end of the spiral air bag preferentially enters the feeding track.
Compared with the prior art, the invention provides the vibrating disk for manufacturing the switch, which has the following beneficial effects:
1. this vibration dish that manufacturing switch was used, the plastic sheet that does not reach the requirement of appointed state drops to the spiral gasbag downwards, then intermittently aerify in the spiral gasbag, make it aerify in the twinkling of an eye, make the plastic sheet vibration on the spiral gasbag, simultaneously, gas in the spiral gasbag is through first jet-propelled pipe blowout, prevent effectively that the plastic sheet from static absorption on the spiral gasbag, and be convenient for the plastic sheet to bounce upwards, first jet-propelled pipe spun gas makes the plastic sheet follow spiral gasbag to feeding end direction motion, the plastic sheet that drops on the spiral gasbag drops the upside of feed end plastic sheet, make it preferentially enter into in the material conveying track, prevent effectively that the plastic sheet from appearing the condition that drops many times, thereby prevent effectively that the plastic sheet from damaging and prevent that the plastic sheet from striking the plastic sheet in the vibration dish body from producing static and influencing its material conveying efficiency.
2. This make vibration dish that switch was used through pump through exhaust tube, gas pumping ring and extraction opening extraction gas, then in carrying the gas receiver through communicating pipe, before starting the vibration dish body, carries partial gas to the gas receiver earlier, makes it reach appointed pressure value, and the pump pumps the gas around the electro-magnet, cools down to the electro-magnet effectively, prevents its high temperature influence the conveying efficiency of vibration dish body.
3. The vibration disk for manufacturing the switch provides a large amount of positive and negative ions for gas in the gas storage box through the discharger in the gas storage box, and then outputs the gas through the second exhaust pipe, so that the gas sprayed out of the first exhaust pipe is provided with a large amount of positive and negative ions, and is in contact with a plastic sheet for electronic neutralization, thereby effectively removing static electricity on the plastic sheet and the vibration disk body, further effectively preventing the static electricity from affecting the material conveying efficiency of the vibration disk body, and the air extraction ring extracts hot gas near the electromagnet, thereby effectively improving the activity of the positive and negative ions in the gas storage box, and further effectively improving the efficiency of removing the static electricity on the vibration disk body and the plastic sheet
The device has no parts which are the same as or can be realized by adopting the prior art, and the invention effectively prevents the plastic sheet from falling for a plurality of times, thereby effectively preventing the plastic sheet from being damaged, preventing the plastic sheet from impacting the plastic sheet in the vibration disc body to generate static electricity to influence the material conveying efficiency, and effectively removing the static electricity on the plastic sheet and the vibration disc body.
Drawings
Fig. 1 is a schematic diagram of a structure of a vibration plate for manufacturing a switch according to the present invention;
FIG. 2 is an enlarged schematic view of the vibration plate of FIG. 1A for manufacturing a switch according to the present invention;
FIG. 3 is a schematic diagram showing a structure of a vibration plate for manufacturing a switch according to the present invention;
FIG. 4 is an enlarged schematic view of the vibration plate for manufacturing a switch shown in FIG. 3B;
fig. 5 is a schematic structural view of a vibration plate body of a vibration plate for manufacturing a switch according to the present invention;
FIG. 6 is a schematic cross-sectional view of a vibration plate for manufacturing a switch according to the present invention;
FIG. 7 is an enlarged schematic view of the vibration plate for manufacturing a switch shown in FIG. 6;
FIG. 8 is a schematic view of a spiral air bag for manufacturing a vibration plate for a switch according to the present invention;
FIG. 9 is a schematic cross-sectional view of a discharge box for manufacturing a vibration plate for a switch according to the present invention;
fig. 10 is a schematic cross-sectional view of a first gas lance and a second gas lance of a vibration plate for manufacturing a switch according to the present invention.
In the figure: 1. a base; 101. a support rod; 102. a visual sensor; 103. a pump machine; 104. a communicating pipe; 105. a gas storage tank; 106. a discharger; 107. a first exhaust pipe; 108. a second exhaust pipe; 109. an exhaust pipe; 110. an electromagnet; 111. a gas pumping ring; 112. an extraction opening; 113. a controller; 2. a vibration plate body; 201. iron sheet; 202. a spring plate; 203. a material conveying track; 204. an inner bevel; 205. a feed end; 206. a frustum; 207. a baffle ring; 208. a first communication chamber; 3. a discharge box; 301. a discharge rail; 302. a second communication chamber; 303. an air nozzle; 304. a first electromagnetic valve; 4. a spiral balloon; 401. a first cavity; 402. a second cavity; 403. a third cavity; 404. ejecting the air bag; 405. a transition air bag; 406. a constant pressure tube; 407. an elastic rope; 408. a first connection pipe; 409. a pressure release valve; 410. a second connection pipe; 411. a second electromagnetic valve; 412. an electronic flowmeter; 413. a first gas lance; 414. a second gas lance; 415. a step layer.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Example 1: referring to fig. 1, 3, 4, 5 and 8, a vibration plate for manufacturing a switch includes: base 1 and vibration dish body 2, vibration dish body 2 set up in base 1 upside, still include: an electromagnet 110 fixed on the base 1; an iron sheet 201 fixed at the bottom of the vibration disk body 2, and the electromagnet 110 is matched with the iron sheet 201; a plurality of groups of elastic sheets 202 are circumferentially fixed between the vibration disc body 2 and the base 1; a material conveying track 203 arranged in the vibration disc body 2; the feeding end 205 is arranged at the input end of the feeding track 203; the spiral air bag 4 is fixed in the vibration disc body 2, and the spiral air bag 4 is matched with the material conveying track 203; a plurality of first air nozzles 413 opened at the upper side of the spiral air bag 4; a controller 113 fixed to the base 1.
A frustum 206 is fixedly connected in the vibration disk body 2.
In the switch manufacturing process, when carrying out the material to the plastic sheet in the switch, pour quantitative plastic sheet into vibration dish body 2 in, through the control of controller 113 control electro-magnet 110, make electro-magnet 110 and iron sheet 201 cooperate and take vibration dish body 2 to vibrate according to appointed frequency, vibration dish body 2 and shell fragment 202 cooperate, make vibration dish body 2 be rotatory gesture vibrations, at this moment, the plastic sheet upwards carries through feed end 205 and defeated material track 203, install corresponding screening subassembly and spacing subassembly on defeated material track 203, change and the screening to the state of plastic sheet, the plastic sheet that does not reach the requirement of appointed state falls down on spiral gasbag 4, then intermittently aerify in spiral gasbag 4, make it aerify in the twinkling of an eye, make the plastic sheet vibration on the spiral gasbag 4, simultaneously, the gas in the spiral gasbag 4 is spouted through first jet-out 413, effectively prevent that the plastic sheet static absorption on spiral gasbag 4, and the plastic sheet of being convenient for upwards bounce, the gas of first jet 413 makes the plastic sheet upwards move along feed end 205 orientation 205, install corresponding screening subassembly and the state change and screening to the plastic sheet that drops on the spiral gasbag 4 falls down on the spiral gasbag 4, then intermittently aerifys in the spiral gasbag 4, make it aerifys in the plastic sheet, make it aerifys in the spiral gasbag 4, make it vibrate in the moment, make the plastic sheet that the plastic sheet falls effectively prevent the plastic sheet from falling down on the side of plastic sheet, thereby the plastic sheet is prevented from striking the plastic sheet to drop effectively, the plastic sheet from falling into the plastic sheet is prevented from falling into the plastic sheet, the vibration of the vibration tray is more than the side of the vibration of the plastic sheet is effectively, and the impact into the plastic sheet is.
After the inflation is finished, the spiral air bag 4 is retracted, and air is slowly sprayed out from the first air spraying pipe 413, so that the air flow in the vibration disc body 2 swings upwards.
Example 2: referring to fig. 1, 2, 3 and 6, a vibration plate for manufacturing a switch is basically the same as that of embodiment 1, further, a gas storage tank 105 is fixedly connected to a base 1, a second exhaust pipe 108 is provided to the gas storage tank 105, the second exhaust pipe 108 is communicated with a spiral airbag 4, a pump 103 is fixedly connected to the base 1, and a communication pipe 104 is provided between an exhaust end of the pump 103 and the gas storage tank 105.
The input end of the pump 103 is fixedly connected with an exhaust pipe 109, the electromagnet 110 is fixedly connected with an exhaust ring 111, and a plurality of exhaust openings 112 are circumferentially formed in the exhaust ring 111.
An arrester 106 is fixedly connected in the gas storage tank 105, wherein an electronic barometer is arranged in the gas storage tank 105 and is electrically connected with the controller 113.
When the spiral air bag 4 is supplied with air, the air is pumped through the pump 103, the pump 103 pumps the air through the air pumping pipe 109, the air pumping ring 111 and the air pumping port 112, and then the air is conveyed into the air storage box 105 through the communicating pipe 104, before the vibration disc body 2 is started, part of the air is conveyed into the air storage box 105 to reach a specified pressure value, the pump 103 pumps the air around the electromagnet 110, the electromagnet 110 is effectively cooled, and the high temperature of the electromagnet is prevented from influencing the conveying efficiency of the vibration disc body 2.
The gas storage tank 105 is intermittently conveyed into the spiral airbag 4 through the second exhaust pipe 108;
the discharger 106 in the gas storage tank 105 provides a large amount of positive and negative ions for the gas in the gas storage tank 105, and then the gas is output through the second exhaust pipe 108, so that the gas sprayed by the first air jet pipe 413 carries a large amount of positive and negative ions, and the gas contacts with the plastic sheet to carry out electronic neutralization, thereby effectively removing static electricity on the plastic sheet and the vibration disc body 2, and further effectively preventing the static electricity from affecting the material conveying efficiency of the vibration disc body 2.
The air pumping ring 111 pumps hot air near the electromagnet 110, so that the activity of positive and negative ions in the air storage box 105 is effectively improved, and the efficiency of removing static electricity on the vibration disc body 2 and the plastic sheet is effectively improved.
The check valve is provided in the communication pipe 104.
Example 3: referring to fig. 1, 3, 4 and 9, a vibration disc for manufacturing a switch is basically the same as that of embodiment 1, and further, a discharging box 3 is fixedly connected to a vibration disc body 2, a discharging rail 301 matched with a material conveying rail 203 is arranged in the discharging box 3, a second communicating cavity 302 is arranged in the discharging box 3, a first exhaust pipe 107 is arranged between a gas storage tank 105 and the second communicating cavity 302, a first electromagnetic valve 304 is arranged in the first exhaust pipe 107, a plurality of air nozzles 303 are arranged at one side, close to the discharging rail 301, of the discharging box 3, a baffle ring 207 matched with the discharging rail 301 is fixedly connected to the vibration disc body 2, a supporting rod 101 is fixedly connected to the base 1, and a vision sensor 102 is fixedly connected to the supporting rod 101.
The vision sensor 102 detects the plastic sheets entering the discharging track 301 from the material conveying track 203 in real time, collects the quantity and state data of the plastic sheets, transmits the quantity data of the collected plastic sheets entering the discharging track 301 from the material conveying track 203 into the controller 113, and transmits the state data of the plastic sheets on the discharging track 301 into the controller 113 in real time.
When the plastic sheet is blocked on the discharging track 301, the first electromagnetic valve 304 in the first exhaust pipe 107 is controlled by the controller 113 to be closed after being opened for a specified time, high-pressure gas in the gas storage tank 105 is conveyed into the second communication cavity 302 and then is sprayed out through the air nozzle 303, so that the plastic sheet on the discharging track 301 falls onto the spiral air bag 4 and rolls towards the starting end of the spiral air bag 4, and the plastic sheet blocking is effectively prevented from affecting the conveying efficiency of the vibration disc body 2.
When the gas in the gas storage tank 105 is discharged from the first exhaust pipe 107, the gas pressure in the gas storage tank 105 is reduced, the controller 113 controls the gas storage tank to stop supplying gas to the spiral air bag 4, the plastic sheet on the spiral air bag 4 moves reversely on the spiral air bag 4, and a large amount of dropped static-charged plastic sheet is prevented from affecting the feeding of the feeding end 205, so that the blocking on the vibration plate body 2 is effectively prevented.
When the specified pressure is reached in the gas storage tank 105, gas supply to the spiral air bag 4 is started, so that the plastic sheet moving to the upper side of the spiral air bag 4 gradually moves downwards, and the plastic sheet is matched with the first gas spraying pipe 413 for removing static electricity for a plurality of times, thereby effectively removing static electricity on the plastic sheet and preventing the static electricity from affecting the material conveying of the vibration disc body 2.
The vision sensor 102 is composed of an image collector and an image analysis module.
Example 4: referring to fig. 4, 5, 6, 7 and 8, a vibration plate for manufacturing a switch is basically the same as that of embodiment 1, and further, an inner bevel 204 is provided on each of the feeding rail 203 and the discharging rail 301.
The spiral airbag 4 is internally provided with a first cavity 401 and a second cavity 402, the upper side of the second cavity 402 is provided with an ejection airbag 404, a plurality of groups of elastic ropes 407 are arranged between the ejection airbag 404 and the spiral airbag 4, the vibration disc body 2 is internally provided with a first communication cavity 208, the first communication cavity 208 is communicated with the second exhaust pipe 108, a second connecting pipe 410 is arranged between the first communication cavity 208 and the second cavity 402, and a second electromagnetic valve 411 and an electronic flowmeter 412 are arranged in the second connecting pipe 410.
When the spiral air bag 4 is supplied with air, the controller 113 controls the second electromagnetic valve 411 to start and stop, and the electronic flowmeter 412 detects the flow of the ejected air, after the flow of the ejected air reaches a set value, the controller 113 controls the second electromagnetic valve 411 to close, the second electromagnetic valve 411 is opened according to the movement quantity data of the plastic sheets input by the vision sensor 102, and when one plastic sheet is detected to pass, the second electromagnetic valve 411 is opened once, the air in the first communication cavity 208 enters the second cavity 402 through the second connecting pipe 410, so that the ejection air bag 404 is sprung instantly, and the ejection air bag 404 is pulled back through a plurality of groups of elastic ropes 407, so that the moving frequency and the ejection height of the plastic sheets on the ejection air bag 404 are effectively controlled.
In the normal operation state, the controller 113 controls the pump 103 to pump at the same frequency.
Example 5: referring to fig. 6, 7, 8 and 10, a vibration plate for manufacturing a switch is basically the same as that of embodiment 1, and further, a plurality of second air injection pipes 414 communicating with a first cavity 401 are provided at the bottom of a spiral air bag 4, the first cavity 401 communicates with a first communication cavity 208 through a first connection pipe 408, and a relief valve 409 is provided in the first connection pipe 408.
The inclination directions of the first air jet pipe 413 and the second air jet pipe 414 are the same, and the air jet directions of the first air jet pipe 413 and the second air jet pipe 414 are opposite, the first air jet pipe 413 close to the feeding end 205 blows air in the direction of the feeding end 205, and the rest of the first air jet pipes 413 are arranged along the inclination rotation path of the spiral air bag 4.
Referring to fig. 8, the spiral balloon 4 is shown from X 1 End to X 3 The end section becomes gradually larger and the X of the spiral balloon 4 1 The end is near the feed end 205 and the second gas lance 414 is spaced from X 1 End to X 3 The ends become progressively smaller.
When the vision sensor 102 detects that the number of the moving plastic sheets is lower than a specified speed, the opening frequency of the second electromagnetic valve 411 is reduced, the air pressure in the air storage tank 105 is gradually increased, and when the pressure reaches the threshold value of the pressure release valve 409, redundant air is discharged into the first cavity 401 through the first connecting pipe 408 and then sprayed out through the inclined second air spraying pipe 414, so that the plastic sheets in the vibration disc body 2 move in the direction of the circumferential feeding end 205, the feeding efficiency of the material conveying rail 203 is effectively improved, and the feeding shortage of the vibration disc body 2 is effectively avoided.
The second air nozzle 414 is arranged to be gradually larger so as to be piled up on the spiral air bag 4X 1 The plastic sheet at the lower side of the end moves rapidly, while at X 3 End-set smaller second gas lance 414 and X 3 The second air lance 414 at the end is at a relatively high distance, effectively preventing a large number of plastic pieces from accumulating at the feed end 205 to affect the feed efficiency of the vibratory pan body 2.
The first connecting tube 408 is provided with a check valve therein.
Example 6: referring to fig. 4 and 7, a vibration disk for manufacturing a switch is basically the same as that of embodiment 1, and further, a third cavity 403 is provided in the spiral air bag 4, and the third cavity 403 is provided on one side close to the vibration disk body 2, a transition air bag 405 is provided on the third cavity 403, a constant pressure pipe 406 is provided between the third cavity 403 and the first cavity 401, the first connecting pipe 408 is communicated with the third cavity 403, a step 415 is provided between the spiral air bag 4 and the material conveying track 203, and the step 415 is matched with the transition air bag 405.
When no gas flows through the pressure release valve 409, the transition air bag 405 contracts, the step layer 415 limits the plastic sheet, when the gas flows through the pressure release valve 409, the transition air bag 405 expands to be matched with the step layer 415, and the plastic sheet on the ejection air bag 404 can directly enter the material conveying track 203, so that the material conveying efficiency is effectively improved, and excessive static electricity generated by accumulation of the plastic sheet and damage caused by mutual collision are effectively prevented.
Example 7: the application method of the vibration disk for manufacturing the switch mainly comprises the following steps:
firstly, placing a switch plastic sheet original into a vibration disc body 2, and mounting a base 1 on a horizontal workbench;
step two, controlling the electromagnet 110 through the controller 113 to enable the electromagnet 110 to be matched with the iron sheet 201 to drive the vibration disc body 2 to vibrate according to a specified frequency, and conveying the plastic sheet through the feeding end 205 and the feeding track 203;
thirdly, screening the state of the plastic sheet by a screening element on the material conveying track 203, wherein the plastic sheet which does not meet the specified requirement falls down onto the spiral air bag 4;
step four, intermittently inflating the spiral air bag 4 to vibrate the spiral air bag 4, and matching the spiral air bag 4 with the first air ejector 413 to enable the plastic sheet which is not screened to slide towards the feeding end 205;
step five, the plastic sheet sliding down to the feeding end 205 of the spiral air bag 4 preferentially enters the feeding track 203.
The present invention is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present invention and the inventive concept thereof, can be replaced or changed within the scope of the present invention.
Claims (10)
1. A vibrating disk for manufacturing a switch, comprising: base (1) and vibration dish body (2), vibration dish body (2) set up in base (1) upside, its characterized in that still includes:
an electromagnet (110) fixed on the base (1);
the iron sheet (201) is fixed at the bottom of the vibration disc body (2), and the electromagnet (110) is matched with the iron sheet (201);
a plurality of groups of elastic sheets (202) are circumferentially fixed between the vibration disc body (2) and the base (1);
a material conveying track (203) is arranged in the vibration disc body (2);
the feeding end (205) is arranged at the input end of the conveying track (203);
the spiral air bag (4) is fixed in the vibration disc body (2), and the spiral air bag (4) is matched with the material conveying track (203);
a plurality of first air injection pipes (413) arranged on the upper side of the spiral air bag (4);
and a controller (113) fixed on the base (1).
2. The vibration plate for manufacturing a switch according to claim 1, wherein the base (1) is fixedly connected with a gas storage tank (105), a second exhaust pipe (108) is arranged on the gas storage tank (105), the second exhaust pipe (108) is communicated with the spiral airbag (4), the base (1) is fixedly connected with a pump (103), and a communicating pipe (104) is arranged between an exhaust end of the pump (103) and the gas storage tank (105).
3. A vibrating plate for manufacturing a switch according to claim 2, wherein the input end of the pump (103) is fixedly connected with an exhaust pipe (109), the electromagnet (110) is fixedly connected with an exhaust ring (111), and a plurality of exhaust openings (112) are circumferentially formed in the exhaust ring (111).
4. A vibrating disc for manufacturing a switch according to claim 2, characterized in that a discharger (106) is fixedly connected in the gas storage tank (105).
5. The vibration dish of manufacturing switch usefulness according to claim 2, characterized in that, fixedly connected with ejection of compact box (3) on vibration dish body (2), be provided with ejection of compact track (301) that match with defeated material track (203) in ejection of compact box (3), be provided with second intercommunication chamber (302) in ejection of compact box (3), be provided with first blast pipe (107) between gas receiver (105) and second intercommunication chamber (302), be provided with first solenoid valve (304) in first blast pipe (107), one side that ejection of compact box (3) is close to ejection of compact track (301) is provided with a plurality of equidistance range's air nozzles (303), fixedly connected with keeps off ring (207) that match with ejection of compact track (301) on vibration dish body (2), fixedly connected with bracing piece (101) on base (1), fixedly connected with vision sensor (102) on bracing piece (101).
6. A vibrating disc for manufacturing a switch according to claim 1, characterized in that a frustum (206) is fixedly connected in the vibrating disc body (2).
7. A vibrating disc for manufacturing a switch according to claim 1, characterized in that the feeding track (203) and the discharging track (301) are provided with inner bevels (204).
8. The vibration plate for manufacturing the switch according to claim 2, wherein a first cavity (401) and a second cavity (402) are arranged in the spiral air bag (4), an ejection air bag (404) is arranged on the upper side of the second cavity (402), a plurality of groups of elastic ropes (407) are arranged between the ejection air bag (404) and the spiral air bag (4), a first communication cavity (208) is arranged in the vibration plate body (2), the first communication cavity (208) is communicated with a second exhaust pipe (108), a second connecting pipe (410) is arranged between the first communication cavity (208) and the second cavity (402), and a second electromagnetic valve (411) and an electronic flowmeter (412) are arranged in the second connecting pipe (410).
9. A vibrating plate for manufacturing a switch according to claim 8, characterized in that a plurality of second air nozzles (414) communicating with the first cavity (401) are provided at the bottom of the spiral air bag (4), the first cavity (401) communicates with the first communication cavity (208) through a first connecting pipe (408), and a pressure release valve (409) is provided in the first connecting pipe (408).
10. A method of using the vibration plate for manufacturing a switch according to claim 1, characterized by comprising the steps of:
firstly, placing a switch plastic sheet original into a vibration disc body (2), and mounting a base (1) on a horizontal workbench;
controlling the electromagnet (110) through the controller (113), enabling the electromagnet (110) to be matched with the iron sheet (201) to drive the vibration disc body (2) to vibrate according to a specified frequency, and conveying the plastic sheet through the feeding end (205) and the conveying track (203);
thirdly, screening the state of the plastic sheet by a screening element on a material conveying track (203), wherein the plastic sheet which does not meet the specified requirement falls down onto a spiral air bag (4);
step four, intermittently inflating the spiral air bag (4) to enable the spiral air bag (4) to vibrate and match with the first air ejector tube (413) to enable the plastic sheet which is not screened to pass through to slide towards the feeding end (205);
and fifthly, the plastic sheet sliding down to the feeding end (205) by the spiral air bag (4) preferentially enters the feeding track (203).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310910052.1A CN116812464B (en) | 2023-07-24 | 2023-07-24 | Vibration disc for manufacturing switch and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310910052.1A CN116812464B (en) | 2023-07-24 | 2023-07-24 | Vibration disc for manufacturing switch and use method thereof |
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| Publication Number | Publication Date |
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| CN116812464A true CN116812464A (en) | 2023-09-29 |
| CN116812464B CN116812464B (en) | 2024-01-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310910052.1A Active CN116812464B (en) | 2023-07-24 | 2023-07-24 | Vibration disc for manufacturing switch and use method thereof |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU389911A1 (en) * | 1969-02-14 | 1973-07-11 | VIBROBUNKER | |
| CN107284973A (en) * | 2017-08-03 | 2017-10-24 | 苏州市唯西芈电子科技有限公司 | Vibrating disk for transmitting vibrations motor lower casing |
| CN212831186U (en) * | 2020-08-04 | 2021-03-30 | 深圳市金柏珠宝首饰有限公司 | Vibration dish feedway |
| CN112960364A (en) * | 2021-02-04 | 2021-06-15 | 苏州永研自动化科技有限公司 | Vibration dish that has anti-sticking material subassembly based on high-frequency vibration electro-magnet |
| CN114772180A (en) * | 2022-04-14 | 2022-07-22 | 黄山思贝乔机器人自动化设备有限公司 | Vibration disc for conveying parts |
-
2023
- 2023-07-24 CN CN202310910052.1A patent/CN116812464B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU389911A1 (en) * | 1969-02-14 | 1973-07-11 | VIBROBUNKER | |
| CN107284973A (en) * | 2017-08-03 | 2017-10-24 | 苏州市唯西芈电子科技有限公司 | Vibrating disk for transmitting vibrations motor lower casing |
| CN212831186U (en) * | 2020-08-04 | 2021-03-30 | 深圳市金柏珠宝首饰有限公司 | Vibration dish feedway |
| CN112960364A (en) * | 2021-02-04 | 2021-06-15 | 苏州永研自动化科技有限公司 | Vibration dish that has anti-sticking material subassembly based on high-frequency vibration electro-magnet |
| CN114772180A (en) * | 2022-04-14 | 2022-07-22 | 黄山思贝乔机器人自动化设备有限公司 | Vibration disc for conveying parts |
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| Publication number | Publication date |
|---|---|
| CN116812464B (en) | 2024-01-12 |
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