Disclosure of Invention
The present application aims to solve at least one of the technical problems existing in the prior art or related art.
In view of this, according to an embodiment of the present application, there is provided an automated fixture for ceramic core intelligent robot polishing equipment, including:
a frame;
a set-up portion and a clamping portion, one of which is disposed at an end portion of the frame and the other of which is disposed at a middle portion of the frame;
the setting-up part comprises a profile supporting plate, a profile fixing plate and a plurality of profile limiting columns, wherein the profile supporting plate is used for being connected with the frame, the profile fixing plate is connected with the profile supporting plate, the plurality of profile limiting columns are connected with the profile fixing plate, and a ceramic core to be processed is used for being set up on the plurality of profile limiting columns;
wherein, the clamping part includes: the connecting piece is used for being connected to the frame, the first pushing plate is connected to the connecting piece in a sliding mode, the swinging piece is rotatably connected to the connecting piece, the swinging piece is located on one side, facing the erecting portion, of the first pushing plate, the abutting column is arranged on the second pushing plate, the second pushing plate is connected with the first pushing plate, the output end of the first cylinder is connected to the second pushing plate, the second pushing plate is used for driving the abutting column to abut against the ceramic core to be machined under the condition that the first cylinder stretches, the second pushing plate drives the first pushing plate to move, and triggers the swinging piece to swing, so that the swinging piece is pressed on the ceramic core to be machined.
In a possible implementation manner, the swinging member is V-shaped, a part of the first pushing plate is located between two folds of the swinging member, the swinging member is rotatably connected to the connecting member through a rotating shaft, and the clamping portion further includes:
the first limiting plate is arranged on one side, close to the first push plate, of the connecting piece;
the second limiting plate is arranged on one side, close to the first cylinder, of the connecting piece;
the first limiting plate and the second limiting plate are used for limiting the swinging piece.
In one possible embodiment, the ceramic core intelligent robotic polishing equipment automated fixture further comprises: a cylinder support plate connected to the profile support plate;
a second cylinder provided on the cylinder support plate;
a clamping plate slidably coupled to the profile support plate;
a clamping post connected to the clamping plate;
an end plate disposed at one end of the plurality of profile limiting posts;
the output end of the second cylinder is connected to the clamping plate, and the clamping column is pressed down to be abutted to the ceramic core to be machined under the condition that the second cylinder stretches.
In one possible embodiment, the ceramic core intelligent robotic polishing equipment automated fixture further comprises: the limiting plate is connected to the molded surface supporting plate;
the limiting column is arranged on the limiting plate, and the clamping plate is arranged between the limiting plate and the profile fixing plate.
In a possible implementation manner, the number of the setting up parts and the number of the clamping parts are two or more, the setting up parts and the clamping parts are multiple groups, each group comprises one setting up part and one clamping part which are oppositely arranged, each group of setting up parts and clamping parts is used for fixing one ceramic core to be processed, and at least two groups of setting up parts and clamping parts are connected to the frame.
In one possible embodiment, the ceramic core intelligent robotic polishing equipment automated fixture further comprises: the material sensor is arranged on the erecting part, and the detection direction faces to the gap between the erecting part and the clamping part.
Compared with the prior art, the application at least comprises the following beneficial effects:
the ceramic core intelligent robot polishing equipment automation clamp provided by the embodiment of the application comprises a frame, a setting part and a clamping part, wherein the setting part comprises a molded surface supporting plate, a molded surface fixing plate and a plurality of molded surface limiting columns, and the clamping part comprises: the ceramic core in the aircraft can be arranged between the erection part and the clamping part in the use process based on the connecting piece, the first cylinder, the first push plate, the second push plate, the swinging piece and the abutting column, the ceramic core can be grabbed through the mechanical arm, one end of the ceramic core is erected on the erection part, the profile supporting plate provides mounting positions for the plurality of profile limiting columns, the profile fixing plate is arranged at the end parts of the plurality of profile limiting columns, the functions of fixing and limiting the plurality of profile limiting columns are started, the dislocation or deformation probability of the plurality of profile limiting columns can be reduced, gaps of the ceramic core can be erected on the plurality of profile limiting columns, and the plurality of profile limiting columns and the profile fixing plate can perform the primary fixing function on the ceramic core; after the ceramic core is preliminarily fixed, the ceramic core can be locked through the clamping part, specifically, the clamping part can be fixed on the frame by the connecting piece, the first air cylinder can be controlled to stretch in the clamping process, the first air cylinder drives the second push plate to move towards the direction close to the ceramic core, the second push plate drives the abutting column to abut on the ceramic core to perform preliminary clamping, meanwhile, the second push plate can also drive the first push plate to move, the first push plate can trigger the swinging piece to swing, the swinging piece can be pressed on the ceramic core, and on the basis, the ceramic core intelligent robot polishing equipment automatic clamp provided by the embodiment of the application can fix the ceramic core in a multi-point lap joint and multi-point clamping mode, so that the ceramic core can be fixed more firmly, positioned more accurately and clamping efficiency is higher.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the application. Also, like reference numerals are used to designate like parts throughout the figures. In the drawings:
FIG. 1 is a schematic block diagram of an angle of an automated fixture for ceramic core intelligent robotic polishing equipment in accordance with one embodiment of the present application;
FIG. 2 is a schematic block diagram of another angle of an automated fixture for ceramic core intelligent robotic polishing equipment in accordance with one embodiment of the present application;
FIG. 3 is a schematic block diagram of an angle of a clamping portion of an automated clamp for ceramic core intelligent robotic polishing equipment in accordance with one embodiment of the present application;
FIG. 4 is a schematic block diagram of another angle of a clamping portion of an automated clamp for ceramic core intelligent robotic polishing equipment in accordance with one embodiment of the present application;
FIG. 5 is a schematic block diagram of yet another angle of a clamping portion of an automated clamp for ceramic core intelligent robotic polishing equipment in accordance with one embodiment of the present application;
FIG. 6 is a schematic block diagram of an angle of an automated fixture for ceramic core intelligent robotic lapping equipment in accordance with another embodiment of the present application;
FIG. 7 is a schematic block diagram of another angle of an automated fixture for ceramic core intelligent robotic lapping equipment in accordance with another embodiment provided by the present application;
FIG. 8 is a schematic block diagram of an angle of a frame of an automated fixture for ceramic core intelligent robotic lapping equipment in accordance with one embodiment of the present application;
FIG. 9 is a schematic block diagram of another angle of a frame of an automated fixture for ceramic core intelligent robotic lapping equipment in accordance with one embodiment of the present application;
fig. 10 is a schematic structural view of a fixing block of an automated fixture for ceramic core intelligent robot polishing equipment according to an embodiment of the present application.
The correspondence between the reference numerals and the component names in fig. 1 to 10 is:
1 a frame, 2 a setting part, 3 a clamping part, 4 a profile supporting plate, 5 a profile fixing plate, 6 a profile limiting column, 7 a connecting piece, 8 a first cylinder, 9 a first push plate, 10 a second push plate, 11 a swinging piece, 12 a butt joint column, 13 a first limiting plate, 14 a second limiting plate, 15 a cylinder supporting plate, 16 a second cylinder, 17 a clamping plate, 18 a clamping column, 19 an end plate, 20 a limiting plate, 21 a limiting column, 22 a material sensor, 23 a table top, 24 a mounting seat, 25 a pneumatic connecting seat, 26 a pneumatic disk, 27 an electromagnetic valve, 28 a motor, 29 a motor seat, 30 a speed reducer, 31 a first synchronous belt, 32 a synchronous wheel, 33 a bearing seat, 34 a moving shaft, 35 a reinforcing member, 36 a dismounting sucker and 37 a fixing block.
Detailed Description
In order to better understand the above technical solutions, the following detailed description of the technical solutions of the embodiments of the present application is made by using the accompanying drawings and the specific embodiments, and it should be understood that the specific features of the embodiments of the present application are detailed descriptions of the technical solutions of the embodiments of the present application, and not limit the technical solutions of the present application, and the technical features of the embodiments of the present application may be combined with each other without conflict.
As shown in fig. 1 to 10, an intelligent robot polishing equipment automated jig for ceramic cores according to an embodiment of the present application is provided, including: a frame 1; a set-up part 2 and a clamping part 3, one of the set-up part 2 and the clamping part 3 is arranged at the end part of the frame 1, and the other is arranged at the middle part of the frame 1; the setting-up part 2 comprises a profile supporting plate 4, a profile fixing plate 5 and a plurality of profile limiting columns 6, wherein the profile supporting plate 4 is used for being connected with the frame 1, the profile fixing plate 5 is connected with the profile supporting plate 4, the plurality of profile limiting columns 6 are connected with the profile fixing plate 5, and a ceramic core to be processed is used for being set up on the plurality of profile limiting columns 6; wherein, clamping part 3 includes: the connecting piece 7, first cylinder 8, first push pedal 9, second push pedal 10, swinging member 11 and butt post 12, connecting piece 7 is used for connecting in frame 1, first push pedal 9 sliding connection is in connecting piece 7, swinging member 11 rotationally connects in connecting piece 7, swinging member 11 is located first push pedal 9 and faces in the one side of setting up portion 2, butt post 12 sets up on second push pedal 10, second push pedal 10 is connected with first push pedal 9, the output of first cylinder 8 is connected in second push pedal 10, under the condition that first cylinder 8 is elongated, second push pedal 10 is used for driving butt post 12 butt on the ceramic core that waits to process, second push pedal 10 drives first push pedal 9 and touches swinging member 11 swing, so that swinging member 11 presses and establishes on waiting to process the ceramic core.
The ceramic core intelligent robot polishing equipment automation fixture provided by the embodiment of the application comprises a frame 1, a setting part 2 and a clamping part 3, wherein the setting part 2 comprises a molded surface supporting plate 4, a molded surface fixing plate 5 and a plurality of molded surface limiting columns 6, and the clamping part 3 comprises: the ceramic core in the aircraft can be arranged between the erection part 2 and the clamping part 3 in the use process based on the connecting piece 7, the first air cylinder 8, the first push plate 9, the second push plate 10, the swinging piece 11 and the abutting column 12, the ceramic core can be grabbed through the mechanical arm, one end of the ceramic core is then erected on the erection part 2, the profile support plate 4 is specifically provided with the profile fixing plate 5, the profile fixing plate 5 provides mounting positions for the profile limiting columns 6, gaps of the ceramic core can be erected on the profile limiting columns 6, and the profile limiting columns 6 and the profile fixing plate 5 can perform primary fixing function on the ceramic core; after the ceramic core is preliminarily fixed, the ceramic core can be locked through the clamping part 3, specifically, the clamping part 3 can be fixed on the frame 1 by the connecting piece 7, the first air cylinder 8 can be controlled to stretch in the clamping process, the first air cylinder 8 drives the second push plate 10 to move towards the direction close to the ceramic core, the second push plate 10 drives the abutting column 12 to abut on the ceramic core to perform preliminary clamping, meanwhile, the second push plate 10 can also drive the first push plate 9 to move, the first push plate 9 can trigger the swinging piece 11 to swing, the swinging piece 11 can be pressed on the ceramic core, and the ceramic core intelligent robot polishing equipment automatic clamp provided by the embodiment of the application can fix the ceramic core in a multi-point lap joint and multi-point clamping mode, so that the ceramic core is more stable in fixing, more accurate in positioning and higher in clamping efficiency.
As shown in fig. 3 to 5, in a possible embodiment, the oscillating member 11 is V-shaped, and a portion of the first push plate 9 is located between two folds of the oscillating member 11, and the oscillating member 11 is rotatably connected to the connecting member 7 through a rotation shaft.
In this technical scheme, still provide the style of swinging member 11, swinging member 11 can be the V font, then with first push pedal 9 setting between two hem, drive first push pedal 9 through first cylinder 8 and remove to the direction that is close to the ceramic core, then swinging member 11 can swing towards the direction that ceramic core is located, swinging member 11 can the butt on ceramic core, so set up the compactness that is convenient for fix ceramic core simultaneously can improve anchor clamps.
In a possible embodiment, the clamping part 3 further comprises: the first limiting plate 13 is arranged on one side of the connecting piece 7 close to the first push plate 9; a second limiting plate 14, the second limiting plate 14 is arranged at one side of the connecting piece 7 close to the first cylinder 8; the first limiting plate 13 and the second limiting plate 14 are used for limiting the swinging member 11.
In this technical scheme, clamping part 3 can also include first limiting plate 13 and second limiting plate 14, and two limiting plates 20 are arranged respectively in the both sides of connecting piece 7, and the setting is convenient for carry out spacingly to swinging member 11 like this, can ensure that swinging member 11 can not damage the ceramic core because of the too big while carrying out the centre gripping dynamics to the ceramic core.
As shown in fig. 1 and 6, in one possible embodiment, the ceramic core intelligent robotic polishing equipment automated fixture further comprises: a cylinder support plate 15, the cylinder support plate 15 being connected to the profile support plate 4; a second cylinder 16, the second cylinder 16 being provided on the cylinder support plate 15; a clamping plate 17, the clamping plate 17 being slidably connected to the profile support plate 4; a clamping post 18, the clamping post 18 being connected to the clamping plate 17; an end plate 19, the end plate 19 being arranged at one end of the plurality of profile limiting posts 6; wherein the output end of the second cylinder 16 is connected to a clamping plate 17, and the clamping post 18 is pressed down against the ceramic core to be machined in case the second cylinder 16 is extended.
In this technical scheme, ceramic core intelligent robot equipment automation anchor clamps of polishing still can include cylinder backup pad 15, second cylinder 16 and clamping plate 17, cylinder backup pad 15, second cylinder 16 and clamping plate 17 are arranged in one side of setting up portion 2, cylinder backup pad 15 can play the effect that provides the mounted position for second cylinder 16, after fixing ceramic core through clamping part 3, can open second cylinder 16, control second cylinder 16 extension, second cylinder 16 can drive clamping plate 17 and push down, clamping plate 17 drives clamping post 18 and can butt on ceramic core for ceramic core's fixed more reliably.
In this technical scheme, ceramic core intelligent robot polishes and equips automation anchor clamps can also include tip board 19, and tip board 19 arranges the tip at the spacing post 6 of a plurality of molded surfaces, plays the effect of fixed and spacing a plurality of spacing posts 6 of molded surfaces, can reduce the probability that a plurality of spacing posts 6 of molded surfaces misplace or deform, and then improves positioning accuracy.
As shown in fig. 1, in one possible embodiment, the ceramic core intelligent robotic polishing equipment automated fixture further comprises: the limiting plate 20 is connected to the profile supporting plate 4; the limiting column 21, the limiting column 21 is set up on limiting plate 20, the clamping plate 17 is arranged between limiting plate 20 and profile fixed plate 5.
In this technical scheme, ceramic core intelligent robot polishes and equips automated fixture can also include limiting plate 20 and spacing post 21, can provide mounted position for spacing post 21 through limiting plate 20 based on this, when ceramic core is set up in spacing post 6 of a plurality of profiles, ceramic core also can set up on spacing post 21, based on this, can carry out the support at multiple spot position through spacing post 21 and a plurality of profile spacing post 6, can carry out the multiple spot centre gripping to ceramic core through swinging member 11, butt post 12 and clamp column 18, further improved positioning accuracy and the centre gripping firm effect to ceramic core.
As shown in fig. 2, 6 and 7, in one possible embodiment, the number of the setting up parts 2 and the clamping parts 3 is two or more, the setting up parts 2 and the clamping parts 3 are divided into multiple groups, each group includes one setting up part 2 and clamping part 3 which are oppositely arranged, each group of setting up parts 2 and clamping parts 3 is used for fixing one ceramic core to be processed, and at least two groups of setting up parts 2 and clamping parts 3 are connected to the frame 1.
In this technical scheme, set up portion 2 and clamping part 3 and be two or more, set up portion 2 and clamping part 3 and divide into the multiunit, including the portion 2 of setting up and clamping part 3 of a relative setting in every group, based on this make a ceramic core intelligent robot polish and equip automatic anchor clamps can possess two at least centre gripping stations, it can fix two ceramic cores to equip automatic anchor clamps to polish through a ceramic core intelligent robot, when polishing to the ceramic core, can polish two or more ceramic cores earlier through a cutter, then change the cutter, can reduce the change frequency of cutter, can improve ceramic core efficiency of polishing.
As shown in fig. 1, in one possible embodiment, the ceramic core intelligent robotic polishing equipment automated fixture further comprises: and a material sensor 22, wherein the material sensor 22 is arranged on the setting part 2, and the detection direction faces to the gap between the setting part 2 and the clamping part 3.
In this technical scheme, ceramic core intelligent robot equipment automation anchor clamps that polish can also include: the material sensor 22 can detect whether the ceramic core which needs to be polished is arranged on the setting part 2 and the clamping part 3 through the arrangement of the material sensor 22, and can determine whether the ceramic core is fixed accurately, so that the subsequent polishing process can be carried out smoothly.
As shown in fig. 1, in one possible embodiment, the ceramic core intelligent robotic polishing equipment automated fixture further comprises a follower system comprising: a mesa 23; a mount 24, the mount 24 being provided on the table surface 23, at least one of the frame 1, the erecting part 2 and the clamping part 3 being connected to the mount 24; the driving assembly penetrates through the mounting seat 24 and is connected to at least one of the frame 1, the erection part 2 and the clamping part 3, and is used for driving the ceramic core to be processed to rotate.
In this technical scheme, ceramic core intelligent robot equipment automation anchor clamps of polishing can also include mesa 23, mount pad 24 and drive assembly, provide the mounted position for frame 1, set up portion 2 or clamping part 3 through mesa 23 and the setting of mount pad 24, be convenient for fix the ceramic core, be convenient for polish the ceramic core simultaneously. Through drive assembly's setting, can drive frame 1, set up portion 2 and clamping part 3 and rotate, and then can drive too the ceramic core of processing and rotate for the ceramic core can contact with the cutter of polishing in multi-angle, can improve polishing efficiency.
As shown in fig. 6 and 7, in one possible embodiment, the follower system further comprises: the pneumatic connecting seat 25, the pneumatic connecting seat 25 is connected to the mounting seat 24; a pneumatic disk 26, the pneumatic disk 26 being detachably connected to the pneumatic connection seat 25; a solenoid valve 27, the solenoid valve 27 is used for controlling the connection or disconnection of the pneumatic connecting seat 25 and the pneumatic disk 26; wherein, the pneumatic disk 26 is connected to at least one of the frame 1, the erection part 2 and the clamping part 3, and the driving component is connected to the pneumatic connecting seat 25 for driving the pneumatic connecting seat 25 to rotate.
In this technical scheme, ceramic core intelligent robot equipment automation anchor clamps that polish can also include: the frame 1 can be connected to the pneumatic disc 26 based on the pneumatic connecting seat 25, the pneumatic disc 26 and the electromagnetic valve 27, and the pneumatic disc 26 is detachably connected to the pneumatic connecting seat 25, so that the frame 1, the erecting part 2 and the clamping part 3 aggregate can be quickly installed or replaced based on the pneumatic connecting seat, and on one hand, the ceramic core intelligent robot polishing equipment automatic clamp can be quickly assembled conveniently; on the other hand, the sizes or models of the assemblies formed by the different frames 1, the erection parts 2 and the clamping parts 3 may be different, and clamping of ceramic cores of different models can be achieved by rapidly replacing the assemblies.
In this technical scheme, through the setting of solenoid valve 27, after the connection of pneumatic connecting seat 25 and pneumatic dish 26 is accomplished, solenoid valve 27 can play the effect of amenorrhea, can make the connection of pneumatic connecting seat 25 and pneumatic dish 26 more reliable.
As shown in fig. 1, in one possible embodiment, the drive assembly includes: the motor 28, the motor seat 29 and the speed reducer 30, wherein the motor seat 29 is arranged on the table-board 23, and the motor 28 is connected to the pneumatic connecting seat 25 through the speed reducer 30; the device comprises a first synchronous belt 31, a synchronous wheel 32, a bearing seat 33 and a moving shaft 34, wherein the bearing seat 33 is arranged on a table-board 23, the moving shaft 34 passes through the bearing seat 33, the synchronous wheel 32 is arranged at the end part of the moving shaft 34, the first synchronous belt 31 is sleeved on the output end of a motor 28 and the synchronous wheel 32, and the moving shaft 34 is used for driving a pneumatic connecting seat 25 far away from the motor 28 to rotate; stiffener 35, stiffener 35 are connected to motor mount 29 and mount 24.
In this technical scheme, drive assembly can include motor 28, motor cabinet 29 and reduction gear 30, and motor 28 can drive pneumatic connecting seat 25 rotation, and then can drive frame 1, set up portion 2 and clamping part 3 and form the aggregate rotation, can drive the ceramic core that waits to process and rotate, through first synchronous belt 31, synchronizing wheel 32, bearing frame 33 and motion axle 34's setting, motion axle 34 can with the length direction parallel arrangement of aggregate, then motion axle 34 is being connected in the other end of aggregate through first synchronous belt 31, in this case, can synchronous drive frame 1 through a motor 28, set up portion 2 and clamping part 3 and form the aggregate both ends and carry out synchronous rotation, make the rotation of ceramic core more steady, accurate, make the ceramic core demonstrate the below of polishing work piece with a plurality of machined surfaces, the work piece is easier to contact with the machined surface of ceramic core, can reduce or stop the processing dead angle appears on the ceramic core, can improve the precision and the efficiency of polishing of ceramic core.
In this technical scheme, the fixed strength of the motor 28 can be improved through the arrangement of the reinforcing member 35, and the motor 28 is prevented from shaking.
In one possible embodiment, the follower system further comprises: a disassembling sucker 36, wherein the disassembling sucker 36 is connected with the frame 1; and a mechanical arm arranged on the table-board 23 for connection to the dismounting suction cup 36.
In this technical scheme, ceramic core intelligent robot equipment automation anchor clamps of polishing can also include dismouting sucking disc 36 and arm, through set up dismouting sucking disc 36 on frame 1, rethread arm's setting can snatch frame 1, set up portion 2 and clamping part 3 formation aggregate fast, be convenient for change, installation and dismantlement to frame 1, set up portion 2 and clamping part 3 formation aggregate.
As shown in fig. 8-10, in one possible embodiment, the ceramic core intelligent robotic polishing equipment automated fixture further comprises: the fixed block 37, the fixed block 37 is formed with a through slot, the fixed block 37 is used for connecting to the frame 1; wherein the setting up part 2 and the clamping part 3 are detachably connected to the frame 1 by means of a fixing block 37.
In this technical scheme, ceramic core intelligent robot polishes and equips automation anchor clamps can also include fixed block 37, sets up portion 2 and clamping part 3 and passes through fixed block 37 detachably and connect so setting in frame 1, and the ceramic core intelligent robot of being convenient for polishes quick assembly and the dismantlement of equips automation anchor clamps, the change of the trouble spare of being convenient for.
In the technical scheme, a through groove is formed on the fixed block 37, and a cable or a pneumatic pipeline can be arranged in the through groove, so that the ceramic core intelligent robot polishing equipment automation clamp is convenient to form a pneumatic line and a power supply line.
In the present application, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; the term "plurality" means two or more, unless expressly defined otherwise. The terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; "coupled" may be directly coupled or indirectly coupled through intermediaries. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present application, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "rear", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or units referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present application.
In the description of the present specification, the terms "one embodiment," "some embodiments," "particular embodiments," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above is only a preferred embodiment of the present application, and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.