CN116789715A - Extraction process of water-soluble saponin - Google Patents

Extraction process of water-soluble saponin Download PDF

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Publication number
CN116789715A
CN116789715A CN202310746277.8A CN202310746277A CN116789715A CN 116789715 A CN116789715 A CN 116789715A CN 202310746277 A CN202310746277 A CN 202310746277A CN 116789715 A CN116789715 A CN 116789715A
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saponin
water
soluble
absolute ethyl
ethyl alcohol
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王国星
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Shandong Zhouxing Biotechnology Co ltd
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Shandong Zhouxing Biotechnology Co ltd
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    • C07ORGANIC CHEMISTRY
    • C07GCOMPOUNDS OF UNKNOWN CONSTITUTION
    • C07G3/00Glycosides

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  • Organic Chemistry (AREA)
  • Steroid Compounds (AREA)

Abstract

The application belongs to the technical field of biochemical engineering, and particularly relates to an extraction process of water-soluble saponin. The application provides an extraction process of water-soluble saponin, which comprises the following steps: adding acid liquor and petroleum ether solvent into the saponin extract obtained by alcohol extraction for hydrolysis and saponin extraction; separating the materials to obtain solid, petroleum ether solvent and acid liquor dissolved with water-soluble saponin, and directly returning the acid liquor dissolved with water-soluble saponin to the step 1) for repeated use; eluting the solid obtained by separating the materials by using absolute ethyl alcohol; concentrating and crystallizing the absolute ethyl alcohol dissolved with the water-soluble saponin by solid-liquid separation to obtain the water-soluble saponin, condensing and recycling the concentrated and separated absolute ethyl alcohol, and returning the condensed and separated absolute ethyl alcohol to the step 3) for repeated use. The method integrates the sequence of multiple steps, increases the separation of the water-soluble saponin, and further improves the yield of the saponin.

Description

Extraction process of water-soluble saponin
The application relates to a divisional application of a water-soluble saponin extraction process with the application date of 2019, 05 month and 15 days, the application number of CN 201910402468.6.
Technical Field
The application belongs to the technical field of biochemical engineering, and particularly relates to an extraction process of water-soluble saponin.
Background
The saponin is white crystal or powder, has melting point of 195-205 deg.c, is insoluble in water, and is easy to dissolve in benzene, chloroform and other organic solvents, and is the basic material for producing steroid hormone medicine. The plant saponin mainly comprises three main categories, namely diosgenin, tigogenin and hecogenin, wherein the diosgenin is the most ideal basic raw material for producing steroid hormone medicines, and more than two thirds of the world steroid hormone medicines are produced by taking the diosgenin as the basic raw material, so the diosgenin has very important roles in the production of the steroid hormone medicines. The plant resources with higher yam saponin content in the world are not more and are mainly distributed in China and Mexico, so China and Mexico are large countries for producing yam saponin. In mexico, the plants with higher diosgenin content are mainly dioscorea spica. In China, plants containing diosgenin have seventeen kinds, but have higher content and industrial development value mainly including yellow ginger, earthworm and common fenugreek. The content of the diosgenin is only half of that of yellow ginger (about 2.5% of that of dried yellow ginger and 1.2% of that of the diosgenin), the growth cycle is higher than that of yellow Jiang Chang (2 years of yellow ginger and 4-5 years of that of the diosgenin), and the content of the cucurbita pepo seed saponin is lower (0.8% -1.2%), so that the yellow ginger becomes the most main medicine source plant for producing saponin in China.
The traditional process steps for extracting saponin from yellow ginger or Chuanlong earthworm are as follows: pulverizing rhizoma Dioscoreae Zingiberensis or Dioscorea nipponica Makino, extracting with solvent to obtain saponin, hydrolyzing with acid, washing with water, oven drying to obtain hydrolysate, adding solvent, and separating solid from liquid to obtain saponin. The pollution existing in the traditional process is mainly water pollution, and the traditional process is based on the production statistics of manually planted turmeric, 130-180 tons of fresh turmeric are needed for each 1 ton of saponin production, 15-20 tons of industrial hydrochloric acid (35 wt%) and 500 tons of wastewater are discharged averagely. In addition, about 10 tons of turmeric waste residue is discharged per 1 ton of saponin production. The saponin production wastewater belongs to acid-containing high-concentration organic wastewater and is characterized in that: poor biodegradability: BOD:8000mg/L; BOD/COD of about 0.27; high sugar content: the total sugar content of the comprehensive wastewater is about 2%, and most of the comprehensive wastewater is monosaccharide; pollution load: COD: 20000-30000 mg/L (comprehensive waste water wherein the first-pass liquid (approximately 20% of the waste water amount, COD 110000 mg/L)); the acidity is high: PH:1.0 to 2.5; the salt content is high: in wastewater at ph=1.0; cl - :9600mg/L (HCl hydrolysis process) or SO 4 2- :9300mg/L(H 2 SO 4 Hydrolysis process);these salts remained after neutralization (Cl - ) Or most remain (SO 4 2- ) Ammonia nitrogen pollution exists, and the concentration is about 500 mg/L; there is a pollution of chromaticity, and the concentration is about 3500 times.
In addition, besides the oil-soluble saponin which can be extracted by the traditional process, the plant also contains a large amount of water-soluble saponin which is not extracted, but is adhered to a solid byproduct or is dissolved in waste acid to be discarded, so that the extraction rate of the saponin can not be further improved.
Disclosure of Invention
The application aims to solve the technical problems that: overcomes the defects of the prior art and provides an extraction process of water-soluble saponin with high extraction rate.
In order to achieve the above object, the present application provides the following technical solutions:
an extraction process of water-soluble saponin comprises the following steps:
1) The plant part adopts an alcohol extraction process to obtain a saponin extract, and acid liquor and petroleum ether solvent are simultaneously added into the saponin extract to carry out saponin extraction while hydrolyzing; the mass ratio of the saponin extract to the petroleum ether solvent to the acid solution is 1:1.4:0.6;
2) Separating out solid, petroleum ether solvent and acid solution dissolved with water-soluble saponin by using a three-phase separator after the step 1) is completed, washing the acid solution dissolved with water-soluble saponin by using petroleum ether solvent for 2 times, and returning the acid solution to the step 1) for repeated use so as to continuously improve the concentration of the water-soluble saponin in the acid solution, wherein the volume ratio of the acid solution dissolved with water-soluble saponin to the total amount of the petroleum ether solvent for washing is 10:2;
3) Drying the solid obtained by separating the materials, adding the dried solid into an elution kettle preloaded with absolute ethyl alcohol, and simultaneously starting stirring; the mass ratio of the solid obtained by separating the materials to the absolute ethyl alcohol is 1:5, a step of; repeating for 3 times;
4) Then carrying out solid-liquid separation to obtain absolute ethyl alcohol in which water-soluble saponin is dissolved; and (3) concentrating and crystallizing the absolute ethyl alcohol dissolved with the water-soluble saponin to obtain the water-soluble saponin, condensing and recycling the concentrated and separated absolute ethyl alcohol, and returning the concentrated and separated absolute ethyl alcohol to the step (3) for repeated use.
Preferably, the plant parts in the process are turmeric, earthworm and common in the industry.
The water-soluble saponin in the traditional process is generally attached to a solid byproduct or dissolved in waste acid to be discarded. The inventor of the application realizes the recycling of waste acid in the early application technology, thereby realizing the continuous enrichment of water-soluble saponin. Then petroleum ether and acid liquor are mixed to extract the water-soluble saponin by means of high concentration of the water-soluble saponin. This way, although a part of the water-soluble saponin is extracted, the yield of the saponin is improved. But this approach is less efficient. Because the solubility of the water-soluble saponin in the acid liquor is relatively large, how to conveniently extract and separate the water-soluble saponin dissolved in the acid liquor becomes a new technical bottleneck encountered by the inventor.
Compared with the prior art, the extraction process of the water-soluble saponin has the beneficial effects that: the method integrates the sequence of a plurality of steps after the alcohol extraction step of the traditional process, and the acid separated in the step 2) contains a small amount of water-soluble saponin, but the water-soluble saponin in the process can be returned to the step 1) together with the acid, so that the waste of discharge is avoided, and the extraction rate of the saponin can be effectively improved. The application realizes the production of saponin without wastewater discharge, the used acid and petroleum ether solvent are in a closed circulation use state, and the process has no other loss except trace residues in separated solids, thereby greatly saving water consumption and acid consumption, and the produced solids can be used later, such as feed. The application takes the separated solid as a break, and the concentration of the water-soluble saponin in the acid liquor is continuously improved on the basis of recycling the acid liquor. The method takes the solid raw material in the reaction process as the adsorption material, and because the concentration of the water-soluble saponin in the acid liquor is higher, part of the water-soluble saponin is necessarily adsorbed on the solid material in the hydrolysis reaction process.
Detailed Description
The following description of the embodiments of the present application will clearly and fully describe the technical solutions of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Example 1
1) The plant part adopts an alcohol extraction process to obtain a saponin extract, and acid liquor and petroleum ether solvent are simultaneously added into the saponin extract to carry out saponin extraction while hydrolyzing; the mass ratio of the saponin extract to the petroleum ether solvent to the sulfuric acid (calculated by the amount of pure sulfuric acid) is 1:1.4:0.6;
2) Separating out solid, petroleum ether solvent and acid liquor dissolved with water-soluble saponin by using a three-phase separator after the step 1) is completed, washing the acid liquor dissolved with water-soluble saponin by using petroleum ether solvent for 2 times, and returning the acid liquor to the step 1) for repeated use to continuously improve the concentration of the water-soluble saponin in the acid liquor, wherein the volume ratio of the acid liquor to the total petroleum ether solvent for washing is 10:2;
3) Drying the solid obtained by separating the materials, adding the dried solid into an elution kettle preloaded with absolute ethyl alcohol, and simultaneously starting stirring; the mass ratio of the solid obtained by separating the materials in the elution kettle to the absolute ethyl alcohol is 1:5, a step of; repeating for 3 times;
4) Then carrying out solid-liquid separation to obtain absolute ethyl alcohol in which water-soluble saponin is dissolved; concentrating and crystallizing the absolute ethyl alcohol dissolved with the water-soluble saponin to obtain the water-soluble saponin, condensing and recycling the concentrated and separated absolute ethyl alcohol, and returning the concentrated and separated absolute ethyl alcohol to the step 3) for repeated use; and (3) mixing the petroleum ether solvent with dissolved saponin obtained by liquid separation with petroleum ether solvent with washing acid, neutralizing, concentrating and crystallizing to obtain oil-soluble saponin, condensing and recovering the concentrated and separated petroleum ether solvent, and returning to the step (1) for extracting the saponin or the step (2) for washing acid. The total yield of saponin in this example was 5.6%.
Example 2
1) The plant part adopts an alcohol extraction process to obtain a saponin extract, and acid liquor and petroleum ether solvent are simultaneously added into the saponin extract to carry out saponin extraction while hydrolyzing; the mass ratio of the saponin extract to the petroleum ether solvent to the sulfuric acid (calculated by the amount of pure sulfuric acid) is 1:1.5:0.5;
2) Separating out solid, petroleum ether solvent and acid liquor dissolved with water-soluble saponin by using a three-phase separator after the step 1) is completed, washing the acid liquor dissolved with water-soluble saponin by using petroleum ether solvent for 2 times, and returning the acid liquor to the step 1) for repeated use to continuously improve the concentration of the water-soluble saponin in the acid liquor, wherein the volume ratio of the acid liquor to the total petroleum ether solvent for washing is 10:2.5;
3) Drying the solid obtained by separating the materials, adding the dried solid into an elution kettle preloaded with absolute ethyl alcohol, and simultaneously starting stirring; the mass ratio of the solid obtained by separating the materials in the elution kettle to the absolute ethyl alcohol is 1:4, a step of; repeating for 3 times;
4) Then carrying out solid-liquid separation to obtain absolute ethyl alcohol in which water-soluble saponin is dissolved; concentrating and crystallizing the absolute ethyl alcohol dissolved with the water-soluble saponin to obtain the water-soluble saponin, condensing and recycling the concentrated and separated absolute ethyl alcohol, and returning the concentrated and separated absolute ethyl alcohol to the step 3) for repeated use; and (3) mixing the petroleum ether solvent with dissolved saponin obtained by liquid separation with petroleum ether solvent with washing acid, neutralizing, concentrating and crystallizing to obtain oil-soluble saponin, condensing and recovering the concentrated and separated petroleum ether solvent, and returning to the step (1) for extracting the saponin or the step (2) for washing acid. The total yield of saponin in this example was 5.5%.
Example 3
1) The plant part adopts an alcohol extraction process to obtain a saponin extract, and acid liquor and petroleum ether solvent are simultaneously added into the saponin extract to carry out saponin extraction while hydrolyzing; the mass ratio of the saponin extract to the petroleum ether solvent to the sulfuric acid (calculated by the amount of pure sulfuric acid) is 1:1.4:0.7;
2) After the step 1) is finished, carrying out solid-liquid separation to obtain solid and liquid phase through filter pressing, standing and separating the liquid phase to obtain petroleum ether solvent and acid liquor dissolved with water-soluble saponin, washing the acid liquor dissolved with water-soluble saponin by using petroleum ether solvent for 1-3 times, and returning the acid liquor to the step 1) for repeated use so as to continuously improve the concentration of the water-soluble saponin in the acid liquor, wherein the volume ratio of the acid liquor to the total petroleum ether solvent for washing is 10:1.5;
3) Drying the solid obtained by separating the materials, adding the dried solid into an elution kettle preloaded with absolute ethyl alcohol, and simultaneously starting stirring; the mass ratio of the solid obtained by separating the materials in the elution kettle to the absolute ethyl alcohol is 1:3.5; repeating for 3 times;
4) Then carrying out solid-liquid separation to obtain absolute ethyl alcohol in which water-soluble saponin is dissolved; concentrating and crystallizing the absolute ethyl alcohol dissolved with the water-soluble saponin to obtain the water-soluble saponin, condensing and recycling the concentrated and separated absolute ethyl alcohol, and returning the concentrated and separated absolute ethyl alcohol to the step 3) for repeated use; and (3) mixing the petroleum ether solvent with dissolved saponin obtained by liquid separation with petroleum ether solvent with washing acid, neutralizing, concentrating and crystallizing to obtain oil-soluble saponin, condensing and recovering the concentrated and separated petroleum ether solvent, and returning to the step (1) for extracting the saponin or the step (2) for washing acid. The total yield of saponin in this example was 5.5%.
Example 4
1) The plant part adopts an alcohol extraction process to obtain a saponin extract, and acid liquor and petroleum ether solvent are simultaneously added into the saponin extract to carry out saponin extraction while hydrolyzing; the mass ratio of the saponin extract to the petroleum ether solvent to the sulfuric acid (calculated by the amount of pure sulfuric acid) is 1:1.6:0.4;
2) Separating out solid, petroleum ether solvent and acid liquor dissolved with water-soluble saponin by using a three-phase separator after the step 1) is completed, washing the acid liquor dissolved with water-soluble saponin by using petroleum ether solvent for 3 times, and returning the acid liquor to the step 1) for repeated use to continuously improve the concentration of the water-soluble saponin in the acid liquor, wherein the volume ratio of the acid liquor to the total petroleum ether solvent for washing is 10:3, a step of;
3) Drying the solid obtained by separating the materials, adding the dried solid into an elution kettle preloaded with absolute ethyl alcohol, and simultaneously starting stirring; the mass ratio of the solid obtained by separating the materials in the elution kettle to the absolute ethyl alcohol is 1:6, preparing a base material; repeating for 4 times;
4) Then carrying out solid-liquid separation to obtain absolute ethyl alcohol in which water-soluble saponin is dissolved; concentrating and crystallizing the absolute ethyl alcohol dissolved with the water-soluble saponin to obtain the water-soluble saponin, condensing and recycling the concentrated and separated absolute ethyl alcohol, and returning the concentrated and separated absolute ethyl alcohol to the step 3) for repeated use; and (3) mixing the petroleum ether solvent with dissolved saponin obtained by liquid separation with petroleum ether solvent with washing acid, neutralizing, concentrating and crystallizing to obtain oil-soluble saponin, condensing and recovering the concentrated and separated petroleum ether solvent, and returning to the step (1) for extracting the saponin or the step (2) for washing acid. The total yield of saponin in this example was 5.3%.
Example 5
1) The plant part adopts an alcohol extraction process to obtain a saponin extract, and acid liquor and petroleum ether solvent are simultaneously added into the saponin extract to carry out saponin extraction while hydrolyzing; the mass ratio of the saponin extract to the petroleum ether solvent to the sulfuric acid (calculated by the amount of pure sulfuric acid) is 1:1.3:0.8;
2) After the step 1), carrying out solid-liquid separation to obtain solid and liquid phase through filter pressing, standing and separating the liquid phase to obtain petroleum ether solvent and acid liquor dissolved with water-soluble saponin, washing the acid liquor dissolved with water-soluble saponin with petroleum ether solvent for 1 time, and returning to the step 1) for repeated use to continuously improve the concentration of the water-soluble saponin in the acid liquor, wherein the volume ratio of the acid liquor to the total petroleum ether solvent for washing is 10:1, a step of;
3) Drying the solid obtained by separating the materials, adding the dried solid into an elution kettle preloaded with absolute ethyl alcohol, and simultaneously starting stirring; the mass ratio of the solid obtained by separating the materials in the elution kettle to the absolute ethyl alcohol is 1:3, a step of; repeating for 2 times;
4) Then carrying out solid-liquid separation to obtain absolute ethyl alcohol in which water-soluble saponin is dissolved; concentrating and crystallizing the absolute ethyl alcohol dissolved with the water-soluble saponin to obtain the water-soluble saponin, condensing and recycling the concentrated and separated absolute ethyl alcohol, and returning the concentrated and separated absolute ethyl alcohol to the step 3) for repeated use; and (3) mixing the petroleum ether solvent with dissolved saponin obtained by liquid separation with petroleum ether solvent with washing acid, neutralizing, concentrating and crystallizing to obtain oil-soluble saponin, condensing and recovering the concentrated and separated petroleum ether solvent, and returning to the step (1) for extracting the saponin or the step (2) for washing acid. The total yield of saponin in this example was 5.3%.
Example 6
1) The plant parts are subjected to alcohol extraction to obtain saponin extract, and acid is directly added into the saponin extract for hydrolysis; the mass ratio of the saponin extract to the sulfuric acid (calculated by the amount of pure sulfuric acid) is 1:0.4 to 0.8;
2) Directly carrying out solid-liquid separation after the step 1) is completed to obtain solid and acid liquor dissolved with water-soluble saponin; after the solid is dried, petroleum ether solvent is used for eluting oil-soluble partial saponin; the acid liquor dissolved with the water-soluble saponin is also washed for 1 time by using petroleum ether solvent and then returned to the step 1) for repeated use, and the volume ratio of the acid liquor to the total petroleum ether solvent for washing is 10:1, a step of;
3) Adding the solid after eluting the oil-soluble saponin into an elution kettle preloaded with absolute ethyl alcohol, and simultaneously starting stirring; the mass ratio of the solid obtained by separating the materials in the elution kettle to the absolute ethyl alcohol is 1:3, a step of; repeating for 2 times;
4) Then carrying out solid-liquid separation to obtain absolute ethyl alcohol in which water-soluble saponin is dissolved; concentrating and crystallizing the absolute ethyl alcohol dissolved with the water-soluble saponin to obtain the water-soluble saponin, condensing and recycling the concentrated and separated absolute ethyl alcohol, and returning the concentrated and separated absolute ethyl alcohol to the step 3) for repeated use; and (2) mixing the petroleum ether solvent dissolved with the saponin obtained by eluting the solid in the step (2) with the petroleum ether solvent of the washing acid, neutralizing, concentrating and crystallizing to obtain the oil-soluble saponin, condensing and recovering the petroleum ether solvent which is concentrated and separated, and returning to the step (2) for eluting the saponin or washing acid. The total yield of saponin in this example was 5.4%.
While the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes may be made without departing from the spirit of the present patent within the knowledge of those skilled in the art. The foregoing is merely a preferred embodiment of the present application and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present application, which are intended to be comprehended within the scope of the present application.

Claims (1)

1. The extraction process of the water-soluble saponin is characterized by comprising the following steps:
1) The plant part adopts an alcohol extraction process to obtain a saponin extract, and acid liquor and petroleum ether solvent are simultaneously added into the saponin extract to carry out saponin extraction while hydrolyzing; the mass ratio of the saponin extract to the petroleum ether solvent to the acid solution is 1:1.4:0.6;
2) Separating out solid, petroleum ether solvent and acid solution dissolved with water-soluble saponin by using a three-phase separator after the step 1) is completed, washing the acid solution dissolved with water-soluble saponin by using petroleum ether solvent for 2 times, and returning the acid solution to the step 1) for repeated use so as to continuously improve the concentration of the water-soluble saponin in the acid solution, wherein the volume ratio of the acid solution dissolved with water-soluble saponin to the total amount of the petroleum ether solvent for washing is 10:2;
3) Drying the solid obtained by separating the materials, adding the dried solid into an elution kettle preloaded with absolute ethyl alcohol, and simultaneously starting stirring; the mass ratio of the solid obtained by separating the materials to the absolute ethyl alcohol is 1:5, a step of; repeating for 3 times;
4) Then carrying out solid-liquid separation to obtain absolute ethyl alcohol in which water-soluble saponin is dissolved; concentrating and crystallizing the absolute ethyl alcohol dissolved with the water-soluble saponin to obtain the water-soluble saponin, condensing and recycling the concentrated and separated absolute ethyl alcohol, and returning the concentrated and separated absolute ethyl alcohol to the step 3) for repeated use;
the plant part is Curcuma rhizome, rhizoma Dioscoreae Bulbiferae or semen Trigonellae.
CN202310746277.8A 2019-05-15 2019-05-15 Extraction process of water-soluble saponin Pending CN116789715A (en)

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Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB702072A (en) * 1951-04-02 1954-01-06 Nat Res Dev Improvements in or relating to the production of hecogenin from plant material
GB1056388A (en) * 1964-04-23 1967-01-25 Yves Rocher Therapeutically useful ranunculus extracts
CN1274709C (en) * 2004-11-23 2006-09-13 华中师范大学 Saponin industry cleaning production technology
CN100460419C (en) * 2005-12-08 2009-02-11 王喜军 New cleanproduction process for extracting saponin from dioscorea zingiberensis
CN103319564A (en) * 2013-06-24 2013-09-25 向华 Method for producing diosgenin, yellow pigment and acidic starch by using yellow ginger
CN104844683B (en) * 2015-04-15 2016-10-05 芜湖市丹洋现代农业科技发展有限公司 A kind of method extracting tree peony saponin from the peony seeds dregs of rice
CN109438546A (en) * 2018-10-23 2019-03-08 王吟箫 A kind of technique that saponin is extracted from plants
CN109851656A (en) * 2019-04-03 2019-06-07 山东洲星生物技术有限公司 The technique of pigment and saponin is extracted in a kind of yellow ginger saponin(e

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