CN116769270B - Low-density high-pressure polyethylene closed-cell foam plastic plate and production process thereof - Google Patents
Low-density high-pressure polyethylene closed-cell foam plastic plate and production process thereof Download PDFInfo
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- CN116769270B CN116769270B CN202310751910.2A CN202310751910A CN116769270B CN 116769270 B CN116769270 B CN 116769270B CN 202310751910 A CN202310751910 A CN 202310751910A CN 116769270 B CN116769270 B CN 116769270B
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- 239000004698 Polyethylene Substances 0.000 title claims abstract description 157
- -1 polyethylene Polymers 0.000 title claims abstract description 156
- 229920000573 polyethylene Polymers 0.000 title claims abstract description 156
- 239000006260 foam Substances 0.000 title claims abstract description 93
- 229920003023 plastic Polymers 0.000 title claims abstract description 75
- 239000004033 plastic Substances 0.000 title claims abstract description 75
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 58
- 229920002635 polyurethane Polymers 0.000 claims abstract description 44
- 239000004814 polyurethane Substances 0.000 claims abstract description 44
- JOLVYUIAMRUBRK-UHFFFAOYSA-N 11',12',14',15'-Tetradehydro(Z,Z-)-3-(8-Pentadecenyl)phenol Natural products OC1=CC=CC(CCCCCCCC=CCC=CCC=C)=C1 JOLVYUIAMRUBRK-UHFFFAOYSA-N 0.000 claims abstract description 43
- YLKVIMNNMLKUGJ-UHFFFAOYSA-N 3-Delta8-pentadecenylphenol Natural products CCCCCCC=CCCCCCCCC1=CC=CC(O)=C1 YLKVIMNNMLKUGJ-UHFFFAOYSA-N 0.000 claims abstract description 43
- JOLVYUIAMRUBRK-UTOQUPLUSA-N Cardanol Chemical compound OC1=CC=CC(CCCCCCC\C=C/C\C=C/CC=C)=C1 JOLVYUIAMRUBRK-UTOQUPLUSA-N 0.000 claims abstract description 43
- FAYVLNWNMNHXGA-UHFFFAOYSA-N Cardanoldiene Natural products CCCC=CCC=CCCCCCCCC1=CC=CC(O)=C1 FAYVLNWNMNHXGA-UHFFFAOYSA-N 0.000 claims abstract description 43
- 239000004593 Epoxy Substances 0.000 claims abstract description 43
- PTFIPECGHSYQNR-UHFFFAOYSA-N cardanol Natural products CCCCCCCCCCCCCCCC1=CC=CC(O)=C1 PTFIPECGHSYQNR-UHFFFAOYSA-N 0.000 claims abstract description 43
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 33
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 33
- 239000003086 colorant Substances 0.000 claims abstract description 33
- 239000004088 foaming agent Substances 0.000 claims abstract description 33
- 239000000314 lubricant Substances 0.000 claims abstract description 33
- 239000002994 raw material Substances 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 80
- 238000002156 mixing Methods 0.000 claims description 49
- 239000000945 filler Substances 0.000 claims description 27
- 229920006150 hyperbranched polyester Polymers 0.000 claims description 27
- 238000005187 foaming Methods 0.000 claims description 16
- 238000000465 moulding Methods 0.000 claims description 16
- 239000003921 oil Substances 0.000 claims description 16
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 15
- 229910021389 graphene Inorganic materials 0.000 claims description 12
- 125000003342 alkenyl group Chemical group 0.000 claims description 8
- 238000012986 modification Methods 0.000 claims description 4
- 230000004048 modification Effects 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000005543 nano-size silicon particle Substances 0.000 claims 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 28
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 28
- 239000004202 carbamide Substances 0.000 description 28
- 238000002360 preparation method Methods 0.000 description 18
- 239000004156 Azodicarbonamide Substances 0.000 description 14
- 235000021355 Stearic acid Nutrition 0.000 description 14
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 14
- 235000019399 azodicarbonamide Nutrition 0.000 description 14
- 239000006229 carbon black Substances 0.000 description 14
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 14
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 14
- 239000008117 stearic acid Substances 0.000 description 14
- 239000011787 zinc oxide Substances 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 239000006185 dispersion Substances 0.000 description 8
- 238000004132 cross linking Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 6
- 239000002984 plastic foam Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000009210 therapy by ultrasound Methods 0.000 description 3
- 238000001132 ultrasonic dispersion Methods 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical group C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000012644 addition polymerization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
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Abstract
The application relates to the technical field of foam plastics, in particular to a low-density high-pressure polyethylene closed-cell foam plastic plate and a production process thereof. A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared from the following raw materials in parts by weight: 50-80 parts of silane coupling agent grafted modified polyethylene, 20-40 parts of epoxy modified polyurethane, 5-15 parts of cardanol, 2-5 parts of foaming agent, 0.2-1 part of accelerator, 0.2-1 part of lubricant, 0.1-0.5 part of antioxidant and 0.5-1 part of colorant. The low-density high-pressure polyethylene closed-cell foam plastic plate prepared by the method has good mechanical properties.
Description
Technical Field
The application relates to the technical field of foam plastics, in particular to a low-density high-pressure polyethylene closed-cell foam plastic plate and a production process thereof.
Background
Polyethylene is a polymer formed by vinyl addition polymerization, PE for short, and can be classified into low-density polyethylene and commonly called high-pressure polyethylene according to different polymer synthesis process conditions; high density polyethylene, commonly known as low pressure polyethylene. Among them, low density high pressure polyethylene is often used in the production of closed cell foam panels.
The polyethylene closed-cell plastic foam board is mainly used for concrete highway expansion joint seam boards, road bridge joint seam water stopping boards, hydraulic engineering dykes and dams, beach protection, stilling sills, slope protection, retaining wall expansion joint seam boards, hydroelectric and thermal power engineering, water stopping joint seam boards at the bottom of a water tower, joint seam boards for buildings, joint seam boards for frame structures, water stopping joint seam boards for water tanks of domestic water plants and sewage treatment plants, joint seam boards for airport runway, harbors and wharfs, water holes, tunnel concrete water passing joint boards, subway and underground passage concrete water stopping joint seam boards and the like, and the polyethylene closed-cell plastic foam board is required to have good mechanical properties.
However, the mechanical properties of the common low-density high-pressure polyethylene are generally poor, which results in poor mechanical properties of the closed-cell plastic foam board prepared from the low-density high-pressure polyethylene, and the practical use requirements are difficult to meet, so that development of the closed-cell plastic foam board of the low-density high-pressure polyethylene with good mechanical properties is needed.
Disclosure of Invention
In order to solve the problem that the low-density high-pressure polyethylene closed-cell plastic foam board is poor in mechanical property, the application provides a low-density high-pressure polyethylene closed-cell plastic foam board and a production process thereof.
In a first aspect, the present application provides a low density high pressure polyethylene closed cell foam sheet, employing the following technical scheme:
a low-density high-pressure polyethylene closed-cell foam plastic plate is prepared from the following raw materials in parts by weight: 50-80 parts of silane coupling agent grafted modified polyethylene, 20-40 parts of epoxy modified polyurethane, 5-15 parts of cardanol, 2-5 parts of foaming agent, 0.2-1 part of accelerator, 0.2-1 part of lubricant, 0.1-0.5 part of antioxidant and 0.5-1 part of colorant.
By adopting the technical scheme, the polyethylene grafted and modified by the silane coupling agent contains a plurality of active hydroxyl groups, the epoxy modified polyurethane contains epoxy groups and urethane bonds, and the cardanol contains active hydroxyl groups. The active hydroxyl groups, epoxy groups and urethane bonds on the three raw materials can be mutually crosslinked/bonded to form a resin network crosslinked structure, and compared with a closed-cell foam plastic plate prepared from single polyethylene serving as a raw material, the closed-cell foam plastic plate prepared by the method has better mechanical properties. In addition, the cardanol also contains a rigid benzene ring, and the existence of the rigid benzene ring also improves the mechanical properties of the closed-cell foam plastic plate. In conclusion, the silane coupling agent grafted modified polyethylene, the epoxy modified polyurethane and the cardanol are matched with each other, so that the mechanical properties of the polyethylene closed-cell foam plastic plate are improved together.
Preferably, the weight part of the silane coupling agent grafted modified polyethylene is 65-80 parts.
Preferably, the weight part of the epoxy modified polyurethane is 30-40 parts.
Preferably, the silane coupling agent grafted modified polyethylene is prepared by reacting an alkenyl-containing silane coupling agent with polyethylene according to the mass ratio of 1 (60-100).
Preferably, the mass ratio of the alkenyl-containing silane coupling agent to the polyethylene is 1 (80-100).
Preferably, the raw material of the low-density high-pressure polyethylene closed-cell foam plastic plate also comprises 5-10 parts by weight of nano filler.
By adopting the technical scheme, the nano-filler can be filled in the cross-linked network structure formed by the three raw materials, and the existence of the rigid nano-filler further improves the mechanical property of the cross-linked network.
Preferably, the nano-filler is one or more of graphene oxide, hydroxylated carbon nano-tube and nano-silica.
By adopting the technical scheme, the nano-filler contains active groups, and the active groups can also participate in the crosslinking of the resin crosslinking network structure, so that the crosslinking degree of the crosslinking network structure is further improved, and the mechanical property of the finished product of the polyethylene closed-cell foam plastic plate is further improved.
Preferably, the nano filler is modified nano filler through hyperbranched polyester grafting modification treatment; the hyperbranched polyester is one or more of amino-terminated hyperbranched polyester, hydroxyl-terminated hyperbranched polyester, carboxyl-terminated hyperbranched polyester and epoxy-terminated hyperbranched polyester.
By adopting the technical scheme, the nano filler subjected to hyperbranched polyester modification treatment has better dispersion performance in a polyethylene closed-cell foam plastic plate system, and on the other hand, the hyperbranched polyester contains a plurality of active groups and a plurality of branched chains, the active groups can be crosslinked with the active groups on silane coupling agent grafted modified polyethylene, epoxy modified polyurethane and cardanol, and the branched chains and other chain segments can be physically entangled, so that the crosslinking degree of a resin network crosslinking structure is further improved, and the mechanical property of a finished product of the polyethylene closed-cell foam plastic plate is further improved.
Preferably, the hyperbranched polyester is a hydroxyl-terminated hyperbranched polyester and/or a carboxyl-terminated hyperbranched polyester.
In a second aspect, the present application provides a process for producing a low-density high-pressure polyethylene closed-cell foam plastic plate, which adopts the following technical scheme:
a process for producing a low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane, cardanol, a colorant and a foaming agent to obtain a preliminary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, and mixing again to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
In summary, the present application has the following beneficial effects:
1. the application adopts silane coupling agent grafted modified polyethylene, epoxy modified polyurethane and cardanol as raw materials to prepare the closed-cell foam plastic plate with better mechanical properties, and the specific principle is as follows: the active hydroxyl, epoxy and urethane bonds on the three raw materials can be crosslinked/bonded with each other to form a resin network crosslinked structure; in addition, the cardanol also contains a rigid benzene ring, and the existence of the rigid benzene ring improves the mechanical properties of the closed-cell foam plastic plate. In conclusion, the silane coupling agent grafted modified polyethylene, the epoxy modified polyurethane and the cardanol are matched with each other, so that the mechanical properties of the polyethylene closed-cell foam plastic plate are improved together.
2. The nano filler modified by hyperbranched polyester is preferably adopted in the application, so that the nano filler has better dispersion performance in a polyethylene closed-cell foam plastic plate system, on the one hand, the hyperbranched polyester contains a plurality of active groups and a plurality of branched chains, the active groups can be crosslinked with the active groups on silane coupling agent grafted modified polyethylene, epoxy modified polyurethane and cardanol, the branched chains and other chain segments can be physically entangled, and the crosslinking degree of a resin network crosslinked structure is further improved, so that the mechanical property of a finished product of the polyethylene closed-cell foam plastic plate is further improved.
Detailed Description
The present application is described in further detail below with reference to examples.
The raw material specifications used in the following examples and comparative examples are detailed in Table 1 unless otherwise specified.
TABLE 1 raw materials specification information
Raw materials | Specification of specification |
Low density high pressure polyethylene | Cargo number: s11210215 |
Epoxy modified polyurethane | Model: HCE-7174 |
Polyurethane resin | Model: LP-991 |
Alkenyl-containing silane coupling agent | Model: KH151 |
Carboxyl-terminated hyperbranched polyesters | Model: hyPer C102 |
Hydroxyl-terminated super-valued polyester | Model H303 |
Amino-terminated hyperbranched polyesters | Cargo number: 094032 |
Preparation example of silane coupling agent grafted modified polyethylene
Preparation example 1
The silane coupling agent grafted modified polyethylene is prepared according to the following steps:
uniformly mixing 200g of silane coupling agent containing alkenyl, 12kg of low-density high-pressure polyethylene and 5g of dicumyl peroxide, preserving for 12 hours at 25 ℃, and adding into a double-screw extruder for melt reaction and extrusion to obtain silane coupling agent grafted modified polyethylene; wherein, the temperature of each part of the double screw extruder is respectively set as: the temperature of the feeding section is 170 ℃, the temperature of the compression section is 200 ℃, the temperature of the homogenizing section is 190 ℃, and the temperature of the die head part is 150 ℃.
Preparation example 2
The silane coupling agent grafted modified polyethylene is prepared according to the following steps:
uniformly mixing 200g of silane coupling agent containing alkenyl, 20kg of low-density high-pressure polyethylene and 5g of dicumyl peroxide, preserving for 12 hours at 25 ℃, and adding into a double-screw extruder for melt reaction and extrusion to obtain silane coupling agent grafted modified polyethylene; wherein, the temperature of each part of the double screw extruder is respectively set as: the temperature of the feeding section is 170 ℃, the temperature of the compression section is 200 ℃, the temperature of the homogenizing section is 190 ℃, and the temperature of the die head part is 150 ℃.
Preparation example 3
The silane coupling agent grafted modified polyethylene is prepared according to the following steps:
uniformly mixing 200g of silane coupling agent containing alkenyl, 16kg of low-density high-pressure polyethylene and 5g of dicumyl peroxide, preserving for 12 hours at 25 ℃, and adding into a double-screw extruder for melt reaction and extrusion to obtain silane coupling agent grafted modified polyethylene; wherein, the temperature of each part of the double screw extruder is respectively set as: the temperature of the feeding section is 170 ℃, the temperature of the compression section is 200 ℃, the temperature of the homogenizing section is 190 ℃, and the temperature of the die head part is 150 ℃.
Preparation example of modified nanofiller
Preparation example A
The modified nano filler is prepared according to the following steps:
adding 600g of graphene oxide into 10L of deionized water, performing ultrasonic treatment for 4 hours to obtain graphene oxide dispersion liquid, adding 2kg of hydroxyl-terminated hyperbranched polyester into the graphene oxide dispersion liquid, heating to 80 ℃, performing ultrasonic dispersion for 8 hours at 80 ℃, and drying to obtain the modified nano filler.
Preparation example B
The modified nano filler is prepared according to the following steps:
adding 600g of graphene oxide into 10L of deionized water, performing ultrasonic treatment for 4 hours to obtain graphene oxide dispersion liquid, adding 2kg of carboxyl-terminated hyperbranched polyester into the graphene oxide dispersion liquid, heating to 80 ℃, performing ultrasonic dispersion for 8 hours at 80 ℃, and drying to obtain the modified nano filler.
Preparation example C
The modified nano filler is prepared according to the following steps:
adding 600g of graphene oxide into 10L of deionized water, performing ultrasonic treatment for 4 hours to obtain graphene oxide dispersion liquid, adding 2kg of amino-terminated hyperbranched polyester into the graphene oxide dispersion liquid, heating to 80 ℃, performing ultrasonic dispersion for 8 hours at 80 ℃, and drying to obtain the modified nano filler.
Examples
Example 1
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
5kg of silane coupling agent grafted modified polyethylene, 2kg of epoxy modified polyurethane, 0.5kg of cardanol, 0.2kg of foaming agent azodicarbonamide, 0.02kg of accelerator zinc oxide, 0.02kg of lubricant stearic acid, 0.01kg of antioxidant (model: 1010), 0.05kg of colorant carbon black and 0.3kg of urea.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane, cardanol, a colorant and a foaming agent for 5min at 100 ℃ to obtain a preliminary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Example 2
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
5kg of silane coupling agent grafted modified polyethylene, 2kg of epoxy modified polyurethane, 0.5kg of cardanol, 0.2kg of foaming agent azodicarbonamide, 0.02kg of accelerator zinc oxide, 0.02kg of lubricant stearic acid, 0.01kg of antioxidant (model: 1010), 0.05kg of colorant carbon black and 0.3kg of urea.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane, cardanol, a colorant and a foaming agent for 5min at 100 ℃ to obtain a preliminary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Example 3
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
5kg of silane coupling agent grafted modified polyethylene, 2kg of epoxy modified polyurethane, 0.5kg of cardanol, 0.2kg of foaming agent azodicarbonamide, 0.02kg of accelerator zinc oxide, 0.02kg of lubricant stearic acid, 0.01kg of antioxidant (model: 1010), 0.05kg of colorant carbon black and 0.3kg of urea.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane, cardanol, a colorant and a foaming agent for 5min at 100 ℃ to obtain a preliminary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Example 4
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
8kg of silane coupling agent grafted modified polyethylene, 4kg of epoxy modified polyurethane, 1.5kg of cardanol, 0.5kg of foaming agent azodicarbonamide, 0.1kg of accelerator zinc oxide, 0.1kg of lubricant stearic acid, 0.05kg of antioxidant (model: 1010), 0.1kg of colorant carbon black and 0.3kg of urea.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane, cardanol, a colorant and a foaming agent for 5min at 100 ℃ to obtain a preliminary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Example 5
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
6.5kg of silane coupling agent grafted modified polyethylene prepared in preparation example 1, 3kg of epoxy modified polyurethane, 1kg of cardanol, 0.3kg of foaming agent azodicarbonamide, 0.05kg of accelerator zinc oxide, 0.05kg of lubricant stearic acid, 0.03kg of antioxidant (model: 1010), 0.08kg of colorant carbon black and 0.3kg of urea.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane, cardanol, a colorant and a foaming agent for 5min at 100 ℃ to obtain a preliminary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Example 6
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
5kg of silane coupling agent grafted modified polyethylene, 2kg of epoxy modified polyurethane, 0.5kg of cardanol, 0.2kg of foaming agent azodicarbonamide, 0.02kg of accelerator zinc oxide, 0.02kg of lubricant stearic acid, 0.01kg of antioxidant (model: 1010), 0.05kg of colorant carbon black, 0.3kg of urea and 0.5kg of nano-filler graphene oxide.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane, cardanol, a colorant, nano filler and a foaming agent for 5min at 100 ℃ to obtain a preliminary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Example 7
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
5kg of silane coupling agent grafted modified polyethylene, 2kg of epoxy modified polyurethane, 0.5kg of cardanol, 0.2kg of foaming agent azodicarbonamide, 0.02kg of accelerator zinc oxide, 0.02kg of lubricant stearic acid, 0.01kg of antioxidant (model: 1010), 0.05kg of colorant carbon black, 0.3kg of urea and 1kg of nano filler hydroxylated carbon nano tube.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane, cardanol, a colorant, nano filler and a foaming agent for 5min at 100 ℃ to obtain a preliminary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Example 8
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
5kg of silane coupling agent grafted modified polyethylene prepared in preparation example 1, 2kg of epoxy modified polyurethane, 0.5kg of cardanol, 0.2kg of foaming agent azodicarbonamide, 0.02kg of accelerator zinc oxide, 0.02kg of lubricant stearic acid, 0.01kg of antioxidant (model: 1010), 0.05kg of colorant carbon black, 0.3kg of urea and 1kg of modified nanofiller prepared in preparation example A.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane, cardanol, a colorant, modified nano filler and a foaming agent for 5min at 100 ℃ to obtain a primary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Example 9
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
5kg of silane coupling agent grafted modified polyethylene prepared in preparation example 1, 2kg of epoxy modified polyurethane, 0.5kg of cardanol, 0.2kg of foaming agent azodicarbonamide, 0.02kg of accelerator zinc oxide, 0.02kg of lubricant stearic acid, 0.01kg of antioxidant (model: 1010), 0.05kg of colorant carbon black, 0.3kg of urea and 1kg of modified nanofiller prepared in preparation example B.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane, cardanol, a colorant, modified nano filler and a foaming agent for 5min at 100 ℃ to obtain a primary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Example 10
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
5kg of silane coupling agent grafted modified polyethylene prepared in preparation example 1, 2kg of epoxy modified polyurethane, 0.5kg of cardanol, 0.2kg of foaming agent azodicarbonamide, 0.02kg of accelerator zinc oxide, 0.02kg of lubricant stearic acid, 0.01kg of antioxidant (model: 1010), 0.05kg of colorant carbon black, 0.3kg of urea and 1kg of modified nanofiller prepared in preparation example C.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane, cardanol, a colorant, modified nano filler and a foaming agent for 5min at 100 ℃ to obtain a primary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Comparative example
Comparative example 1
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
5kg of low-density high-pressure polyethylene, 2kg of epoxy modified polyurethane, 0.5kg of cardanol, 0.2kg of azodicarbonamide as a foaming agent, 0.02kg of zinc oxide as an accelerator, 0.02kg of stearic acid as a lubricant, 0.01kg of antioxidant (model: 1010), 0.05kg of carbon black as a coloring agent and 0.3kg of urea.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing low-density high-pressure polyethylene, epoxy modified polyurethane, cardanol, a colorant and a foaming agent at 100 ℃ for 5min to obtain a preliminary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Comparative example 2
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
7kg of the silane coupling agent graft modified polyethylene prepared in preparation example 1, 0.5kg of cardanol, 0.2kg of foaming agent azodicarbonamide, 0.02kg of accelerator zinc oxide, 0.02kg of lubricant stearic acid, 0.01kg of antioxidant (model: 1010), 0.05kg of colorant carbon black and 0.3kg of urea.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, cardanol, a colorant and a foaming agent for 5min at 100 ℃ to obtain a primary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Comparative example 3
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
5kg of silane coupling agent grafted modified polyethylene prepared in preparation example 1, 2.5kg of epoxy modified polyurethane, 0.2kg of foaming agent azodicarbonamide, 0.02kg of accelerator zinc oxide, 0.02kg of lubricant stearic acid, 0.01kg of antioxidant (model: 1010), 0.05kg of colorant carbon black and 0.3kg of urea.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane, a colorant and a foaming agent for 5min at 100 ℃ to obtain a primary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Comparative example 4
A low-density high-pressure polyethylene closed-cell foam plastic plate, which comprises the following components in percentage by weight:
5kg of silane coupling agent grafted modified polyethylene prepared in preparation example 1, 2kg of polyurethane, 0.5kg of cardanol, 0.2kg of foaming agent azodicarbonamide, 0.02kg of accelerator zinc oxide, 0.02kg of lubricant stearic acid, 0.01kg of antioxidant (model: 1010), 0.05kg of colorant carbon black and 0.3kg of urea.
A low-density high-pressure polyethylene closed-cell foam plastic plate is prepared by the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, polyurethane, cardanol, a colorant and a foaming agent for 5min at 100 ℃ to obtain a preliminary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, mixing again for 2min at 120 ℃, adding urea, and mixing for 5min at 130 ℃ to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
Detection method
Referring to GB 9641-1988, the tensile properties of the low density, high pressure polyethylene closed cell foam sheets prepared in examples 1-10 and comparative examples 1-4 were tested and the specific test results are shown in Table 2 below:
TABLE 2 Performance test of Low Density high pressure polyethylene closed cell foam panels
As can be seen from Table 2, the low-density high-pressure polyethylene closed-cell foam plastic plate prepared by the embodiment of the application has the tensile strength of more than or equal to 3.14MPa, higher tensile strength and better mechanical property.
As can be seen in combination with example 1 and comparative examples 1-4 and with table 2, the low density, high pressure polyethylene closed cell foam panels made in example 1 have much greater tensile strength than comparative examples 1-4, probably because: comparative example 1 a low density high pressure polyethylene closed cell foam board was made from conventional low density high pressure polyethylene; comparative example 2 a low density high pressure polyethylene closed cell foam board comprised no epoxy modified polyurethane in the raw material; comparative example 3 a low density high pressure polyethylene closed cell foam board comprising no cardanol as a raw material; comparative example 4 a low density high pressure polyethylene closed cell foam board was made from conventional polyurethane. In the embodiment 1, silane coupling agent grafted modified polyethylene, epoxy modified polyurethane and cardanol are used as raw materials to prepare a closed-cell foam plastic plate with good mechanical properties, and the specific principle is as follows: the active hydroxyl, epoxy and urethane bonds on the three raw materials can be crosslinked/bonded with each other to form a resin network crosslinked structure; in addition, the cardanol also contains a rigid benzene ring, and the existence of the rigid benzene ring improves the mechanical properties of the closed-cell foam plastic plate. In conclusion, the silane coupling agent grafted modified polyethylene, the epoxy modified polyurethane and the cardanol are matched with each other, so that the mechanical properties of the polyethylene closed-cell foam plastic plate are improved together.
The present embodiment is merely illustrative of the present application and is not intended to be limiting, and those skilled in the art, after having read the present specification, may make modifications to the present embodiment without creative contribution as required, but is protected by patent laws within the scope of the claims of the present application.
Claims (10)
1. The low-density high-pressure polyethylene closed-cell foam plastic plate is characterized by being prepared from the following raw materials in parts by weight: 50-80 parts of silane coupling agent grafted modified polyethylene, 20-40 parts of epoxy modified polyurethane with the model of HCE-7174, 5-15 parts of cardanol, 2-5 parts of foaming agent, 0.2-1 part of accelerator, 0.2-1 part of lubricant, 0.1-0.5 part of antioxidant and 0.5-1 part of colorant;
the tensile strength of the low-density high-pressure polyethylene closed-cell foam plastic plate is more than or equal to 3.14MPa.
2. A low density, high pressure polyethylene closed cell foam sheet according to claim 1, wherein: the weight portion of the silane coupling agent grafted modified polyethylene is 65-80.
3. A low density, high pressure polyethylene closed cell foam sheet according to claim 1, wherein: the weight part of the epoxy modified polyurethane with the model HCE-7174 is 30-40 parts.
4. A low density, high pressure polyethylene closed cell foam sheet according to claim 1, wherein: the silane coupling agent grafted modified polyethylene is prepared by reacting an alkenyl-containing silane coupling agent with polyethylene according to the mass ratio of 1 (60-100).
5. A low density, high pressure polyethylene closed cell foam sheet according to claim 4, wherein: the mass ratio of the alkenyl-containing silane coupling agent to the polyethylene is 1 (80-100).
6. A low density, high pressure polyethylene closed cell foam sheet according to claim 1, wherein: the raw material of the low-density high-pressure polyethylene closed-cell foam plastic plate also comprises 5-10 parts by weight of nano filler.
7. A low density, high pressure polyethylene closed cell foam sheet according to claim 6, wherein: the nano-filler is one or more of graphene oxide, hydroxylated carbon nano-tube and nano-silicon dioxide.
8. A low density, high pressure polyethylene closed cell foam sheet according to claim 7, wherein: the nano filler is modified by hyperbranched polyester grafting modification treatment, and is modified nano filler; the hyperbranched polyester is one or more of amino-terminated hyperbranched polyester, hydroxyl-terminated hyperbranched polyester, carboxyl-terminated hyperbranched polyester and epoxy-terminated hyperbranched polyester.
9. A low density, high pressure polyethylene closed cell foam sheet according to claim 8, wherein: the hyperbranched polyester is hydroxyl-terminated hyperbranched polyester and/or carboxyl-terminated hyperbranched polyester.
10. A process for the production of a low density, high pressure polyethylene closed cell foam sheet as claimed in any one of claims 1 to 5, wherein: the method comprises the following steps:
s1, mixing silane coupling agent grafted modified polyethylene, epoxy modified polyurethane with the model of HCE-7174, cardanol, a colorant and a foaming agent to obtain a primary mixed material;
s2, adding an accelerator, a lubricant and an antioxidant into the primary mixed material, and mixing again to obtain a secondary mixed material;
s3, conveying the secondary mixed materials into an open mill for tabletting, and conveying the secondary mixed materials into an oil press for moulding and foaming to obtain the low-density high-pressure polyethylene closed-cell foam plastic plate.
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