WO2022062863A1 - Integrated high-broadband-wave-transmittance strong-toughness polyolefin microporous foam material and preparation method therefor - Google Patents

Integrated high-broadband-wave-transmittance strong-toughness polyolefin microporous foam material and preparation method therefor Download PDF

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WO2022062863A1
WO2022062863A1 PCT/CN2021/115866 CN2021115866W WO2022062863A1 WO 2022062863 A1 WO2022062863 A1 WO 2022062863A1 CN 2021115866 W CN2021115866 W CN 2021115866W WO 2022062863 A1 WO2022062863 A1 WO 2022062863A1
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wave
polyolefin
foam material
cyclodextrin
transmitting
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PCT/CN2021/115866
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French (fr)
Chinese (zh)
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龚鹏剑
李光宪
王素真
洪江
蒋根杰
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江苏集萃先进高分子材料研究所有限公司
长链轻材(南京)科技有限公司
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Publication of WO2022062863A1 publication Critical patent/WO2022062863A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0012Combinations of extrusion moulding with other shaping operations combined with shaping by internal pressure generated in the material, e.g. foaming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B32B5/20Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material foamed in situ
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/32Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed at least two layers being foamed and next to each other
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/64Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
    • C08G18/6484Polysaccharides and derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7614Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/025Polyolefin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/10Composition of foam characterised by the foam pores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

Definitions

  • the invention relates to an integrated broadband, high-wave-transmitting, strong and tough polyolefin microcellular foam material and a preparation method thereof, and belongs to the technical field of communication equipment materials.
  • High-frequency 5G communication is millimeter wave, and the disadvantage is that it tends to propagate in a straight line and has significant attenuation.
  • the frequency bands mainly used in the current 5G communication market are divided into two parts, 5G-sub6 frequency band (617MHz-5GHz) and 5G-mmW frequency band (26.5GHz-40GHz). It also puts forward certain requirements and demands for its wave transmission performance in broadband and high frequency bands.
  • the current millimeter-wave radome wave-transmitting material structures are mostly sandwich structure composite materials, such as foam sandwich structure composite materials or honeycomb sandwich structure composite materials.
  • the skin layer of the foam sandwich composite structure is generally a fiber-reinforced thermosetting resin material
  • the core layer is generally a thermosetting rigid foam, such as PMI foam, which has problems such as difficulty in recycling and processing.
  • thermoplastic resins as core materials or skins to solve the environmental protection problems of materials, see the following patents for details.
  • Patent CN103660410A discloses a radome wave-transmitting sandwich material and its preparation method and use.
  • the outer skin is made of fiber-reinforced thermoplastic composite material
  • the core layer is foamed polyurethane, phenolic resin or epoxy resin material.
  • the thermoplastic resin of the skin material is polyolefin, thermoplastic polyester and polyamide.
  • the core layer foam material is still a thermosetting foam, and the environmental protection is low.
  • the environmental protection problem of the material is solved to a certain extent, there are many technological processes, high cost, and obvious interface problems in terms of structure. The hidden danger of long-term use, it is easy to cause the interface to separate, thereby reducing the dielectric properties and shortening the service life.
  • Polyolefins are general-purpose non-polar thermoplastics with low dielectric constant and dielectric loss, strong processability, strong hydrophobicity and low cost.
  • its microcellular foam material is relatively brittle and has poor tear resistance, which limits its application in the field of wave-transmitting materials to a certain extent.
  • the invention uses the self-synthesized ⁇ -cyclodextrin urethane-based modifier to blend and modify the polyolefin foaming material, and Through multi-layer co-extrusion and green and environment-friendly integral molding molding foaming technology, an integrated broad-band high-wave-transmitting and tough polyolefin material is produced, which is lightweight, high-strength, simple in process and low in cost.
  • An integrated broadband high-transmittance wave-strength polyolefin microcellular foam material which comprises an intermediate layer and upper and lower skin layers located on both sides of the intermediate layer;
  • the material of the upper and lower skin layers contains 90-95% of polyolefin, 5-10% of ⁇ -cyclodextrin urethane-based modifier, 0-1% of flame retardant, and 0-1% of anti-aging agent by weight percentage. ;
  • the material of the middle layer contains 93-98% by weight of polyolefin, 1-3% of beta-cyclodextrin urethane-based modifier, 0.5-2% of flame retardant, and 0.5-2% of anti-aging agent ;
  • the overall thickness of the foam material is 28-40 mm, the thickness of the upper and lower skin layers is 1-4 mm, and the overall density is between 0.04-0.09 g/cm 3 ; the cell diameter of the intermediate layer is ⁇ 50 ⁇ m, and the cell diameter of the upper and lower skin layers is ⁇ 20 ⁇ m, the cell wall thickness of both is ⁇ 100nm.
  • the preparation method of ⁇ -cyclodextrin urethane modification agent comprises the following steps: step a, adding polyisocyanate to the pyridine solution of ⁇ -cyclodextrin, then adding a catalyst, and reacting to obtain a prepolymer; step b, after cooling down, continue to add chain extender for reaction, then add polymerization inhibitor to complete the reaction, after cooling, obtain ⁇ -cyclodextrin urethane-based modifier.
  • the reaction temperature is 75-85° C.
  • the reaction time is 1-5 h.
  • the cooling in step b refers to cooling to 60°C, the reaction temperature is 75-85°C, and the reaction time is 0.5-3h.
  • the polyisocyanate is selected from toluene diisocyanate
  • the catalyst is selected from organotin catalysts
  • the chain extender is a polyol, such as ethylene glycol or glycerin.
  • step a the amount ratio of polyisocyanate and ⁇ -cyclodextrin is such that n(-NCO)/n(-CH 2 OH) is between 1.8-2.0; in step b, chain extender The added amount is 0.3-0.7 times the amount of residual NCO group substances in the prepolymer.
  • the preparation method of the integrated broadband high-transmittance wave-strength and tough polyolefin microcellular foam material comprises the following steps:
  • Step 1 fully mixing polyolefin, modified ⁇ -cyclodextrin urethane-based modifier, flame retardant, and anti-aging agent, and extruding a three-layer sheet using a three-layer twin-screw extruder;
  • step 2 the sheet obtained in step 1 is placed in the mold cavity of the molding foaming machine, and the upper and lower surfaces of the mold cavity are pasted with release films, filled with supercritical fluid, and the mold is opened to release pressure to obtain a wave-transmitting material. .
  • step 2 after the supercritical fluid is charged, the cavity pressure is 8-25 MPa, the cavity temperature is 120-270° C., and the temperature is maintained for 10-260 minutes.
  • the pressure relief speed of the pressure relief process is >5MPa/s; the foaming ratio of the intermediate core material is about 10-40 times, and the foaming ratio of the upper and lower skin layers is about 2-5 times.
  • the invention prepares a broad-band, high-transmittance and tough polyolefin material aimed at the broadband electromagnetic wave frequency band of 600MHz-300GHz.
  • the pore diameter of the material is less than 50 ⁇ m and the thickness of the pore wall is less than 100 nm, the permeability of millimeter waves can be effectively improved.
  • a three-layer co-extrusion screw was used to extrude a sheet with a three-layer structure, and then it was foamed through a supercritical foaming cavity with a release film to obtain a dense and small foaming ratio on both sides.
  • the wave-transmitting material with large internal foaming ratio realizes the integrated preparation of materials.
  • the use of urethane-modified ⁇ -cyclodextrin can effectively promote the diffusion and dissolution of CO 2 , improve the nucleation efficiency, and effectively reduce the size of the cells.
  • the internal cells are small and uniform, suitable for use in communication equipment.
  • the modification of urethane not only increases the melt strength of the material, but also endows the cell wall with more toughness due to the introduction of long chains and improves the mechanical properties of the material.
  • Fig. 1 SEM image of the liquid nitrogen quenching section of the skin layer of Example 1;
  • Figure 2 SEM image of the liquid nitrogen quenching section of the intermediate layer of Example 1;
  • Figure 4 SEM image of the liquid nitrogen quenching section of the intermediate layer of Comparative Example 1;
  • Figure 5 Infrared spectrum of modified ⁇ -cyclodextrin urethane modifier
  • the present invention develops a wave-transmitting material for the communication equipment in the broadband electromagnetic wave frequency band of 600MHz-300GHz.
  • the communication equipment used here can be a millimeter wave radome.
  • a wave-transmitting material is installed inside the casing.
  • the wave-transmitting material of the present invention its main raw material is polyolefin material, and the structure of the material is mainly an intermediate layer and a skin layer on both sides.
  • the foaming ratios are different.
  • Such a structure can not only effectively improve the permeability of millimeter waves, but also greatly improve the production efficiency, shorten the process flow, and reduce the production cost.
  • the overall thickness of the foam material is 28-40 mm, the thickness of the upper and lower skin layers is 1-4 mm, and the overall density is between 0.04-0.09 g/cm 3 ; the cell diameter of the intermediate layer is less than 50 ⁇ m, and the cells of the upper and lower skin layers are smaller than 50 ⁇ m. Pore size ⁇ 20 ⁇ m. Since the wavelength of the commonly used millimeter wave is between 1 and 50 mm, and the cell diameter in the present invention is less than 50 ⁇ m and the thickness of the cell wall is within the range of less than 100 nm, according to the relevant electromagnetic wave propagation theory such as Fresnel, it can be known that this structure can effectively Improve millimeter wave transmittance.
  • the above preparation process of the wave-transmitting material can be divided into two steps: the preparation of raw materials and the foaming process.
  • the polyolefin pellets (melt index ⁇ 5g/10min), ⁇ -cyclodextrin urethane-based modifier, flame retardant and anti-aging agent are fully mixed and used three-layer co-extrusion screw.
  • the upper and lower skin layers are modified more, that is, the solubility of CO 2 is promoted, the nucleation efficiency is improved, and the cell size is effectively reduced; under low foaming ratio, the hardness is increased, and the toughening modification can also effectively improve the toughness of the hardened layer, which is both hard and tough .
  • the purpose of the three-layer twin-screw extruder is to make the density of the upper and lower surface layers of the prepared sheet more dense, and to make the upper and lower layers foaming ratio smaller in the subsequent foaming process.
  • the foaming ratio can be adjusted by adding different proportions of modified ⁇ -cyclodextrin urethane modifier into the materials of the upper and lower layers and the middle layer.
  • the modified ⁇ -cyclodextrin urethane modified agent used ⁇ -cyclodextrin is a cyclic oligomer composed of 7 D(+)-glucopyranose, and its molecular It is a hollow cylinder with a wide top and a narrow bottom, open at both ends, and the interior of the cavity is relatively hydrophobic, while all the hydroxyl groups are outside the molecule; it has the following advantages: 1. A large number of hydroxyl groups exist outside, and a large number of rigid hydroxyl groups are introduced.
  • the five-membered ring enhances the intermolecular force and the branching degree of the material molecules; the modifier has both the hollow structure of cyclodextrin and the elastic group of polyurethane, and the addition of the modifier can be very good with polyolefin. It can effectively increase the resilience of foamed materials.
  • the interior is a hydrophobic hollow structure, which can not only form a large number of air pockets, reduce the cell nucleation energy barrier, increase the cell nucleation density, but also promote the diffusion of supercritical gas to a certain extent. 3.
  • the whole can play the role of heterogeneous nucleating agent.
  • the prepolymer is labeled R1:
  • halogen-free-antimony-free inorganic flame retardants such as metal hydroxides, hydrates of metal compounds, and the like are preferred. More specifically, aluminum hydroxide, magnesium hydroxide, magnesium oxide, hydrate of zinc oxide, and the like. The above-mentioned hydrated metal compounds may also be subjected to surface treatment. The flame retardant may be used alone or in combination of two or more.
  • known antiaging agents such as amine-based, phenol-based, imidazole-based, metal carbamate, and the like can be used.
  • a foaming step is performed.
  • the method can be as follows: step 1, providing the raw material of the foaming material; step 2, adding the raw material in step 1 into the mold cavity of the foaming machine, and two opposite surfaces inside the mold cavity of the foaming machine are affixed with release molds
  • the release film is arranged on the upper and lower positions of the mold cavity, which can form relatively dense skin layers on the upper and lower surfaces of the wave-transmitting material after the foaming process, thereby improving the weather resistance and mechanical properties of the material to a certain extent.
  • Step 3 Fill the mold cavity of the foaming machine with supercritical fluid, open the mold to release pressure, and obtain a wave-transmitting material.
  • placing a smooth release film in the mold helps to form a smooth crust on the surface of the wave-transmitting microcellular foam, thereby improving the mechanical properties such as pressure resistance of the material to a certain extent.
  • the preparation steps are as follows: put the obtained polyolefin sheet into the cavity of a multi-layer molding foaming machine (with smooth release films attached to the upper and lower sides), fill it with supercritical fluid, and the pressure is 8 -25MPa, the temperature is 150-170°C, after heat preservation and pressure keeping for 10-60min, the mold is quickly opened to release the pressure (the pressure release speed is greater than 5MPa/s), that is, the polyolefin strong and tough microcellular foam wave-transmitting material with upper and lower smooth skins is obtained. .
  • ⁇ -cyclodextrin urethane modification agent is as follows: in a dry three-necked flask, the toluene diisocyanate solution is dropped into the pyridine solution of the dehydrated ⁇ -cyclodextrin, wherein n(-NCO)/ n( -CH2OH ) is between 1.8-2.0. Then add a small amount of catalyst (organotin such as dibutyltin dilaurate) and stir evenly. The reaction exotherm is automatically heated to 80 °C, and the reaction is performed at a constant temperature for about 2 hours to obtain a prepolymer.
  • catalyst organotin such as dibutyltin dilaurate
  • Uniform polypropylene pellets (melt index 5g/10min), ⁇ -cyclodextrin urethane-based modifier, flame retardant and anti-aging agent at 90:8:1:1 and 95:2:1:1
  • the processing temperature is 210-290°C
  • the temperature of the sheet extrusion die is between 180-240°C.
  • a polyolefin sheet having a thickness of 10 mm was obtained through a three-roll cooling stand.
  • the obtained polypropylene sheet into the mold cavity of the multi-layer molding foaming machine (with smooth release films on the top and bottom), fill it with supercritical fluid, the pressure is 13MPa, the temperature is 163°C, and after heat preservation and pressure preservation for 30min, Quickly open the mold and release the pressure to obtain a high-toughness one-piece polyolefin microporous and high wave-transmitting material.
  • the obtained polypropylene sheet into the mold cavity of the multi-layer molding foaming machine (with smooth release films on the top and bottom), fill it with supercritical fluid, the pressure is 10MPa, the temperature is 163 °C, and after heat preservation and pressure for 30min, Quickly open the mold and release the pressure to obtain a high-toughness one-piece polyolefin microporous and high wave-transmitting material.
  • Example 2 Compared to Example 1, the only difference is that there is no ⁇ -cyclodextrin urethane modifier in the blend.
  • Example 1 Compared with Example 1, the only difference is that a glass fiber reinforced epoxy resin skin (cured after hand lay-up) is pasted on the top and bottom in the later stage, and the thickness of the skin is 1 mm, ensuring that the overall thickness is the same as that of Example 1.
  • Example 2 Compared with Example 1, the only difference is that no smooth release film is placed in the foaming cavity.
  • Example 1 Compared with Example 1, the only difference is that the screw extruder of three-layer co-extrusion is not adopted, and the ordinary single-layer die screw extruder is directly adopted, and the material is the material mixing ratio of the middle layer (polypropylene pellets (melt index). 5g/10min), ⁇ -cyclodextrin urethane modification agent, flame retardant and anti-aging agent according to 90:8:1:1), the obtained sheet has no surface skin layer.
  • the middle layer polypropylene pellets (melt index). 5g/10min
  • ⁇ -cyclodextrin urethane modification agent ⁇ -cyclodextrin urethane modification agent
  • flame retardant and anti-aging agent according to 90:8:1:1
  • Example 1 Compared with Example 1, the only difference is that the modifier added is not modified with polyurethane.
  • Measurement of cell diameter and cell wall thickness Use Nano Measurer software to mark the diameter of each cell and cell wall thickness in the SEM image of the sample, and then check the average cell diameter from the software analysis report, and use the formula to calculate the average cell wall thickness ,Calculated as follows:
  • ⁇ o is the average density of the unfoamed product
  • ⁇ f is the apparent density of the foamed product
  • dw is the cell wall thickness
  • ⁇ c is the cell diameter
  • Wave transmittance measure the wave transmittance under the condition of 24GHz-60GHz by free space method
  • the test standard for peel strength is GB8808-1988
  • the test standard for compressive strength is GB8813-2008
  • the test standard for tensile strength and elongation at break is GB9641-1988.
  • Example 1 the integrated millimeter-wave wave-transmitting material cells were prepared by using the modifier independently developed by this project and the green supercritical solid foaming technology. All are less than 100 ⁇ m.
  • the addition of the self-modifying agent improves the tensile and compressive properties of the product, and the obtained cell has a smaller pore size. This is because the hollow and hydrophobic pores of the self-developed modifier not only accelerate the ultra
  • the diffusion of the critical gas in the foamed matrix also plays a certain role in nucleation and improves the nucleation density of the product.
  • the elastic group it carries also increases the toughness of the product, offsetting the influence of the nucleation of part of the modifier on the toughness of the material.
  • Example 1 From the comparison of the wave transmittance and mechanical properties of Example 1 and Comparative Example 2, it can be seen that although the wave-transmitting material of the sandwich structure can improve the performance of the material in terms of tensile strength, it is more integral than the present invention. Due to the obvious interface, the wave-transmitting material of the type structure has obvious deficiencies in peel strength and wave-transmitting performance, and is heavier and difficult to recycle.
  • Example 1 From the relevant data of Example 1 and Comparative Example 3, it can be seen that placing a smooth release film in the mold helps to form a smooth crust on the surface of the wave-transmitting microcellular foam, thereby improving the mechanical properties such as stretching of the material to a certain extent. performance.
  • Example 1 and Comparative Example 4 From the relevant data of Example 1 and Comparative Example 4, it can be seen that by adopting the processing method of three-layer co-extrusion screw extrusion, and adjusting the content of the modifier in the upper and lower layers, the upper and lower layers are realized in the foaming process.
  • the change in magnification further improves the strength of the prepared material, simplifies the material modification process, and reduces the cost.
  • the present invention aims at the wave-transmitting performance required by communication equipment in the broadband electromagnetic wave frequency band of 600MHz-300GHz, and uses the self-synthesized ⁇ -cyclodextrin urethane-based modifier to blend the polyolefin foam raw material.
  • the wave-transmitting material of the present invention its main raw material is polyolefin material, and the structure of the material is mainly an intermediate layer and a skin layer on both sides.
  • the foaming ratios are different.
  • Such a structure can not only effectively improve the permeability of millimeter waves, but also greatly improve the production efficiency, shorten the process flow, and reduce the production cost.

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Abstract

The present invention relates to an integrated high-broadband-wave-transmittance strong-toughness polyolefin microporous foam material and a preparation method therefor, and belongs to the technical field of communication equipment materials. In the present invention, with regard to the wave transmission performance required by communication equipment in a broadband electromagnetic wave band of 600 MHz to 300 GHz, an integrated high-broadband-wave-transmittance strong-toughness polyolefin material is manufactured by means of subjecting a polyolefin foaming raw material to blending and modification with a self-synthesized β-cyclodextrin amino esterification modifier and then to multi-layer co-extrusion and a green and environmentally friendly one-piece solid-state pressure molding foaming technique. With regard to the wave-transmitting material of the present invention, the main raw material thereof is a polyolefin material, and the structure of the material is mainly a middle layer and skin layers located on both sides, wherein the middle layer and the skin layers both have a foamed structure with a foam cell wall thickness of less than 100 nm, and the foaming rates of the two are different. Such a structure can not only effectively improve the transmittance of a millimeter wave, but also greatly improves production efficiency, shortens a process flow, and reduces production costs.

Description

一种一体化宽频高透波强韧聚烯烃微孔泡沫材料及其制备方法A kind of integrated broadband high-transmittance wave-strength and tough polyolefin microcellular foam material and preparation method thereof 技术领域technical field
本发明涉及一种一体化宽频高透波强韧聚烯烃微孔泡沫材料及其制备方法,属于通讯设备材料技术领域。The invention relates to an integrated broadband, high-wave-transmitting, strong and tough polyolefin microcellular foam material and a preparation method thereof, and belongs to the technical field of communication equipment materials.
背景技术Background technique
高频率5G通信为毫米波,缺点是趋于直线传播和衰减显著。现行5G通信市场上主要使用的频段分为两部分,5G-sub6频段(617MHz-5GHz)以及5G-mmW频段(26.5GHz-40GHz),这不仅要求透波材料在特定阶段有高透波率,还对其在宽频、高频段的透波性能提出了一定的要求和需求。High-frequency 5G communication is millimeter wave, and the disadvantage is that it tends to propagate in a straight line and has significant attenuation. The frequency bands mainly used in the current 5G communication market are divided into two parts, 5G-sub6 frequency band (617MHz-5GHz) and 5G-mmW frequency band (26.5GHz-40GHz). It also puts forward certain requirements and demands for its wave transmission performance in broadband and high frequency bands.
但目前毫米波天线罩透波材料结构多为夹芯结构复合材料,如泡沫夹芯结构复合材料或蜂窝夹芯结构复合材料。泡沫夹芯结构复合材料结构的蒙皮层一般为纤维增强的热固性树脂材料,芯层一般为热固性硬质泡沫,如PMI泡沫,存在回收难、加工成型难等问题。However, the current millimeter-wave radome wave-transmitting material structures are mostly sandwich structure composite materials, such as foam sandwich structure composite materials or honeycomb sandwich structure composite materials. The skin layer of the foam sandwich composite structure is generally a fiber-reinforced thermosetting resin material, and the core layer is generally a thermosetting rigid foam, such as PMI foam, which has problems such as difficulty in recycling and processing.
针对上述问题,目前已有一些厂家采用热塑性树脂作为芯材或者蒙皮来解决材料的环保问题,具体见下面专利。In response to the above problems, some manufacturers have used thermoplastic resins as core materials or skins to solve the environmental protection problems of materials, see the following patents for details.
专利CN103660410A公布一种天线罩透波夹芯材料及其制备方法和用途,其蒙皮采用纤维增强的热塑性复合材料,芯层为发泡的聚氨酯、酚醛树脂或环氧树脂材料。该方法中蒙皮材料的热塑性树脂为聚烯烃、热塑性聚酯、聚酰胺类。但该方法中芯层泡沫材料仍为热固性泡沫,环保性低,虽然在一定程度上解决了材料的环保问题,但是工艺流程多、成本较高且在结构方面由于明显的界面问题,存在很大的隐患,长时间使用,易引起界面脱离,从而降低介电性能,缩减使用寿命。Patent CN103660410A discloses a radome wave-transmitting sandwich material and its preparation method and use. The outer skin is made of fiber-reinforced thermoplastic composite material, and the core layer is foamed polyurethane, phenolic resin or epoxy resin material. In the method, the thermoplastic resin of the skin material is polyolefin, thermoplastic polyester and polyamide. However, in this method, the core layer foam material is still a thermosetting foam, and the environmental protection is low. Although the environmental protection problem of the material is solved to a certain extent, there are many technological processes, high cost, and obvious interface problems in terms of structure. The hidden danger of long-term use, it is easy to cause the interface to separate, thereby reducing the dielectric properties and shortening the service life.
聚烯烃类是通用的非极性热塑性塑料,介电常数及介电损耗低,可加工性能强,强疏水且成本低。但其微孔发泡材料,相对脆性较大,耐撕裂性差,在一定程度上限制了其在透波材料领域的应用。Polyolefins are general-purpose non-polar thermoplastics with low dielectric constant and dielectric loss, strong processability, strong hydrophobicity and low cost. However, its microcellular foam material is relatively brittle and has poor tear resistance, which limits its application in the field of wave-transmitting materials to a certain extent.
发明内容SUMMARY OF THE INVENTION
本发明针对600MHz-300GHz的宽频电磁波频段上的通讯设备所需要的透波性能,对聚烯烃发泡原料利用自主合成的β-环糊精氨酯基化改性剂进行共混改性,并通过多层共挤以及绿色环保的一体成型模压发泡技术,制造出了一种一体化的宽频高透波强韧聚烯烃类材料, 该材料轻质、高强、工艺简单、成本低。Aiming at the wave-transmitting performance required by the communication equipment in the broadband electromagnetic wave frequency band of 600MHz-300GHz, the invention uses the self-synthesized β-cyclodextrin urethane-based modifier to blend and modify the polyolefin foaming material, and Through multi-layer co-extrusion and green and environment-friendly integral molding molding foaming technology, an integrated broad-band high-wave-transmitting and tough polyolefin material is produced, which is lightweight, high-strength, simple in process and low in cost.
技术方案是:The technical solution is:
一种一体化宽频高透波强韧聚烯烃微孔泡沫材料,其包括中间层以及位于中间层两侧的上下皮层;An integrated broadband high-transmittance wave-strength polyolefin microcellular foam material, which comprises an intermediate layer and upper and lower skin layers located on both sides of the intermediate layer;
上下皮层的材料中含有按照重量百分比计的聚烯烃90-95%,β-环糊精氨酯基化改性剂5-10%,阻燃剂0-1%、抗老化剂0-1%;The material of the upper and lower skin layers contains 90-95% of polyolefin, 5-10% of β-cyclodextrin urethane-based modifier, 0-1% of flame retardant, and 0-1% of anti-aging agent by weight percentage. ;
中间层的材料中含有按照重量百分比计的聚烯烃93-98%,β-环糊精氨酯基化改性剂1-3%,阻燃剂0.5-2%、抗老化剂0.5-2%;The material of the middle layer contains 93-98% by weight of polyolefin, 1-3% of beta-cyclodextrin urethane-based modifier, 0.5-2% of flame retardant, and 0.5-2% of anti-aging agent ;
在一个实施方式中,泡沫材料总体厚度在28-40mm,上下皮层厚度1-4mm,整体密度为0.04-0.09g/cm 3之间;中间层的泡孔孔径<50μm,上下皮层泡孔孔径<20μm,二者的泡孔孔壁厚度<100nm。 In one embodiment, the overall thickness of the foam material is 28-40 mm, the thickness of the upper and lower skin layers is 1-4 mm, and the overall density is between 0.04-0.09 g/cm 3 ; the cell diameter of the intermediate layer is <50 μm, and the cell diameter of the upper and lower skin layers is < 20μm, the cell wall thickness of both is <100nm.
β-环糊精氨酯基化改性剂的制备方法包括如下步骤:步骤a,将多异氰酸酯加入至β-环糊精的吡啶溶液中,再加入催化剂,进行反应,得到预聚体;步骤b,降温后,继续加入扩链剂进行反应,再加入阻聚剂结束反应,冷却后,得到β-环糊精氨酯基化改性剂。The preparation method of β-cyclodextrin urethane modification agent comprises the following steps: step a, adding polyisocyanate to the pyridine solution of β-cyclodextrin, then adding a catalyst, and reacting to obtain a prepolymer; step b, after cooling down, continue to add chain extender for reaction, then add polymerization inhibitor to complete the reaction, after cooling, obtain β-cyclodextrin urethane-based modifier.
在一个实施方式中,所述的步骤a中反应温度是75-85℃,反应时间是1-5h。In one embodiment, in the step a, the reaction temperature is 75-85° C., and the reaction time is 1-5 h.
在一个实施方式中,所述的步骤b中的降温是指降温至60℃,反应温度是75-85℃,反应时间是0.5-3h。In one embodiment, the cooling in step b refers to cooling to 60°C, the reaction temperature is 75-85°C, and the reaction time is 0.5-3h.
在一个实施方式中,所述的多异氰酸酯选自甲苯二异氰酸酯,所述的催化剂选自有机锡类催化剂,所述的扩链剂是多元醇类,如乙二醇或者甘油等。In one embodiment, the polyisocyanate is selected from toluene diisocyanate, the catalyst is selected from organotin catalysts, and the chain extender is a polyol, such as ethylene glycol or glycerin.
在一个实施方式中,步骤a中,多异氰酸酯和β-环糊精的用量比是使n(-NCO)/n(-CH 2OH)在1.8-2.0之间;步骤b中,扩链剂的加入量是预聚物残存NCO基团物质的量的0.3-0.7倍。 In one embodiment, in step a, the amount ratio of polyisocyanate and β-cyclodextrin is such that n(-NCO)/n(-CH 2 OH) is between 1.8-2.0; in step b, chain extender The added amount is 0.3-0.7 times the amount of residual NCO group substances in the prepolymer.
一体化宽频高透波强韧聚烯烃微孔泡沫材料的制备方法,包括如下步骤:The preparation method of the integrated broadband high-transmittance wave-strength and tough polyolefin microcellular foam material comprises the following steps:
步骤1,将聚烯烃、改性β-环糊精氨酯基化改性剂阻燃剂、抗老化剂充分混合利用三层双螺杆挤出机挤出三层的片材; Step 1, fully mixing polyolefin, modified β-cyclodextrin urethane-based modifier, flame retardant, and anti-aging agent, and extruding a three-layer sheet using a three-layer twin-screw extruder;
步骤2,将步骤1中得到的片材置于模压发泡机的模腔中,并且模腔的上下表面贴合有离型膜,充入超临界流体,开模泄压,得到透波材料。In step 2, the sheet obtained in step 1 is placed in the mold cavity of the molding foaming machine, and the upper and lower surfaces of the mold cavity are pasted with release films, filled with supercritical fluid, and the mold is opened to release pressure to obtain a wave-transmitting material. .
在一个实施方式中,步骤2中,充入超临界流体后模腔压力为8-25MPa,模腔温度为120-270℃,保温保压10-260min。In one embodiment, in step 2, after the supercritical fluid is charged, the cavity pressure is 8-25 MPa, the cavity temperature is 120-270° C., and the temperature is maintained for 10-260 minutes.
在一个实施方式中,泄压过程的泄压速度>5MPa/s;中间芯材发泡倍率在10-40倍左右,上下皮层的发泡倍率在2-5倍左右。In one embodiment, the pressure relief speed of the pressure relief process is >5MPa/s; the foaming ratio of the intermediate core material is about 10-40 times, and the foaming ratio of the upper and lower skin layers is about 2-5 times.
有益效果beneficial effect
本发明制备了一种针对600MHz-300GHz的宽频电磁波频段的宽频高透波强韧聚烯烃类材料。该材料泡孔孔径<50μm,孔壁厚度<100nm范围内时,可以有效地提高毫米波的透过性。The invention prepares a broad-band, high-transmittance and tough polyolefin material aimed at the broadband electromagnetic wave frequency band of 600MHz-300GHz. When the pore diameter of the material is less than 50 μm and the thickness of the pore wall is less than 100 nm, the permeability of millimeter waves can be effectively improved.
在制备过程中,利用了三层共挤螺杆挤出得到了具有三层结构的片材,再通过贴有离型膜的超临界发泡模腔进行发泡,得到了两面致密小发泡倍率、内部大发泡倍率的透波材料,实现了材料的一体化制备。In the preparation process, a three-layer co-extrusion screw was used to extrude a sheet with a three-layer structure, and then it was foamed through a supercritical foaming cavity with a release film to obtain a dense and small foaming ratio on both sides. , The wave-transmitting material with large internal foaming ratio realizes the integrated preparation of materials.
在材料的制备中,通过使用经过氨酯基化改性的β-环糊精,能有效的促进CO 2的扩散溶解,提高成核效率,有效减少泡孔尺寸,使得制备得到的透波材料内部泡孔小且均匀,适合于作为通讯设备中使用。氨酯化的改性,既增加了材料的熔体强度,又由于长链的引入,赋予了泡孔壁更多的韧型,提高了材料的力学性能。 In the preparation of the material, the use of urethane-modified β-cyclodextrin can effectively promote the diffusion and dissolution of CO 2 , improve the nucleation efficiency, and effectively reduce the size of the cells. The internal cells are small and uniform, suitable for use in communication equipment. The modification of urethane not only increases the melt strength of the material, but also endows the cell wall with more toughness due to the introduction of long chains and improves the mechanical properties of the material.
附图说明Description of drawings
图1:实施例1的表皮层液氮淬断面SEM图;Fig. 1: SEM image of the liquid nitrogen quenching section of the skin layer of Example 1;
图2:实施例1的中间层液氮淬断面SEM图;Figure 2: SEM image of the liquid nitrogen quenching section of the intermediate layer of Example 1;
图3:对比例1的表皮层液氮淬断面SEM图Figure 3: SEM image of the liquid nitrogen quenching section of the skin layer of Comparative Example 1
图4:对比例1的中间层液氮淬断面SEM图;Figure 4: SEM image of the liquid nitrogen quenching section of the intermediate layer of Comparative Example 1;
图5:改性β-环糊精氨酯基化改性剂的红外图谱;Figure 5: Infrared spectrum of modified β-cyclodextrin urethane modifier;
具体实施方式detailed description
本发明针对600MHz-300GHz的宽频电磁波频段上的通讯设备,开发出了一种透波材料,这里所用的通讯设备可以是毫米波天线罩,通常情况下,毫米波天线罩包括有外部壳体,在壳体的内部安装有透波材料。The present invention develops a wave-transmitting material for the communication equipment in the broadband electromagnetic wave frequency band of 600MHz-300GHz. The communication equipment used here can be a millimeter wave radome. A wave-transmitting material is installed inside the casing.
本发明中的透波材料,其主要原料是聚烯烃材料,材料的结构主要是中间层以及位于两侧的皮层,中间层及皮层均为泡孔孔壁厚度<100nm的发泡结构,但二者的发泡倍率不同。这样的结构不仅可以有效地提高毫米波的透过性,也很大程度上提高了生产效率,缩短了工艺流程,降低了生产成本。In the wave-transmitting material of the present invention, its main raw material is polyolefin material, and the structure of the material is mainly an intermediate layer and a skin layer on both sides. The foaming ratios are different. Such a structure can not only effectively improve the permeability of millimeter waves, but also greatly improve the production efficiency, shorten the process flow, and reduce the production cost.
在一个典型的实施方式中,泡沫材料总体厚度在28-40mm,上下皮层厚度1-4mm,整体密度为0.04-0.09g/cm 3之间;中间层的泡孔孔径<50μm,上下皮层泡孔孔径<20μm。由于目 前常用毫米波的波长在1-50mm之间,而本发明中的泡孔孔径<50μm,孔壁厚度<100nm范围内时,根据菲涅尔等相关电磁波传播理论可知,该结构可有效地提高毫米波的透过性。 In a typical embodiment, the overall thickness of the foam material is 28-40 mm, the thickness of the upper and lower skin layers is 1-4 mm, and the overall density is between 0.04-0.09 g/cm 3 ; the cell diameter of the intermediate layer is less than 50 μm, and the cells of the upper and lower skin layers are smaller than 50 μm. Pore size <20μm. Since the wavelength of the commonly used millimeter wave is between 1 and 50 mm, and the cell diameter in the present invention is less than 50 μm and the thickness of the cell wall is within the range of less than 100 nm, according to the relevant electromagnetic wave propagation theory such as Fresnel, it can be known that this structure can effectively Improve millimeter wave transmittance.
以上的透波材料的制备过程,可以分为原料的制备以及发泡过程两步。The above preparation process of the wave-transmitting material can be divided into two steps: the preparation of raw materials and the foaming process.
对于原料的制备过程来说,把聚烯烃粒料(熔融指数≤5g/10min)、β-环糊精氨酯基化改性剂、阻燃剂、抗老化剂充分混合利用三层共挤螺杆挤出机厚度10-15mm厚的聚烯烃片材,上下层厚度为0.5mm-2mm厚,β-环糊精氨酯基化改性剂的含量为1%-5%,中间层为6-14mm厚,β-环糊精氨酯基化改性剂的含量为3%-10%。上下皮层改性多一些,即促进CO 2的溶解度,提高成核效率,有效减少泡孔尺寸;低发泡倍率下,硬度提高,增韧改性还能有效提高硬化层韧性,既硬又韧。 For the preparation process of raw materials, the polyolefin pellets (melt index ≤ 5g/10min), β-cyclodextrin urethane-based modifier, flame retardant and anti-aging agent are fully mixed and used three-layer co-extrusion screw. Polyolefin sheet with thickness of 10-15mm in extruder, thickness of upper and lower layers is 0.5mm-2mm, content of β-cyclodextrin urethane modifier is 1%-5%, and middle layer is 6- 14mm thick, the content of β-cyclodextrin urethane modification agent is 3%-10%. The upper and lower skin layers are modified more, that is, the solubility of CO 2 is promoted, the nucleation efficiency is improved, and the cell size is effectively reduced; under low foaming ratio, the hardness is increased, and the toughening modification can also effectively improve the toughness of the hardened layer, which is both hard and tough .
在上述的步骤中,三层双螺杆挤出机的目的是可以制备得到的片材的上下表面层的密度更加密实,在经过后续的发泡过程中使得上下层发泡倍率更小。通过在上下层与中间层的材料中加入不同比例的改性β-环糊精氨酯基化改性剂可以调节其发泡倍率。In the above steps, the purpose of the three-layer twin-screw extruder is to make the density of the upper and lower surface layers of the prepared sheet more dense, and to make the upper and lower layers foaming ratio smaller in the subsequent foaming process. The foaming ratio can be adjusted by adding different proportions of modified β-cyclodextrin urethane modifier into the materials of the upper and lower layers and the middle layer.
在上述的步骤中,使用的改性β-环糊精氨酯基化改性剂,β-环糊精是7个D(+)-吡喃型葡萄糖组成的环状低聚物,其分子呈上宽下窄、两端开口、中空的筒状物,腔内部呈相对疏水性,而所有羟基则在分子外部;其具有以下优势:1、外部存在的大量羟基,引进了大量了刚性的五元环,增强了分子间作用力以及材料分子的支链度;改性剂兼具环糊精的中空结构和聚氨酯的弹性基团,该改性剂的加入即可与聚烯烃有很好的相容性,又可有效增加发泡材料的回弹率。2、内部为疏水的中空结构,既可以形成大量的气穴,降低泡孔成核能垒,增加泡孔的成核密度,又能一定程度上促进超临界气体的扩散。3、整体可起到异相成核剂的作用。In the above-mentioned steps, the modified β-cyclodextrin urethane modified agent used, β-cyclodextrin is a cyclic oligomer composed of 7 D(+)-glucopyranose, and its molecular It is a hollow cylinder with a wide top and a narrow bottom, open at both ends, and the interior of the cavity is relatively hydrophobic, while all the hydroxyl groups are outside the molecule; it has the following advantages: 1. A large number of hydroxyl groups exist outside, and a large number of rigid hydroxyl groups are introduced. The five-membered ring enhances the intermolecular force and the branching degree of the material molecules; the modifier has both the hollow structure of cyclodextrin and the elastic group of polyurethane, and the addition of the modifier can be very good with polyolefin. It can effectively increase the resilience of foamed materials. 2. The interior is a hydrophobic hollow structure, which can not only form a large number of air pockets, reduce the cell nucleation energy barrier, increase the cell nucleation density, but also promote the diffusion of supercritical gas to a certain extent. 3. The whole can play the role of heterogeneous nucleating agent.
本发明中,其衍生物作为改性剂,合成反应过程如下:In the present invention, its derivative is used as modifier, and the synthesis reaction process is as follows:
预聚物的合成:Synthesis of Prepolymer:
Figure PCTCN2021115866-appb-000001
Figure PCTCN2021115866-appb-000001
预聚物标记为R1:The prepolymer is labeled R1:
Figure PCTCN2021115866-appb-000002
Figure PCTCN2021115866-appb-000002
作为发泡材料中的阻燃剂,优选无卤-无锑类的无机阻燃剂,例如金属氢氧化物、金属化合物的水合物等。更具体而言,氢氧化铝、氢氧化镁、氧化镁、氧化锌的水合物等。上述水合金属化合物也可以进行过表面处理。阻燃剂可以单用或组合两种以上使用。作为发泡材料中的抗老化剂,可以使用公知的抗老剂,例如胺系、苯酚系、咪唑系、氨基甲酸金属盐等。As the flame retardant in the foamed material, halogen-free-antimony-free inorganic flame retardants, such as metal hydroxides, hydrates of metal compounds, and the like are preferred. More specifically, aluminum hydroxide, magnesium hydroxide, magnesium oxide, hydrate of zinc oxide, and the like. The above-mentioned hydrated metal compounds may also be subjected to surface treatment. The flame retardant may be used alone or in combination of two or more. As the antiaging agent in the foamed material, known antiaging agents such as amine-based, phenol-based, imidazole-based, metal carbamate, and the like can be used.
得到了上述的片材之后,进行发泡步骤。方法可以是:步骤1,提供发泡材料的原料;步骤2,将步骤1中的原料加入至发泡机模腔中,并且发泡机模腔的内部的相对两个面上贴有离型膜;本发明中,在模腔的上下位置设置离型膜,可以在发泡加工后,在透波材料的上下表面分别形成较为致密的皮层,从而一定程度上提高材料的耐候性和力学性能。步骤3,向发泡机模腔中充入超临界流体,开模泄压,得到透波材料。在上述的制备过程中,在模具中放置光滑的离型膜有助于透波微孔泡沫表面形成光滑的结皮,从而一定程度上提升材料的耐压等力学性能。After the above-mentioned sheet is obtained, a foaming step is performed. The method can be as follows: step 1, providing the raw material of the foaming material; step 2, adding the raw material in step 1 into the mold cavity of the foaming machine, and two opposite surfaces inside the mold cavity of the foaming machine are affixed with release molds In the present invention, the release film is arranged on the upper and lower positions of the mold cavity, which can form relatively dense skin layers on the upper and lower surfaces of the wave-transmitting material after the foaming process, thereby improving the weather resistance and mechanical properties of the material to a certain extent. . Step 3: Fill the mold cavity of the foaming machine with supercritical fluid, open the mold to release pressure, and obtain a wave-transmitting material. In the above preparation process, placing a smooth release film in the mold helps to form a smooth crust on the surface of the wave-transmitting microcellular foam, thereby improving the mechanical properties such as pressure resistance of the material to a certain extent.
在一个典型的制备过程中,制备步骤如下:把所制得聚烯烃片材放入多层模压发泡机模腔(上下面贴光滑离型膜)中,充入超临界流体,压力为8-25MPa,温度为150-170℃,保温保压10-60min后,快速开模泄压(泄压速度大于5MPa/s),即得带上下光滑皮的聚烯烃强韧微孔泡沫透波材料。In a typical preparation process, the preparation steps are as follows: put the obtained polyolefin sheet into the cavity of a multi-layer molding foaming machine (with smooth release films attached to the upper and lower sides), fill it with supercritical fluid, and the pressure is 8 -25MPa, the temperature is 150-170℃, after heat preservation and pressure keeping for 10-60min, the mold is quickly opened to release the pressure (the pressure release speed is greater than 5MPa/s), that is, the polyolefin strong and tough microcellular foam wave-transmitting material with upper and lower smooth skins is obtained. .
实施例1Example 1
β-环糊精氨酯基化改性剂的制备过程如下:在干燥的三口烧瓶中将甲苯二异氰酸酯溶液滴入已经脱水的β-环糊精的吡啶溶液中,其中n(-NCO)/n(-CH 2OH)在1.8-2.0之间。再加入微量的催化剂(二丁基锡二月桂酸酯等有机锡类),均匀搅拌。反应放热自动升温至80℃作用,恒温反应2h左右,得到预聚物。降温至60℃左右,滴加扩链剂乙二醇(物质的量为预聚物残存NCO基团物质的量的0.43倍),迅速混合均匀,待温度升至80℃左右,停止搅拌,开启真空脱挥。反应0.5-1h左右降温,40℃加入阻聚剂(二丁胺等有机胺类),快速搅拌同时 倒入低温容器降温至室温。即得β-环糊精氨酯基化改性剂。制备得到的β-环糊精氨酯基化改性剂的FTIR图谱如图4所示,其中1552cm -1处为NH-的特征吸收峰,1707cm -1处是-C=O的特征吸收峰,3500cm -1处是β-环糊精上-OH的特征吸收峰,证实了上述改性剂的合成。 The preparation process of β-cyclodextrin urethane modification agent is as follows: in a dry three-necked flask, the toluene diisocyanate solution is dropped into the pyridine solution of the dehydrated β-cyclodextrin, wherein n(-NCO)/ n( -CH2OH ) is between 1.8-2.0. Then add a small amount of catalyst (organotin such as dibutyltin dilaurate) and stir evenly. The reaction exotherm is automatically heated to 80 °C, and the reaction is performed at a constant temperature for about 2 hours to obtain a prepolymer. Cool down to about 60°C, add the chain extender ethylene glycol dropwise (the amount of the substance is 0.43 times the amount of the residual NCO group substance in the prepolymer), and quickly mix it evenly. When the temperature rises to about 80°C, stop stirring and turn it on. Vacuum devolatilization. The reaction was cooled for about 0.5-1 h, and a polymerization inhibitor (organic amines such as dibutylamine) was added at 40°C, and the mixture was rapidly stirred and poured into a low-temperature container to cool to room temperature. That is, the β-cyclodextrin urethane modification agent is obtained. The FTIR spectrum of the prepared β-cyclodextrin urethane modifier is shown in Figure 4, wherein the characteristic absorption peak of NH- at 1552cm -1 and the characteristic absorption peak of -C=O at 1707cm -1 , 3500cm -1 is the characteristic absorption peak of -OH on β-cyclodextrin, which confirms the synthesis of the above modifier.
把聚丙烯粒料(熔融指数5g/10min)、β-环糊精氨酯基化改性剂、阻燃剂、抗老化剂按照90:8:1:1以及95:2:1:1均匀共混,然后分别加入外层以及内层的双螺杆多层片材挤出机中,加工温度210-290℃,其中片材挤出模头温度在180-240℃之间。通过三辊冷却架得到厚度10mm厚的聚烯烃片材。Uniform polypropylene pellets (melt index 5g/10min), β-cyclodextrin urethane-based modifier, flame retardant and anti-aging agent at 90:8:1:1 and 95:2:1:1 After blending, it is respectively added to the twin-screw multi-layer sheet extruder of the outer layer and the inner layer, the processing temperature is 210-290°C, and the temperature of the sheet extrusion die is between 180-240°C. A polyolefin sheet having a thickness of 10 mm was obtained through a three-roll cooling stand.
把所制得聚丙烯片材放入多层模压发泡机模腔(上下面贴光滑离型膜)中,充入超临界流体,压力为13MPa,温度为163℃,保温保压30min后,快速开模泄压,即得高韧型一体式聚烯烃微孔高透波材料。Put the obtained polypropylene sheet into the mold cavity of the multi-layer molding foaming machine (with smooth release films on the top and bottom), fill it with supercritical fluid, the pressure is 13MPa, the temperature is 163°C, and after heat preservation and pressure preservation for 30min, Quickly open the mold and release the pressure to obtain a high-toughness one-piece polyolefin microporous and high wave-transmitting material.
实施例2Example 2
把聚丙烯粒料(熔融指数2g/10min)、β-环糊精氨酯基化改性剂、阻燃剂、抗老化剂按照91:7:1:1以及97:1:1:1均匀共混,然后分别加入外层以及内层的双螺杆多层片材挤出机中,加工温度210-290℃,其中片材挤出模头温度在180-240℃之间。通过三辊冷却架得到厚度10mm厚的聚烯烃片材。Homogenize polypropylene pellets (melt index 2g/10min), β-cyclodextrin urethane-based modifier, flame retardant and anti-aging agent according to 91:7:1:1 and 97:1:1:1 After blending, it is respectively added to the twin-screw multi-layer sheet extruder of the outer layer and the inner layer, the processing temperature is 210-290°C, and the temperature of the sheet extrusion die is between 180-240°C. A polyolefin sheet having a thickness of 10 mm was obtained through a three-roll cooling stand.
把所制得聚丙烯片材放入多层模压发泡机模腔(上下面贴光滑离型膜)中,充入超临界流体,压力为10MPa,温度为163℃,保温保压30min后,快速开模泄压,即得高韧型一体式聚烯烃微孔高透波材料。Put the obtained polypropylene sheet into the mold cavity of the multi-layer molding foaming machine (with smooth release films on the top and bottom), fill it with supercritical fluid, the pressure is 10MPa, the temperature is 163 ℃, and after heat preservation and pressure for 30min, Quickly open the mold and release the pressure to obtain a high-toughness one-piece polyolefin microporous and high wave-transmitting material.
对比例1Comparative Example 1
与实施例1相比,唯一不同之处是共混料中无β-环糊精氨酯基化改性剂。Compared to Example 1, the only difference is that there is no β-cyclodextrin urethane modifier in the blend.
对比例2Comparative Example 2
与实施例1相比,唯一不同之处是后期上下面粘贴上玻纤增强环氧树脂蒙皮(手糊后固化),蒙皮厚度为1mm,保证整体厚度与实施例一相同。Compared with Example 1, the only difference is that a glass fiber reinforced epoxy resin skin (cured after hand lay-up) is pasted on the top and bottom in the later stage, and the thickness of the skin is 1 mm, ensuring that the overall thickness is the same as that of Example 1.
对比例3Comparative Example 3
与实施例1相比,唯一不同为发泡模腔内不放光滑离型膜。Compared with Example 1, the only difference is that no smooth release film is placed in the foaming cavity.
对比例4Comparative Example 4
与实施例1相比,唯一不同为未采用三层共挤的螺杆挤出机,直接采用普通单层口模螺杆挤出机,物料为中间层的物料混比(聚丙烯粒料(熔融指数5g/10min)、β-环糊精氨酯基化改性剂、阻燃剂、抗老化剂按照90:8:1:1),制得的片材无表面皮层。Compared with Example 1, the only difference is that the screw extruder of three-layer co-extrusion is not adopted, and the ordinary single-layer die screw extruder is directly adopted, and the material is the material mixing ratio of the middle layer (polypropylene pellets (melt index). 5g/10min), β-cyclodextrin urethane modification agent, flame retardant and anti-aging agent according to 90:8:1:1), the obtained sheet has no surface skin layer.
对比例5Comparative Example 5
与实施例1相比,唯一不同为加入的改性剂未经过聚氨酯改性。Compared with Example 1, the only difference is that the modifier added is not modified with polyurethane.
测试方式:test method:
泡孔直径及泡孔壁厚度的测量:利用Nano Measurer软件标记样品SEM图中各个泡孔的直径以及孔壁厚度,然后由软件分析报告查看泡孔的平均直径,并利用公式计算平均孔壁厚度,计算公式如下:Measurement of cell diameter and cell wall thickness: Use Nano Measurer software to mark the diameter of each cell and cell wall thickness in the SEM image of the sample, and then check the average cell diameter from the software analysis report, and use the formula to calculate the average cell wall thickness ,Calculated as follows:
Figure PCTCN2021115866-appb-000003
Figure PCTCN2021115866-appb-000003
式中ρ o为未发泡制品的平均密度,ρ f为已发泡制品的表观密度,dw为泡孔孔壁厚度,Φc为泡孔孔径; where ρ o is the average density of the unfoamed product, ρ f is the apparent density of the foamed product, dw is the cell wall thickness, and Φc is the cell diameter;
透波率:用自由空间法测定24GHz-60GHz条件下的透波率;Wave transmittance: measure the wave transmittance under the condition of 24GHz-60GHz by free space method;
力学性能:剥离强度测试标准为GB8808-1988、压缩强度测试标准为GB8813-2008,拉伸强度和断裂伸长率测试标准为GB9641-1988。Mechanical properties: The test standard for peel strength is GB8808-1988, the test standard for compressive strength is GB8813-2008, and the test standard for tensile strength and elongation at break is GB9641-1988.
性能测试表Performance test table
Figure PCTCN2021115866-appb-000004
Figure PCTCN2021115866-appb-000004
从实施例1、实施例2和对比例1的数据以及SEM图可以看出,利用本项目自主开发的改性剂以及绿色环保超临界固体发泡技术所制得一体毫米波透波材料泡孔均小于100μm,自主改性剂的添加提高了产品的拉伸性能和压缩性能,且制得的泡孔孔径更小,这是因为自主 开发改性剂所自有的中空疏水孔穴不仅加快了超临界气体在发泡基体中的扩散,也起到了一定的成核作用,提高了产品的成核密度。另一方面其所带的弹性基团也增加了产品的韧型,抵消了部分改性剂成核作用对材料韧型的影响。It can be seen from the data and SEM images of Example 1, Example 2 and Comparative Example 1 that the integrated millimeter-wave wave-transmitting material cells were prepared by using the modifier independently developed by this project and the green supercritical solid foaming technology. All are less than 100 μm. The addition of the self-modifying agent improves the tensile and compressive properties of the product, and the obtained cell has a smaller pore size. This is because the hollow and hydrophobic pores of the self-developed modifier not only accelerate the ultra The diffusion of the critical gas in the foamed matrix also plays a certain role in nucleation and improves the nucleation density of the product. On the other hand, the elastic group it carries also increases the toughness of the product, offsetting the influence of the nucleation of part of the modifier on the toughness of the material.
从实施例1和对比例2的透波率以及力学性能的相关数据对比可知,夹芯结构的透波材料虽然在拉伸强度方面可以很好的提升材料的性能,但较本发明整体成型一体式结构的透波材料由于存在明显的界面,在剥离强度和透波性能方面有很明显不足,而且更重,且不易回收利用。From the comparison of the wave transmittance and mechanical properties of Example 1 and Comparative Example 2, it can be seen that although the wave-transmitting material of the sandwich structure can improve the performance of the material in terms of tensile strength, it is more integral than the present invention. Due to the obvious interface, the wave-transmitting material of the type structure has obvious deficiencies in peel strength and wave-transmitting performance, and is heavier and difficult to recycle.
从实施例1和对比例3的相关数据可以看出,在模具中放置光滑的离型膜有助于透波微孔泡沫表面形成光滑的结皮,从而一定程度上提升材料的拉伸等力学性能。From the relevant data of Example 1 and Comparative Example 3, it can be seen that placing a smooth release film in the mold helps to form a smooth crust on the surface of the wave-transmitting microcellular foam, thereby improving the mechanical properties such as stretching of the material to a certain extent. performance.
通过实施例1和对比例4的相关数据可以看出,通过采用三层共挤螺杆挤压的加工方式,以及上下表层中的改性剂的含量调节,实现了使上下表层在发泡过程中倍率上的改变,使制备得到的材料的强度得到进一步的提升,简化了材料改性工艺流程,降低了成本。From the relevant data of Example 1 and Comparative Example 4, it can be seen that by adopting the processing method of three-layer co-extrusion screw extrusion, and adjusting the content of the modifier in the upper and lower layers, the upper and lower layers are realized in the foaming process. The change in magnification further improves the strength of the prepared material, simplifies the material modification process, and reduces the cost.
通过实施例1和对比例5的相关数据可以看出,通过对β-环糊精改性剂进行了氨酯基化改性之后,材料的压缩和拉伸等力学性能得到了很大程度上的提高,这是因为氨酯化的改性,既增加了材料的熔体强度,又由于长链的引入,赋予了泡孔壁更多的韧型,提高了材料的力学性能。It can be seen from the relevant data of Example 1 and Comparative Example 5 that after the urethane modification of the β-cyclodextrin modifier, the mechanical properties such as compression and tension of the material have been greatly improved. This is because the modification of urethane not only increases the melt strength of the material, but also endows the cell wall with more toughness due to the introduction of long chains and improves the mechanical properties of the material.
综上,本发明针对600MHz-300GHz的宽频电磁波频段上的通讯设备所需要的透波性能,对聚烯烃发泡原料利用自主合成的β-环糊精氨酯基化改性剂进行共混改性,并通过多层共挤以及绿色环保的一体成型固态模压发泡技术,制造出了一种一体化的宽频高透波强韧聚烯烃类材料。本发明中的透波材料,其主要原料是聚烯烃材料,材料的结构主要是中间层以及位于两侧的皮层,中间层及皮层均为泡孔孔壁厚度<100nm的发泡结构,但二者的发泡倍率不同。这样的结构不仅可以有效地提高毫米波的透过性,也很大程度上提高了生产效率,缩短了工艺流程,降低了生产成本。To sum up, the present invention aims at the wave-transmitting performance required by communication equipment in the broadband electromagnetic wave frequency band of 600MHz-300GHz, and uses the self-synthesized β-cyclodextrin urethane-based modifier to blend the polyolefin foam raw material. Through multi-layer co-extrusion and green and environmentally friendly integrated solid-state molding and foaming technology, an integrated broadband, high-wave-transmitting, and tough polyolefin material is produced. In the wave-transmitting material of the present invention, its main raw material is polyolefin material, and the structure of the material is mainly an intermediate layer and a skin layer on both sides. The foaming ratios are different. Such a structure can not only effectively improve the permeability of millimeter waves, but also greatly improve the production efficiency, shorten the process flow, and reduce the production cost.

Claims (9)

  1. 一种一体化宽频高透波强韧聚烯烃微孔泡沫材料,其特征在于,其包括中间层以及位于中间层两侧的上下皮层;An integrated broadband high-transmittance wave-strength and tough polyolefin microcellular foam material, characterized in that it comprises an intermediate layer and upper and lower skin layers located on both sides of the intermediate layer;
    上下皮层的材料中含有按照重量百分比计的聚烯烃90-95%,β-环糊精氨酯基化改性剂3-10%,阻燃剂1-2%、抗老化剂1-2%;The material of the upper and lower skin layers contains 90-95% of polyolefin, 3-10% of β-cyclodextrin urethane-based modifier, 1-2% of flame retardant, and 1-2% of anti-aging agent by weight percentage. ;
    中间层的材料中含有按照重量百分比计的聚烯烃92-96%,β-环糊精氨酯基化改性剂1-5%,阻燃剂1-2%、抗老化剂1-2%;The material of the middle layer contains 92-96% by weight of polyolefin, 1-5% of beta-cyclodextrin urethane modifier, 1-2% of flame retardant, and 1-2% of anti-aging agent ;
    在一个实施方式中,泡沫材料总体厚度在28-40mm,上下皮层厚度1-4mm,整体密度为0.04-0.09g/cm 3之间;中间层的泡孔孔径<50μm,上下皮层泡孔孔径<20μm,二者的泡孔孔壁厚度<100nm。 In one embodiment, the overall thickness of the foam material is 28-40 mm, the thickness of the upper and lower skin layers is 1-4 mm, and the overall density is between 0.04-0.09 g/cm 3 ; the cell diameter of the intermediate layer is <50 μm, and the cell diameter of the upper and lower skin layers is < 20μm, the cell wall thickness of both is <100nm.
  2. 根据权利要求1所述的一体化宽频高透波强韧聚烯烃微孔泡沫材料,其特征在于,β-环糊精氨酯基化改性剂的制备方法包括如下步骤:步骤a,将多异氰酸酯加入至β-环糊精的吡啶溶液中,再加入催化剂,进行反应,得到预聚体;步骤b,降温后,继续加入扩链剂进行反应,再加入阻聚剂结束反应,冷却后,得到β-环糊精氨酯基化改性剂。The integrated broadband, high-wave-transmitting, and tough polyolefin microcellular foam material according to claim 1, wherein the preparation method of the β-cyclodextrin urethane-based modifier comprises the following steps: Step a: Isocyanate is added to the pyridine solution of β-cyclodextrin, and then a catalyst is added to carry out the reaction to obtain a prepolymer; in step b, after cooling down, continue to add a chain extender to carry out the reaction, and then add a polymerization inhibitor to complete the reaction, and after cooling, The β-cyclodextrin urethane modifier was obtained.
  3. 根据权利要求2所述的一体化宽频高透波强韧聚烯烃微孔泡沫材料,其特征在于,在一个实施方式中,所述的步骤a中反应温度是75-85℃,反应时间是1-5h。The integrated broadband high-transmittance and tough polyolefin microcellular foam material according to claim 2, characterized in that, in one embodiment, in the step a, the reaction temperature is 75-85°C, and the reaction time is 1 -5h.
  4. 根据权利要求2所述的一体化宽频高透波强韧聚烯烃微孔泡沫材料,其特征在于,在一个实施方式中,所述的步骤b中的降温是指降温至60℃,反应温度是75-85℃,反应时间是0.5-3h。The integrated broadband, high-wave-transmitting, and tough polyolefin microcellular foam material according to claim 2, wherein, in one embodiment, the cooling in step b refers to cooling to 60°C, and the reaction temperature is 75-85°C, the reaction time is 0.5-3h.
  5. 根据权利要求2所述的一体化宽频高透波强韧聚烯烃微孔泡沫材料,其特征在于,在一个实施方式中,所述的多异氰酸酯选自甲苯二异氰酸酯,所述的催化剂选自有机锡类催化剂,所述的扩链剂是多元醇类,如乙二醇或者甘油等。The integrated broadband, high-wave-transmitting, and tough polyolefin microcellular foam material according to claim 2, wherein, in one embodiment, the polyisocyanate is selected from toluene diisocyanate, and the catalyst is selected from organic Tin-based catalyst, the chain extender is polyols, such as ethylene glycol or glycerol.
  6. 根据权利要求2所述的一体化宽频高透波强韧聚烯烃微孔泡沫材料,其特征在于,在一个实施方式中,步骤a中,多异氰酸酯和β-环糊精的用量比是使n(-NCO)/n(-CH 2OH)在1.8-2.0之间;步骤b中,扩链剂的加入量是预聚物残存NCO基团物质的量的0.3-0.7倍。 The integrated broadband, high-wave-transmitting, and tough polyolefin microcellular foam material according to claim 2, wherein, in one embodiment, in step a, the dosage ratio of polyisocyanate and β-cyclodextrin is such that n (-NCO)/n(-CH 2 OH) is between 1.8-2.0; in step b, the amount of chain extender added is 0.3-0.7 times the amount of residual NCO group species in the prepolymer.
  7. 一体化宽频高透波强韧聚烯烃微孔泡沫材料的制备方法,其特征在于,包括如下步骤:步骤1,将聚烯烃、改性β-环糊精氨酯基化改性剂阻燃剂、抗老化剂充分混合利用三层共挤螺杆挤出机挤出片材;步骤2,将步骤1中得到的片材置于模压发泡机的模腔中,并且模腔的上下表面贴合有离型膜,充入超临界流体,开模泄压,得到透波材料。The method for preparing an integrated broadband high-transmittance wave-strength and tough polyolefin microcellular foam material is characterized by comprising the following steps: Step 1: urethane-based modification agent flame retardant of polyolefin and modified β-cyclodextrin , The anti-aging agent is fully mixed and the three-layer co-extrusion screw extruder is used to extrude the sheet; step 2, the sheet obtained in step 1 is placed in the cavity of the molding foaming machine, and the upper and lower surfaces of the cavity are attached There is a release film, which is filled with supercritical fluid, and the mold is opened to release the pressure to obtain a wave-transmitting material.
  8. 根据权利要求6所述的一体化宽频高透波强韧聚烯烃微孔泡沫材料的制备方法,其特征在于,在一个实施方式中,步骤2中,充入超临界流体后模腔压力为8-25MPa,模腔温度 为120-270℃,保温保压10-260min。The method for preparing an integrated broadband, high-wave-transmitting, and tough polyolefin microcellular foam material according to claim 6, characterized in that, in one embodiment, in step 2, the cavity pressure after filling with supercritical fluid is 8 -25MPa, the cavity temperature is 120-270℃, and the heat preservation and pressure are maintained for 10-260min.
  9. 根据权利要求6所述的一体化宽频高透波强韧聚烯烃微孔泡沫材料的制备方法,其特征在于,在一个实施方式中,泄压过程的泄压速度>5MPa/s;中间芯材发泡倍率在10-40倍左右,上下皮层的发泡倍率在2-5倍左右。The method for preparing an integrated broadband, high-wave-transmitting, and tough polyolefin microcellular foam material according to claim 6, wherein, in one embodiment, the pressure-releasing speed of the pressure-releasing process is >5MPa/s; the intermediate core material The foaming ratio is about 10-40 times, and the foaming ratio of the upper and lower skin layers is about 2-5 times.
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