CN116767744B - Composite floor production system and working method thereof - Google Patents
Composite floor production system and working method thereof Download PDFInfo
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- CN116767744B CN116767744B CN202311038773.4A CN202311038773A CN116767744B CN 116767744 B CN116767744 B CN 116767744B CN 202311038773 A CN202311038773 A CN 202311038773A CN 116767744 B CN116767744 B CN 116767744B
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- 239000002131 composite material Substances 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 230000009471 action Effects 0.000 claims abstract description 5
- 239000003921 oil Substances 0.000 claims description 27
- 239000000428 dust Substances 0.000 claims description 16
- 239000010687 lubricating oil Substances 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 12
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 10
- 230000007547 defect Effects 0.000 claims description 8
- 230000008569 process Effects 0.000 abstract description 13
- 238000005457 optimization Methods 0.000 description 8
- 239000012535 impurity Substances 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000010405 clearance mechanism Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 230000001632 homeopathic effect Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
The invention discloses a composite floor production system and a working method thereof, wherein the composite floor production system comprises a conveyor body, a fixed plate is arranged at the top of the conveyor body, a plurality of rollers are arranged between the fixed plates, mounting plates are arranged above and below the rollers, cleaning mechanisms are arranged on one sides of the two mounting plates, which are close to the rollers, and an auxiliary mechanism for guiding and correcting the floor conveying is arranged at the bottom of the mounting plate above the rollers. According to the invention, when the tops of the rollers slowly move to the position between the two rotating plates, the two rotating plates can be controlled to rotate towards the direction of approaching each other until the two rotating plates are abutted against the outer walls of the two sides of the floor, the floor which is being conveyed can be subjected to deviation correcting action, the floor is conveyed on the tops of the rollers, and the position of the floor can be limited and corrected, so that the floor is prevented from being skewed in the conveying process, and the follow-up work is prevented from being affected.
Description
Technical Field
The invention relates to the technical field of composite floor production, in particular to a composite floor production system and a working method thereof.
Background
Composite flooring is one of the floors. However, the composite floor is artificially changed in the natural structure of the floor material to achieve a floor with certain physical properties meeting expected requirements. Composite floors are often referred to in the marketplace as reinforced composite floors and solid wood composite floors. In the production process of the composite floor, a conveyor or other conveying equipment is required to convey the wood raw material or the produced composite floor into subsequent processing or detecting equipment for subsequent processing or detecting work.
The conveyer for carrying the composite floor finished product among the prior art, when carrying the composite floor to the equipment of follow-up processing procedure, because the width of conveyer self is generally all greater than the width of composite floor for the composite floor that is located the conveyer is inside at the in-process of carrying, and skew appears very easily in the conveyer in the position of composite floor self, and then leads to follow-up composite floor to get into follow-up equipment in the condition of appearing jagging, influences follow-up equipment and to composite floor processing or detecting's efficiency, and then influences the machining efficiency of whole composite floor.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a composite floor production system and a working method thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the composite floor production system comprises a conveyor body, fixed plates are arranged on two sides of the top of the conveyor body, a plurality of rollers are arranged between the two fixed plates at equal intervals, mounting plates are arranged above and below the rollers, one sides of the two mounting plates, which are close to the rollers, are provided with cleaning mechanisms for cleaning the outer walls of the upper side and the lower side of the floor, and an auxiliary mechanism for guiding and correcting the floor conveying is arranged at the bottom of the mounting plates above the rollers.
Optionally, two first spout and second spout have all been seted up to one side outer wall that the fixed plate kept away from each other, and the inside of two first spouts and second spouts is equal slidable mounting has two first sliders and second sliders, and first electric telescopic handle is all installed to the top of two first sliders and the bottom of second slider, and the flexible end of two matched with first electric telescopic handle is connected with the mounting panel jointly.
Optionally, the clearance mechanism is including setting up first connecting plate and the second connecting plate in a plurality of rollers upper and lower both sides, and the third spout has all been seted up to one side outer wall that two mounting panels are close to a plurality of rollers, and the inside of two third spouts is all slidable mounting has the third slider.
Optionally, two the second electric telescopic handle is all installed to the one end that the third spout was kept away from to the third slider, and the flexible end of two second electric telescopic handle is connected with the top of first connecting plate and the bottom of second connecting plate respectively, and first cleaning pad is all installed to the bottom of first connecting plate and the top of second connecting plate.
Optionally, two third electric telescopic rods are installed inside the first connecting plate and the second connecting plate near one end of the input end of the conveyor, and industrial cameras are installed at the telescopic ends of the two third electric telescopic rods.
Optionally, the auxiliary mechanism includes two dwang, and two dwang symmetrical install in the mounting panel bottom that is located a plurality of rollers top, and one side outer wall that the bottom of two dwang is close to mutually all is connected with the push pedal through the fourth electric telescopic handle, and two push pedals are close to the one end of conveyer input and all rotate and install the flitch.
Optionally, two the second cleaning pad is all installed to one side outer wall that the rotor plate is close to mutually, and the mounting bracket is all installed to one side outer wall that the rotor plate is kept away from mutually, and the fifth electric telescopic handle is all installed to the inside of two mounting brackets.
Optionally, round holes are formed in positions, close to the fifth electric telescopic rods, of the two rotating plates, and the telescopic ends of the two fifth electric telescopic rods are detachably provided with wax crayon rods.
Optionally, two oil storage tanks for storing lubricating oil are symmetrically installed at the top of the first connecting plate, oil filling ports are formed in the tops of the two oil storage tanks, oil outlet pipes are installed at the rotating positions, close to the rollers, of the two oil storage tanks, and valves are installed in the two oil outlet pipes.
The working method of the composite floor production system comprises the production system, and the working method further comprises the following steps:
step one: after the conveyor body is placed at a designated position of a composite floor production line, the left end of the conveyor body is an input end, the produced floor is placed at the tops of a plurality of rollers at the left end and can slowly move towards the right end for conveying and transferring, and the floor can be sequentially conveyed into subsequent processing or detecting equipment for processing or detecting after moving to the right end of the conveyor body;
step two: when the top of the rollers slowly moves to a position between the two rotating plates, the two rotating plates can be controlled to rotate towards the direction of approaching to each other until the outer wall of one side of the two rotating plates with the second cleaning pad is propped against the outer walls of two sides of the floor, the floor which is being conveyed can be subjected to deviation correcting action, and the floor is driven to be conveyed at the top of the rollers, and the position of the floor can be limited and corrected;
step three: after the two rotating plates rotate to be in a state of being flush with the push plate, the second cleaning pad positioned on one side, close to the two rotating plates, can clean sundries such as dust attached to the outer walls on two sides of the moving floor in a homeotropic manner, and the laser displacement sensor arranged on the outer wall, close to one side, of the two rotating plates can detect whether the outer walls on two sides of the floor are in a horizontal and vertical state or not; after the floor passes through the second connecting plate and the first connecting plate, the industrial cameras arranged at one ends of the first connecting plate and the second connecting plate can detect whether the outer walls of the upper side and the lower side of the floor have defects or not;
step four: after the conveyor body is used, the telescopic end of the first electric telescopic rod below can be controlled to shrink to drive the first cleaning pad below to contact with the outer wall of the roller, and the first cleaning pad rubs with the rotation of the roller, so that sundries such as dust attached to the outer wall of the roller can be automatically cleaned, and the subsequent use of the roller is facilitated; and can also control first slider and second slider back and forth movement in the inside of first spout and second spout, drive the first cleaning pad after two service conditions change and clear up the rotation position at roller both ends.
The beneficial effects of the invention are as follows:
1. according to the invention, when the tops of the rollers slowly move to the position between the two rotating plates, the two rotating plates can be controlled to rotate towards the direction of approaching each other until the two rotating plates are abutted against the outer walls of the two sides of the floor, the floor which is being conveyed can be subjected to deviation correcting action, the floor is conveyed on the tops of the rollers, and the position of the floor can be limited and corrected, so that the floor is prevented from being skewed in the conveying process, and the follow-up work is prevented from being affected.
2. In the invention, after the two rotating plates rotate to be in a state of being flush with the pushing plate, the second cleaning pad positioned on one side of the two rotating plates close to each other can clean impurities such as dust attached to the outer walls of the two sides of the moving floor in a homeotropic manner; and install the laser displacement sensor that is close to one side outer wall mutually at two pivoted plates and can detect whether the both sides outer wall of floor is the horizontal vertical state to promote the crayon stick through the fifth electric telescopic handle and mark the outer wall that there is the deviation this floor, make things convenient for follow-up staff to discern unqualified reason and the position on floor fast, to its classification.
3. In the invention, when the floor moves to the upper part of the second connecting plate, the bottom of the floor automatically contacts with the first cleaning pad below, so that sundries such as dust attached to the bottom of the floor can be automatically cleaned; the floor continues to move rightwards until the first cleaning pad at the bottom of the first connecting plate can clean sundries such as dust at the top of the floor along the trend when the floor moves to the lower side of the first connecting plate, so that the outer walls at the upper and lower sides of the floor can be cleaned respectively by the two first cleaning pads arranged at the upper and lower sides of the plurality of rollers, and the condition that the floor is scratched by sundries such as dust on the surface in the process of conveying the floor through the conveyor body is avoided.
4. According to the invention, after the conveyor body is used, as the length of the lower first cleaning pad is matched with that of the roller, the telescopic end of the lower first electric telescopic rod is controlled to shrink to drive the lower first cleaning pad to contact with the outer wall of the roller, and as the roller rotates, impurities such as dust attached to the outer wall of the roller can be automatically cleaned, the subsequent use of the roller is facilitated, the position of the lower first cleaning pad is adjusted through the movement of the second sliding block in the second sliding groove, and the outer walls of a plurality of rollers can be automatically cleaned in sequence.
Drawings
The present invention is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of a composite floor production system according to the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1 at another angle;
FIG. 3 is a schematic view of the auxiliary mechanism and the cleaning mechanism according to the present invention;
FIG. 4 is a schematic view of the structure of FIG. 3 at another angle;
FIG. 5 is a schematic view of an auxiliary mechanism according to the present invention;
FIG. 6 is a schematic view of a first connection plate and two reservoirs in accordance with the present invention;
FIG. 7 is a schematic view of a cleaning mechanism according to the present invention.
In the figure: 1. a conveyor body; 2. a roller; 3. a fixing plate; 4. a first chute; 5. a second chute; 6. a first slider; 7. a second slider; 8. a first electric telescopic rod; 9. a mounting plate; 10. a second electric telescopic rod; 11. a first connection plate; 12. an oil storage tank; 13. a fifth electric telescopic rod; 14. a second cleaning pad; 15. a second connecting plate; 16. a first cleaning pad; 17. an industrial camera; 18. a rotating lever; 19. a fourth electric telescopic rod; 20. a push plate; 21. a rotating plate; 22. a mounting frame; 23. a round hole; 24. an oil filling port; 25. an oil outlet pipe; 26. a third chute; 27. a crayon rod; 28. a third slider; 29. and a third electric telescopic rod.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, the composite floor production system comprises a conveyor body 1, wherein fixing plates 3 are respectively arranged on two sides of the top of the conveyor body 1, a plurality of rollers 2 are respectively arranged between the two fixing plates 3 at equal intervals, mounting plates 9 are respectively arranged above and below the rollers 2, cleaning mechanisms for cleaning outer walls on the upper side and the lower side of a floor are respectively arranged on one side, close to the rollers 2, of the two mounting plates 9, and an auxiliary mechanism for guiding and rectifying floor conveying is further arranged at the bottom of the mounting plates 9 above the rollers 2.
As a technical optimization scheme of the invention, a first chute 4 and a second chute 5 are respectively arranged on the outer walls of one sides of the two fixing plates 3, which are far away from each other, two first sliding blocks 6 and two second sliding blocks 7 are respectively and slidably arranged in the two first chute 4 and the second chute 5, first electric telescopic rods 8 are respectively arranged at the top parts of the two first sliding blocks 6 and the bottom parts of the two second sliding blocks 7, and the telescopic ends of the two matched first electric telescopic rods 8 are jointly connected with a mounting plate 9. The first linear motor and the second linear motor are respectively arranged in the first chute 4 and the second chute 5, and can respectively drive the two first sliding blocks 6 and the second sliding blocks 7 to move back and forth in the first chute 4 and the second chute 5.
As a technical optimization scheme of the invention, the cleaning mechanism comprises a first connecting plate 11 and a second connecting plate 15 which are arranged on the upper side and the lower side of the rollers 2, wherein the outer walls of one side, close to the rollers 2, of the two mounting plates 9 are respectively provided with a third sliding groove 26, and the insides of the two third sliding grooves 26 are respectively provided with a third sliding block 28 in a sliding manner. A third linear motor is pre-installed inside the third chute 26, and can drive the third slider 28 to move back and forth in the third chute 26.
As a technical optimization scheme of the invention, the second electric telescopic rods 10 are installed at the ends of the two third sliding blocks 28 far away from the third sliding groove 26, the telescopic ends of the two second electric telescopic rods 10 are respectively connected with the top of the first connecting plate 11 and the bottom of the second connecting plate 15, and the first cleaning pads 16 are installed at the bottom of the first connecting plate 11 and the top of the second connecting plate 15. The telescopic ends of the two second electric telescopic rods 10 are connected with servo motors, the output ends of the two servo motors are respectively connected with the first connecting plate 11 and the second connecting plate 15, and the first connecting plate 11 and the second connecting plate 15 can be driven to rotate by the servo motors.
As a technical optimization scheme of the invention, two third electric telescopic rods 29 are arranged in one end of the first connecting plate 11 and one end of the second connecting plate 15, which is close to the input end of the conveyor body 1, and the industrial cameras 17 are arranged at the telescopic ends of the two third electric telescopic rods 29. An industrial camera 17 is arranged at one end of each of the first connecting plate 11 and the second connecting plate 15, and can respectively identify the outer walls of the upper side and the lower side of the floor and detect whether flaws exist on the upper side and the lower side of the floor; when the conveyor body 1 is used, referring to fig. 1, the left end of the conveyor body 1 is an input end, and the floor falling on the tops of the rollers 2 is conveyed from the left end to the right end of the conveyor body 1; the industrial camera 17 is a sea-health CE series industrial area array camera-MV-CE 003-20GM in the prior art.
As a technical optimization scheme of the invention, the auxiliary mechanism comprises two rotating rods 18, the two rotating rods 18 are symmetrically arranged at the bottom of the mounting plate 9 above the rollers 2, the outer walls of the side, close to the bottom ends of the two rotating rods 18, of the two rotating rods are respectively connected with a push plate 20 through a fourth electric telescopic rod 19, and one ends, close to the input end of the conveyor body 1, of the two push plates 20 are respectively provided with a rotating plate 21 in a rotating mode. In the actual use process, the part of the two rotating rods 18 connected with the mounting plate 9 can be externally connected with driving equipment, and the external driving equipment drives the rotating rods 18 to rotate at the bottom of the mounting plate 9; in addition, in the practical use process, the top parts of the two pushing plates 20 are respectively provided with a driving mechanism in advance, and the output end of the driving mechanism is connected with the rotating parts of the two rotating plates 21 and the pushing plates 20, so that the rotating plates 21 can be driven to rotate by the driving mechanism.
As a technical optimization scheme of the invention, the outer walls of the two rotating plates 21 close to each other are provided with the second cleaning pad 14, the outer walls of the two rotating plates 21 far away from each other are provided with the mounting frames 22, and the fifth electric telescopic rods 13 are arranged in the two mounting frames 22.
As a technical optimization scheme of the invention, round holes 23 are formed in positions, close to the fifth electric telescopic rods 13, of the two rotating plates 21, and wax crayon rods 27 are detachably arranged at telescopic ends of the two fifth electric telescopic rods 13. After the floor at the top of the rollers 2 moves to a position between the two pushing plates 20, detecting whether the outer walls at two sides of the floor are vertical or not through a laser displacement sensor preset on the outer wall at one side of the two rotating plates 21, if the outer walls at two sides of the detected floor have deviation, the wax crayon stick 27 can be driven to mark the floor through the extension of the extension end of the fifth electric extension rod 13, so that the defect reason of the floor can be conveniently and rapidly identified by subsequent staff; the preset laser displacement sensor is a ZLDS200 laser displacement sensor in the prior art.
As a technical optimization scheme of the invention, two oil storage tanks 12 for storing lubricating oil are symmetrically arranged at the top of a first connecting plate 11, oil filling ports 24 are respectively arranged at the tops of the two oil storage tanks 12, oil outlet pipes 25 are respectively arranged at the rotating parts of the two oil storage tanks 12, which are close to a plurality of rollers 2, and valves are respectively arranged in the two oil outlet pipes 25. Through the oil storage tank 12 that sets up, accessible goes out oil pipe 25 with the rotation position of a plurality of rollers 2 of lubrication oil introduction, the use of convenient conveyer body 1.
The working method of the composite floor production system comprises the production system, and the working method further comprises the following steps:
step one: after the conveyor body 1 is placed at a designated position of a composite floor production line, the left end of the conveyor body 1 is an input end, the produced floor is placed at the top of a plurality of rollers 2 positioned at the left end and can slowly move towards the right end for conveying and transferring, and the floor can be sequentially conveyed into subsequent processing or detecting equipment for processing or detecting after moving to the right end of the conveyor body 1;
step two: when the top of the rollers 2 slowly moves to a position between the two rotating plates 21, the two rotating plates 21 can be controlled to rotate towards the direction of approaching to each other until the outer wall of one side of the two rotating plates 21 with the second cleaning pad 14 is abutted against the outer walls of two sides of the floor, the floor which is being conveyed can be subjected to deviation correcting action, the floor is conveyed on the top of the rollers 2, and the position of the floor can be limited and corrected;
step three: after the two rotating plates 21 rotate to be in a state of being flush with the push plate 20, the second cleaning pad 14 positioned on the side, close to the two rotating plates 21, can clean sundries such as dust attached to the outer walls on the two sides of the moving floor in a homeotropic manner, and the laser displacement sensor arranged on the outer wall, close to the side, of the two rotating plates 21 can detect whether the outer walls on the two sides of the floor are in a horizontal and vertical state; after passing through the second connecting plate 15 and the first connecting plate 11, the industrial camera 17 arranged at one end of the first connecting plate 11 and one end of the second connecting plate 15 can detect whether defects exist on the outer walls of the upper side and the lower side of the floor;
step four: after the conveyor body 1 is used, the telescopic end of the first electric telescopic rod 8 below can be controlled to shrink to drive the first cleaning pad 16 below to contact with the outer wall of the roller 2, and impurities such as dust attached to the outer wall of the roller 2 can be automatically cleaned along with the friction between the rotation of the roller 2 and the first cleaning pad 16, so that the subsequent use of the roller 2 is facilitated; but also can control the first sliding block 6 and the second sliding block 7 to move back and forth in the first sliding groove 4 and the second sliding groove 5, and drive the two first cleaning pads 16 with changed use states to clean the rotating parts at the two ends of the roller 2.
In the invention, when a user uses the device, please refer to fig. 1, after the conveyor body 1 is placed at a designated position of a composite floor production line, the left end of the conveyor body 1 is an input end, and the produced floor is placed at the top of a plurality of rollers 2 at the left end and then can slowly move towards the right end for conveying and transferring.
In the process that the produced floor is conveyed to subsequent detection equipment or packaging equipment through the conveyor body 1, in order to facilitate the floor to accurately and uniformly enter the subsequent equipment, the detection or packaging work of the floor is facilitated for the subsequent equipment, when the tops of the rollers 2 slowly move to the position between the two rotating plates 21, the two rotating plates 21 can rotate towards the direction close to each other until the outer wall of one side of the two rotating plates 21 with the second cleaning pad 14 is abutted against the outer walls of two sides of the floor, the correction effect can be achieved on the floor which is being conveyed, the floor is enabled to be limited and corrected at the top of the rollers 2, and the situation that the floor is askew in the conveying process and the follow-up work is affected is avoided.
And after two rotating plates 21 rotate to the state that flushes with push pedal 20, the second cleaning pad 14 that is located two rotating plates 21 and is close to one side can be followed and debris such as dust that is attached to the outer wall of floor both sides that is moving are cleared up, install the laser displacement sensor that is close to one side outer wall at two rotating plates 21 and be able to detect whether the both sides outer wall of floor is the horizontal vertical state, if there is the deviation in both sides outer wall of floor to be detected, the laser displacement sensor can carry signal to the controller in, the flexible end extension of two fifth electric telescopic handle 13 of controller can control, promote corresponding crayon stick 27 to pass round hole 23 and floor outer wall contact, mark the outer wall that there is the deviation on this floor, until the floor is carried under two mounting panels 9, the other both sides outer wall of floor is close to two sets of rotating plates 21 respectively this moment, the other both sides outer wall of floor of both sides that can control two sets of rotating plates 21 all rotate to the state that is in contact with the other both sides outer wall of floor towards mutual approach direction, detect both sides outer wall of floor through the laser displacement sensor, and detect both sides outer wall, detect the floor outside, the outside wall has the outside through the deviation after detecting the floor, the quick-run through the crayon stick, the other position of the floor is distinguished by the other side stick, the other people can carry out the quick place after the quality of the floor is distinguished, the quality is bad for the quality is detected, the people has the quality is bad quality, and can conveniently is classified after the quality is located.
When the floor board slowly moves to the upper part of the second connecting plate 15, as the second connecting plate 15 is closer to the input end of the conveyor body 1, the telescopic ends of the two lower first electric telescopic rods 8 can be controlled to shrink for a certain distance during use, the second connecting plate 15 and the first cleaning pad 16 at the top of the second connecting plate are driven to move upwards together until the top end of the first cleaning pad 16 passes through a gap between the two rollers 2 and is flush with the rollers 2, and then the bottom of the floor board automatically contacts with the first cleaning pad 16 below in the conveying process of the floor board through the rollers 2, so that sundries such as dust attached to the bottom of the floor board can be cleaned automatically; the floor continues to move rightwards until the first cleaning pad 16 at the bottom of the first connecting plate 11 can clean sundries such as dust at the top of the floor along the trend when moving to the lower side of the first connecting plate 11, so that the two first cleaning pads 16 arranged on the upper side and the lower side of the plurality of rollers 2 can clean the outer walls on the upper side and the lower side of the floor respectively, and the condition that the floor is scratched by sundries such as dust on the surface in the process of conveying the floor through the conveyor body 1 is avoided.
Meanwhile, after the floors sequentially pass through the second connecting plate 15 and the first connecting plate 11, the industrial cameras 17 arranged at one ends of the first connecting plate 11 and the second connecting plate 15 can extend and push the third electric telescopic rods 29 to move and stretch out through the telescopic ends of the third electric telescopic rods, whether defects exist on the outer walls of the upper side and the lower side of the floors or not is detected, if the floors are detected by the industrial cameras 17 and the laser displacement sensors respectively, the defects exist in the process of detecting the floors, the telescopic ends of the two first electric telescopic rods 8 which are positioned below and close to the input end of the conveyor body 1 can be controlled to shrink, the second connecting plate 15 and the first cleaning pads 16 below are driven to move upwards until the first cleaning pads 16 extend upwards from gaps between the two rollers 2, the floors which move slowly can be blocked, and the first cleaning pads 16 are made of soft materials, so that the condition that the surfaces of the floors which move slowly can be damaged in the process of blocking the floors can be avoided; in the process that one first cleaning pad 16 blocks and limits the follow-up floor, the flexible end of a plurality of fourth electric telescopic rods 19 all stretches out, drive push pedal 20 to carry out the centre gripping to the both sides outer wall of this floor that has the defect, and control a plurality of flexible ends that lie in the first electric telescopic rods 8 of roller 2 top upwards extend, drive this floor together upwards move to the top of conveyer body 1, then take this floor to the assigned position through artifical or outside transport manipulator that has the sucking disc deposit can, make the conveyer body 1 can be at the in-process of carrying the floor, simultaneously have the effect of preliminary detection to the floor, make things convenient for follow-up check out more meticulous detection to other qualified floors, and packing equipment packs to qualified floor fast, improve the efficiency of whole composite floor production.
In the using process of the conveyor body 1, if one of the rollers 2 is bent downwards or broken at a rotating part due to longer using time, after the second sliding block 7 in the second sliding groove 5 can be controlled to drive the parts such as the mounting plate 9 below to move to a position close to the damaged roller 2, the telescopic ends of the two first electric telescopic rods 8 below are controlled to shrink to drive the second connecting plate 15 and the first cleaning pad 16 to move downwards, and auxiliary support is provided for the damaged roller 2, so that the conveyor body 1 can continue conveying floors, and after the subsequent conveyor body 1 is used, workers maintain the conveyor body, so that the conveying efficiency of the conveyor body 1 on floors is prevented from being influenced; if damage appears in a plurality of adjacent rollers 2, treat that second connecting plate 15 removes to the position that is close to a plurality of damage rollers 2 after, control second connecting plate 15 self rotates 90 degrees for second connecting plate 15 can together support a plurality of damaged rollers 2 this moment, and because the first cleaning pad 16 that second connecting plate 15 set up, can avoid causing the damage to the outer wall of roller 2 at the in-process that supports roller 2, avoid roller 2 to appear the problem of secondary damage.
And if the use of the conveyor body 1 fails, the whole conveyor body 1 can not continue to operate, and the floor can not be conveyed continuously, at this time, the first sliding blocks 6 in the two first sliding grooves 4 can be controlled to drive the parts such as the mounting plate 9 and the first connecting plate 11 above to move to the left end of the conveyor body 1, then the plurality of pushing plates 20 are controlled to clamp two sides of one of the floors at the left end respectively, the first sliding blocks 6 move towards the right end in the first sliding grooves 4, the parts such as the first connecting plate 11 can be driven to move towards the right end together, and then the rest floors at the tops of the plurality of rollers 2 can be pushed towards the right end together, so that the conveyor body 1 can be replaced to continuously convey the floors to subsequent equipment, and the subsequent efficiency of floor processing is prevented from being influenced.
After the conveyor body 1 is used, the length of the second connecting plate 15 is the same as that of the roller 2, so that the first cleaning pad 16 at the lower part is also matched with the length of the roller 2, the telescopic end of the first electric telescopic rod 8 at the lower part is controlled to shrink, the first cleaning pad 16 at the lower part is driven to contact with the outer wall of the roller 2, and impurities such as dust attached to the outer wall of the roller 2 can be automatically cleaned along with the rotation of the roller 2, so that the roller 2 is convenient to be used subsequently, the position of the first cleaning pad 16 at the lower part is adjusted through the movement of the second sliding block 7 in the second sliding groove 5, and the outer walls of a plurality of rollers 2 can be cleaned sequentially.
After the roller 2 is used, the rotating parts at the two ends of the roller 2 need to be maintained, at this time, the two rotating rods 18 at the bottom of the mounting plate 9 above the roller 2 can be controlled to be rotated upwards by 90 degrees to be in a horizontal state, then the third sliding blocks 28 inside the mounting plate 9 at the upper side and the lower side are respectively controlled to drive the first connecting plate 11 and the second connecting plate 15 to move towards the two ends close to the roller 2 respectively in the third sliding groove 26, so that the first connecting plate 11 at the upper side drives one first cleaning pad 16 to move to the rotating part close to one end of the roller 2, the second connecting plate 15 at the lower side drives the other first cleaning pad 16 to move to the rotating part close to the other end of the roller 2, then the first connecting plate 11 and the second connecting plate 15 are controlled to be rotated by 90 degrees to be in the same linear state with the fixed plate 3, finally the telescopic ends of the first electric telescopic rods 8 at the upper side and the lower side are respectively driven to be in a contracted state, the first sliding blocks 6 and the second sliding blocks 7 are driven to move back and forth in the rotating parts close to the two ends of the roller 2 respectively, the first sliding blocks 6 and the second sliding blocks 7 move back and forth in the first sliding grooves 4 and the second sliding grooves 5 to the inner parts close to one another first sliding groove 4 and the second sliding grooves 5 respectively, the two ends are driven to rotate to the two first sliding pads 16 to be required to be cleaned by the user to rotate two ends of the roller 2, and other people can not need to rotate to be cleaned to be attached to the two ends of the roller 2, and other people can be cleaned manually cleaned, and other positions can be cleaned.
After sundries such as greasy dirt attached to rotating parts at two ends of the roller 2 are cleaned, the rotating parts at two ends of the roller 2 are required to be coated with lubricating oil, the rotating smoothness of the subsequent roller 2 is facilitated, the first connecting plate 11 can be controlled to rotate and reset, the state of the second connecting plate 15 is unchanged, the second connecting plate 15 and the first cleaning pad 16 below are still in a state parallel to the fixed plate 3, the third sliding block 28 above moves towards a position close to the second connecting plate 15 at the moment in the third sliding groove 26, the bottom end of the oil outlet pipe 25 is driven to face the rotating part at one end of the roller 2, after the valve in the oil outlet pipe 25 is controlled to be opened, the lubricating oil in the oil storage tank 12 is accurately dripped on the surface of the rotating part at one end of the roller 2, lubricating treatment is carried out on the lubricating oil, and at the moment, the second connecting plate 15 and the first cleaning pad 16 below can absorb and collect the superfluous lubricating oil dripping downwards at the rotating part of the roller 2, and waste caused by the fact that the lubricating oil falls down to the bottom surface is avoided; and the lubricating oil that drips to the inside of below first clean pad 16 downwards can filter the impurity that is adhered to in the lubricating oil inside through first clean pad 16 to along the surface of second connecting plate 15, flow to the surface of below second electric telescopic handle 10, have lubricated the effect to the flexible end of second electric telescopic handle 10, and along with the continuation of lubricating oil downwardly flowing, can flow in the third spout 26 that lower mounting panel 9 top was seted up in the homeopathic, lubricate its inside third slider 28, improve the smoothness that the third slider 28 removed in third spout 26, further reduce the waste of lubricating oil.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (4)
1. The composite floor production system comprises a conveyor body (1), and is characterized in that fixed plates (3) are arranged on two sides of the top of the conveyor body (1), a plurality of rollers (2) are arranged between the two fixed plates (3) at equal intervals, mounting plates (9) are arranged above and below the rollers (2), cleaning mechanisms for cleaning the outer walls of the upper side and the lower side of a floor are arranged on one side, close to the rollers (2), of the two mounting plates (9), and an auxiliary mechanism for guiding and correcting the floor conveying is further arranged at the bottom of the mounting plates (9) above the rollers (2);
the outer walls of one sides of the two fixing plates (3) which are far away from each other are provided with a first chute (4) and a second chute (5), the interiors of the two first chutes (4) and the second chute (5) are respectively provided with two first sliding blocks (6) and two second sliding blocks (7) in a sliding manner, the tops of the two first sliding blocks (6) and the bottoms of the two second sliding blocks (7) are respectively provided with a first electric telescopic rod (8), and the telescopic ends of the two matched first electric telescopic rods (8) are jointly connected with a mounting plate (9);
the cleaning mechanism comprises a first connecting plate (11) and a second connecting plate (15) which are arranged on the upper side and the lower side of the plurality of rollers (2), a third sliding groove (26) is formed in the outer wall of one side, close to the plurality of rollers (2), of each of the two mounting plates (9), and a third sliding block (28) is slidably arranged in each of the two third sliding grooves (26);
two third electric telescopic rods (29) are arranged in one end, close to the input end of the conveyor body (1), of each of the first connecting plate (11) and the second connecting plate (15), and industrial cameras (17) are arranged at the telescopic ends of the two third electric telescopic rods (29);
the auxiliary mechanism comprises two rotating rods (18), the two rotating rods (18) are symmetrically arranged at the bottom of a mounting plate (9) above the rollers (2), the outer walls of the sides, close to the bottom ends of the two rotating rods (18), of the two rotating rods are respectively connected with a push plate (20) through a fourth electric telescopic rod (19), and one ends, close to the input ends of the conveyor body (1), of the two push plates (20) are respectively provided with a rotating plate (21) in a rotating mode;
the outer walls of the two sides, close to each other, of the two rotating plates (21) are provided with second cleaning pads (14), the outer walls of the sides, far away from each other, of the two rotating plates (21) are provided with mounting frames (22), and the interiors of the two mounting frames (22) are provided with fifth electric telescopic rods (13);
round holes (23) are formed in positions, close to the fifth electric telescopic rods (13), of the two rotating plates (21), and wax crayon rods (27) are detachably mounted at telescopic ends of the two fifth electric telescopic rods (13).
2. The composite floor production system according to claim 1, wherein the second electric telescopic rods (10) are respectively installed at the ends of the two third sliding blocks (28) far away from the third sliding groove (26), the telescopic ends of the two second electric telescopic rods (10) are respectively connected with the top of the first connecting plate (11) and the bottom of the second connecting plate (15), and the first cleaning pad (16) is installed at the bottom of the first connecting plate (11) and the top of the second connecting plate (15).
3. The composite floor production system according to claim 2, wherein two oil storage tanks (12) for storing lubricating oil are symmetrically arranged at the top of the first connecting plate (11), oil filling ports (24) are respectively arranged at the tops of the two oil storage tanks (12), oil outlet pipes (25) are respectively arranged at the rotating positions, close to the plurality of rollers (2), of the two oil storage tanks (12), and valves are respectively arranged in the two oil outlet pipes (25).
4. A method of operating a composite floor production system, characterized in that the method comprises the production system of claim 3, and in that the method further comprises the steps of:
step one: after the conveyor body (1) is placed at a designated position of a composite floor production line, the left end of the conveyor body (1) is used as an input end, the produced floor is placed at the tops of a plurality of rollers (2) positioned at the left end and can slowly move towards the right end to be conveyed and transported, and the floor can be conveyed to subsequent processing or detecting equipment to be processed or detected after moving to the right end of the conveyor body (1);
step two: when the floor slowly moves to a position between the two rotating plates (21) at the tops of the rollers (2), the two rotating plates (21) can be controlled to rotate towards the directions close to each other until the outer wall of one side of the two rotating plates (21) with the second cleaning pad (14) is abutted against the outer walls of two sides of the floor, and the floor which is being conveyed can be subjected to deviation correcting action, so that the floor can be limited and corrected when being conveyed at the tops of the rollers (2);
step three: after the two rotating plates (21) rotate to be in a state of being flush with the push plate (20), the second cleaning pad (14) positioned on one side, close to the two rotating plates (21), can clean dust attached to the outer walls on two sides of the moving floor in a homeotropic manner, and the laser displacement sensor arranged on the outer wall, close to one side, of the two rotating plates (21) can detect whether the outer walls on two sides of the floor are in a horizontal and vertical state; after passing through the second connecting plate (15) and the first connecting plate (11), the industrial cameras (17) arranged at one end of the first connecting plate (11) and one end of the second connecting plate (15) can detect whether defects exist on the outer walls of the upper side and the lower side of the floor;
step four: after the conveyor body (1) is used, the telescopic end of the first electric telescopic rod (8) below can be controlled to shrink, the first cleaning pad (16) below is driven to contact with the outer wall of the roller (2), and the dust attached to the outer wall of the roller (2) can be automatically cleaned along with the friction between the rotation of the roller (2) and the first cleaning pad (16), so that the roller (2) is convenient for subsequent use; but also can control the first sliding block (6) and the second sliding block (7) to move back and forth in the first sliding groove (4) and the second sliding groove (5), and drive the two first cleaning pads (16) with changed use states to clean the rotating parts at the two ends of the roller (2).
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| CN202311038773.4A CN116767744B (en) | 2023-08-17 | 2023-08-17 | Composite floor production system and working method thereof |
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| CN202311038773.4A CN116767744B (en) | 2023-08-17 | 2023-08-17 | Composite floor production system and working method thereof |
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