CN116765358A - Die casting equipment and control system with safety precaution - Google Patents
Die casting equipment and control system with safety precaution Download PDFInfo
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- CN116765358A CN116765358A CN202310650521.0A CN202310650521A CN116765358A CN 116765358 A CN116765358 A CN 116765358A CN 202310650521 A CN202310650521 A CN 202310650521A CN 116765358 A CN116765358 A CN 116765358A
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- power state
- die casting
- cooling system
- temperature
- casting equipment
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- 238000004512 die casting Methods 0.000 title claims abstract description 81
- 238000001816 cooling Methods 0.000 claims abstract description 97
- 238000005457 optimization Methods 0.000 claims abstract description 7
- 238000012544 monitoring process Methods 0.000 claims abstract description 4
- 230000001276 controlling effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 3
- 238000004321 preservation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Abstract
The invention discloses a die casting device with safety precaution and a control system, belonging to the technical field of cooling of die casting devices, comprising: the power control module is used for controlling the die casting equipment to switch the operation modes, wherein the operation modes comprise low-power operation, medium-power operation and high-power operation; the cooling system module is used for cooling the die casting equipment to a standard temperature range, and the cooling system state comprises a low power state, a medium power state and a high power state; the cooling matching module is used for monitoring the real-time temperature of the die casting equipment and distributing the state of a cooling system corresponding to the real-time temperature; the secondary optimization module is used for adjusting the power state upwards if the real-time temperature does not drop to the standard temperature interval after the cooling system state is effective; if the real-time temperature is reduced to the standard temperature interval, the power state is adjusted downwards; the invention realizes the timely adjustment of the power of the cooling system according to the real-time temperature of the die casting equipment.
Description
Technical Field
The invention relates to the technical field of cooling of die casting equipment, in particular to die casting equipment with safety pre-warning and a control system.
Background
In the metal die-casting forming process, the die, the punch and the pressing chamber of the die-casting machine are required to be subjected to high-precision temperature control, so that the product quality and the production efficiency are improved, and the service life of the die is prolonged; at present, most die-casting enterprises rely on the temperature control of a material heat preservation furnace to adjust the temperature, when the temperature exceeds the standard, the heat preservation furnace adjusts the temperature, the die-casting process cannot be stopped in the temperature adjusting process, namely, when the temperature does not reach the requirement, the equipment can still continue to produce.
In the existing temperature control method of the die casting equipment, cooling is carried out through a cooling system with constant power, under the condition that the power of the cooling system is low, the die casting equipment is easy to overheat, when the power of the cooling system is too high, the energy consumption is wasted, and the primary temperature is changed secondarily due to fluctuation of the operation temperature of the die casting equipment.
Disclosure of Invention
The invention aims to provide die casting equipment with safety precaution and a control system, which solve the following technical problems:
in the existing temperature control method of the die casting equipment, cooling is carried out through a cooling system with constant power, under the condition that the power of the cooling system is low, the die casting equipment is easy to overheat, when the power of the cooling system is too high, the energy consumption is wasted, and the primary temperature is changed secondarily due to fluctuation of the operation temperature of the die casting equipment.
The aim of the invention can be achieved by the following technical scheme:
die casting equipment and control system with safety precaution includes:
the power control module is used for controlling the die casting equipment to switch the operation modes, wherein the operation modes comprise low-power operation, medium-power operation and high-power operation;
the cooling system module is used for cooling the die casting equipment to a standard temperature range, and the cooling system state comprises a low power state, a medium power state and a high power state;
the cooling matching module is used for monitoring the real-time temperature of the die casting equipment and distributing the state of a cooling system corresponding to the real-time temperature;
the secondary optimization module is used for adjusting the power state upwards if the real-time temperature does not drop to the standard temperature interval after the cooling system state is effective; if the real-time temperature is reduced to the standard temperature interval, the power state is adjusted down.
As a further scheme of the invention: the matching optimization module is specifically used for acquiring real-time temperature of the die casting equipment during operation, identifying a temperature interval in which the real-time temperature is located, and executing a power state corresponding to the temperature interval by the cooling system;
after the cooling system executes the power state corresponding to the temperature interval, if the temperature of the die casting equipment cannot be reduced to the standard temperature interval, adjusting the power state of the cooling system to the power state of the previous level;
after the cooling system executes the power state corresponding to the temperature interval, if the temperature of the die casting equipment is reduced to the standard temperature interval, the power state of the cooling system is adjusted to the power state of the next level.
As a further scheme of the invention:
when the cooling system executes a power state corresponding to the temperature interval, the temperature of the die casting equipment rises and exceeds the maximum value of the original temperature interval, after the power state of the cooling system is adjusted to the power state of the last level, if the temperature of the die casting equipment still cannot be reduced to the standard temperature interval, the power state of the cooling system is continuously adjusted upwards;
when the cooling system executes a power state corresponding to the temperature interval, the temperature of the die casting equipment is still in the original temperature interval, after the power state of the cooling system is adjusted to the power state of the previous stage, if the temperature of the die casting equipment still cannot be reduced to the standard temperature interval, the level of the power state of the cooling system is continuously adjusted upwards;
after the cooling system executes the power state corresponding to the temperature interval, the temperature of the die casting equipment is reduced below the minimum value of the original temperature interval, but the temperature of the die casting equipment cannot be reduced to the standard temperature interval, and the power state of the cooling system is adjusted to the power state of the previous level.
As a further scheme of the invention: when the power state of the cooling system is up-regulated to a high power state, the temperature of the die casting equipment cannot be reduced to a working range, and an alarm is sent.
As a further scheme of the invention: and after the power state of the cooling system is adjusted to the power state of the next level, the temperature of the die casting equipment is still in the standard temperature interval, and then the power state of the cooling system is continuously adjusted downwards.
As a further scheme of the invention: and after the power state of the cooling system is adjusted to the low power state, the temperature of the die casting equipment is still in a standard temperature range, and the low power state of the cooling system is kept unchanged.
As a further scheme of the invention: and when the power state of the cooling system is adjusted to the power state of the next level, the temperature of the die casting equipment rises and exceeds the maximum value of the standard temperature interval, and the power state of the cooling system is adjusted back to the power state of the previous level.
The invention has the beneficial effects that:
according to the invention, the power state of the cooling system is adjusted in real time according to the fluctuation condition of the temperature of the die casting equipment, so that the rapid cooling is realized, the energy consumption is saved, and the alarm can be given out in time when the temperature of the die casting equipment is limited, even if accidents are avoided.
Drawings
The invention is further described below with reference to the accompanying drawings.
Fig. 1 is a schematic flow chart of a die casting device and a control system with safety precaution according to the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, a die casting apparatus and a control system with safety precaution, comprising:
the power control module is used for controlling the die casting equipment to switch the operation modes, wherein the operation modes comprise low-power operation, medium-power operation and high-power operation;
the cooling system module is used for cooling the die casting equipment to a standard temperature range, and the cooling system state comprises a low power state, a medium power state and a high power state;
the cooling matching module is used for monitoring the real-time temperature of the die casting equipment and distributing the state of a cooling system corresponding to the real-time temperature;
the secondary optimization module is used for adjusting the power state upwards if the real-time temperature does not drop to the standard temperature interval after the cooling system state is effective; if the real-time temperature is reduced to the standard temperature interval, the power state is adjusted down.
In a preferred embodiment of the present invention, the matching optimization module is specifically configured to obtain a real-time temperature of the die casting device during operation, identify a temperature interval in which the real-time temperature is located, and execute a power state corresponding to the temperature interval by the cooling system;
after the cooling system executes the power state corresponding to the temperature interval, if the temperature of the die casting equipment cannot be reduced to the standard temperature interval, adjusting the power state of the cooling system to the power state of the previous level;
after the cooling system executes the power state corresponding to the temperature interval, if the temperature of the die casting equipment is reduced to the standard temperature interval, the power state of the cooling system is adjusted to the power state of the next level.
In a preferred embodiment of the invention:
when the cooling system executes a power state corresponding to the temperature interval, the temperature of the die casting equipment rises and exceeds the maximum value of the original temperature interval, after the power state of the cooling system is adjusted to the power state of the last level, if the temperature of the die casting equipment still cannot be reduced to the standard temperature interval, the power state of the cooling system is continuously adjusted upwards;
when the cooling system executes a power state corresponding to the temperature interval, the temperature of the die casting equipment is still in the original temperature interval, after the power state of the cooling system is adjusted to the power state of the previous stage, if the temperature of the die casting equipment still cannot be reduced to the standard temperature interval, the level of the power state of the cooling system is continuously adjusted upwards;
after the cooling system executes the power state corresponding to the temperature interval, the temperature of the die casting equipment is reduced below the minimum value of the original temperature interval, but the temperature of the die casting equipment cannot be reduced to the standard temperature interval, and the power state of the cooling system is adjusted to the power state of the previous level.
In a preferred embodiment of the invention:
when the power state of the cooling system is up-regulated to a high power state, the temperature of the die casting equipment cannot be reduced to a working range, and an alarm is sent.
In a preferred embodiment of the invention:
and after the power state of the cooling system is adjusted to the power state of the next level, the temperature of the die casting equipment is still in the standard temperature interval, and then the power state of the cooling system is continuously adjusted downwards.
In a preferred embodiment of the invention:
and after the power state of the cooling system is adjusted to the low power state, the temperature of the die casting equipment is still in a standard temperature range, and the low power state of the cooling system is kept unchanged.
In a preferred embodiment of the invention, after the power state of the cooling system has been adjusted to the next level of power state, the temperature of the die casting apparatus rises and exceeds the standard temperature interval maximum, and the power state of the cooling system is adjusted back to the previous level of power state.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (7)
1. Die casting equipment and control system with safety precaution, characterized by comprising:
the power control module is used for controlling the die casting equipment to switch the operation modes, wherein the operation modes comprise low-power operation, medium-power operation and high-power operation;
the cooling system module is used for cooling the die casting equipment to a standard temperature range, and the cooling system state comprises a low power state, a medium power state and a high power state;
the cooling matching module is used for monitoring the real-time temperature of the die casting equipment and distributing the state of a cooling system corresponding to the real-time temperature;
the secondary optimization module is used for adjusting the power state upwards if the real-time temperature does not drop to the standard temperature interval after the cooling system state is effective; if the real-time temperature is reduced to the standard temperature interval, the power state is adjusted down.
2. The die casting equipment and the control system with the safety precaution according to claim 1, wherein the matching optimization module is specifically configured to obtain a real-time temperature of the die casting equipment during operation, identify a temperature interval in which the real-time temperature is located, and execute a power state corresponding to the temperature interval by the cooling system;
after the cooling system executes the power state corresponding to the temperature interval, if the temperature of the die casting equipment cannot be reduced to the standard temperature interval, adjusting the power state of the cooling system to the power state of the previous level;
after the cooling system executes the power state corresponding to the temperature interval, if the temperature of the die casting equipment is reduced to the standard temperature interval, the power state of the cooling system is adjusted to the power state of the next level.
3. The die casting apparatus and control system with safety precaution according to claim 2, characterized in that:
when the cooling system executes a power state corresponding to the temperature interval, the temperature of the die casting equipment rises and exceeds the maximum value of the original temperature interval, after the power state of the cooling system is adjusted to the power state of the last level, if the temperature of the die casting equipment still cannot be reduced to the standard temperature interval, the power state of the cooling system is continuously adjusted upwards;
when the cooling system executes a power state corresponding to the temperature interval, the temperature of the die casting equipment is still in the original temperature interval, after the power state of the cooling system is adjusted to the power state of the previous stage, if the temperature of the die casting equipment still cannot be reduced to the standard temperature interval, the level of the power state of the cooling system is continuously adjusted upwards;
after the cooling system executes the power state corresponding to the temperature interval, the temperature of the die casting equipment is reduced below the minimum value of the original temperature interval, but the temperature of the die casting equipment cannot be reduced to the standard temperature interval, and the power state of the cooling system is adjusted to the power state of the previous level.
4. A die casting apparatus and control system with safety precautions according to claim 3, characterized in that:
when the power state of the cooling system is up-regulated to a high power state, the temperature of the die casting equipment cannot be reduced to a working range, and an alarm is sent.
5. The die casting apparatus and control system with safety precaution according to claim 4, wherein:
and after the power state of the cooling system is adjusted to the power state of the next level, the temperature of the die casting equipment is still in the standard temperature interval, and then the power state of the cooling system is continuously adjusted downwards.
6. The die casting apparatus and control system with safety precaution according to claim 5, wherein:
and after the power state of the cooling system is adjusted to the low power state, the temperature of the die casting equipment is still in a standard temperature range, and the low power state of the cooling system is kept unchanged.
7. The die casting apparatus and control system with safety precaution according to claim 6, wherein after the power state of the cooling system is adjusted to the power state of the next level, the temperature of the die casting apparatus rises and exceeds the maximum value of the standard temperature interval, and the power state of the cooling system is returned to the power state of the previous level.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310650521.0A CN116765358B (en) | 2023-06-04 | 2023-06-04 | Die casting equipment and control system with safety precaution |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310650521.0A CN116765358B (en) | 2023-06-04 | 2023-06-04 | Die casting equipment and control system with safety precaution |
Publications (2)
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| CN116765358A true CN116765358A (en) | 2023-09-19 |
| CN116765358B CN116765358B (en) | 2024-01-16 |
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| CN202310650521.0A Active CN116765358B (en) | 2023-06-04 | 2023-06-04 | Die casting equipment and control system with safety precaution |
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| CN105441719A (en) * | 2014-09-28 | 2016-03-30 | 无锡康柏斯机械科技有限公司 | Alloy casting process and temperature control method |
| CN111673068A (en) * | 2020-07-09 | 2020-09-18 | 苏州奥德机械有限公司 | Temperature control island based on die-casting production mould realizes intelligent control |
| CN211807676U (en) * | 2020-01-08 | 2020-10-30 | 宁波长飞亚塑料机械制造有限公司 | Injection molding machine heat dissipation control system |
| CN112475265A (en) * | 2020-10-26 | 2021-03-12 | 惠州共享智能铸造产业轻合金创新中心有限公司 | Intelligent die-casting control system and die-casting process method |
| CN113414373A (en) * | 2021-07-20 | 2021-09-21 | 苏州奥德高端装备股份有限公司 | Be used for cold switched systems of die-casting auto parts high low temperature point |
| CN114012067A (en) * | 2022-01-05 | 2022-02-08 | 南京欧诺智能装备有限公司 | Remote temperature control method and system based on mold temperature controller |
| CN114508850A (en) * | 2020-10-23 | 2022-05-17 | 广州道晨模具配件有限公司 | Intelligent temperature control island |
| CN115740397A (en) * | 2022-11-19 | 2023-03-07 | 宁波力劲科技有限公司 | Method, system and device for controlling cooling water of die casting machine and storage medium |
| CN115950133A (en) * | 2022-12-21 | 2023-04-11 | 深圳市纳设智能装备有限公司 | Dynamic regulation control method, device and system of cooling system and epitaxial equipment |
-
2023
- 2023-06-04 CN CN202310650521.0A patent/CN116765358B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2107023A1 (en) * | 1992-10-23 | 1994-04-24 | Eiji Naruse | Method of controlling temperature of metallic mold in permanent mold casting facility and apparatus therefor |
| WO2011038889A2 (en) * | 2009-09-29 | 2011-04-07 | Airbus Operations Gmbh | System and method for cooling and/or heating aircraft devices |
| CN105441719A (en) * | 2014-09-28 | 2016-03-30 | 无锡康柏斯机械科技有限公司 | Alloy casting process and temperature control method |
| CN211807676U (en) * | 2020-01-08 | 2020-10-30 | 宁波长飞亚塑料机械制造有限公司 | Injection molding machine heat dissipation control system |
| CN111673068A (en) * | 2020-07-09 | 2020-09-18 | 苏州奥德机械有限公司 | Temperature control island based on die-casting production mould realizes intelligent control |
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| CN113414373A (en) * | 2021-07-20 | 2021-09-21 | 苏州奥德高端装备股份有限公司 | Be used for cold switched systems of die-casting auto parts high low temperature point |
| CN114012067A (en) * | 2022-01-05 | 2022-02-08 | 南京欧诺智能装备有限公司 | Remote temperature control method and system based on mold temperature controller |
| CN115740397A (en) * | 2022-11-19 | 2023-03-07 | 宁波力劲科技有限公司 | Method, system and device for controlling cooling water of die casting machine and storage medium |
| CN115950133A (en) * | 2022-12-21 | 2023-04-11 | 深圳市纳设智能装备有限公司 | Dynamic regulation control method, device and system of cooling system and epitaxial equipment |
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| CN116765358B (en) | 2024-01-16 |
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