CN209812894U - Temperature control gelatin processing equipment - Google Patents
Temperature control gelatin processing equipment Download PDFInfo
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- CN209812894U CN209812894U CN201920501119.5U CN201920501119U CN209812894U CN 209812894 U CN209812894 U CN 209812894U CN 201920501119 U CN201920501119 U CN 201920501119U CN 209812894 U CN209812894 U CN 209812894U
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Abstract
The utility model discloses a temperature control gelatin processing device, which comprises a processing bed, a gelatin filling device and a cutting device, wherein the processing bed comprises a forming layer and a temperature control layer, the forming layer comprises a plurality of forming grooves, channels are connected among the forming grooves, and in the process of adding gelatin liquid in the forming grooves, the gelatin liquid flows to the adjacent forming grooves before the gelatin liquid overflows from the forming grooves; the temperature control layer is used for controlling the temperature of the forming layer, the gelatin filling device is used for adding gelatin liquid into the forming groove, and the cutting device is used for cutting gelatin after the gelatin is condensed and formed. The temperature control gelatin processing equipment of the utility model reduces the movement of the gelatin filling device and the output power by the way of diffusing gelatin liquid; the temperature-controlled gelatin processing equipment can meet the requirements of different finished gelatin shapes; the whole temperature control gelatin processing equipment is automatically operated, so that the accuracy of gelatin processing is improved, and the processing efficiency of gelatin can be improved.
Description
Technical Field
The utility model relates to a gelatin production field especially relates to a control by temperature change gelatin processing equipment.
Background
Gelatin is white or yellowish, semitransparent, and slightly lustrous thin sheet or powder particles degraded by collagen in connective tissues such as animal skin, bone, muscle membrane, and sarcodictya; so it is also called animal gelatin and fat glue; the industrial gelatin is colorless to light yellow transparent or semitransparent flakes or particles; no odor and no odor; absorbing water in cold water to expand; dissolving in hot water; soluble in glycerol and acetic acid, and insoluble in ethanol and diethyl ether.
During the processing of gelatin into long strips, the hot gelatin needs to be cooled. The cooling liquid is filled in the device for cooling the hot gelatin processing device. Because the refrigerating machine power on the cooling pipe is kept constant in the cooling process, the temperature of the gelatin is often not at the optimal cooling temperature, and if the temperature is too low, the gelatin becomes too hard to be processed into long strips. Similarly, if the temperature is too low, the gelatin becomes too soft to be processed into long noodles. Meanwhile, the gelatin processing device is not highly intelligent, needs a large amount of manpower and is very inconvenient.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a control by temperature change gelatin processing equipment has high intellectuality, has the equipment of fine economic nature and practicality again simultaneously, and the technical scheme of adoption is as follows:
a temperature control gelatin processing device comprises a processing bed, a gelatin filling device and a cutting device, wherein the processing bed comprises a forming layer and a temperature control layer, the forming layer comprises a plurality of forming grooves, channels are connected among the forming grooves, and in the process of adding gelatin liquid into the forming grooves, the gelatin liquid flows to the adjacent forming grooves before the gelatin liquid overflows from the forming grooves; the temperature control layer is used for controlling the temperature of the forming layer, the gelatin filling device is used for adding gelatin liquid into the forming groove, and the cutting device is used for cutting gelatin after the gelatin is condensed and formed.
As a preferred scheme, the temperature control layer is positioned below the forming layer and comprises a plurality of temperature regulators which are uniformly distributed.
Preferably, the temperature regulator includes a heater and a refrigerator.
Preferably, the bed further comprises a rotating layer for driving rotation of the bed to pour out the shaped condensed gelatin.
As a preferred scheme, a rotating rod is arranged at the middle shaft of the rotating layer and connected with a rotating motor.
Preferably, the gelatin liquid is added in a molding groove at a corner, and the inductors are disposed in the molding grooves at the opposite corners of the molding groove.
Preferably, the cutting means cuts from the passage between the two profiled grooves.
Preferably, a temperature sensor is arranged on the molding layer.
As a preferred scheme, the gelatin liquid filling device also comprises a central control system which is in signal connection with a temperature sensor, a temperature control layer, a rotating motor, an inductor and a gelatin liquid filling device.
The utility model has the advantages that:
1. the temperature control gelatin processing equipment of the utility model reduces the movement of the gelatin filling device and the output power by the way of diffusing gelatin liquid;
2. the temperature control gelatin processing equipment of the utility model can meet the requirements of different finished gelatin shapes;
3. the temperature control gelatin processing equipment of the utility model improves the intelligence and reduces the manual error condition by arranging the sensor;
4. the whole temperature control gelatin processing equipment of the utility model is automatic operation, improves the accuracy of gelatin processing and can improve the processing efficiency of gelatin;
5. the utility model discloses a control by temperature change gelatin processing equipment simple structure, functional good, have good economic nature and practicality.
Drawings
FIG. 1 is a schematic structural view of a temperature-controlled gelatin processing apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a molding layer according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a forming groove according to an embodiment of the present invention;
reference numerals:
1-forming layer, 2-temperature control layer, 3-forming groove, 4-channel, 5-rotating layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1:
a temperature control gelatin processing device comprises a processing bed, a gelatin filling device and a cutting device, wherein the processing bed comprises a forming layer 1 and a temperature control layer 2, the forming layer 1 comprises a plurality of forming grooves 3, channels 4 are connected among the forming grooves 3, and in the process of adding gelatin liquid into the forming grooves 3, the gelatin liquid flows to the adjacent forming grooves 3 before the gelatin liquid overflows from the forming grooves 3; the temperature control layer 2 is used for controlling the temperature of the forming layer 1, the gelatin filling device is used for adding gelatin liquid into the forming groove 3, and the cutting device is used for cutting gelatin after the gelatin is condensed and formed.
In the embodiment 1, heated gelatin liquid is added into a forming groove 3 of a processing bed through a gelatin filling device, at the moment, the temperature control layer 2 adjusts the temperature of the forming layer 1, so that the temperature in the forming groove 3 can keep gelatin in a liquid state, during the adding process of the gelatin liquid, the gelatin liquid is diffused to other forming grooves 3 through channels 4 between the forming grooves 3, and the gelatin liquid is prevented from overflowing the forming grooves 3 during the flowing process by setting the height of the channels 4; after the amount of the gelatin liquid in the molding groove 3 meets the requirement, the temperature control layer 2 cools the molding layer 1 so that the gelatin liquid is gradually condensed to form a solid jelly to achieve the purpose of processing, and after the gelatin is processed and molded, the gelatin finished product in the molding groove 3 is taken out to be processed for the next time; the embodiment can achieve that the gelatin liquid can be fixedly added towards a specific position without moving, the power output of the gelatin filling device is reduced, and the setting of a program can be reduced as intelligent control, so that the control is simple; the molding grooves 3 are connected through a pipeline, so that the final processed finished product in each molding groove 3 is almost identical in size, and the gelatin can be processed into finished gelatin products with different shapes only by changing the shape of the molding groove 3 under certain special conditions.
As a preferred scheme of the embodiment 1, the temperature control layer 2 is positioned below the forming layer 1 and comprises a plurality of temperature regulators which are uniformly distributed; temperature control layer 2 is located shaping layer 1 below, for side position or other settings, can make shaping layer 1's temperature regulation more even, and efficiency is higher, and temperature regulator evenly distributed further makes temperature regulation efficiency higher.
As a preferable aspect of embodiment 1, the temperature regulator includes a heater and a refrigerator; in order to improve the processing efficiency of the gelatin, a refrigerator is used for refrigerating the liquid gelatin so that the gelatin is rapidly condensed into solid jelly, and the refrigerator can be started after the temperature of the molding layer 1 is reduced, so that the energy can be saved.
Example 2:
substantially similar to example 1, except that: the processing bed further comprises a rotating layer 5, the rotating layer 5 is used for driving the processing bed to rotate so as to pour out the formed condensed gelatin, and a rotating rod is arranged at the middle shaft of the rotating layer 5 and connected with a rotating motor. When gelatin liquid is added, the gelatin liquid is added to one molding groove 3 at a certain corner, and inductors are provided in the molding grooves 3 at the opposite corners of the molding groove 3.
In the embodiment 2, after the molding layer 1 is cooled, gelatin is condensed into solid jelly, and the rotating rod is controlled by the rotating motor to drive the processing bed to rotate, so that the processed gelatin is poured into the fixed containing device, and compared with the traditional manual collection, the collection efficiency of the gelatin can be improved, the manpower is liberated, and the economical efficiency and the practicability of gelatin processing equipment are improved; in the process of adding gelatin liquid, a gelatin filling device is added to the molding grooves 3 at one corner, every two molding grooves 3 are communicated through pipelines, the molding groove 3 at the diagonal position of the initial molding groove 3 to be filled is filled with the last molding groove, an inductor is arranged on the molding groove 3 filled with the liquid gelatin, when the inductor senses that all the molding grooves 3 are in the device filled with the gelatin liquid, and an operator can stop adding the gelatin filling device after receiving the signal to perform the next condensation treatment; the embodiment can improve the intelligence of the gelatin processing equipment, reduce the loss caused by artificial errors, ensure the processing efficiency of the gelatin and improve the economy and the practicability of the gelatin processing equipment.
Example 3:
substantially similar to example 1 and example 2, except that: the cutting device cuts from the channel 4 between the two forming grooves 3; cutting position in-process is selected in the experiment to cutting device, select to cut on shaping groove 3 edge, nevertheless can remain irregular solid gelatin in passageway 4, the finished product of being not convenient for is handled, the follow-up recess that uses is as the passageway 4 between arbitrary two shaping grooves 3, and cut in the passageway 4, solid gelatin in the passageway 4 is divided into two, be connected with the solid gelatin part in the shaping groove 3 simultaneously, the finished product processing in later stage of being convenient for, simultaneously, cut the gelatin in the passageway 4, can make cutting device's cutting blade's size for the condition of cutting the shaping groove 3 edge little, make gelatin price equipment have better economic nature.
Example 4:
substantially similar to example 1, example 2 and example 3, with the following differences: and a temperature sensor is arranged on the molding layer 1. The gelatin liquid filling device is characterized by further comprising a central control system, wherein the central control system is in signal connection with a temperature sensor, a temperature control layer 2, a rotating motor, an inductor and a gelatin liquid filling device.
In example 4, the whole gelatin processing equipment is intelligently controlled, and the control process is as follows: the central control system firstly controls the gelatin filling device to add gelatin liquid, and simultaneously controls the temperature control layer 2 to continuously heat the molding layer 1, to ensure that the gelatin liquid can not be condensed, after the inductor induction forming groove 3 is filled with the gelatin liquid, a signal is given to a central control system, the central control device controls the gelatin filling device to stop adding the gelatin liquid, simultaneously controlling the temperature control layer 2, refrigerating the molding layer 1 by the temperature control layer 2 to ensure that the liquid gelatin in the molding groove 3 is condensed into solid jelly, after the temperature sensor senses that the temperature is reduced to a preset certain temperature critical point, the central control system controls the rotating motor after a period of time delay through the time delayer, the rotating rod is further controlled to rotate so as to drive the processing bed to rotate, the processed gelatin is poured into the fixed containing device, and gelatin processing equipment starts the next processing process after the processing bed is reset; embodiment 4 makes whole gelatin processing equipment be in automatic state, does not need the participation of manpower, is favorable to improving the accuracy of gelatin processing, can improve the machining efficiency of gelatin simultaneously.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (9)
1. A temperature-controlled gelatin processing device is characterized by comprising a processing bed, a gelatin filling device and a cutting device, wherein the processing bed comprises a forming layer (1) and a temperature control layer (2), the forming layer (1) comprises a plurality of forming grooves (3), channels (4) are connected among the forming grooves (3), and in the process of adding gelatin liquid into the forming grooves (3), the gelatin liquid flows to the adjacent forming grooves (3) before the gelatin liquid overflows from the forming grooves (3); the temperature control layer (2) is used for controlling the temperature of the forming layer (1), the gelatin filling device is used for adding gelatin liquid into the forming groove (3), and the cutting device is used for cutting gelatin after the gelatin is condensed and formed.
2. The temperature-controlled gelatin processing apparatus of claim 1 wherein the temperature-controlled layer (2) is located below the molding layer (1) and comprises a plurality of temperature regulators, the plurality of temperature regulators being evenly distributed.
3. A temperature controlled gelatin processing apparatus as claimed in claim 2 wherein the temperature regulator comprises a heater and a refrigerator.
4. The temperature controlled gelatin processing apparatus of claim 1 wherein the bed further comprises a rotating layer (5), the rotating layer (5) being adapted to drive rotation of the bed to pour out the shaped, condensed gelatin.
5. The temperature-controlled gelatin processing device as claimed in claim 4, wherein a rotating rod is arranged at the central axis of the rotating layer (5), and the rotating rod is connected with a rotating motor.
6. Temperature-controlled gelatin processing apparatus as claimed in claim 5 wherein gelatin liquid is added in one of the forming grooves (3) at one corner and the inductor is provided in the forming groove (3) at the opposite corner of the forming groove (3).
7. Temperature-controlled gelatin processing apparatus as claimed in claim 6, wherein the shaping layer (1) is provided with a temperature sensor.
8. The temperature-controlled gelatin processing apparatus of claim 7, further comprising a central control system in signal connection with the temperature sensor, the temperature control layer (2), the rotating electrical machine, the sensor and the gelatin liquid filling device.
9. Temperature-controlled gelatin processing apparatus as claimed in claim 1, wherein the cutting means cuts from the passage (4) between the two shaping grooves (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920501119.5U CN209812894U (en) | 2019-04-15 | 2019-04-15 | Temperature control gelatin processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920501119.5U CN209812894U (en) | 2019-04-15 | 2019-04-15 | Temperature control gelatin processing equipment |
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| CN209812894U true CN209812894U (en) | 2019-12-20 |
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| CN201920501119.5U Active CN209812894U (en) | 2019-04-15 | 2019-04-15 | Temperature control gelatin processing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109927219A (en) * | 2019-04-15 | 2019-06-25 | 四川汇宇生物技术有限公司 | A kind of temperature control gelatin process equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109927219A (en) * | 2019-04-15 | 2019-06-25 | 四川汇宇生物技术有限公司 | A kind of temperature control gelatin process equipment |
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Effective date of registration: 20221228 Address after: 620000 China Pickle City, Dongpo District, Meishan City, Sichuan Province Patentee after: Meishan Huiyu Biotechnology Co.,Ltd. Address before: No. 82, Jinlong Shanzhuang South Road, Shipan Town, Jianyang City, Chengdu, Sichuan 641400 Patentee before: SICHUAN HUIYU BIOLOGICAL TECHNOLOGY CO.,LTD. |