CN116765055B - Cleaning and conveying integrated system for rubber pipe - Google Patents
Cleaning and conveying integrated system for rubber pipe Download PDFInfo
- Publication number
- CN116765055B CN116765055B CN202311083487.XA CN202311083487A CN116765055B CN 116765055 B CN116765055 B CN 116765055B CN 202311083487 A CN202311083487 A CN 202311083487A CN 116765055 B CN116765055 B CN 116765055B
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- fixedly connected
- cleaning
- clamping
- rubber tube
- rubber
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- 238000004140 cleaning Methods 0.000 title claims abstract description 100
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 238000005520 cutting process Methods 0.000 claims abstract description 45
- 230000002441 reversible effect Effects 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 21
- 238000005096 rolling process Methods 0.000 claims description 10
- 230000007306 turnover Effects 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000012546 transfer Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/02—Arrangements for removing spent cores or receptacles and replacing by supply packages at paying-out stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/16—Cutting rods or tubes transversely
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0683—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for elongated articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4481—Arrangements or adaptations for driving the reel or the material
- B65H75/4486—Electric motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/08—Drying solid materials or objects by processes not involving the application of heat by centrifugal treatment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
The application discloses a cleaning and conveying integrated system for a rubber pipe, which comprises a clamping part, a travelling crane assembly, a feeding groove, a discharging groove, a conveying cutting part and a cleaning part, wherein the travelling crane assembly comprises a pneumatic clamping jaw mechanism and a travelling crane bracket, and the pneumatic clamping jaw mechanism is used for grabbing a rubber pipe reel to be unreeled from the feeding groove and moving the rubber pipe reel to the clamping part; the clamping part comprises a fixed base, the fixed base is fixedly connected with the travelling crane bracket, one side of the fixed base is provided with a reversible clamping mechanism, the unloading groove is arranged at the right lower end of the clamping mechanism, the clamping mechanism is used for receiving a rubber tube reel grabbed by the pneumatic clamping jaw mechanism when being turned upwards, the rubber tube reel is clamped by the clamping mechanism and continuously unreeled, and the rubber tube reel after unreeled is unloaded into the unloading groove when being turned downwards by the clamping mechanism; the application conveniently and efficiently realizes the automatic cleaning function.
Description
Technical Field
The application relates to the technical field of rubber tube transmission, and provides a cleaning and conveying integrated system for a rubber tube.
Background
The rubber tube is a tube for gas delivery, has better ductility, and is widely used in various occasions, such as a gas delivery tube of an inflator, and is made of the rubber tube; in the production and manufacturing process of the rubber tube, a certain amount of rubber powder is necessarily present on the inner wall of the rubber tube, and the rubber powder cannot be sold as a finished product and must be cleaned, and the traditional cleaning method is that the rubber tube is directly connected with a water tap for flushing, so that great water resource waste is caused, long-term development of enterprises is not facilitated, and the cost is high; the rubber tube can be used with great influence if not thoroughly cleaned.
The utility model discloses a "belt cleaning device of rubber tube" in current patent publication number CN208178025U, including L shaped plate, rotate between two horizontal ends of L shaped plate and be connected with the dwang, and fixedly cup jointed wind-up roll and spacing dish on the outer wall of dwang, and spacing dish is located under the wind-up roll and rather than fixed connection, the top fixedly connected with motor of L shaped plate, the output shaft of motor vertically runs through L shaped plate downwards and with dwang fixed connection, one side fixedly connected with horizontal plate of L shaped plate, the top fixedly connected with montant of horizontal plate, and the top fixedly connected with wash bowl of montant, the wash bowl is the cylinder form hollow structure that both ends link up. However, in the above technology, only the outer surface of the rubber tube can be cleaned, the inside cannot be cleaned, the cleaning effect is poor, manual operation is needed, the automation degree is low, and the working efficiency is low.
Therefore, it is necessary to provide an integrated cleaning and conveying system for rubber tubes, which can achieve the function of automatic cleaning.
Disclosure of Invention
The application aims to provide a cleaning and conveying integrated system for rubber tubes, which solves the problems in the background art.
In order to solve the technical problems, the application provides the following technical scheme: an integrated cleaning and conveying system for rubber tubes comprises a clamping part, a traveling assembly, a feeding trough, a discharging trough, a conveying and cutting part and a cleaning part,
the driving assembly comprises a pneumatic clamping jaw mechanism and a driving bracket, wherein the pneumatic clamping jaw mechanism is used for grabbing a rubber tube reel to be unreeled from a feeding groove and moving to a clamping part;
the clamping part comprises a fixed base, the fixed base is fixedly connected with the travelling crane bracket, one side of the fixed base is provided with a reversible clamping mechanism, the unloading groove is arranged at the right lower end of the clamping mechanism, the clamping mechanism is used for receiving a rubber tube reel grabbed by the pneumatic clamping jaw mechanism when being turned upwards, the rubber tube reel is clamped by the clamping mechanism and continuously unreeled, and the rubber tube reel after unreeled is unloaded into the unloading groove when being turned downwards by the clamping mechanism;
the conveying and cutting part is used for conveying the unreeled rubber long pipe and continuously cutting the unreeled rubber long pipe into a plurality of rubber pipe bodies;
the cleaning part comprises a cleaning cavity, a rotating shaft is arranged at the inner side of the cleaning cavity, a plurality of supporting frames are arranged at the outer side of the rotating shaft, a detachable cleaning basket is arranged in each supporting frame, a plurality of cut-off rubber tube bodies vertically fall down and are arranged in the cleaning basket, and the rotating shaft drives the cleaning basket to rotate so as to clean the rubber tube bodies.
In one embodiment, the clamping mechanism comprises a disc, a square column is rotationally connected to the center of the disc, clamping blocks are arranged on four sides of the square column, a plurality of first spring telescopic rods are arranged between the square column and the clamping blocks, a limiting block is fixedly connected to one end, far away from the disc, of the clamping blocks, and the limiting block is used for limiting axial movement of the rubber tube reel;
the square column is characterized in that a cross-shaped groove is formed in the inner side of the square column, a cross piece is slidably matched in the cross-shaped groove, trapezoidal wedges are fixedly connected to the four sides of the cross piece and penetrate through the cross-shaped groove and slide along the cross-shaped groove, a trapezoid groove is formed in the middle side of the clamping block in a penetrating mode, the inclined plane of the trapezoidal wedges is opposite to the inclined plane of the trapezoid groove, a spring shrinkage rod is arranged at one end of the cross piece, and one end of the spring shrinkage rod is connected with one end of the cross-shaped groove.
In one embodiment, the one end rotation of cross is connected with the pull rod, the pull rod runs through in square post and rather than clearance fit, the one end fixedly connected with stay cord of pull rod, the other end of stay cord runs through the disc and rather than fixed base fixed connection, one side fixedly connected with connecting plate of fixed base, one side rotation of connecting plate is connected with a pair of fender wheel, the stay cord passes between a pair of fender wheel, one side fixedly connected with of fixed base a pair of curb plate, the inboard of curb plate is provided with the drive shaft, one end fixedly connected with of disc is a pair of swivel plate, the drive shaft runs through in swivel plate and rather than fixed connection, the axis of drive shaft passes the intermediate position of a pair of fender wheel.
In one embodiment, the conveying and cutting part comprises an upper clamping wheel and a lower clamping wheel, the upper clamping wheel and the lower clamping wheel are used for clamping and conveying a rubber long tube, the center of the upper clamping wheel is penetrated and fixedly connected with a first transmission rod, the center of the lower clamping wheel is penetrated and fixedly connected with a second transmission rod, two ends of the first transmission rod and the second transmission rod are rotationally connected with a conveying frame, one end of the conveying frame is fixedly connected with a cleaning cavity, one end of the cleaning cavity is fixedly connected with a cutting table, one side of the cutting table is provided with a liftable cutting knife, and a rubber tube body cut by the cutting knife falls into the cleaning basket.
In one embodiment, a rotating shaft is arranged between the travelling crane brackets, the rotating shaft is driven to rotate by a motor assembly, a rubber roller is fixedly connected to one side of the rotating shaft, and the rubber roller is tightly attached to a rubber tube reel during unreeling;
one side of the rotating shaft is fixedly connected with a belt wheel I, one end of a transmission rod II is fixedly connected with a belt wheel II, and the belt wheel II is connected with a belt of the belt wheel.
In one embodiment, the upper end fixedly connected with handle of a knife of cutting knife, the both ends fixedly connected with connecting rod of handle of a knife, the connecting rod runs through and rotates and be connected with the pendulum rod, vertical groove has been seted up to the inside wall of transportation frame, the both ends of connecting rod are provided with the square, and square and vertical inslot sliding fit, the upper end fixedly connected with concave frame of transportation frame, the inboard middle-end fixedly connected with baffle of concave frame, the baffle middle-side runs through and rotates and be connected with the center pole, the both ends fixedly connected with carousel of center pole, the edge of carousel rotates with the upper end of pendulum rod to be connected.
In one embodiment, the center rod is penetrated and fixedly connected with a belt pulley III, the transmission rod is penetrated and fixedly connected with a belt pulley IV, and the belt pulley IV is connected with the belt pulley III.
In one embodiment, the one end that washs the basket and be close to the revolving axle is provided with the extension pin, the extension pin is used for restricting the length of cutting of rubber tube body, the length of braced frame is greater than the length of wasing the basket, the upper end outside of revolving axle is provided with a plurality of spacing frames, be connected with a plurality of spring telescopic links two between spacing frame and the revolving axle, spacing frame is used for spacing and takes it to reciprocate along braced frame straight line to wasing the basket.
In one embodiment, the one end that is close to the revolving axle of spacing frame is connected with the connecting rope, the connecting rope runs through in the revolving axle and rather than clearance fit, the cavity has been seted up to the revolving axle inboard, the cavity upper end rotates and is connected with rotatable rolling dish, the rolling dish is connected with the connecting rope, the connecting rope when wasing the basket and being far away from the revolving axle is in the state of stretching straight.
In one embodiment, the inboard of revolving axle runs through and sliding fit has the actuating lever, straight keyway has been seted up to the both sides of actuating lever, the actuating lever passes through straight keyway and drives the revolving axle rotation, the actuating lever lower extreme runs through and washs the cavity, the lower extreme fixedly connected with headstock of wasing the cavity, fixedly connected with cylinder spare and electric machine part in the headstock, cylinder spare rotates with the actuating lever and is connected with and drive its axial displacement, electric machine part's drive end is provided with gear one, one side meshing of gear one is connected with gear two, the actuating lever runs through in gear two and sliding fit thereof, spline groove has been seted up to the lower extreme of rolling dish, be provided with the spline in the cavity, the lower extreme and the actuating lever fixed connection of spline, the drive rolling dish is rotatory when the spline card is gone into in the spline groove.
Compared with the prior art, the application has the following beneficial effects: according to the application, the clamping mechanism can drive the rubber tube reel to integrally turn over for 90 degrees, so that unreeling can be started, and when unreeling is completed, the clamping mechanism drives the empty rubber tube reel to downwardly turn over for 90 degrees, so that the empty rubber tube reel is unloaded into the unloading groove and repeatedly performed in sequence, thereby greatly reducing the time required for loading and unloading;
when the rubber long tube is unreeled to the conveying and cutting part, the rubber long tube is conveyed and continuously cut into a rubber tube body, the cut rubber tube body falls into a cleaning basket in a cleaning cavity, the rubber tube body is vertically stacked in the cleaning basket until the rubber tube body is fully stacked, the cleaning basket is detachably arranged in a supporting frame, a worker conveniently takes out the cleaning basket after cleaning, and specifically, the supporting frame and the plurality of full cleaning baskets are driven to rotate in the cleaning cavity filled with water through a rotating shaft, so that the rubber tube body can be quickly cleaned, the inner side wall of the rubber tube body can be cleaned, the cleaning effect is good, water in the cleaning cavity can be pumped out after the cleaning is finished, then the rotating shaft is rotated again, the automatic spin-drying function can be realized, the practicability is high, the automatic cleaning and spin-drying functions of the rubber tube body can be realized, and the working efficiency is high.
Drawings
The technical solution and other advantageous effects of the present application will be made apparent by the following detailed description of the specific embodiments of the present application with reference to the accompanying drawings.
In the drawings:
FIG. 1 is a schematic view of the overall structure of the present application;
FIG. 2 is a schematic front cross-sectional view of the present application;
FIG. 3 is a partial schematic perspective view of the present application;
FIG. 4 is an enlarged partial schematic view of area A of FIG. 3;
FIG. 5 is a schematic cross-sectional view of a clamping portion of the present application;
FIG. 6 is a partially enlarged schematic illustration of region B of FIG. 5;
FIG. 7 is a schematic perspective view of a clamping portion of the present application;
FIG. 8 is an enlarged partial schematic view of region C of FIG. 2;
FIG. 9 is a partial perspective view of the transport cutting portion of the present application;
FIG. 10 is a partially enlarged schematic illustration of region D of FIG. 9;
FIG. 11 is a schematic view of the inside of the cleaning section of the present application;
FIG. 12 is an enlarged partial schematic view of the area E of FIG. 2;
in the figure: 1. a fixed base; 101. a disc; 102. square columns; 103. a clamping block; 104. a first spring telescopic rod; 105. a limiting block; 106. a cross; 107. a trapezoidal wedge; 108. a trapezoid groove; 109. a spring retraction lever; 110. a pull rod; 111. a pull rope; 112. a side plate; 113. a connecting plate; 114. a catch wheel; 115. a rotating plate;
2. conveying and cutting parts; 201. an upper clamping wheel; 202. a transport frame; 203. a cutting table; 204. a cutting knife; 205. a knife handle; 206. a connecting rod; 207. swing rod; 208. a vertical groove; 209. a partition plate; 210. a central rod; 211. a turntable; 212. a belt wheel III; 213. a belt wheel II;
3. cleaning the cavity; 301. a rotating shaft; 302. a support frame; 303. cleaning the basket; 304. extending the stop lever; 305. a limit frame; 306. a connecting rope; 307. a reel; 308. a spline;
4. a rotating shaft; 401. a rubber roller;
5. a power box; 501. a driving rod; 502. a cylinder member; 503. a machine element; 504. a first gear; 505. a second gear;
6. a rubber tube reel; 601. a rubber tube body;
701. feeding a trough; 702. a discharge chute;
8. a travelling crane assembly; 801. a pneumatic clamping jaw mechanism; 802. and a travelling crane bracket.
Detailed Description
The following disclosure provides many different embodiments, or examples, for implementing different features of the application. In order to simplify the present disclosure, components and arrangements of specific examples are described below. They are, of course, merely examples and are not intended to limit the application. Furthermore, the present application may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present application provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
Referring to fig. 1-12, the present application provides the following technical solutions: an integrated cleaning and conveying system for rubber tubes comprises a clamping part, a traveling assembly 8, a feeding trough 701, a discharging trough 702, a conveying and cutting part 2 and a cleaning part,
the travelling crane assembly 8 comprises a pneumatic clamping jaw mechanism 801 and a travelling crane bracket 802, wherein the pneumatic clamping jaw mechanism 801 is used for grabbing a rubber tube reel 6 to be unreeled from the feeding groove 701 and moving to a clamping part;
the clamping part comprises a fixed base 1, the fixed base 1 is fixedly connected with a travelling crane bracket 802, a reversible clamping mechanism is arranged on one side of the fixed base 1, a discharge chute 702 is arranged at the right lower end of the clamping mechanism, the clamping mechanism is used for receiving a rubber tube reel 6 grabbed by a pneumatic clamping jaw mechanism 801 when turned upwards, the rubber tube reel 6 is clamped by the clamping mechanism and continuously unreeled, and the unreeled rubber tube reel 6 is discharged into the discharge chute 702 when the clamping mechanism turns downwards;
the conveying and cutting part 2 conveys the unreeled long rubber tube and continuously cuts the long rubber tube into a plurality of rubber tube bodies 601;
the cleaning part comprises a cleaning cavity 3, a rotating shaft 301 is arranged on the inner side of the cleaning cavity 3, a plurality of supporting frames 302 are arranged on the outer side of the rotating shaft 301, a detachable cleaning basket 303 is arranged in each supporting frame 302, a plurality of cut-off rubber tube bodies 601 vertically fall down and are arranged in the cleaning basket 303, and the rotating shaft 301 drives the cleaning basket 303 to rotate so as to clean the rubber tube bodies 601.
Through setting up driving assembly 8, move to the upper side of the upper trough 701 through pneumatic clamping jaw mechanism 801, thus grasp the heavier rubber tube reel 6 of quality, and move and place it in the grip section along driving support 802, finish the automatic feeding, do not need the manual transport of staff, labour saving and time saving, degree of automation is high and has raised the work efficiency, wherein pneumatic clamping jaw and driving are the prior art, do not excessively describe here;
the rubber tube reel 6 falls onto the clamping mechanism for clamping, the clamping mechanism can drive the whole rubber tube reel to turn over for 90 degrees, and then unreeling can be started, when unreeling is completed, the clamping mechanism drives the empty rubber tube reel 6 to turn over for 90 degrees downwards, and then the empty rubber tube reel 6 is unloaded into the unloading groove 702, and the time required for loading and unloading is sequentially repeated, so that the time required for loading and unloading is greatly reduced;
when the rubber long tube is unreeled to the conveying and cutting part 2, the rubber long tube is conveyed and continuously cut into the rubber tube body 601, the cut rubber tube body 601 falls into the cleaning basket 303 in the cleaning cavity 3, the rubber tube body 601 is vertically stacked in the cleaning basket 303 until being piled up, the cleaning basket 303 is detachably arranged in the supporting frame 302, a worker conveniently takes out the cleaning basket 303 after cleaning, specifically, the supporting frame 302 and the plurality of full cleaning baskets 303 are driven to rotate in the cleaning cavity 3 filled with water through the rotating shaft 301, so that the rubber tube body 601 is quickly cleaned, the inner side wall of the rubber tube body 601 can be cleaned, the cleaning effect is good, after cleaning is finished, the water in the cleaning cavity 3 can be pumped out, then the rotating shaft 301 is rotated again, the automatic spin-drying function can be realized, the practicability is strong, the automatic cleaning and spin-drying functions of the rubber tube body 601 can be realized, and the working efficiency is high.
The clamping mechanism comprises a disc 101, a square column 102 is rotationally connected to the center of the disc 101, clamping blocks 103 are arranged on four sides of the square column 102, a plurality of first spring telescopic rods 104 are arranged between the square column 102 and the clamping blocks 103, a limiting block 105 is fixedly connected to one end, far away from the disc 101, of the clamping blocks 103, and the limiting block 105 is used for limiting axial movement of the rubber tube reel 6;
the inside of square post 102 has seted up the cross groove, and sliding fit has cross 106 in the cross groove, and four sides fixedly connected with trapezoidal wedge 107 of cross 106, trapezoidal wedge 107 pass the cross groove and slide along it, and the mid-side of grip block 103 runs through and is provided with trapezoidal groove 108, and the inclined plane of trapezoidal wedge 107 sets up with the inclined plane of trapezoidal groove 108 relatively, and the one end of cross 106 is provided with spring shrink pole 109, and the one end of spring shrink pole 109 is connected with the one end of cross groove.
Specifically, the rubber tube reel 6 falls on the surface of the disc 101, a plurality of clamping blocks 103 are arranged, the inner side of the rubber tube reel 6 is supported under the action of the elastic force of the first spring telescopic rod 104, and the limiting block 105 is arranged to limit the axial movement of the rubber tube reel 6, so that the rubber tube reel is prevented from falling during unreeling, and the unreeling stability is improved;
when the rubber tube reel 6 is convenient to be sleeved or unloaded, the cross piece 106 is arranged in the square column 102, the cross piece 106 can move along the cross groove to drive the four trapezoidal wedges 107, the trapezoidal wedges 107 are opposite to the inclined surfaces of the trapezoidal grooves 108, so that the four clamping blocks 103 are pushed to move towards the square column 102 along the inclined surfaces of the trapezoidal wedges, namely, shrink towards the center, when the rubber tube reel 6 moves to the corresponding position, the rubber tube reel 6 can be sleeved on the outer sides of the four clamping blocks 103, the unloading is the same, then the cross piece 106 is reset, under the reset action of the spring shrink rod 109 and the spring shrink rod 104, the rubber tube reel 6 is clamped by the clamping blocks 103, and the rubber tube reel 6 is convenient to install and unload, so that the working efficiency is improved.
One end of the cross member 106 is rotationally connected with a pull rod 110, the pull rod 110 penetrates through the square column 102 and is in clearance fit with the square column, one end of the pull rod 110 is fixedly connected with a pull rope 111, the other end of the pull rope 111 penetrates through the disc 101 and is fixedly connected with the fixed base 1, one side of the fixed base 1 is fixedly connected with a connecting plate 113, one side of the connecting plate 113 is rotationally connected with a pair of baffle wheels 114, the pull rope 111 penetrates between the pair of baffle wheels 114, one side of the fixed base 1 is fixedly connected with a pair of side plates 112, the inner side of the side plates 112 is provided with a driving shaft, one end of the disc 101 is fixedly connected with a pair of rotating plates 115, the driving shaft penetrates through the rotating plates 115 and is fixedly connected with the rotating plates, and the axis of the driving shaft penetrates through the middle position of the pair of the baffle wheels 114.
By arranging the pull rod 110 and the cross piece 106 pulled by the pull rope 111, specifically, when the clamping mechanism is turned to the middle side, the pull rope 111 is in a straightened state (as shown in fig. 5), the clamping blocks 103 at the moment support the inner side of the rubber tube reel 6 under the action of the elastic force of the first spring telescopic rod 104, unreeling is convenient, when the driving shaft is controlled by the motor component to drive the pair of rotating plates 115 to drive the disc 101 and the clamping mechanism to integrally turn upwards or downwards, the pull rope 111 is partially attached to and covered on the outer side of the baffle wheel 114 under the limit of the baffle wheel 114, at the moment, the pull rope 111 is enabled to pull the pull rod 110 and the cross piece 106, so that a plurality of clamping blocks 103 are automatically combined, the rubber tube reel 6 is conveniently sleeved or unloaded, and the clamping mechanism is turned upwards, the clamping blocks 103 are automatically combined so that the rubber tube reel 6 is directly sleeved on the outer side of the rubber tube reel, then the clamping mechanism is turned upwards, the clamping blocks 103 are automatically clamped on the rubber tube reel 6, the clamping mechanism is turned downwards, and the clamping blocks 103 are automatically combined again, and unloading is completed, that is only through adjusting the turning of the clamping mechanism, and the clamping mechanism, the clamping blocks 103 can be automatically controlled, or the combined, and the additional driving mechanism is not needed, and the driving cost is saved.
Carry cutting portion 2 including last centre gripping wheel 201 and lower centre gripping wheel, go up centre gripping wheel 201 and lower centre gripping wheel and be used for with the centre gripping of rubber long tube and transmission, go up centre gripping wheel 201 centre of a circle by run through and fixedly connected with transfer line one, the centre of a circle of lower centre gripping wheel is run through and fixedly connected with transfer line two, transfer line one and transfer line two's both ends rotate and are connected with transportation frame 202, transportation frame 202's one end and wash cavity 3 fixed connection, wash cavity 3's one end fixedly connected with cuts the platform 203, cut one side of platform 203 and be provided with liftable cutting knife 204, the rubber tube body 601 that cutting knife 204 cut off falls into wash basket 303.
Specifically, by using the upper and lower clamping wheels, the unreeled rubber long tube is clamped and continuously transmitted to the cutting table 203, and by means of the continuously lifting cutting knife 204, the rubber tube body 601 is continuously cut and falls into the cleaning basket 303 in cooperation with the cutting table 203, so that the subsequent direct cleaning is facilitated.
A rotating shaft 4 is arranged between the travelling crane brackets 802, the rotating shaft 4 is driven to rotate by a motor assembly, a rubber roller 401 is fixedly connected to one side of the rotating shaft 4, and the rubber roller 401 is tightly attached to a rubber tube reel 6 during unreeling;
one side of the rotating shaft 4 is fixedly connected with a belt wheel I, one end of a transmission rod II is fixedly connected with a belt wheel II 213, and the belt wheel II 213 is connected with a belt wheel.
Specifically, when the rubber hose reel 6 is turned to the middle side, the outer side of the rubber hose reel 6 is contacted with the rubber roller 401, the motor drives the rotating shaft 4 and the rubber roller 401, the rubber hose reel 6 is driven to rotate through friction force, and the rubber hose reel 6 is matched with the transmission of the upper clamping wheel and the lower clamping wheel to assist in synchronous unreeling, and the upward or downward turning of the rubber hose reel 6 is not influenced;
through belt drive mechanism for when axis of rotation 4 rotates, drive transfer line two simultaneously, lower centre gripping wheel is rotatory promptly, makes unreeling and transmission synchronism good, saves the cost.
The upper end fixedly connected with handle of a knife 205 of cutter 204, the both ends fixedly connected with connecting rod 206 of handle of a knife 205, connecting rod 206 runs through and rotates and be connected with pendulum rod 207, vertical groove 208 has been seted up to the inside wall of transportation frame 202, the both ends of connecting rod 206 are provided with the square, and the square is with vertical groove 208 sliding fit, the upper end fixedly connected with concave frame of transportation frame 202, the inboard middle-end fixedly connected with baffle 209 of concave frame, the baffle 209 medial side runs through and rotates and be connected with center rod 210, the both ends fixedly connected with carousel 211 of center rod 210, the edge of carousel 211 rotates with the upper end of pendulum rod 207 to be connected.
Specifically, when cutting is required, one end of the swing rod 207 is driven to rotate by rotating the central rod 210 and the turntable 211, the lower end of the swing rod 207 is connected with the connecting rod 206 and the knife handle 205, the two ends of the connecting rod 206 are provided with square blocks and are clamped into the vertical grooves 208, the connecting rod 206, the knife handle 205 and the cutting knife 204 are limited to move up and down, and the swing rod 207 is only fixed at the edge of the turntable 211 (as shown in fig. 9) and is driven up and down continuously by the swing rod 207, so that the cutting knife 204 moves up and down continuously to perform a continuous cutting function.
The center rod 210 penetrates through and is fixedly connected with a belt pulley III 212, the transmission rod penetrates through and is fixedly connected with a belt pulley IV, and the belt pulley IV is connected with the belt pulley III 212 in a belt mode.
Specifically, through the belt transmission mechanism, make the first rotation of transfer line drive the center pole 210 rotatory, thereby realized continuous cutting function, that is, only through the rotation of axis of rotation 4, can drive a pair of pinch rolls rotatory, unreel and transmit the rubber long tube in step, simultaneously, still drive center pole 210 rotation, realize continuous cutting rubber long tube, make the complete orderly workflow of formation, the synchronism is good, improve motor utilization, and guaranteed that the length of the rubber tube body 601 of cutting remains the same.
The one end that washs basket 303 and is close to swivel 301 is provided with extension pin 304, and extension pin 304 is used for restricting the length of cutting of rubber tube body 601, and the length of carriage 302 is greater than the length of wasing basket 303, and the upper end outside of swivel 301 is provided with a plurality of spacing frames 305, is connected with a plurality of spring telescopic links two between spacing frame 305 and the swivel 301, and spacing frame 305 is used for spacing and takes its straight line round trip movement along carriage 302 to wasing basket 303.
Specifically, the extension stop lever 304 is provided, the rubber tube body 601 to be cut each time can be limited in the range of the cleaning basket 303, the extension stop lever 304 can be propped against the rubber tube each time, the cutting length is further ensured to be the same until stacking in the cleaning basket 303 is completed, cleaning can be started, in order to further clean the inside of the rubber tube body 601, the limiting frame 305 is provided with the limiting frame 305 to frame the cleaning basket 303, and under the elastic force of the spring telescopic rod II, the cleaning basket 303 is always kept away from the rotary shaft 301 (as shown in fig. 11), the limiting frame 305 drives the cleaning basket 303 to linearly reciprocate along the supporting frame 302, namely, the cleaning basket is convenient to continuously clean the inside of the rubber tube body 601, and the cleaning effect is strong.
One end of the limiting frame 305, which is close to the rotating shaft 301, is connected with a connecting rope 306, the connecting rope 306 penetrates through the rotating shaft 301 and is in clearance fit with the rotating shaft 301, a hollow cavity is formed in the inner side of the rotating shaft 301, the upper end of the hollow cavity is rotationally connected with a rotatable winding disc 307, the winding disc 307 is connected with the connecting rope 306, and the connecting rope 306 when the cleaning basket 303 is farthest from the rotating shaft 301 is in a stretched state.
Specifically, through the rotation of the winding disc 307, a plurality of connecting ropes 306 are wound simultaneously, so that the connecting ropes 306 pull the limiting frame 305 to move towards the direction of the rotary shaft 301, then, the winding disc 307 is reset, the limiting frame 305 is pushed to reset and move under the reset action of the second spring telescopic rod, and accordingly, the limiting frame 305 can drive the cleaning basket 303 to linearly reciprocate repeatedly, the cleaning function of the inner side of the rubber tube body 601 is completed, and residual water drops on the inner wall are dried conveniently after cleaning.
The inside of revolving shaft 301 runs through and sliding fit has actuating lever 501, straight keyway has been seted up to the both sides of actuating lever 501, actuating lever 501 passes through straight keyway and drives revolving shaft 301 rotation, actuating lever 501 lower extreme runs through washing cavity 3, the lower extreme fixedly connected with headstock 5 of washing cavity 3, fixedly connected with cylinder piece 502 and motor piece 503 in the headstock 5, cylinder piece 502 rotates with actuating lever 501 to be connected and drive its axial displacement, the drive end of motor piece 503 is provided with gear one 504, one side meshing of gear one 504 is connected with gear two 505, actuating lever 501 runs through in gear two 505 and sliding fit with it, the spline groove has been seted up to the lower extreme of reel 307, be provided with spline 308 in the cavity, the lower extreme and the actuating lever 501 fixed connection of spline 308, the drive is received 307 rotation when spline 308 card is gone into in the spline groove.
Through being provided with spline 308 and actuating lever 501, realize respectively to rolling dish 307 and revolving shaft 301 drive rotation, specifically, through electric part 503 drive gear one 504 and gear two 505 rotation, gear two 505 drive actuating lever 501 rotation, because the straight keyway has been seted up to actuating lever 501 both sides, actuating lever 501 can be for gear two 505 axial displacement and do not influence gear two 505 drive actuating lever 501 rotation, and the effect of realization is: when the spline 308 is separated from the spline groove, the driving rod 501 rotates to drive the rotary shaft 301 to rotate, so that the cleaning baskets 303 are driven to rotate to take in and take out the rubber tube body 601 and take in and take out the outer surface cleaning; when the driving rod 501 axially displaces to push the spline 308 to rise and is clamped into the spline groove, at the moment, the driving rod 501 rotates to drive the rolling disc 307 to rotate positively and negatively, so that the cleaning basket 303 can be driven to move linearly and reciprocally, the inner wall of the rubber tube body 601 is convenient to clean or spin-dry, a large friction force can be arranged at the joint of the rotary shaft 301 and the cleaning cavity 3 and is larger than the elastic force of the spring telescopic rod II, and therefore the driving rod 501 drives the rolling disc 307 to rotate, and when the limiting frame 305 is pulled, the supporting frames 302 do not rotate with each other;
in summary, only a single motor member 503 can drive the cleaning basket 303 to rotate and reciprocate linearly, thereby improving the utilization rate and reducing the cost.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically connected, electrically connected or can be communicated with each other; may be directly connected, may be in communication with the interior of two elements or may be in interaction with two elements. The meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
The above describes in detail a cleaning and conveying integrated system for rubber tubes provided by the embodiment of the present application, and specific examples are applied herein to illustrate the principles and embodiments of the present application, and the above description of the embodiment is only for helping to understand the technical solution and core ideas of the present application; those of ordinary skill in the art will appreciate that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the application.
Claims (8)
1. The utility model provides a washing for rubber tube carries integral type system, includes clamping part, driving subassembly (8), goes up silo (701), discharge chute (702), carries cutting part (2) and cleaning part, its characterized in that:
the travelling crane assembly (8) comprises a pneumatic clamping jaw mechanism (801) and a travelling crane bracket (802), wherein the pneumatic clamping jaw mechanism (801) is used for grabbing a rubber tube reel (6) to be unreeled from a feeding groove (701) and moving to a clamping part;
the clamping part comprises a fixed base (1), the fixed base (1) is fixedly connected with a travelling crane bracket (802), a reversible clamping mechanism is arranged on one side of the fixed base (1), the discharge chute (702) is arranged at the right lower end of the clamping mechanism, the clamping mechanism is used for receiving a rubber tube reel (6) grabbed by a pneumatic clamping jaw mechanism (801) when being turned upwards, the rubber tube reel (6) is clamped by the clamping mechanism and continuously unreeled, and the rubber tube reel (6) after unreeling is unloaded into the discharge chute (702) when the clamping mechanism is turned downwards;
the rubber tube reel (6) falls onto a clamping mechanism to be clamped, the clamping mechanism drives the whole rubber tube reel to turn over for 90 degrees, unreeling can be started, and when unreeling is completed, the clamping mechanism drives the empty rubber tube reel (6) to turn over for 90 degrees downwards, and then the empty rubber tube reel is unloaded into a discharge chute (702);
the conveying and cutting part (2) is used for conveying the unreeled rubber long tube and continuously cutting the unreeled rubber long tube into a plurality of rubber tube bodies (601);
the cleaning part comprises a cleaning cavity (3), a rotary shaft (301) is arranged at the inner side of the cleaning cavity (3), a plurality of supporting frames (302) are arranged at the outer side of the rotary shaft (301), a detachable cleaning basket (303) is arranged in each supporting frame (302), a plurality of cut-off rubber tube bodies (601) vertically drop and are arranged in the cleaning basket (303), and the rotary shaft (301) drives the cleaning basket (303) to rotate so as to clean the rubber tube bodies (601);
the clamping mechanism comprises a disc (101), a square column (102) is rotationally connected to the center of the disc (101), clamping blocks (103) are arranged on four sides of the square column (102), a plurality of first spring telescopic rods (104) are arranged between the square column (102) and the clamping blocks (103), a limiting block (105) is fixedly connected to one end, far away from the disc (101), of the clamping blocks (103), and the limiting block (105) is used for limiting axial movement of a rubber tube reel (6);
the square column is characterized in that a cross-shaped groove is formed in the inner side of the square column (102), a cross piece (106) is slidably matched in the cross-shaped groove, trapezoidal wedges (107) are fixedly connected to the four sides of the cross piece (106), the trapezoidal wedges (107) penetrate through the cross-shaped groove and slide along the cross-shaped groove, a trapezoid groove (108) is formed in the middle side of the clamping block (103) in a penetrating mode, the inclined surface of the trapezoidal wedges (107) and the inclined surface of the trapezoid groove (108) are oppositely arranged, a spring shrinkage rod (109) is arranged at one end of the cross piece (106), and one end of the spring shrinkage rod (109) is connected with one end of the cross-shaped groove;
the utility model discloses a cross piece, including square post (102), fixed base (1) and stay bar (110), one end rotation of cross piece (106) is connected with stay bar (110), stay bar (110) run through square post (102) and rather than clearance fit, one end fixedly connected with stay cord (111) of stay bar (110), the other end of stay cord (111) runs through disc (101) and with fixed base (1) fixed connection, one side fixedly connected with connecting plate (113) of fixed base (1), one side rotation of connecting plate (113) is connected with a pair of backing wheel (114), stay cord (111) pass between a pair of backing wheel (114), one side fixedly connected with of fixed base (1) a pair of curb plate (112), the inboard of curb plate (112) is provided with the drive shaft, one end fixedly connected with of disc (101) is a pair of rotating plate (115), the drive shaft runs through in rotating plate (115) and rather than fixed connection, the intermediate position that the axis of drive shaft passed a pair of backing wheel (114).
2. A cleaning and transporting integrated system for rubber tubes as defined in claim 1, wherein: the conveying and cutting part (2) comprises an upper clamping wheel (201) and a lower clamping wheel, the upper clamping wheel (201) and the lower clamping wheel are used for clamping and conveying a rubber long tube, the circle center of the upper clamping wheel (201) is penetrated by a first transmission rod fixedly connected with the first transmission rod, the circle center of the lower clamping wheel is penetrated by a second transmission rod fixedly connected with the second transmission rod, two ends of the first transmission rod and the second transmission rod are rotationally connected with a conveying frame (202), one end of the conveying frame (202) is fixedly connected with a cleaning cavity (3), one end of the cleaning cavity (3) is fixedly connected with a cutting table (203), one side of the cutting table (203) is provided with a liftable cutting knife (204), and a rubber tube body (601) cut off by the cutting knife (204) falls into a cleaning basket (303).
3. A cleaning and transporting integrated system for rubber tubes as defined in claim 2, wherein: a rotating shaft (4) is arranged between the travelling crane brackets (802), the rotating shaft (4) is driven to rotate by a motor assembly, a rubber roller (401) is fixedly connected to one side of the rotating shaft (4), and the rubber roller (401) is tightly attached to a rubber tube reel (6) during unreeling;
one side of the rotating shaft (4) is fixedly connected with a belt wheel I, one end of a transmission rod II is fixedly connected with a belt wheel II (213), and the belt wheel II (213) is connected with a belt wheel belt.
4. A cleaning and transporting integrated system for rubber tubing as claimed in claim 3, wherein: the utility model discloses a cutting knife, including cutting knife (204), cutter (204), handle (205), connecting rod (206) are connected with in the both ends fixedly connected with of handle (205), connecting rod (206) run through and rotate and are connected with pendulum rod (207), perpendicular groove (208) have been seted up to the inside wall of transportation frame (202), the both ends of connecting rod (206) are provided with the square, and square and perpendicular inslot (208) sliding fit, the upper end fixedly connected with concave frame of transportation frame (202), the inboard middle-end fixedly connected with baffle (209) of concave frame, baffle (209) middle-side runs through and rotates and be connected with center pole (210), the both ends fixedly connected with carousel (211) of center pole (210), the edge of carousel (211) is rotated with the upper end of pendulum rod (207).
5. A cleaning and transporting integrated system for rubber tubes as defined in claim 4, wherein: the center rod (210) penetrates through and is fixedly connected with a belt pulley III (212), the transmission rod penetrates through and is fixedly connected with a belt pulley IV, and the belt pulley IV is connected with the belt pulley III (212) in a belt mode.
6. A cleaning and transporting integrated system for rubber tubes as defined in claim 1, wherein: the cleaning basket is characterized in that an extension stop lever (304) is arranged at one end, close to the rotating shaft (301), of the cleaning basket (303), the extension stop lever (304) is used for limiting the cutting length of the rubber tube body (601), the length of the supporting frame (302) is larger than that of the cleaning basket (303), a plurality of limiting frames (305) are arranged at the outer side of the upper end of the rotating shaft (301), a plurality of spring telescopic rods II are connected between the limiting frames (305) and the rotating shaft (301), and the limiting frames (305) are used for limiting the cleaning basket (303) and linearly reciprocate along the supporting frame (302).
7. The integrated cleaning and transporting system for rubber tubes as recited in claim 6, wherein: the utility model discloses a cleaning basket, including spacing frame (305), connecting rope (306) are connected with in one end that is close to revolving axle (301), connecting rope (306) run through in revolving axle (301) and rather than clearance fit, the cavity has been seted up to revolving axle (301) inboard, the cavity upper end rotates and is connected with rotatable rolling dish (307), rolling dish (307) are connected with connecting rope (306), connecting rope (306) when washing basket (303) are farthest from revolving axle (301) are in the state of stretching.
8. The integrated cleaning and transporting system for rubber tubes as recited in claim 7, wherein: the inside of revolving axle (301) is run through and sliding fit has actuating lever (501), straight keyway has been seted up to the both sides of actuating lever (501), actuating lever (501) are passed through straight keyway and are driven revolving axle (301) rotatory, actuating lever (501) lower extreme runs through washs cavity (3), the lower extreme fixedly connected with headstock (5) of wasing cavity (3), fixedly connected with cylinder spare (502) and motor spare (503) in headstock (5), cylinder spare (502) and actuating lever (501) rotate and drive its axial displacement, the drive end of motor spare (503) is provided with gear one (504), one side meshing of gear one (504) is connected with gear two (505), actuating lever (501) run through in gear two (505) and rather than sliding fit, spline (308) are provided with in the lower extreme of rolling dish (307), the lower extreme and actuating lever (501) are fixedly connected with cylinder spare (503), drive spline (307) are received in spline (307) rotation when spline (307) are gone into to spline (307).
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| CN202311083487.XA CN116765055B (en) | 2023-08-28 | 2023-08-28 | Cleaning and conveying integrated system for rubber pipe |
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| CN202311083487.XA CN116765055B (en) | 2023-08-28 | 2023-08-28 | Cleaning and conveying integrated system for rubber pipe |
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| CN117226910B (en) * | 2023-11-10 | 2024-02-27 | 江苏正康医疗器械有限公司 | Automatic unreeling and cutting device for infusion tube of infusion apparatus |
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