CN116759872A - Material terminal side-plugging equipment and side-plugging method - Google Patents
Material terminal side-plugging equipment and side-plugging method Download PDFInfo
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- CN116759872A CN116759872A CN202310681170.XA CN202310681170A CN116759872A CN 116759872 A CN116759872 A CN 116759872A CN 202310681170 A CN202310681170 A CN 202310681170A CN 116759872 A CN116759872 A CN 116759872A
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- material terminal
- manipulator
- tool
- main board
- tray
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- 239000000463 material Substances 0.000 title claims abstract description 122
- 238000000034 method Methods 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000003860 storage Methods 0.000 claims abstract description 7
- 238000001514 detection method Methods 0.000 claims description 36
- 238000003780 insertion Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 6
- 230000009194 climbing Effects 0.000 description 7
- 230000001012 protector Effects 0.000 description 7
- 239000007858 starting material Substances 0.000 description 5
- 230000006872 improvement Effects 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/205—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve with a panel or printed circuit board
Abstract
The utility model discloses a material terminal side-inserting device and a side-inserting method, comprising an operation cabinet, wherein a plurality of tray jacking mechanisms are arranged in the operation cabinet, the tray jacking mechanisms are used for controlling a tray to lift in a storage bin and lifting a material terminal to an operation platform, and a first manipulator capable of moving in multiple directions is arranged in the operation cabinet. One side of operation cabinet is provided with the transfer chain, and the lower extreme of transfer chain is equipped with the tool frock of liftable, and the one end of transfer chain is fixed with the second manipulator that can multidirectional motion, and tool frock upwards jack-up to material terminal inserts to the mainboard. The utility model can realize accurate positioning assembly and improve the assembly efficiency, has higher efficiency compared with the prior art that the material terminal is inserted into the main board at a single time, can effectively reduce the problem of normal functions of the main board caused by installation errors compared with the prior art that the material terminal is inserted into the interface of the main board for a plurality of times, and can effectively improve the yield of the main board assembly.
Description
Technical Field
The utility model relates to the technical field of electronic equipment, in particular to material terminal side-plug equipment and a side-plug method.
Background
In the production process of an electronic main board, the terminal side of an electronic part needs to be inserted at the corresponding interface position of the main board, the existing automatic assembly equipment is mostly applied to the assembly line of an electronic factory, in the specific assembly process, after the material terminal is taken out from a storage bin through an automatic mechanical arm, the material terminal is assembled on the corresponding interface of the main board, but when the initial position of the material terminal is irregular, the mechanical arm is inconvenient to clamp on one hand, and on the other hand, the mechanical arm is also caused to assemble inaccurately when clamping the material terminal and the main board, so that the yield of the main board after the assembly is finished is affected. The low-power-consumption multi-terminal side-plug combined two-device provided by Chinese patent CN201721469291.4 comprises a main shell, a protector and a starter, wherein the protector is a flat protector, the protector is positioned above the starter and further comprises terminal jacks, the starter is provided with a first terminal jack and a second terminal jack, and the protector is provided with a third terminal jack; the main shell is provided with an accommodating groove, and the side end of the protector is provided with a fixed inserting sheet which is used for being inserted into the accommodating groove; a plurality of terminals is also included. The utility model aims to provide a low-power-consumption multi-terminal side-plug type combined two-way device which is simple in structure and convenient to implement, and the structure of each part is improved, so that a flat protector can be arranged on a starter, in addition, the arrangement direction of each terminal is changed into the side direction, and the operation space is improved. However, the improvement on the starter of the terminal is mainly performed, and the assembly and installation of the main board and the material terminal still cannot be effectively improved, so that the problems still exist.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides a material terminal side-plugging device and a side-plugging method.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a material terminal side plug equipment, includes the operation cabinet, the inside of operation cabinet is provided with a plurality of charging tray climbing mechanisms, charging tray climbing mechanism is used for controlling the charging tray and goes up and down in the feed bin to lift material terminal to operation platform, but be provided with multidirectional motion's first manipulator in the operation cabinet, first manipulator centre gripping in the charging tray material terminal and place the first smart location frock in one side, first smart location frock is used for the location to material terminal;
one side of operation cabinet is provided with the transfer chain, the lower extreme of transfer chain is equipped with the tool frock of liftable, but the one end of transfer chain is fixed with multidirectional motion's second manipulator, the second manipulator be used for with material terminal clamp on the first smart location frock gets to in the trench of tool frock, tool frock upwards rises to material terminal inserts to the mainboard.
As a further description of the above technical solution, the first fine positioning tool is provided with a plurality of groups along the length direction of the operation cabinet, and the first fine positioning tool is disposed between the conveying line and the tray jacking mechanism.
As a further description of the above technical solution, the first manipulator and the second manipulator are both fixed with a detection camera, and the detection cameras are respectively used for photographing and positioning the tray and the material terminals in the first fine positioning tool.
As a further description of the above technical solution, the end of the conveying line is provided with a lower detection mechanism, and the lower detection mechanism includes a lower detection camera and a corresponding light source.
As further description of the technical scheme, the first fine positioning tool comprises a positioning groove, one side of the positioning groove is movably provided with a pressing clamping plate, and the outside of the pressing clamping plate is movably connected with a driving cylinder.
As a further description of the above technical solution, the first precise positioning tool includes three different types of positioning grooves and corresponding pressing clamping plates, and is used for precisely positioning three different types of material terminals.
A side-inserting method of a side-inserting device for a material terminal comprises the following specific steps:
s1, feeding from a storage bin, and lifting a material tray to the maximum height of the movable material tray lifting mechanism by a material tray lifting mechanism;
s2, the first manipulator moves to the position above the material tray, and the material terminals to be grabbed are photographed and positioned through the detection camera;
s3, the first manipulator receives the position information data detected by the detection camera, and grabs the material terminal into a first fine positioning tool for deviation rectifying and positioning;
s4, the second manipulator grabs the material terminal on the first fine positioning tool into a placing groove of the tool;
s5, repeating the steps until all the placing grooves of the jig tool are provided with the material terminals;
s6, after the conveying line detects that the main board enters, the main board is jacked up by a jacking mechanism below the jig tool, and a cylinder on the jig tool inserts the material terminal into a corresponding position of the main board;
s7, detecting the photographing part at the corresponding insertion position on the main board by the detection camera on the second manipulator;
s8, detecting, namely descending the jacking mechanism, enabling the main board to pass through the conveying line, and completing the procedure of the main board plug-in.
As a further description of the above technical solution, in S3, the specific method for performing deviation correcting positioning on the material terminal is as follows:
the detection camera on the first manipulator detects the type of the material terminal, and will the material terminal is put into corresponding first accurate positioning frock, the drive cylinder drive of first accurate positioning frock presses the cardboard and makes the material terminal laminating to the inner wall of constant head tank.
As a further description of the above technical solution, in S8, before the motherboard plug-in process is completed, the motherboard reaches the lower detection mechanism, and the lower detection camera in the lower detection mechanism photographs and detects the motherboard.
As a further description of the above technical solution, in S6, the transfer line is an SMT transfer line.
The utility model has the following beneficial effects:
1. according to the utility model, the material terminals are clamped by the first manipulator and are placed into the first fine positioning tool, the positions of the material terminals can be corrected and positioned by the first fine positioning tool, the material terminals which are corrected and positioned are inserted into the tool by the second manipulator, after the material terminals in the tool are fully filled, the material terminals are directly assembled with the corresponding interfaces on the main board at one time, the assembly efficiency can be improved while the accurate positioning assembly is realized, compared with the prior single material terminal insertion into the main board, the efficiency is higher, and compared with the prior single material terminal insertion into the interfaces of the main board, the problem of normal functions of the main board caused by installation errors can be effectively reduced, and the yield of the assembly of the main board can be effectively improved.
Drawings
Fig. 1 is a perspective view of a side-plug device according to the present utility model;
FIG. 2 is a schematic view of portion A of FIG. 1 according to the present utility model;
FIG. 3 is a front view of a side-insertion device according to the present utility model;
FIG. 4 is a left side view of a side-plug device according to the present utility model;
FIG. 5 is a rear view of a side-insertion device according to the present utility model;
fig. 6 is a top view of the side-insertion device according to the present utility model.
Legend description:
1. an operation cabinet; 2. a tray lifting mechanism; 3. a storage bin; 4. a first manipulator; 5. a first fine positioning tool; 501. a positioning groove; 502. pressing the clamping plate; 503. a driving cylinder; 6. a conveying line; 7. tool equipment; 8. a second manipulator; 91. a lower detection camera; 92. a light source.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The material terminal side-plug equipment is mainly used for automatic assembly of a main board in electronic equipment and terminals at corresponding positions on the main board, solves the problems that the existing side-plug equipment cannot be highly automated in material terminal assembly and can assemble the material terminal to the main board with high precision, compared with the prior art, the automation degree is higher, the problem that the material terminal cannot be in butt joint with the main board or cannot be in complete and effective contact with a main board interface during butt joint when the material terminal is assembled with the main board can be effectively reduced, and the main board cannot be normally used can be solved.
Referring to fig. 1-5, in one embodiment: the utility model provides a material terminal side plug equipment, including operation cabinet 1, the inside of operation cabinet 1 is provided with a plurality of charging tray climbing mechanism 2, in this embodiment, charging tray climbing mechanism 2 is provided with three, and the upper end of every charging tray climbing mechanism 2 has all been placed a charging tray, the shape of charging tray is roughly square dish, the upper end of square dish distributes a plurality of cell bodies that are used for placing the material terminal, when using, charging tray climbing mechanism 2 is used for controlling the charging tray and goes up and down in feed bin 3, and lift the material terminal to operating platform, operating platform refers to the highest department that charging tray climbing mechanism 2 can reach, after the charging tray is lifted from feed bin 3, a plurality of material terminals are equipped with in the charging tray, and the material terminal under this state is not all regularly arranged, be provided with the first manipulator 4 that can multidirectional motion in operation cabinet 1, the specific first receiving and unloading hand 4 is a three-axis manipulator, and at the fixed end of the first manipulator 4, an X-direction sliding rail and a Y-direction sliding rail which are fixed at the lower end of the operation cabinet 1 enable the whole first manipulator 4 to move along the length direction of the operation cabinet 1, namely in the X direction, so as to clamp the material terminals in a plurality of material trays of the other side, the first manipulator 4 clamps the material terminals in the material trays and places the material terminals at a first fine positioning tool 5 on one side, the first fine positioning tool 5 is used for positioning the material terminals, when the material terminals are clamped and assembled with a main board, the first fine positioning tool 5 is used for positioning the material terminals, so that the accuracy of the second manipulator 8 during clamping and placing is ensured, the deviation of the initial position of the material terminals can be effectively reduced, the precision problem generated during assembly is further influenced, and the availability ratio of the main board after the main board is connected with the material terminals is further influenced;
one side at operation cabinet 1 is provided with transfer chain 6, the lower extreme of transfer chain 6 is equipped with liftable tool frock 7, but the one end of transfer chain 6 is fixed with multidirectional motion's second manipulator 8, second manipulator 8 is triaxial manipulator too, second manipulator 8 passes through the mount and installs in the top of transfer chain 6, second manipulator 8 is arranged in the material terminal clamp on the first fine positioning frock 5 get to the trench of tool frock 7, tool frock 7 upwards rises to the material terminal and inserts to the mainboard, insert the material terminal to all trenches of tool frock 7 of below through second manipulator 8, but the trench of tool frock 7 corresponds with the installation end of mainboard, consequently, can make the required material terminal of mainboard once only insert to the corresponding position of mainboard, install single material terminal on the mainboard with a lot of in prior art, the error that produces when once only inserting the material terminal to the mainboard can effectually reduce the mainboard, can effectual improvement installation yield.
Further, all be fixed with the detection camera on first manipulator 4 and the second manipulator 8, detect the camera and be used for taking a picture the location to the material terminal in charging tray and the first accurate location frock 5 respectively, position data transmission is to the control system of control first manipulator 4 and second manipulator 8 in order to realize that control first manipulator 4 and second manipulator 8 all can be accurate carry out the anchor clamps to the material terminal and place.
Further, the end of the conveying line 6 is provided with a lower detection mechanism, the lower detection mechanism comprises a lower detection camera 91 and a corresponding light source 92, after the assembly of the main board and the material terminals is completed, before the blanking through the conveying line 6, the assembled main board can be detected through the lower detection camera 91, and the defective main board and the assembled main board can be classified.
Explaining first accurate positioning frock 5, first accurate positioning frock 5 includes constant head tank 501, and one side activity of constant head tank 501 is provided with presses cardboard 502, presses the outside swing joint of cardboard 502 to have driving cylinder 503, after the constant head tank 501 is put into to the material terminal, drives cylinder 503 control and presses cardboard 502 motion to promote the material terminal, makes the material terminal can laminate the constant head tank to realize rectifying to the material terminal, in order to guarantee the accurate installation of follow-up material terminal.
In order to facilitate understanding of the above technical solutions of the present utility model, the following details are about specific implementation steps or operation modes of the present utility model in an actual process:
a side-inserting method of a side-inserting device for a material terminal comprises the following specific steps:
s1, feeding from a storage bin, and lifting a material tray to the maximum height of the movable material tray lifting mechanism by a material tray lifting mechanism;
s2, the first manipulator moves to the position above the material tray, and the material terminals to be grabbed are photographed and positioned through the detection camera;
s3, the first manipulator receives position information data detected by the detection camera, grabs the material terminal into the first fine positioning tool for deviation rectifying and positioning, and the specific method for the deviation rectifying and positioning of the material terminal is as follows:
the detection camera on the first manipulator detects the type of material terminal to put into corresponding first accurate positioning frock with material terminal, the drive cylinder drive of first accurate positioning frock presses the cardboard and makes the laminating of material terminal to the inner wall of constant head tank.
S4, the second manipulator grabs the material terminal on the first fine positioning tool into a placing groove of the tool;
s5, repeating the steps until all the placing grooves of the jig tool are provided with the material terminals;
s6, after the conveying line detects that the main board enters, the conveying line 6 is an SMT conveying line, the main board is jacked up by a jacking mechanism below the jig tool, and a cylinder on the jig tool inserts a material terminal into a corresponding position of the main board;
s7, detecting the photographing part at the corresponding insertion position on the main board by a detection camera on the second manipulator;
s8, detecting, namely descending the jacking mechanism, enabling the main board to pass through along the conveying line, completing the procedure of the main board plug-in, and before completing the procedure of the main board plug-in, enabling the main board to reach the lower detection mechanism, wherein the lower detection camera in the lower detection mechanism photographs and detects the main board.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (10)
1. A material terminal side plug device, its characterized in that: the automatic feeding device comprises an operation cabinet (1), wherein a plurality of tray jacking mechanisms (2) are arranged in the operation cabinet (1), the tray jacking mechanisms (2) are used for controlling a tray to lift in a storage bin (3) and lifting a material terminal to an operation platform, a first manipulator (4) capable of moving in multiple directions is arranged in the operation cabinet (1), the first manipulator (4) clamps the material terminal in the tray and is placed on a first fine positioning tool (5) on one side, and the first fine positioning tool (5) is used for positioning the material terminal;
one side of operation cabinet (1) is provided with transfer chain (6), the lower extreme of transfer chain (6) is equipped with tool frock (7) of liftable, but one end of transfer chain (6) is fixed with multidirectional motion's second manipulator (8), second manipulator (8) are used for with material terminal clamp on first accurate location frock (5) get to in the trench of tool frock (7), tool frock (7) upwards jack-up to material terminal inserts to the mainboard.
2. A material terminal side-insertion device according to claim 1, wherein: the first fine positioning tool (5) is provided with a plurality of groups along the length direction of the operation cabinet (1), and the first fine positioning tool (5) is arranged between the conveying line (6) and the tray jacking mechanism (2).
3. A material terminal side-insertion device according to claim 1, wherein: the detection cameras are fixed on the first manipulator (4) and the second manipulator (8), and are used for photographing and positioning the material terminals in the material tray and the first fine positioning tool (5) respectively.
4. A material terminal side-insertion device according to claim 1, wherein: the tail end of the conveying line (6) is provided with a lower detection mechanism, and the lower detection mechanism comprises a lower detection camera (91) and a corresponding light source (92).
5. A material terminal side-insertion device according to claim 1, wherein: the first fine positioning tool (5) comprises a positioning groove (501), a pressing clamping plate (502) is movably arranged on one side of the positioning groove (501), and a driving cylinder (503) is movably connected to the outer portion of the pressing clamping plate (502).
6. The material terminal side-insertion device according to claim 5, wherein: the first precise positioning tool (5) comprises three different types of positioning grooves (501) and corresponding pressing clamping plates (502) and is used for precisely positioning three different types of material terminals.
7. A side-inserting method of a side-inserting device for a material terminal is characterized by comprising the following steps of: the method comprises the following specific steps:
s1, feeding from a storage bin, and lifting a material tray to the maximum height of the movable material tray lifting mechanism (2) by the material tray lifting mechanism (2);
s2, a first manipulator (4) moves to the upper part of the material tray, and a material terminal to be grabbed is photographed and positioned through a detection camera;
s3, the first manipulator (4) receives the position information data detected by the detection camera, and grabs the material terminal into a first fine positioning tool (5) for deviation rectifying and positioning;
s4, a second manipulator (8) grabs the material terminal on the first fine positioning tool (5) into a placing groove of the tool (7);
s5, repeating the steps until all the placing grooves of the jig tool (7) are provided with the material terminals;
s6, after the conveying line (6) detects that the main board enters, the lifting mechanism below the jig tool (7) lifts the main board, and the air cylinder on the jig tool (7) inserts the material terminal into the corresponding position of the main board;
s7, detecting the corresponding insertion position on the main board by a detection camera on the second manipulator (8);
s8, detecting, namely descending the jacking mechanism, enabling the main board to pass through the conveying line (6), and completing the procedure of the main board plug-in.
8. The side-plugging method of the material terminal side-plugging device according to claim 7, wherein: in S3, the specific method for correcting and positioning the material terminal comprises the following steps:
the detection camera on the first manipulator (4) detects the type of material terminal, and will the material terminal is put into corresponding first accurate positioning frock (5), the actuating cylinder (503) drive of first accurate positioning frock (5) presses cardboard (502) and makes the material terminal laminating to the inner wall of constant head tank (501).
9. The side-plugging method of the material terminal side-plugging device according to claim 7, wherein: in S8, before the motherboard plug-in process is completed, the motherboard reaches the lower detection mechanism, and the lower detection camera in the lower detection mechanism photographs and detects the motherboard.
10. The side-plugging method of the material terminal side-plugging device according to claim 7, wherein: in S6, the conveying line (6) is an SMT conveying line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310681170.XA CN116759872A (en) | 2023-06-09 | 2023-06-09 | Material terminal side-plugging equipment and side-plugging method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310681170.XA CN116759872A (en) | 2023-06-09 | 2023-06-09 | Material terminal side-plugging equipment and side-plugging method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116759872A true CN116759872A (en) | 2023-09-15 |
Family
ID=87950746
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310681170.XA Pending CN116759872A (en) | 2023-06-09 | 2023-06-09 | Material terminal side-plugging equipment and side-plugging method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116759872A (en) |
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2023
- 2023-06-09 CN CN202310681170.XA patent/CN116759872A/en active Pending
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