CN116749588A - Full-automatic production line for large liquid bags - Google Patents
Full-automatic production line for large liquid bags Download PDFInfo
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- CN116749588A CN116749588A CN202310522216.3A CN202310522216A CN116749588A CN 116749588 A CN116749588 A CN 116749588A CN 202310522216 A CN202310522216 A CN 202310522216A CN 116749588 A CN116749588 A CN 116749588A
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- 239000007788 liquid Substances 0.000 title claims abstract description 97
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000009958 sewing Methods 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000007789 sealing Methods 0.000 claims abstract description 33
- 239000004744 fabric Substances 0.000 claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 11
- 238000003756 stirring Methods 0.000 claims abstract description 7
- 238000009434 installation Methods 0.000 claims description 13
- 239000002759 woven fabric Substances 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 10
- 239000012528 membrane Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 239000003012 bilayer membrane Substances 0.000 claims 1
- 238000010073 coating (rubber) Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 18
- 230000008569 process Effects 0.000 abstract description 16
- 230000005484 gravity Effects 0.000 abstract description 5
- 230000037303 wrinkles Effects 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 description 8
- 230000009471 action Effects 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 240000007643 Phytolacca americana Species 0.000 description 2
- 235000009074 Phytolacca americana Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011344 liquid material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/005—Making flexible containers, e.g. envelopes or bags involving a particular layout of the machinery or relative arrangement of its subunits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/003—Opening or distending bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/60—Uniting opposed surfaces or edges; Taping
- B31B70/68—Uniting opposed surfaces or edges; Taping by stitching, stapling or riveting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/74—Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2170/00—Construction of flexible containers
- B31B2170/20—Construction of flexible containers having multi-layered walls, e.g. laminated or lined
Landscapes
- Making Paper Articles (AREA)
Abstract
The invention provides a full-automatic production line for large liquid bags, which relates to the technical field of large liquid bag production and comprises a workbench, wherein a bag sleeving assembly, a film cutting assembly, a heat sealing assembly, a valve mounting assembly and a PP woven cloth sewing assembly are arranged on the workbench; the working table is vertically and rotatably connected with a film placing roller, the bagging assembly comprises a PE double-layer film pulling and expanding mechanism and a PE double-layer film folding bagging mechanism, and the PE double-layer film folding bagging mechanism is provided with a die body stirring and gluing assembly. According to the invention, the axes of the film placing rollers and the table top of the workbench are mutually perpendicular, so that the PE double-layer cylindrical film completes bagging under the assistance of gravity, and the situation that the production sanitation of the liquid bag is not up to standard and the working surface is uneven due to unclean workbench is avoided, the PE double-layer cylindrical film is easily scratched in the bagging process, the sealing performance of the liquid bag is affected, wrinkles are easily generated due to the fact that the liquid bag is tiled due to the large size, the dimensional accuracy of the liquid bag is affected, and the delivery quality of the liquid bag is reduced is avoided.
Description
Technical Field
The invention relates to the technical field of large-scale liquid bag production, in particular to a full-automatic production line for large-scale liquid bags.
Background
The large-scale liquid bag is a container formed by sleeving a plurality of layers of tubular PE films and PP woven fabrics together, is generally used for shipment of liquid materials, a valve is usually arranged at the sealing position of the liquid bag and is used for feeding and discharging of the liquid materials, the valve consists of a valve seat and a valve body, the valve seat is left in the liquid bag, the valve body is arranged outside the liquid bag, and the valve seat and the valve body are mutually matched through a flange and bolts on the valve seat and the valve body to complete encapsulation with the liquid bag main body;
the production process of large liquid bags generally includes:
cutting the PE double-layer cylindrical film into target length according to the requirement;
bagging, namely sleeving 2 layers, 3 layers or 4 layers of PE double-layer tubular films together according to the drawing requirements (avoiding the damage of one PE double-layer tubular film and the leakage of liquid in the PE double-layer tubular film by arranging a plurality of PE double-layer tubular films);
valve installation-the sealed liquid bag is a closed container, and the valve is required to be installed for loading and unloading liquid;
heat sealing, namely, heat sealing the two openings of the PE double-layer cylindrical film, namely, heat sealing the edges of the multi-layer PE double-layer cylindrical film together at a certain temperature, time and pressure to form a closed cavity;
the seam-PE double-layer cylindrical film is not high in strength, a layer of high-strength PP woven cloth is attached to the outer layer, the cloth is formed by drawing PP and weaving, cannot be connected with the PE film through a heat sealing mode and can only be sewn together, the sewing thread falls outside the heat sealing thread, and the sealing structure of the liquid bag cannot be damaged in the sewing process;
currently, large bags are often produced by hand-held machining, mainly for the following reasons:
1. because the liquid bag has larger volume and complex bagging process, the occupied area is larger when the machine is adopted for processing;
2. when the machine bagging is adopted, the PE double-layer cylindrical film needs to be paved on the workbench surface, so that the bagging has the following disadvantages:
(1) If the workbench is not clean, the sanitation of the liquid bag production is easily caused to be not up to the standard;
(2) If the working surface is uneven, the PE double-layer cylindrical film is easily scratched in the bagging process, and the sealing performance of the liquid bag is affected;
(3) The liquid bag is tiled, so that wrinkles are easily generated due to the large volume of the liquid bag, the dimensional accuracy of the liquid bag is affected, and the delivery quality of the liquid bag is reduced;
therefore, the invention discloses a full-automatic production line for large-scale liquid bags.
Disclosure of Invention
The invention provides a full-automatic production line for large-scale liquid bags, which is used for solving the problems that the occupied area is large when the machine processing is adopted, and the production sanitation of the liquid bags is easily caused to be not up to standard if a workbench is not clean; if the working surface is uneven, the PE double-layer cylindrical film is easily scratched in the bagging process, and the sealing performance of the liquid bag is affected; the liquid bag tiling is very easy to generate folds due to the large volume of the liquid bag, so that the dimensional accuracy of the liquid bag is affected, and at least one technical problem in the delivery quality of the liquid bag is reduced.
In order to solve the technical problems, the invention discloses a full-automatic production line for large liquid bags, which comprises a workbench, wherein a bagging film cutting area, a liquid bag sealing area and a liquid bag sewing area are arranged on the workbench, a bagging assembly and a film cutting assembly are arranged in the bagging film cutting area, a heat sealing assembly is arranged in the liquid bag sealing area, and a PP woven cloth sewing assembly and a valve mounting assembly are arranged in the liquid bag sewing area;
the film placing roller is rotationally connected to the workbench, the axis of the film placing roller is perpendicular to the table surface of the workbench, the PE double-layer cylindrical film is sleeved on the film placing roller, the bagging assembly comprises a PE double-layer film pulling and expanding mechanism and a PE double-layer film folding bagging mechanism, the PE double-layer film folding bagging mechanism is provided with a die body stirring and gluing assembly, and the film cutting assembly is arranged between the PE double-layer film pulling and expanding mechanism and the PE double-layer film folding bagging mechanism.
Preferably, the PE double-layer film pulling stretching mechanism comprises a first mounting plate, the first mounting plate is fixedly connected to a workbench, an electric lifting screw is rotationally connected to the first mounting plate, a lifting nut is connected to the electric lifting screw in a threaded mode, a roller body mounting plate is fixedly connected to the lifting nut, one end, far away from the workbench, of the film placing roller is rotationally connected to the roller body mounting plate, a first screw is rotationally connected to the roller body mounting plate, and a pulling stretching main body is rotationally connected to the first screw.
Preferably, the device further comprises a driving motor, a first rotating shaft and a second rotating shaft, wherein the driving motor is fixedly connected to the roller body mounting plate, the first rotating shaft is fixedly connected to the output end of the driving motor, a first gear and a first bevel gear are fixedly connected to the first rotating shaft, a second gear is fixedly connected to the first screw, the first gear and the second gear are meshed with each other, the second rotating shaft is fixedly connected to the film releasing roller, a second bevel gear is connected to the second rotating shaft through a sliding key, the second bevel gear is used for being meshed with the first bevel gear, a first electromagnet is fixedly connected to the second bevel gear, a second electromagnet is fixedly connected to the roller body mounting plate, and a compression elastic piece is sleeved on the second rotating shaft.
Preferably, the pulling stretching main body comprises a nut ring, the nut ring is in threaded connection with the first screw rod, a carrier is in threaded connection with the nut ring, the carrier is connected with a clamping plate in an up-down sliding manner, a fixed shaft is fixedly connected in the carrier, and two stretching connecting rods which are arranged in a crossed manner are rotationally connected on the fixed shaft.
Preferably, the PE double-layer film folding bagging mechanism comprises a second mounting plate, the second mounting plate is fixedly connected to a workbench, a Z-shaped guide rod is fixedly connected to the second mounting plate, a die body is used for stirring and gluing components and is slidably connected to the Z-shaped guide rod, a disc adjusting column is slidably connected to the Z-shaped guide rod, one end, far away from the Z-shaped guide rod, of the disc adjusting column is rotationally connected with an electric slat, a fixing supporting rod is fixedly connected to the electric slat, a second lead screw is rotationally connected to the electric slat, an adjusting supporting rod is connected to the second lead screw in a threaded mode, and an electric folding auxiliary plate is vertically slidably connected to the adjusting supporting rod.
Preferably, the tray body adjusting column comprises an electric sleeve, the electric sleeve is connected to the Z-shaped guide rod in a sliding mode, an electric slat height adjusting rod is connected to the electric sleeve in a vertical sliding mode, the electric slat is connected to the electric slat height adjusting rod in a rotating mode, and a first transmission belt is arranged under the electric folding auxiliary plate on the workbench.
Preferably, the membrane cutting assembly comprises a vertical sliding rail, an installation sliding block is connected in the vertical sliding rail in a vertical sliding way, a third screw rod is connected to the installation sliding block in a rotating mode, a horizontal adjusting ring is connected to the third screw rod in a threaded mode, and a first laser cutter is fixedly connected to the horizontal adjusting ring.
Preferably, the heat sealing assembly comprises an edge heat sealing machine and a second conveyor belt, the second conveyor belt is arranged in a liquid bag sealing area of the workbench, and the valve mounting assembly comprises an intelligent valve mounting robot.
Preferably, the PP woven fabric sewing component comprises a steering table guide rail, two symmetrically arranged strip-shaped driving belts and a sewing component main body, wherein the steering table is connected with the steering table in a sliding manner in the steering table guide rail, and the strip-shaped driving belts are arranged between the steering table and the sewing component main body.
Preferably, the sewing component main body comprises a first PP woven cloth roller body, a second PP woven cloth roller body and a middle roller which are rotatably connected to the workbench, the PP woven cloth is wound on the first PP woven cloth roller body and spans the middle roller to be wound on the second PP woven cloth roller body, the workbench is provided with a width-direction sewing needle body, two sides of the width-direction sewing needle body are provided with automatic pressing blocks, and the workbench is rotationally connected with a first material receiving roller and a second material receiving roller;
the workbench is provided with two groups of length direction sewing tables, the length direction sewing tables are connected with a length direction sewing needle body and a second laser cutter in a sliding mode, and the valve installation assembly comprises an intelligent valve installation robot which is placed between the two groups of length direction sewing tables.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Compared with the prior art, the invention has the following beneficial effects:
1. in the bagging process, the mold shifts the gluing component to glue the PE double-layer cylindrical film, so that the adjacent PE double-layer cylindrical films can be mutually positioned, the situation that the production precision of the liquid bag is insufficient due to dislocation in the subsequent bagging process is avoided, the PE double-layer cylindrical film is lifted instead of being paved on a working surface, and the PE double-layer cylindrical film can be automatically paved due to the action of gravity in the lifting process, so that the problem of wrinkles in the paving process is effectively avoided;
2. through adopting to put membrane roller axis and workstation mesa mutually perpendicular and arranging for PE double-deck barrel-shaped membrane accomplishes the cover bag under the assistance of gravity, has broken away from the desktop at the cover bag in-process, has avoided the workstation not clean from this, causes liquid bag production health not up to standard, working face unevenness, very easily fish tail PE double-deck barrel-shaped membrane at the in-process of cover bag, influences the circumstances of liquid bag leakproofness.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a top view of the overall structure of the present invention;
FIG. 2 is a side view of the overall structure of the present invention;
FIG. 3 is an enlarged schematic view of the area B in FIG. 2 according to the present invention;
FIG. 4 is a schematic view of a pulling stent body structure according to the present invention;
FIG. 5 is a cross-sectional view taken at C-C of FIG. 4 in accordance with the present invention;
FIG. 6 is a schematic view of a tray column according to the present invention;
FIG. 7 is an enlarged schematic view of the structure of the D-D area in FIG. 2 according to the present invention;
fig. 8 is a schematic structural view of a sewing component of the PP knitted fabric of the present invention.
In the figure: 1. a work table; 100. a bagging and film cutting area; 101. sealing area of liquid bag; 102. a liquid bag sewing region; 103. a film placing roller; 104. PE double-layer cylindrical film; 2. the PE double-layer film pulls the stretching mechanism; 200. a first mounting plate; 2000. an electric lifting screw rod; 2001. lifting the nut; 2002. a roller mounting plate; 2003. a first lead screw; 2004. a driving motor; 2005. a first rotating shaft; 2006. a second rotating shaft; 2007. a first gear; 2008. a second gear; 2009. a first bevel gear; 201. a second bevel gear; 2010. a first electromagnet; 2011. a second electromagnet; 2012. compressing the elastic member; 202. pulling the stretching main body; 2020. a carrier; 2021. clamping the plate; 2022. a fixed shaft; 2023. expanding the connecting rod; 2024. a nut ring; 3. PE double-layer film folding bagging mechanism; 300. the die body dials the gluing component; 3000. a second mounting plate; 3001. a Z-shaped guide rod; 3002. an electric slat; 3003. fixing the stay bar; 3004. a second lead screw; 3005. adjusting the stay bar; 3006. an electric folding auxiliary plate; 301. a tray body adjusting column; 3010. an electric sleeve; 3011. an electric slat height adjustment lever; 3012. a first belt; 4. a membrane cutting assembly; 400. a vertical slide rail; 401. installing a sliding block; 402. a third lead screw; 403. a horizontal adjustment ring; 404. a first laser cutter; 5. an edge heat sealer; 500. a second conveyor belt; 501. an intelligent valve installation robot; 6. a steering table guide rail; 600. a steering table; 601. a strip-shaped transmission belt; 602. a second PP woven fabric roll body; 603. an intermediate roller; 604. PP woven cloth; 605. a width-direction sewing needle body; 606. automatically pressing the block; 607. a first receiving roller; 608. a second receiving roller; 609. a first PP woven fabric roll body; 610. a length direction sewing table; 611. a sewing needle body in the length direction; 612. a second laser cutter.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
In addition, the descriptions of the "first," "second," and the like, herein are for descriptive purposes only and are not intended to be specifically construed as order or sequence, nor are they intended to limit the invention solely for distinguishing between components or operations described in the same technical term, but are not to be construed as indicating or implying any relative importance or order of such features. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, technical solutions and technical features between the embodiments may be combined with each other, but it is necessary to base that a person skilled in the art can implement the combination of technical solutions, when the combination of technical solutions contradicts or cannot be implemented, should be considered that the combination of technical solutions does not exist, and is not within the scope of protection claimed by the present invention.
The invention provides the following examples
Example 1
The embodiment of the invention provides a full-automatic production line for large liquid bags, which is shown in figures 1-8, and comprises a workbench 1, wherein a bagging and film cutting area 100, a liquid bag sealing area 101 and a liquid bag sewing area 102 are arranged on the workbench 1, the bagging and film cutting area 100 is provided with a bagging assembly and a film cutting assembly 4, the liquid bag sealing area 101 is provided with a heat sealing assembly and a valve mounting assembly, and the liquid bag sewing area 102 is provided with a PP woven cloth sewing assembly;
the film placing roller 103 is rotationally connected to the workbench 1, the axis of the film placing roller 103 is perpendicular to the table top of the workbench 1, the PE double-layer cylindrical film 104 is sleeved on the film placing roller 103, the bagging assembly comprises a PE double-layer film pulling and expanding mechanism 2 and a PE double-layer film folding bagging mechanism 3, the PE double-layer film folding bagging mechanism 3 is provided with a die body stirring and gluing assembly 300, and the film cutting assembly 4 is arranged between the PE double-layer film pulling and expanding mechanism 2 and the PE double-layer film folding bagging mechanism 3.
The working principle and the beneficial effects of the technical scheme are as follows: when the PE double-layer film pulling and stretching mechanism 2 is used, the PE double-layer cylindrical film 104 is clamped at one end far away from the film releasing roller 103, then the PE double-layer cylindrical film 104 is dragged to move rightwards to the right limit position of the PE double-layer film pulling and stretching mechanism 2, at the moment, the front end of the PE double-layer cylindrical film 104, namely the rightmost side of the PE double-layer cylindrical film 104 is sleeved on the PE double-layer film folding bagging mechanism 3, then the die body pokes the gluing component 300 to descend to be in contact with the front end of the PE double-layer cylindrical film 104, after that, the die body pokes the gluing component 300 to move rightwards to drive the PE double-layer cylindrical film 104 to move rightwards, when the PE double-layer cylindrical film 104 moves rightwards to the target length, the film cutting component 4 is started, the PE double-layer cylindrical film 104 is cut from top to bottom, and after cutting, the PE double-layer cylindrical film 104 of the first layer is sleeved on the PE double-layer film folding bagging mechanism 3;
then the PE double-layer film pulling and expanding mechanism 2 clamps the PE double-layer cylindrical film 104 away from one end of the film placing roller 103 again, and drags the front end of the PE double-layer cylindrical film 104 to the position shown in figure 2, namely the front end of the PE double-layer cylindrical film 104 and the film cutting assembly 4 are positioned on the same straight line, then the PE double-layer film pulling and expanding mechanism 2 expands the front end of the PE double-layer cylindrical film 104, meanwhile, the PE double-layer film folding and bagging mechanism 3 lifts the bottom of the PE double-layer cylindrical film 104 of the first layer upwards to fold the PE double-layer cylindrical film in the longitudinal direction, meanwhile, the die body shifts the gluing assembly 300 to smear colloid to the outer side of the PE double-layer cylindrical film 104 of the first layer, then the PE double-layer film folding and bagging mechanism 3 drives the PE double-layer cylindrical film 104 of the first layer to move leftwards to enable the PE double-layer cylindrical film 104 of the first layer to enter the PE double-layer cylindrical film 104 stretched by the PE double-layer film pulling and expanding mechanism 2, then the PE double-layer film folding bagging mechanism 3 stretches the PE double-layer tubular film 104 of the first layer, so that the outer side of the PE double-layer tubular film 104 of the first layer is attached to the inner wall of the PE double-layer tubular film 104 of the outer side of the PE double-layer tubular film, namely the PE double-layer tubular film 104 of the outer side of the PE double-layer tubular film 104 of the first layer is the PE double-layer tubular film 104 of the second layer, the PE double-layer film folding bagging mechanism 3 drives the PE double-layer tubular film 104 of the first layer and the PE double-layer tubular film 104 of the second layer to move to the right for a target length, the PE double-layer tubular film 104 is cut through the film cutting assembly 4, a bagging link of the PE double-layer tubular film 104 is completed, the glue coating assembly 300 is stirred in the bagging link to glue the PE double-layer tubular film 104, a mutual positioning effect is achieved on the adjacent PE double-layer tubular film 104, the situation that dislocation of the PE double-layer tubular film 104 and the liquid bag production precision is insufficient in the subsequent bagging process is avoided, the PE double-layer cylindrical film 104 is lifted up instead of being paved on a working surface, and the PE double-layer cylindrical film 104 can be automatically paved due to the gravity in the lifting process, so that the problem of wrinkles in the paving process is effectively avoided;
after bagging is finished, the PE double-layer film folding bagging mechanism 3 places the PE double-layer cylindrical film 104 with the bagging finished on the workbench 1, the PE double-layer cylindrical film 104 is conveyed to the liquid bag sealing area 101 through the workbench 1, and the liquid bag sealing area 101 seals an opening at one side of the PE double-layer cylindrical film 104 to form a primary liquid bag;
the primary liquid bag is conveyed to a liquid bag sewing area 102, a layer of PP woven cloth is sleeved on the outer side of the primary liquid bag, the PP woven cloth is sewn on the primary liquid bag to form a final liquid bag, and a valve is arranged on the liquid bag;
according to the invention, the axes of the film placing roller 103 and the table top of the workbench 1 are mutually perpendicular, so that the PE double-layer cylindrical film 104 completes bagging under the assistance of gravity, and is separated from the table top in the bagging process, thereby avoiding the situations that the production sanitation of the liquid bag is not up to standard and the working surface is uneven due to unclean workbench, the PE double-layer cylindrical film is easily scratched in the bagging process, the sealing performance of the liquid bag is influenced, wrinkles are easily generated due to the fact that the liquid bag is tiled due to the large size, the dimensional accuracy of the liquid bag is influenced, and the delivery quality of the liquid bag is reduced.
Example 2
On the basis of embodiment 1, the PE double-layer film pulling and stretching mechanism 2 comprises a first mounting plate 200, wherein the first mounting plate 200 is fixedly connected to a workbench 1, an electric lifting screw rod 2000 is rotationally connected to the first mounting plate 200, a lifting nut 2001 is in threaded connection with the electric lifting screw rod 2000, a roller body mounting plate 2002 is fixedly connected to the lifting nut 2001, one end, far away from the workbench 1, of a film placing roller 103 is rotationally connected to the roller body mounting plate 2002, a first screw rod 2003 is rotationally connected to the roller body mounting plate 2002, and a pulling and stretching main body 202 is in threaded connection with the first screw rod 2003;
the device further comprises a driving motor 2004, a first rotating shaft 2005 and a second rotating shaft 2006, wherein the driving motor 2004 is fixedly connected to the roller body mounting plate 2002, the first rotating shaft 2005 is fixedly connected to the output end of the driving motor 2004, a first gear 2007 and a first bevel gear 2009 are fixedly connected to the first rotating shaft 2005, a second gear 2008 is fixedly connected to the first screw 2003, the first gear 2007 and the second gear 2008 are meshed with each other, the second rotating shaft 2006 is fixedly connected to the film releasing roller 103, a second bevel gear 201 is connected to the second rotating shaft 2006 through a sliding key, the second bevel gear 201 is used for being meshed with the first bevel gear 2009, a first electromagnet 2010 is fixedly connected to the second bevel gear 201, a second electromagnet 2011 is fixedly connected to the roller body mounting plate 2002, and a compression elastic member 2012 is sleeved on the second rotating shaft 2006.
The working principle and the beneficial effects of the technical scheme are as follows: when the PE double-layer cylindrical film 104 is arranged on the film placing roller 103, the electric lifting screw rod 2000 rotates to drive the lifting nut 2001 to move upwards, so that the roller body mounting plate 2002 moves in a direction away from the film placing roller 103, when the roller body mounting plate 2002 is at a certain position away from the film placing roller 103, the PE double-layer cylindrical film 104 is sleeved on the film placing roller 103, and then the roller body mounting plate 2002 descends to an initial position, so that the PE double-layer cylindrical film 104 is arranged;
when the stretching main body 202 is pulled to move the PE double-layer cylindrical film 104, the driving motor 2004 drives the first rotating shaft 2005 to rotate, the first rotating shaft 2005 drives the first gear 2007 to rotate, the first gear 2007 drives the second gear 2008 to rotate, the second gear 2008 drives the first screw 2003 to rotate, and the first screw 2003 rotates to drive the stretching main body 202 to move left and right along the first screw 2003, so that the effect of pulling the PE double-layer cylindrical film 104 to move is achieved;
when a new PE double-layer tubular film 104 is just replaced, as the PE double-layer tubular film 104 is rolled greatly, the PE double-layer tubular film 104 is stretched by pulling the stretching main body 202 to stretch the PE double-layer tubular film 104, the PE double-layer tubular film 104 is stretched and deformed, so that the first electromagnet 2010 and the second electromagnet 2011 can be powered off to ensure that the PE double-layer tubular film 104 is not denatured, at the moment, the second bevel gear 201 is meshed with the first bevel gear 2009, when the first lead screw 2003 drives the stretching main body 202 to move left and right, the first bevel gear 2009 drives the second bevel gear 201 to rotate, the second bevel gear 201 drives the film releasing roller 103 to rotate, and the film releasing roller 103 rotates to drive the PE double-layer tubular film 104 on the stretching main body 202 to rotate, so that the stretching action is realized jointly by assistance of pulling the stretching main body 202.
Example 3
On the basis of embodiment 2, the pulling stretching main body 202 comprises a nut ring 2024, the nut ring 2024 is in threaded connection with the first screw 2003, a carrier 2020 is in threaded connection with the nut ring 2024, a clamping plate 2021 is connected to the carrier 2020 in a sliding manner up and down, a fixed shaft 2022 is fixedly connected to the carrier 2020, and two stretching connecting rods 2023 which are arranged in a crossed manner are rotatably connected to the fixed shaft 2022.
The working principle and the beneficial effects of the technical scheme are as follows: when the PE double-layer tubular film 104 is pulled rightwards, the carrier 2020 stretches into the PE double-layer tubular film 104, the clamping plate 2021 is located outside the PE double-layer tubular film 104, then the clamping plate 2021 moves downwards to enable the PE double-layer tubular film 104 to be clamped by the pulling stretching main body 202, and when the pulling stretching main body 202 moves rightwards, the PE double-layer tubular film 104 needs to be stretched when bagging, at the moment, the two stretching connecting rods 2023 rotate, so that the PE double-layer tubular film 104 is stretched, and the PE double-layer tubular film 104 of the first layer is stretched to be sleeved in the PE double-layer tubular film 104 of the second layer more easily.
Example 4
On the basis of embodiment 1, the PE double-layer film folding bagging mechanism 3 comprises a second mounting plate 3000, wherein the second mounting plate 3000 is fixedly connected to a workbench 1, a Z-shaped guide rod 3001 is fixedly connected to the second mounting plate 3000, a die body stirring and gluing assembly 300 is slidably connected to the Z-shaped guide rod 3001, a disc adjusting column 301 is slidably connected to the Z-shaped guide rod 3001, an electric slat 3002 is rotatably connected to one end of the disc adjusting column 301 far away from the Z-shaped guide rod 3001, a fixed stay rod 3003 is fixedly connected to the electric slat 3002, a second lead screw 3004 is rotatably connected to the electric slat 3002, an adjusting stay rod 3005 is threadedly connected to the second lead screw 3004, and an electric folding auxiliary plate 3006 is vertically slidably connected to the adjusting stay rod 3005;
the tray body adjusting column 301 comprises an electric sleeve 3010, the electric sleeve 3010 is slidably connected to a Z-shaped guide rod 3001, an electric slat height adjusting rod 3011 is slidably connected to the electric sleeve 3010 up and down, the electric slat 3002 is rotatably connected to the electric slat height adjusting rod 3011, and a first transmission belt 3012 is arranged under an electric folding auxiliary plate 3006 on the workbench 1.
The technical scheme has the working principle and beneficial effects that: when bagging is carried out, the electric sleeve 3010 slides left and right along the Z-shaped guide rod 3001, when the PE double-layer cylindrical film 104 needs to be unfolded, the second lead screw 3004 rotates to drive the adjusting stay rod 3005 to move downwards, when the PE double-layer cylindrical film 104 needs to be folded upwards, the second lead screw 3004 rotates to drive the adjusting stay rod 3005 to move upwards, meanwhile, the electric folding auxiliary plate 3006 also moves upwards to lift the bottom of the PE double-layer cylindrical film 104 upwards, and then the electric sleeve 3010 slides left along the Z-shaped guide rod 3001 to plug the PE double-layer cylindrical film 104 into the PE double-layer cylindrical film 104 with an opening, so that bagging is completed;
after bagging is completed, the electric strip 3002 rotates by 90 degrees, meanwhile, the electric strip height adjusting rod 3011 slides downwards, the PE double-layer cylindrical film 104 after bagging is completed is placed on the first transmission belt 3012, then the disc adjusting column 301 moves rightwards so that the fixing stay 3003 and the adjusting stay 3005 are withdrawn from the PE double-layer cylindrical film 104, and then the first transmission belt 3012 conveys the PE double-layer cylindrical film 104 after bagging to the liquid bag sealing area 101.
Example 5
On the basis of embodiment 4, the film cutting assembly 4 comprises a vertical sliding rail 400, a mounting sliding block 401 is connected in the vertical sliding rail 400 in a vertical sliding manner, a third lead screw 402 is connected to the mounting sliding block 401 in a rotating manner, a horizontal adjusting ring 403 is connected to the third lead screw 402 in a threaded manner, and a first laser cutter 404 is fixedly connected to the horizontal adjusting ring 403.
The working principle and the beneficial effects of the technical scheme are as follows: when the PE double-layer cylindrical film 104 is cut, the third screw 402 rotates to drive the horizontal adjusting ring 403 to move to a preset distance in a direction close to the PE double-layer cylindrical film 104, then the mounting sliding block 401 slides from top to bottom along the vertical sliding rail 400, and meanwhile the first laser cutter 404 is started to finish cutting of the PE double-layer cylindrical film 104.
Example 6
On the basis of embodiment 1, the heat seal assembly comprises an edge heat sealer 5 and a second conveyor belt 500, the second conveyor belt 500 being mounted at the liquid bag sealing area 101 of the table 1.
The working principle and the beneficial effects of the technical scheme are as follows: the first conveyor belt 3012 conveys the PE double-layer tubular film 104 after bagging to the second conveyor belt 500, the second conveyor belt 500 conveys the PE double-layer tubular film 104, one edge of the PE double-layer tubular film 104 passes through the edge heat sealer 5 in the conveying process, the edge is heat-sealed through the edge heat sealer 5, and then the second conveyor belt 500 conveys the primary-shape liquid bag with one edge heat-sealed into the liquid bag sewing area 102.
Example 7
On the basis of the embodiment 1, the PP woven cloth sewing assembly comprises a steering table guide rail 6, two symmetrically arranged strip-shaped transmission belts 601 and a sewing assembly main body, wherein the steering table 600 is connected in a sliding manner in the steering table guide rail 6, and the strip-shaped transmission belts 601 are arranged between the steering table 600 and the sewing assembly main body;
the sewing component main body comprises a first PP woven cloth roller body 609, a second PP woven cloth roller body 602 and a middle roller 603 which are rotatably connected to the workbench 1, wherein the PP woven cloth 604 is wound on the first PP woven cloth roller body 609 and is wound on the second PP woven cloth roller body 602 across the middle roller 603, the workbench 1 is provided with a width-direction sewing needle body 605, two sides of the width-direction sewing needle body 605 are provided with automatic pressing blocks 606, and the workbench 1 is rotatably connected with a first receiving roller 607 and a second receiving roller 608;
two groups of length direction sewing tables 610 are arranged on the workbench 1, a length direction sewing needle body 611 and a second laser cutter 612 are connected to the length direction sewing tables 610 in a sliding mode, the valve installation assembly comprises an intelligent valve installation robot 501, and the intelligent valve installation robot 501 is placed between the two groups of length direction sewing tables 610.
The working principle and the beneficial effects of the technical scheme are as follows: the second conveyor belt 500 conveys the primary-shaped liquid bags to the steering table 600, the steering table 600 rotates for 90 degrees, the primary-shaped liquid bags are driven to steer at the same time, the seals at the two sides are changed from original bilateral symmetry to front-back symmetry, the steering table guide rail 6 drives the steering table 600 to move rightwards so as to convey the primary-shaped liquid bags to the strip-shaped conveyor belt 601, and the strip-shaped conveyor belt 601 conveys the primary-shaped liquid bags to the PP woven cloth 604;
the PP woven fabric 604 is formed into a V shape by the combined action of the first PP woven fabric roll 609, the second PP woven fabric roll 602 and the middle roll 603, the primary liquid bag is sent into the V shape, then is sent under the two lateral width direction sewing needle 605, the PP woven fabric 604 is sewn on the primary liquid bag through the lateral width direction sewing needle 605, the upper and lower two layers of PP woven fabric 604 and the primary liquid bag can be tightly pressed together by the automatic pressing block 606 in the sewing process, thereby ensuring the sewing quality of the lateral width direction sewing needle 605, the sewn liquid bag is wound on the second receiving roll 608 through the first receiving roll 607, after the second receiving roll 608 is wound, the liquid bag on the second receiving roll 608 is drawn out and is conveyed under the lateral length direction sewing needle 611 (as shown by a dotted line in fig. 8), the upper and lower two layers of PP woven fabric in the longitudinal length direction of the liquid bag are sewn through the two lateral length direction sewing needle 605, then the two layers of PP woven fabric are arranged along the second receiving roll 612, and the two-layer sewing machine is simultaneously arranged at the edge of the PE film is cut by the second receiving roll 612, and the two-layer edge of the PE film is fully-sealed by the intelligent machine, and the edge of the PE film is completely sealed by the other full-automatic edge of the machine, and the edge of the edge is completely sealed.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (10)
1. A full-automatic production line for large-scale liquid bag, its characterized in that: the liquid bag sealing device comprises a workbench (1), wherein a bagging film cutting area (100), a liquid bag sealing area (101) and a liquid bag sewing area (102) are arranged on the workbench (1), a bagging component and a film cutting component (4) are arranged in the bagging film cutting area (100), a heat sealing component is arranged on the liquid bag sealing area (101), and a PP woven cloth sewing component and a valve mounting component are arranged in the liquid bag sewing area (102);
the film placing roller (103) is rotationally connected to the workbench (1), the axis of the film placing roller (103) is perpendicular to the table top of the workbench (1), the PE double-layer cylindrical film (104) is sleeved on the film placing roller (103), the bagging component comprises a PE double-layer film pulling and expanding mechanism (2) and a PE double-layer film folding bagging mechanism (3), a die body stirring and gluing component (300) is arranged on the PE double-layer film folding bagging mechanism (3), and the film cutting component (4) is arranged between the PE double-layer film pulling and expanding mechanism (2) and the PE double-layer film folding bagging mechanism (3).
2. A fully automatic production line for large bags of liquid according to claim 1, characterized in that: PE bilayer membrane pulling stretching mechanism (2) includes first mounting panel (200), first mounting panel (200) fixed connection is on workstation (1), rotate on first mounting panel (200) and be connected with electric lift lead screw (2000), threaded connection has lift nut (2001) on electric lift lead screw (2000), fixedly connected with roll body mounting panel (2002) on lift nut (2001), put one end rotation connection on roll body mounting panel (2002) of workstation (1) is kept away from to membrane roller (103), rotate on roll body mounting panel (2002) and be connected with first lead screw (2003), threaded connection has pulling to prop on first lead screw (2003) and stretch main part (202).
3. A fully automatic production line for large bags of liquid according to claim 2, characterized in that: still include driving motor (2004), first pivot (2005) and second pivot (2006), driving motor (2004) fixed connection is on roll body mounting panel (2002), first pivot (2005) fixed connection is at driving motor (2004) output, fixedly connected with first gear (2007) and first bevel gear (2009) on first pivot (2005), fixedly connected with second gear (2008) on first lead screw (2003), first gear (2007) and second gear (2008) intermeshing, second pivot (2006) fixed connection is on putting film roller (103), sliding key is connected with second bevel gear (201) on second pivot (2006), second bevel gear (201) are used for with first bevel gear (2009) intermeshing, fixedly connected with first electro-magnet (2010) on second bevel gear (201), fixedly connected with second electro-magnet (2011) on roll body mounting panel (2002), the cover is equipped with compression elastic component (2012) on second pivot (2006).
4. A fully automatic production line for large bags of liquid according to claim 2, characterized in that: pulling props main part (202) and includes nut ring (2024), nut ring (2024) threaded connection is on first lead screw (2003), and threaded connection has carrier (2020) on nut ring (2024), and sliding connection has centre gripping plate (2021) about carrier (2020), carrier (2020) internal fixation has fixed axle (2022), rotates on fixed axle (2022) to be connected with two alternately arranged prop out connecting rod (2023).
5. A fully automatic production line for large bags of liquid according to claim 1, characterized in that: PE double-deck membrane folding bagging mechanism (3) include second mounting panel (3000), second mounting panel (3000) fixed connection is on workstation (1), fixedly connected with Z shape guide bar (3001) on second mounting panel (3000), die body stirring rubber coating subassembly (300) sliding connection is on Z shape guide bar (3001), sliding connection has disk body adjusting column (301) on Z shape guide bar (3001), disk body adjusting column (301) is kept away from the one end rotation of Z shape guide bar (3001) and is connected with electric slat (3002), fixedly connected with fixed stay bar (3003) on electric slat (3002), electric slat (3002) internal rotation is connected with second lead screw (3004), threaded connection has adjusting stay bar (3005) on second lead screw (3004), sliding connection has electronic folding accessory plate (3006) from top to bottom on adjusting stay bar (3005).
6. The fully automatic production line for large bags of liquid according to claim 5, wherein: the tray body adjusting column (301) comprises an electric sleeve (3010), the electric sleeve (3010) is connected onto a Z-shaped guide rod (3001) in a sliding mode, an electric slat height adjusting rod (3011) is connected into the electric sleeve (3010) in a sliding mode up and down, an electric slat (3002) is connected onto the electric slat height adjusting rod (3011) in a rotating mode, and a first transmission belt (3012) is arranged under an electric folding auxiliary plate (3006) on the workbench (1).
7. The fully automatic production line for large bags of liquid according to claim 6, wherein: the film cutting assembly (4) comprises a vertical sliding rail (400), an installation sliding block (401) is connected in the vertical sliding rail (400) in a vertical sliding manner, a third screw rod (402) is connected to the installation sliding block (401) in a rotating manner, a horizontal adjusting ring (403) is connected to the third screw rod (402) in a threaded manner, and a first laser cutter (404) is fixedly connected to the horizontal adjusting ring (403).
8. A fully automatic production line for large bags of liquid according to claim 1, characterized in that: the heat sealing assembly comprises an edge heat sealing machine (5) and a second conveyor belt (500), wherein the second conveyor belt (500) is arranged at a liquid bag sealing area (101) of the workbench (1).
9. A fully automatic production line for large bags of liquid according to claim 1, characterized in that: the PP woven fabric sewing assembly comprises a steering table guide rail (6), two symmetrically arranged strip-shaped transmission belts (601) and a sewing assembly main body, wherein the steering table (600) is connected in a sliding manner in the steering table guide rail (6), and the strip-shaped transmission belts (601) are arranged between the steering table (600) and the sewing assembly main body.
10. A fully automatic production line for large bags of liquid according to claim 9, characterized in that: the sewing component main body comprises a first PP woven cloth roller body (609), a second PP woven cloth roller body (602) and an intermediate roller (603) which are rotatably connected to a workbench (1), the PP woven cloth (604) is wound on the first PP woven cloth roller body (609) and is wound on the second PP woven cloth roller body (602) in a crossing way, the workbench (1) is provided with a width-direction sewing needle body (605), two sides of the width-direction sewing needle body (605) are provided with automatic pressing blocks (606), and the workbench (1) is rotatably connected with a first material receiving roller (607) and a second material receiving roller (608);
be equipped with two sets of long direction sewing tables (610) on workstation (1), sliding connection has length direction sewing needle body (611) and second laser cutter (612) on length direction sewing table (610), and valve installation component includes intelligent valve installation robot (501), and intelligent valve installation robot (501) are placed between two sets of long direction sewing tables (610).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310522216.3A CN116749588A (en) | 2023-05-10 | 2023-05-10 | Full-automatic production line for large liquid bags |
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Application Number | Priority Date | Filing Date | Title |
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CN202310522216.3A CN116749588A (en) | 2023-05-10 | 2023-05-10 | Full-automatic production line for large liquid bags |
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CN116749588A true CN116749588A (en) | 2023-09-15 |
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CN202310522216.3A Pending CN116749588A (en) | 2023-05-10 | 2023-05-10 | Full-automatic production line for large liquid bags |
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CN (1) | CN116749588A (en) |
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- 2023-05-10 CN CN202310522216.3A patent/CN116749588A/en active Pending
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