CN104553056A - Two-in-one plastic woven bag nesting and sewing machine - Google Patents
Two-in-one plastic woven bag nesting and sewing machine Download PDFInfo
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- CN104553056A CN104553056A CN201310508695.XA CN201310508695A CN104553056A CN 104553056 A CN104553056 A CN 104553056A CN 201310508695 A CN201310508695 A CN 201310508695A CN 104553056 A CN104553056 A CN 104553056A
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Abstract
The invention relates to a two-in-one plastic woven bag nesting and sewing machine, which comprises a main nesting and sewing machine unit, an automatic outer bag conveying and cutting mechanism is arranged at one end of the main nesting and sewing machine unit, an automatic inner bag conveying mechanism is arranged at the other end of the main nesting and sewing machine unit, the automatic outer bag conveying and cutting mechanism and the automatic inner bag conveying mechanism nest inner bags conveyed by the automatic inner bag conveying mechanism into outer bags conveyed by the automatic outer bag conveying and cutting mechanism by means of a mechanism for nesting inner bags into outer bags on the main nesting and sewing machine unit, the nested double-layered plastic woven bags are conveyed, bound, sewed, cut and stacked by a post-processing mechanism on the main nesting and sewing machine unit, and a PLC (programmable logic controller) is adopted to control the two-in-one plastic woven bag nesting and sewing machine. The invention uses mechanical automation to replace original manual operation, consequently, manpower is saved, the efficiency of nesting inner bags and outer bags is increased by three times in comparison with the efficiency of manpower, the occupied floor area is greatly reduced in comparison with the floor area occupied by the conventional method, and the quality of products is stabilized.
Description
Technical field
The invention belongs to woven bag and make field, relate to a kind of stuff up a crack machine of two-in-one Polywoven Bag specifically.
Background technology
Inside and outside two-layer woven bag originally be carry out handspin, bound edge again after inner bag being inserted in outer bag by manual mode, not only waste a large amount of labours, and production efficiency is low, the quality of product is also unstable, due to manual operation, floor space is also larger.
Summary of the invention
In order to solve the problem, the invention provides a kind of two-in-one Polywoven Bag stuff up a crack machine, it integrates automatic transport cutting outer bag, automatically scalds and cut inner bag, automatically pack in outer bag by inner bag, automatic transport, automatic sewing, bound edge, tangent line, fold bag, adopt plc PLC technology, successfully instead of original handwork with mechanical automation.
In order to achieve the above object, the present invention is achieved by the following technical solutions:
The present invention is a kind of two-in-one Polywoven Bag stuff up a crack machine, comprise stuff up a crack machine host, the outer bag mechanism of automatic transport cutting is provided with in one end of stuff up a crack machine host, the other end of stuff up a crack machine host is provided with inner bag automatic delivering mechanism, the automatic transport outer bag mechanism of cutting and inner bag automatic delivering mechanism are inserted in outer bag mechanism by an inner bag and are inserted in the outer bag of the outer bag mechanism conveying of automatic transport cutting by the inner bag carried by inner bag automatic delivering mechanism on stuff up a crack machine host, inside and outside two layers of plastic woven bag after being inserted in is carried Polywoven Bag by the post processing mechanism on stuff up a crack machine host, bound edge, sewing, tangent line and folded bag, two-in-one Polywoven Bag stuff up a crack machine adopts PLC to control.
Further improvement of the present invention is: be installed on the cutting bag machine of the outer bag mechanism of automatic transport cutting by becoming the plastics two-in-one Polywoven Bag SB of cylinder volume by automatic coiling station, at automatic coiling station, the side of throughput direction is provided with the automatic deviation rectifying device two-in-one Polywoven Bag SB being in all the time the cental axial position of cutting bag machine, the automatic tension device controlling the degree of tightness that two-in-one Polywoven Bag SB carries is provided with on the right side of automatic coiling station, all the time a stable feed status is in when two-in-one Polywoven Bag SB is unreeled, two-in-one Polywoven Bag SB is steadily fed forward by the conveying motor of cutting bag machine unreeling structure and cylinder hold down gag, be provided with to the robot scaling equipment of two-in-one Polywoven Bag SB fixed length in the side of the throughput direction of cylinder hold down gag, the main fixed length roller conveyor structure two-in-one Polywoven Bag SB being sent into the conveying fixed length controlling two-in-one Polywoven Bag SB is provided with in the side of the throughput direction of robot scaling equipment, special tension mechanism is provided with between robot scaling equipment and main fixed length roller conveyor structure, one auxiliary feed mechanism assists main fixed length roller conveyor structure that two-in-one Polywoven Bag SB is sent into stuff up a crack machine host stably, after main fixed length roller conveyor structure and auxiliary feed mechanism stop conveying, two-in-one Polywoven Bag SB cuts off by one driven by motor cutter mechanism, two-in-one Polywoven Bag SB is delivered to the center of the sucking disc mechanism of the shedding mechanism as two-in-one Polywoven Bag SB being arranged on the two-in-one upper and lower two ends of Polywoven Bag SB by the two-in-one Polywoven Bag SB cut off through cutter mechanism by the first segment of a Ba Song mechanism, sucking disc mechanism regulates the fixed length governor motion of outer bag length to regulate length by one according to demand.
Further improvement of the present invention is: the inner bag film NM of one-tenth cylinder volume blowing blown puts into the inner bag machine place processed of inner bag automatic delivering mechanism, position is rolled onto by becoming on the inner bag film NM of cylinder volume by an inner bag machine automatic coiling mechanism, one driven by motor one forced against conveyor structure is carried becoming the inner bag film NM of cylinder volume to stuff up a crack machine host direction, the proportionately inner bag film NM throughput direction of cylinder volume, be provided with in the side of forced against conveyor structure and will the inner bag film NM of cylinder volume become to carry out the boiling hot cutter mechanism at the bottom of seal according to fixed length, be provided with in the side of boiling hot cutter mechanism and the inner bag film NM fixed length that hot one-tenth cylinder is rolled up is transferred out and the inner bag cut off conveying shut-off mechanism, boiling hot cutter mechanism and inner bag conveying shut-off mechanism between be provided with inner bag scald the end and cut off between fixed length governor motion, the side of inner bag conveying shut-off mechanism is provided with auxiliary inner bag auxiliary feed mechanism of carrying into the inner bag film NM of cylinder volume, the inner bag film NM becoming cylinder to roll up is nested in two-in-one Polywoven Bag SB by the time of upper and lower sucking disc mechanism opening identical can completing with two-in-one Polywoven Bag SB by the time that inner bag auxiliary feed mechanism completes inner bag making.
Further improvement of the present invention is: be provided with the inner bag handgrip that handgrip driven by motor is rotated in the left side of the outer bag mechanism of automatic transport cutting, upper and lower sucking disc mechanism is by two-in-one Polywoven Bag SB opening, inner bag auxiliary feed mechanism puts in place becoming the inner bag film NM conveying of cylinder volume, inner bag handgrip is by the two-in-one Polywoven Bag SB after opening, inner bag handgrip is stretched out from the inside of two-in-one Polywoven Bag SB, inner bag handgrip is moved back and forth by handgrip motor and the inner bag film NM unclamping inner bag handgrip after becoming the inner bag film NM of cylinder volume to draw in the afterbody fixed position of two-in-one Polywoven Bag SB and complete into cylinder volume is inserted in the action of inner bag being inserted in two-in-one Polywoven Bag SB of outer bag mechanism, the sack becoming the inner bag film NM of cylinder volume to be inserted in two-in-one Polywoven Bag SB is called composite bag WN, composite bag WN by the second section of Ba Song mechanism take off deliver to a pressing wheel mechanism fixed position after enter post-processor structure.
Further improvement of the present invention is: after composite bag WN is taken off deliver to pinch roller fixed position by the second section of Ba Song mechanism, composite bag WN is transported to the conveying mechanism of post processing mechanism, the edge wrapping apparatus carrying out one deck bound edge or multilayer bound edge to composite bag WN is provided with in the side of conveying mechanism, the sewing machine sewing of composite bag WN bound edge position got up is provided with in the left side of edge wrapping apparatus, the left side of sewing machine be provided with by two composite bag WN over castings well after sack, the middle part of sewing line is by the tangential knife of the line of sewing cut-out, the low order end of stuff up a crack machine host is provided with the panel turnover mechanism of the upset pile that finished bag is neat on the belt of the finished bag conveying mechanism of an Auto-counting.
A kind of bind of two-in-one Polywoven Bag stuff up a crack machine comprises the steps:
(1) by the two-in-one Polywoven Bag SB of one-tenth cylinder good for composite print volume, what be transported to machine unreels station place, by automatic coiling station, by two-in-one Polywoven Bag SB Auto-mounting on cutting bag machine, when there is deviation about when two-in-one Polywoven Bag SB unreels, automatic deviation rectifying device is started working, all the time by two-in-one Polywoven Bag SB central axis in the cental axial position of cutting bag machine;
(2) automatic tension device, controls the device of the degree of tightness that two-in-one Polywoven Bag SB carries, is in a stable feed status all the time when two-in-one Polywoven Bag SB is unreeled;
(3) the conveying motor of cutting bag machine unreeling structure coordinates with cylinder hold down gag, is fed forward stably by two-in-one Polywoven Bag SB;
(4) robot scaling equipment is to sack fixed length, guarantee that the sack fixed length at every turn transported out is consistent, special tension mechanism make two-in-one Polywoven Bag SB more accurately fixed length send into stuff up a crack machine host stably, main fixed length roller conveyor structure controls the fixed length of two-in-one Polywoven Bag SB, namely the overall circumference that cylinder rotates is just the fixed length of two-in-one Polywoven Bag SB, adjusts along with the length needed for two-in-one Polywoven Bag SB;
(5) after two-in-one Polywoven Bag SB sends out by main fixed length roller conveyor structure, the main fixed length roller conveyor structure of the auxiliary conveying of auxiliary feed mechanism sends two-in-one Polywoven Bag SB to stuff up a crack machine host stably;
(6) after main fixed length roller conveyor structure and auxiliary feed mechanism all carry stopping, cutter mechanism is worked by driven by motor, is cut off by two-in-one Polywoven Bag SB;
(7) the two-in-one Polywoven Bag SB after cutting off is taken off the position delivering to upper and lower described sucking disc mechanism by Ba Song mechanism first segment, sack after cut-out is in the center of sucking disc mechanism, all there is sucking disc mechanism at the two ends of the sack after cut-out, sucking disc mechanism is shedding mechanism, according to the fixed length that outer bag is cut off, sucking disc mechanism is made fixed length by fixed length governor motion and is regulated;
(8) unreel while conveying cutting knife takes off and send at cutting bag machine, inner bag conveying mechanism is also in work, the inner bag film NM of the one-tenth cylinder volume blown by blowing puts into inner bag machine place processed, be rolled onto position by inner bag machine automatic coiling mechanism by the inner bag film NM becoming cylinder to roll up, driven by motor forced against conveyor structure is carried becoming the inner bag film NM of cylinder volume to main frame direction;
(9) while becoming the inner bag film NM of cylinder volume to carry, by boiling hot cutter mechanism, the sack of required fixed length is carried out seal basic skill or training work, scald between the end and cut-out and be provided with fixed length governor motion;
(10) when boiling hot cutter mechanism by become the inner bag film NM of cylinder volume hot after, transport out by inner bag conveying shut-off mechanism fixed length and cut off, become after cutting off the inner bag film NM of cylinder volume inner bag auxiliary feed mechanism auxiliary under be transported to position required for us;
(11) just in time and above outer bag time of delivery is equal time of completing of inner bag auxiliary feed mechanism, that is after outer bag conveying is cut off, the fixed position delivering to sucking disc mechanism is taken off by Ba Song mechanism, and the time after outer bag being opened by sucking disc mechanism upper and lower sucker, the time completed with inner bag auxiliary feed mechanism inner bag is almost and terminates simultaneously, outer bag is by after the upper and lower sucker opening of sucking disc mechanism, inner bag is carried by inner bag auxiliary feed mechanism and is put in place, now handgrip driven by motor inner bag handgrip work, by electric machine rotation, handgrip is passed through the outer bag after opening, handgrip is stretched out from the inside of outer bag, reach the tip edge fixed position of inner bag, and firmly grasp the top of inner bag, moved back and forth by handgrip motor again, inner bag is drawn in the afterbody fixed position in outer bag, unclamp inner bag handgrip,
(12) the second section Ba Song mechanism of Ba Song mechanism starts working, the composite bag WN being inserted in the outer bag of inner bag is taken off and delivers to pressing wheel mechanism fixed position, two joints of Ba Song mechanism are taken off and are sent institution staff mode consistent, and for work simultaneously, Ba Song mechanism one saves and send outer bag mechanism for taking off, one joint send composite bag WN mechanism for taking off, while taking off and sending composite bag WN, take off and send outer bag mechanism also in work, Liang Jie mechanism works simultaneously and stops simultaneously, after composite bag WN takes off and delivers to pinch roller fixed position, pinch roller starts to press down in outer bag, and sack is delivered into conveying mechanism stably;
(13) in the process of conveying, in the process of conveying, when composite bag WN goes to tail from the head of edge wrapping apparatus time, composite bag WN has done bound edge with regard to oneself giving oneself bottom, can bag one deck limit, also can be bag multilayer limit, customize according to different needs;
(14) composite bag WN covers edge wrapping apparatus and just enters the sewing machine sewing of the position of composite bag WN bound edge got up;
(15) again along with the afterbody of conveying mechanism toward stuff up a crack machine host is carried, through the position of tangential knife, probe is adopted to detect, sack after two composite bag WN over castings well, the line of sewing cuts off by the middle part of sewing line, is made into the finished bag of a two-in-one Polywoven Bag band inner bag like this;
(16) finished bag transfers out stuff up a crack machine host by conveying mechanism, finished bag drop on panel turnover mechanism, by panel turnover mechanism, each finished product sack is pressed the neat upset pile of order on the belt of conveying mechanism again, and Auto-counting, after reaching the finished product sack upset of some pile having got well, conveying mechanism is started working, and is carried by sack to the other end.
The invention has the beneficial effects as follows: stuff up a crack machine collection automatic transport cutting outer bag of the present invention, automatically scald and cut inner bag, automatically inner bag is packed in outer bag, automatic transport, automatic sewing, bound edge, tangent line, folded bag is integrated, adopt plc PLC technology, successful mechanical automation instead of original handwork, save manpower, calculated by former traditional approach, if produce 20,000 sacks every day, at least 9 operative employees are saved, in cover, the efficiency of outer bag improves 3 times than manually, floor space is substantially reduced than traditional approach, and stabilize the quality of product.
Accompanying drawing explanation
Fig. 1 is the top view of stuff up a crack machine of the present invention.
Fig. 2 is the partial enlarged drawing of outer bag conveying mechanism of the present invention.
Fig. 3 is the partial enlarged drawing of inner bag conveyer of the present invention.
Fig. 4 is the schematic enlarged-scale view of fixed length governor motion 21 of the present invention.
Fig. 5 is the automatic sewing bound edge tangential knife schematic enlarged-scale view of composite bag WN of the present invention.
Fig. 6 is the enlarged drawing of the partial schematic diagram of conveying mechanism 23 in the present invention.
Fig. 7 is the enlarged drawing of the structural representation of Ba Song mechanism 10 of the present invention.
Wherein: 1-automatic coiling station, 2-automatic deviation rectifying device, 3-automatic tension device, 4-carries motor, 5-cylinder hold down gag, 6-robot scaling equipment, the special tension mechanism of 7-, 8-main fixed length roller conveyor structure, 9-cutter mechanism, 10-Ba Song mechanism, 11-auxiliary feed mechanism, 12-inner bag auxiliary feed mechanism, 13-inner bag conveying shut-off mechanism, 14-fixed length governor motion, 15-scalds cutter mechanism, 16-forced against conveyor structure, 17-inner bag machine automatic coiling mechanism, 18-handgrip motor, 19-inner bag handgrip, 20-sucking disc mechanism, 21-fixed length governor motion, 22-pressing wheel mechanism fixed position, 23-conveying mechanism, 24-edge wrapping apparatus, 25-sewing machine, 26-tangential knife, 27-panel turnover mechanism, 28-finished bag conveying mechanism.
Detailed description of the invention
In order to deepen the understanding of the present invention, be described in further detail the present invention below in conjunction with drawings and Examples, this embodiment, only for explaining the present invention, not forming protection scope of the present invention and limiting.
As shown in figs. 1-7, the present invention is a kind of two-in-one Polywoven Bag stuff up a crack machine, comprise stuff up a crack machine host, one end of described stuff up a crack machine host is provided with bag mechanism outside automatic transport cutting, the other end at described stuff up a crack machine host is provided with inner bag automatic delivering mechanism, the described automatic transport outer bag mechanism of cutting and described inner bag automatic delivering mechanism are inserted in outer bag mechanism by an inner bag inner bag of being carried by described inner bag automatic delivering mechanism are inserted in the outer bag that outside described automatic transport cutting, bag mechanism is carried on described stuff up a crack machine host, inside and outside two layers of plastic woven bag after being inserted in is carried Polywoven Bag by the post processing mechanism on stuff up a crack machine host, bound edge, sewing, tangent line and folded bag, described two-in-one Polywoven Bag stuff up a crack machine adopts PLC to control, to the two-in-one Polywoven Bag SB of plastics of cylinder volume be become to be installed to by automatic coiling station 1 on the cutting bag machine of the outer bag mechanism of automatic transport cutting, the automatic deviation rectifying device 2 of the cental axial position that described two-in-one Polywoven Bag SB is in all the time described cutting bag machine is provided with in the side according to throughput direction of described automatic coiling station 1, the automatic tension device 3 that controls the degree of tightness that described two-in-one Polywoven Bag SB carries is provided with on the right side of described automatic coiling station 1, when being unreeled, described two-in-one Polywoven Bag SB is in a stable feed status all the time, described two-in-one Polywoven Bag SB is steadily fed forward by conveying motor 4 and the cylinder hold down gag 5 of described cutting bag machine unreeling structure, be provided with in the side of the throughput direction of described cylinder hold down gag 5 to the robot scaling equipment 6 of described two-in-one Polywoven Bag SB fixed length, the main fixed length roller conveyor structure 8 of two-in-one Polywoven Bag SB being sent into the conveying fixed length that controls described two-in-one Polywoven Bag SB is provided with in the side of the throughput direction of described robot scaling equipment 6, special tension mechanism 7 is provided with between described robot scaling equipment 6 and described main fixed length roller conveyor structure 8, described two-in-one Polywoven Bag SB is sent into stuff up a crack machine host by one auxiliary feed mechanism 11 auxiliary described main fixed length roller conveyor structure 8 stably, after described main fixed length roller conveyor structure 8 and described auxiliary feed mechanism 11 stop carrying, described two-in-one Polywoven Bag SB cuts off by one driven by motor cutter mechanism 9, the described two-in-one Polywoven Bag SB that cuts off through described cutter mechanism 9 first segment by a Ba Song mechanism 10 using described two-in-one Polywoven Bag SB deliver to be arranged on the upper and lower two ends of described two-in-one Polywoven Bag SB as described in the center of sucking disc mechanism 20 of shedding mechanism of two-in-one Polywoven Bag SB, described sucking disc mechanism 20 is regulated the fixed length governor motion 21 of outer bag length to regulate length by one according to demand, the inner bag film NM of the one-tenth cylinder volume that blowing has been blown is put into the inner bag machine processed place of described inner bag automatic delivering mechanism, on the inner bag film NM of described one-tenth cylinder volume, position will be rolled onto by an inner bag machine automatic coiling mechanism 17, an inner bag film NM for described one-tenth cylinder volume carries to described stuff up a crack machine host direction by one driven by motor one forced against conveyor structure 16, by the inner bag film NM throughput direction of described one-tenth cylinder volume,The side of described forced against conveyor structure 16 is provided with the boiling hot cutter mechanism 15 at the bottom of the inner bag film NM of described one-tenth cylinder volume is carried out to seal according to fixed length, be provided with the inner bag that the inner bag film NM fixed length of hot one-tenth cylinder volume is transferred out and cuts off in the side of described boiling hot cutter mechanism 15 and carry shut-off mechanism 13, between described boiling hot cutter mechanism 15 and described inner bag conveying shut-off mechanism 13, be provided with inner bag and scald the fixed length governor motion 14 between the end and cut-out, the side of shut-off mechanism 13 is carried to be provided with the inner bag auxiliary feed mechanism 12 of the auxiliary inner bag film NM that carries described one-tenth cylinder volume at described inner bag, an inner bag film NM for described one-tenth cylinder volume is nested in described two-in-one Polywoven Bag SB by identical can completing of the time of upper and lower described sucking disc mechanism 20 opening with described two-in-one Polywoven Bag SB by the time that described inner bag auxiliary feed mechanism 12 completes inner bag making, outside described automatic transport cutting, the left side of bag mechanism is provided with handgrip motor 18 and drives the inner bag handgrip 19 rotating, upper and lower described sucking disc mechanism 20 is by described two-in-one Polywoven Bag SB opening, an inner bag film NM for described one-tenth cylinder volume carries and puts in place by described inner bag auxiliary feed mechanism 12, described inner bag handgrip 19 is by the two-in-one Polywoven Bag SB after opening, described inner bag handgrip 19 is stretched out from the inside of described two-in-one Polywoven Bag SB, described inner bag handgrip 19 by described handgrip motor 18 move back and forth by described become the inner bag film NM of cylinder volume unclamp the action of inner bag being inserted in two-in-one Polywoven Bag SB that inner bag film NM that described inner bag handgrip 19 completes into cylinder volume is inserted in outer bag mechanism after drawing in the afterbody fixed position of described two-in-one Polywoven Bag SB, the sack that the inner bag film NM that becomes cylinder to roll up is inserted in two-in-one Polywoven Bag SB is called composite bag WN, the second section of described composite bag WN by described Ba Song mechanism 10 enters post-processor structure after taking off and delivering to a pressing wheel mechanism fixed position 22, after described composite bag WN is taken off deliver to described pinch roller fixed position 22 by the second section of described Ba Song mechanism 10, described composite bag WN is transported to the conveying mechanism 23 of described post processing mechanism, the edge wrapping apparatus 24 that carries out one deck bound edge or multilayer bound edge to described composite bag WN is provided with in the side of described conveying mechanism 23, the sewing machine 25 of being sewed in described composite bag WN bound edge position is provided with in the left side of described edge wrapping apparatus 24, the sack after is well provided with two described composite bag WN over castings in the left side of described sewing machine 25, the tangential knife 26 that the line of sewing cuts off by the middle part of sewing line, low order end at described stuff up a crack machine host is provided with the panel turnover mechanism 27 of the upset pile that finished bag is neat on the belt of the finished bag conveying mechanism 28 of an Auto-counting.
A kind of job step of bind of two-in-one Polywoven Bag stuff up a crack machine is:
(1) by the two-in-one Polywoven Bag SB of one-tenth cylinder good for composite print volume, what be transported to machine unreels station place, by described automatic coiling station 1, by two-in-one Polywoven Bag SB Auto-mounting on cutting bag machine, when there is deviation about when two-in-one Polywoven Bag SB unreels, described automatic deviation rectifying device 2 is started working, all the time by two-in-one Polywoven Bag SB central axis in the cental axial position of cutting bag machine;
(2) described automatic tension device 3, controls the device of the degree of tightness that two-in-one Polywoven Bag SB carries, is in a stable feed status all the time when two-in-one Polywoven Bag SB is unreeled;
(3) the conveying motor 4 of described cutting bag machine unreeling structure coordinates with described cylinder hold down gag 5, is fed forward stably by two-in-one Polywoven Bag SB;
(4) sack fixed length given by described robot scaling equipment 6, guarantee that the sack fixed length at every turn transported out is consistent, special tension mechanism 7 make two-in-one Polywoven Bag SB more accurately fixed length send into stuff up a crack machine host stably, main fixed length roller conveyor structure 8 controls the fixed length of two-in-one Polywoven Bag SB, namely the overall circumference that cylinder rotates is just the fixed length of two-in-one Polywoven Bag SB, adjusts along with the length needed for two-in-one Polywoven Bag SB;
(5) after two-in-one Polywoven Bag SB sends out by main fixed length roller conveyor structure 8, the main fixed length roller conveyor structure 8 of the auxiliary conveying of auxiliary feed mechanism 11 sends two-in-one Polywoven Bag SB to stuff up a crack machine host stably;
(6) after described main fixed length roller conveyor structure 8 and described auxiliary feed mechanism 11 all carry stopping, described cutter mechanism 9 is worked by driven by motor, is cut off by described two-in-one Polywoven Bag SB;
(7) the two-in-one Polywoven Bag SB after cutting off takes off by described Ba Song mechanism 10 first segment the position delivering to upper and lower described sucking disc mechanism 20, sack after cut-out is in the center of described sucking disc mechanism 20, all there is sucking disc mechanism 20 at the two ends of the sack after cut-out, described sucking disc mechanism 20 is shedding mechanism, according to the fixed length that outer bag is cut off, described sucking disc mechanism 20 is made fixed length by fixed length governor motion 21 and is regulated;
(8) unreel while conveying cutting knife takes off and send at cutting bag machine, inner bag conveying mechanism is also in work, the inner bag film NM of the one-tenth cylinder volume blown by blowing puts into inner bag machine place processed, be rolled onto position by inner bag machine automatic coiling mechanism 17 by the inner bag film NM becoming cylinder to roll up, forced against conveyor structure 16 described in driven by motor is carried becoming the inner bag film NM of cylinder volume to main frame direction;
(9) while becoming the inner bag film NM of cylinder volume to carry, by described boiling hot cutter mechanism 15, the sack of required fixed length is carried out seal basic skill or training work, scald between the end and cut-out and be provided with fixed length governor motion 14;
(10) when described boiling hot cutter mechanism 15 by become cylinder volume inner bag film NM hot after, transport out by described inner bag conveying shut-off mechanism 13 fixed length and cut off, become after cutting off the inner bag film NM of cylinder volume described inner bag auxiliary feed mechanism 12 auxiliary under be transported to position required for us;
(11) just in time and above outer bag time of delivery is equal time of completing of inner bag auxiliary feed mechanism 12, that is after outer bag conveying is cut off, the fixed position delivering to sucking disc mechanism 20 is taken off by Ba Song mechanism 10, and the time after outer bag being opened by sucking disc mechanism about 20 sucker, the time completed with inner bag auxiliary feed mechanism 12 inner bag is almost and terminates simultaneously, outer bag is by after sucking disc mechanism about 20 sucker opening, inner bag is carried by inner bag auxiliary feed mechanism 12 and is put in place, now handgrip motor 18 drives inner bag handgrip 19 to work, by electric machine rotation, handgrip is passed through the outer bag after opening, handgrip is stretched out from the inside of outer bag, reach the tip edge fixed position of inner bag, and firmly grasp the top of inner bag, moved back and forth by handgrip motor 18 again, inner bag is drawn in the afterbody fixed position in outer bag, unclamp inner bag handgrip 19,
(12) the second section Ba Song mechanism of Ba Song mechanism 10 starts working, the composite bag WN being inserted in the outer bag of inner bag is taken off and delivers to pressing wheel mechanism fixed position 22, two joints of Ba Song mechanism 10 are taken off and are sent institution staff mode consistent, and for work simultaneously, Ba Song mechanism 10 1 joint send outer bag mechanism for taking off, one joint send composite bag WN mechanism for taking off, while taking off and sending composite bag WN, take off and send outer bag mechanism also in work, Liang Jie mechanism works simultaneously and stops simultaneously, after composite bag WN takes off and delivers to pinch roller fixed position 22, pinch roller starts to press down in outer bag, sack is delivered into conveying mechanism 23 stably,
(13) in the process of conveying, in the process of conveying, when composite bag WN goes to tail from the head of edge wrapping apparatus 24 time, composite bag WN has done bound edge with regard to oneself giving the bottom of oneself, can bag one deck limit, also can be bag multilayer limit, customize according to different needs;
(14) composite bag WN covers edge wrapping apparatus 24 and just enters the sewing machine 25 sewing of the position of composite bag WN bound edge got up;
(15) again along with the afterbody of described conveying mechanism 23 toward stuff up a crack machine host is carried, through the position of tangential knife 26, probe is adopted to detect, sack after two composite bag WN over castings well, the line of sewing cuts off by the middle part of sewing line, is made into the finished bag of a two-in-one Polywoven Bag band inner bag like this;
(16) described finished bag transfers out stuff up a crack machine host by described conveying mechanism 23, finished bag drop on panel turnover mechanism 27, by panel turnover mechanism 27, each finished product sack is pressed the neat upset pile of order on the belt of conveying mechanism 28 again, and Auto-counting, after reaching the finished product sack upset of some pile having got well, conveying mechanism is started working, and is carried by sack to the other end.
Meanwhile, the sack that this stuff up a crack machine is also applicable to not printing uses, and now, only need remove robot scaling equipment 6 can use.
The present invention, fill up the blank of domestic two-in-one Polywoven Bag stuff up a crack machine, be applicable to be with printing and the Polywoven Bag not with printing simultaneously, it integrates automatic transport cutting outer bag, automatically scalds and cut inner bag, automatically pack in outer bag by inner bag, automatic transport, automatic sewing, bound edge, tangent line, fold bag, adopt plc PLC technology, successfully instead of original handwork with mechanical automation.First manpower saved by this machine, calculated by former traditional approach, if produce 20,000 sacks every day, at least 9 operative employees are saved, in cover, the efficiency of outer bag improves 3 times than manually, substantially reduces floor space, and stabilize the quality of product than traditional approach, to also reduce between multiple working procedure transport operation frequently, save the energy.
Claims (6)
1. a two-in-one Polywoven Bag stuff up a crack machine, comprise stuff up a crack machine host, it is characterized in that: be provided with the outer bag mechanism of automatic transport cutting in one end of described stuff up a crack machine host, the other end of described stuff up a crack machine host is provided with inner bag automatic delivering mechanism, the described automatic transport outer bag mechanism of cutting and described inner bag automatic delivering mechanism are inserted in outer bag mechanism by an inner bag and are inserted in the outer bag of the outer bag mechanism conveying of described automatic transport cutting by the inner bag carried by described inner bag automatic delivering mechanism on described stuff up a crack machine host, inside and outside two layers of plastic woven bag after being inserted in is carried Polywoven Bag by the post processing mechanism on stuff up a crack machine host, bound edge, sewing, tangent line and folded bag, described two-in-one Polywoven Bag stuff up a crack machine adopts PLC to control.
2. two-in-one Polywoven Bag stuff up a crack machine according to claim 1, it is characterized in that: be installed on the cutting bag machine of the outer bag mechanism of automatic transport cutting by becoming the plastics two-in-one Polywoven Bag SB of cylinder volume by automatic coiling station (1), described automatic coiling station (1), the side of throughput direction is provided with the automatic deviation rectifying device (2) described two-in-one Polywoven Bag SB being in all the time the cental axial position of described cutting bag machine, the automatic tension device (3) controlling the degree of tightness that described two-in-one Polywoven Bag SB carries is provided with on the right side of described automatic coiling station (1), all the time a stable feed status is in when described two-in-one Polywoven Bag SB is unreeled, described two-in-one Polywoven Bag SB is steadily fed forward by the conveying motor (4) of described cutting bag machine unreeling structure and cylinder hold down gag (5), be provided with in the side of the throughput direction of described cylinder hold down gag (5) to the robot scaling equipment (6) of described two-in-one Polywoven Bag SB fixed length, the main fixed length roller conveyor structure (8) two-in-one Polywoven Bag SB being sent into the conveying fixed length controlling described two-in-one Polywoven Bag SB is provided with in the side of the throughput direction of described robot scaling equipment (6), special tension mechanism (7) is provided with between described robot scaling equipment (6) and described main fixed length roller conveyor structure (8), described two-in-one Polywoven Bag SB is sent into stuff up a crack machine host by one auxiliary feed mechanism (11) auxiliary described main fixed length roller conveyor structure (8) stably, after described main fixed length roller conveyor structure (8) and described auxiliary feed mechanism (11) stop conveying, described two-in-one Polywoven Bag SB cuts off by one driven by motor cutter mechanism (9), the described two-in-one Polywoven Bag SB cut off through described cutter mechanism (9) by the first segment of a Ba Song mechanism (10) described two-in-one Polywoven Bag SB delivered to be arranged on the described two-in-one upper and lower two ends of Polywoven Bag SB as described in the center of sucking disc mechanism (20) of shedding mechanism of two-in-one Polywoven Bag SB, described sucking disc mechanism (20) regulates the fixed length governor motion (21) of outer bag length to regulate length by one according to demand.
3. two-in-one Polywoven Bag stuff up a crack machine according to claim 1, it is characterized in that: the inner bag film NM of one-tenth cylinder volume blowing blown puts into the inner bag machine place processed of described inner bag automatic delivering mechanism, the inner bag film NM rolled up by described one-tenth cylinder by inner bag machine automatic coiling mechanism (17) is rolled onto position, the inner bag film NM that described one-tenth cylinder is rolled up by one driven by motor one forced against conveyor structure (16) carries to described stuff up a crack machine host direction, by the inner bag film NM throughput direction of described one-tenth cylinder volume, the boiling hot cutter mechanism (15) carrying out at the bottom of seal according to fixed length by the inner bag film NM of described one-tenth cylinder volume is provided with in the front of described forced against conveyor structure (16), be provided with in the front of described boiling hot cutter mechanism (15) and the inner bag film NM fixed length that hot one-tenth cylinder is rolled up is transferred out and the inner bag cut off conveying shut-off mechanism (13), between described boiling hot cutter mechanism (15) and described inner bag conveying shut-off mechanism (13), be provided with inner bag scald the end and fixed length governor motion (14) between cutting off, the inner bag auxiliary feed mechanism (12) of the inner bag film NM of the described one-tenth cylinder volume of auxiliary conveying is provided with in the side of described inner bag conveying shut-off mechanism (13), the time that described inner bag auxiliary feed mechanism (12) completes inner bag making is nested in described two-in-one Polywoven Bag SB by the time of upper and lower described sucking disc mechanism (20) the opening identical inner bag film NM rolled up by described one-tenth cylinder that can complete with described two-in-one Polywoven Bag SB.
4. two-in-one Polywoven Bag stuff up a crack machine according to claim 3, it is characterized in that: be provided with handgrip motor (18) in the left side of the outer bag mechanism of described automatic transport cutting and drive the inner bag handgrip (19) rotated, upper and lower described sucking disc mechanism (20) is by described two-in-one Polywoven Bag SB opening, the inner bag film NM conveying that described one-tenth cylinder is rolled up by described inner bag auxiliary feed mechanism (12) puts in place, described inner bag handgrip (19) is by the two-in-one Polywoven Bag SB after opening, described inner bag handgrip (19) is stretched out from the inside of described two-in-one Polywoven Bag SB, described inner bag handgrip (19) by described handgrip motor (18) move back and forth the inner bag film NM of described one-tenth cylinder volume is drawn in the afterbody fixed position of described two-in-one Polywoven Bag SB after unclamp the action of inner bag being inserted in two-in-one Polywoven Bag SB that inner bag film NM that described inner bag handgrip (19) completes into cylinder volume is inserted in outer bag mechanism, the sack becoming the inner bag film NM of cylinder volume to be inserted in two-in-one Polywoven Bag SB is called composite bag WN, described composite bag WN by the second section of described Ba Song mechanism (10) take off deliver to a pressing wheel mechanism fixed position (22) after enter post-processor structure.
5. two-in-one Polywoven Bag stuff up a crack machine according to claim 4, it is characterized in that: after described composite bag WN is taken off deliver to described pinch roller fixed position (22) by the second section of described Ba Song mechanism (10), described composite bag WN is transported to the conveying mechanism (23) of described post processing mechanism, the edge wrapping apparatus (24) carrying out one deck bound edge or multilayer bound edge to described composite bag WN is provided with in the side of described conveying mechanism (23), the sewing machine (25) sewing of described composite bag WN bound edge position got up is provided with in the left side of described edge wrapping apparatus (24), the left side of described sewing machine (25) be provided with by two described composite bag WN over castings well after sack, the middle part of sewing line is by the tangential knife (26) of the line of sewing cut-out, the low order end of described stuff up a crack machine host is provided with the panel turnover mechanism (27) of the upset pile that finished bag is neat on the belt of the finished bag conveying mechanism (28) of an Auto-counting.
6. a bind for two-in-one Polywoven Bag stuff up a crack machine, is characterized in that: described bind comprises the following steps:
(1) by the two-in-one Polywoven Bag SB of one-tenth cylinder good for composite print volume, what be transported to machine unreels station place, by described automatic coiling station (1), by two-in-one Polywoven Bag SB Auto-mounting on cutting bag machine, when there is deviation about when two-in-one Polywoven Bag SB unreels, described automatic deviation rectifying device (2) is started working, all the time by two-in-one Polywoven Bag SB central axis in the cental axial position of cutting bag machine;
(2) described automatic tension device (3), controls the device of the degree of tightness that two-in-one Polywoven Bag SB carries, is in a stable feed status all the time when two-in-one Polywoven Bag SB is unreeled;
(3) the conveying motor (4) of described cutting bag machine unreeling structure coordinates with described cylinder hold down gag (5), is fed forward stably by two-in-one Polywoven Bag SB;
(4) described robot scaling equipment (6) is to sack fixed length, guarantee that the sack fixed length at every turn transported out is consistent, special tension mechanism (7) make two-in-one Polywoven Bag SB more accurately fixed length send into stuff up a crack machine host stably, main fixed length roller conveyor structure (8) controls the fixed length of two-in-one Polywoven Bag SB, namely the overall circumference that cylinder rotates is just the fixed length of two-in-one Polywoven Bag SB, adjusts along with the length needed for two-in-one Polywoven Bag SB;
(5) after two-in-one Polywoven Bag SB sends out by main fixed length roller conveyor structure (8), the main fixed length roller conveyor structure (8) of the auxiliary conveying of auxiliary feed mechanism (11) sends two-in-one Polywoven Bag SB to stuff up a crack machine host stably;
(6) after described main fixed length roller conveyor structure (8) and described auxiliary feed mechanism (11) all carry stopping, described cutter mechanism (9) is worked by driven by motor, is cut off by described two-in-one Polywoven Bag SB;
(7) the two-in-one Polywoven Bag SB after cutting off takes off by described Ba Song mechanism (10) first segment the position delivering to upper and lower described sucking disc mechanism (20), sack after cut-out is in the center of described sucking disc mechanism (20), all there is sucking disc mechanism (20) at the two ends of the sack after cut-out, described sucking disc mechanism (20) is shedding mechanism, according to the fixed length that outer bag is cut off, described sucking disc mechanism (20) is made fixed length by fixed length governor motion (21) and is regulated;
(8) unreel while conveying cutting knife takes off and send at cutting bag machine, inner bag conveying mechanism is also in work, the inner bag film NM of the one-tenth cylinder volume blown by blowing puts into inner bag machine place processed, be rolled onto position by inner bag machine automatic coiling mechanism (17) by the inner bag film NM becoming cylinder to roll up, forced against conveyor structure (16) described in driven by motor is carried becoming the inner bag film NM of cylinder volume to main frame direction;
(9) while becoming the inner bag film NM of cylinder volume to carry, by described boiling hot cutter mechanism (15), the sack of required fixed length is carried out seal basic skill or training work, scald between the end and cut-out and be provided with fixed length governor motion (14);
(10) when described boiling hot cutter mechanism (15) by become cylinder volume inner bag film NM hot after, transport out by described inner bag conveying shut-off mechanism (13) fixed length and cut off, become after cutting off the inner bag film NM of cylinder volume described inner bag auxiliary feed mechanism (12) auxiliary under be transported to position required for us;
(11) just in time and above outer bag time of delivery is equal time of completing of inner bag auxiliary feed mechanism (12), that is after outer bag conveying is cut off, the fixed position delivering to sucking disc mechanism (20) is taken off by Ba Song mechanism (10), and the time after outer bag being opened by sucking disc mechanism (20) upper and lower sucker, the time completed with inner bag auxiliary feed mechanism (12) inner bag is almost and terminates simultaneously, outer bag is by after sucking disc mechanism (20) up and down sucker opening, inner bag is carried by inner bag auxiliary feed mechanism (12) and is put in place, now handgrip motor (18) drives inner bag handgrip (19) work, by electric machine rotation, handgrip is passed through the outer bag after opening, handgrip is stretched out from the inside of outer bag, reach the tip edge fixed position of inner bag, and firmly grasp the top of inner bag, moved back and forth by handgrip motor (18) again, inner bag is drawn in the afterbody fixed position in outer bag, unclamp inner bag handgrip (19),
(12) the second section Ba Song mechanism of Ba Song mechanism (10) starts working, the composite bag WN being inserted in the outer bag of inner bag is taken off and delivers to pressing wheel mechanism fixed position (22), two joints of Ba Song mechanism (10) are taken off and are sent institution staff mode consistent, and for work simultaneously, Ba Song mechanism (10) one joint send outer bag mechanism for taking off, one joint send composite bag WN mechanism for taking off, while taking off and sending composite bag WN, take off and send outer bag mechanism also in work, Liang Jie mechanism works simultaneously and stops simultaneously, after composite bag WN takes off and delivers to pinch roller fixed position (22), pinch roller starts to press down in outer bag, sack is delivered into stably conveying mechanism (23),
(13) in the process of conveying, in the process of conveying, when composite bag WN goes to tail from the head of edge wrapping apparatus (24) time, composite bag WN has done bound edge with regard to oneself giving the bottom of oneself, can bag one deck limit, also can be bag multilayer limit, customize according to different needs;
(14) composite bag WN covers edge wrapping apparatus (24) and just enters the sewing machine (25) sewing of the position of composite bag WN bound edge got up;
(15) again along with the afterbody of described conveying mechanism (23) toward stuff up a crack machine host is carried, through the position of tangential knife (26), probe is adopted to detect, sack after two composite bag WN over castings well, the line of sewing cuts off by the middle part of sewing line, is made into the finished bag of a two-in-one Polywoven Bag band inner bag like this;
(16) described finished bag transfers out stuff up a crack machine host by described conveying mechanism (23), finished bag drop on panel turnover mechanism (27), by panel turnover mechanism (27), each finished product sack is pressed the neat upset pile of order on the belt of conveying mechanism (28) again, and Auto-counting, after reaching the finished product sack upset of some pile having got well, conveying mechanism is started working, and is carried by sack to the other end.
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