CN116728610A - Ultrasonic processing system and working method thereof - Google Patents
Ultrasonic processing system and working method thereof Download PDFInfo
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- CN116728610A CN116728610A CN202310996119.8A CN202310996119A CN116728610A CN 116728610 A CN116728610 A CN 116728610A CN 202310996119 A CN202310996119 A CN 202310996119A CN 116728610 A CN116728610 A CN 116728610A
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000012937 correction Methods 0.000 claims abstract description 83
- 230000005540 biological transmission Effects 0.000 claims abstract description 46
- 238000007789 sealing Methods 0.000 claims description 9
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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Abstract
The application relates to the technical field of ultrasonic cutters, in particular to an ultrasonic processing system and a working method thereof; the application provides an ultrasonic processing system, a transmission shaft is rotatably arranged in a main shaft sleeve, and an ultrasonic knife handle is suitable for being clamped and fixed at the lower end of the transmission shaft; the correction flange is fixed at the lower end of the transmission shaft, and a through hole matched with the ultrasonic knife handle is formed in the correction flange; the adjusting ring is arranged below the correcting flange in a lifting manner, and a plurality of piston columns are fixed on the adjusting ring at equal intervals; the correction flange is provided with a plurality of piston holes matched with the piston columns along the axial direction, and the piston columns are arranged in the piston holes in a lifting manner; the inner wall of the correction flange is provided with a plurality of positioning grooves, one positioning groove corresponds to one piston hole, the adjusting piece is slidably arranged in the positioning groove, and the adjusting piece is linked with the piston column; the ultrasonic knife handle is clamped and inserted at the lower end of the transmission shaft, and the adjusting ring moves upwards and is suitable for driving the adjusting piece to slide towards the outer wall of the ultrasonic knife handle so as to correct the ultrasonic knife handle.
Description
Technical Field
The application relates to the technical field of ultrasonic cutters, in particular to an ultrasonic processing system and a working method thereof.
Background
Ultrasonic auxiliary processing is used as a novel efficient composite processing method for ceramic parts, and is widely applied to the fields of precision parts, instruments, aerospace and the like; the ultrasonic knife handle is used on a numerical control machining center; when the ultrasonic knife handle is clamped, the conical surface of the knife handle is generally attached to the conical hole of the main shaft, the end surface of the bottom of the conical surface of the knife handle is attached to the end surface of the conical hole of the main shaft, the connection between the knife handle and the main shaft is easy to be positioned, and the knife handle cannot be calibrated. Accordingly, an ultrasonic processing system and a method of operating the same have been developed.
Disclosure of Invention
The application aims to provide an ultrasonic processing system and a working method thereof.
In order to solve the above technical problems, the present application provides an ultrasonic processing system, comprising:
the device comprises a main shaft sleeve, a transmission shaft, a correction flange, an adjusting ring, an ultrasonic knife handle, a plurality of piston columns and a plurality of adjusting pieces, wherein the transmission shaft is rotatably arranged in the main shaft sleeve, and the ultrasonic knife handle is suitable for being clamped and fixed at the lower end of the transmission shaft;
the correction flange is fixed at the lower end of the transmission shaft, and a through hole matched with the ultrasonic knife handle is formed in the correction flange;
the adjusting ring is arranged below the correcting flange in a lifting manner, and a plurality of piston columns are fixed on the adjusting ring at equal intervals;
the correction flange is provided with a plurality of piston holes matched with the piston columns along the axial direction, and the piston columns are arranged in the piston holes in a lifting manner;
the inner wall of the correction flange is provided with a plurality of positioning grooves, one positioning groove corresponds to one piston hole, the adjusting piece is slidably arranged in the positioning groove, and the adjusting piece is linked with the piston column; wherein,,
after the ultrasonic knife handle is clamped and inserted at the lower end of the transmission shaft, the adjusting ring moves upwards and is suitable for driving the adjusting piece to slide towards the outer wall of the ultrasonic knife handle so as to correct the ultrasonic knife handle.
Preferably, the upper end of the ultrasonic knife handle is provided with a vertical surface and a conical surface, the conical surface is arranged above the vertical surface, and the diameter of the conical surface gradually decreases from bottom to top; wherein,,
when the ultrasonic knife handle is inserted into the transmission shaft, the vertical surface is attached to the inner wall of the correction flange.
Preferably, the adjusting member includes: the device comprises a positioning block, a sliding column and a correction block, wherein the sliding column is horizontally arranged, and two ends of the sliding column are respectively fixed on the positioning block and the correction block;
the correction block is slidably arranged in the positioning groove and is suitable for abutting against the conical surface;
the positioning block can prevent the sliding column from being separated from the piston hole;
a sliding hole is formed between the piston hole and the positioning groove, the sliding column is slidably arranged in the sliding hole, and the sliding column and the sliding hole are in sliding seal; wherein,,
when the piston rod moves into the piston hole, air in the piston hole is compressed, and the compressed air is suitable for pressing the sliding rod so as to enable the correction block to horizontally slide towards the conical surface.
Preferably, the inner wall of the correction block is provided with an inclined plane matched with the conical surface, and the inclined plane is consistent with the inclined angle of the conical surface.
Preferably, the outer diameter of the positioning block is larger than the diameter of the sliding hole.
Preferably, a plurality of sealing rings are sleeved on the outer wall of the upper end of the piston column, and the outer wall of each sealing ring is abutted with the inner wall of the piston hole.
Preferably, the correction flange is provided with a plurality of threaded holes along the radial direction, one threaded hole corresponds to one piston hole, and the threaded holes are communicated with the piston holes.
Preferably, a countersunk bolt is rotatably arranged in each threaded hole, and the countersunk bolts are axially rotated to be suitable for adjusting the sliding distance of the sliding column to the conical surface.
Preferably, an annular hole is formed in the correction flange along the circumferential direction, the annular hole is sequentially connected with a plurality of piston holes, and the annular hole is arranged at one end, far away from the positioning groove, of the piston holes.
Preferably, a plurality of bearings are fixed in the main shaft sleeve, the outer ring of each bearing is fixed on the inner wall of the main shaft sleeve, and the inner ring of each bearing is fixed on the outer wall of the transmission shaft.
Preferably, the outer wall of the ultrasonic knife handle is sleeved with a secondary side matched with the primary side, and the primary side and the secondary side are in wireless connection and then are suitable for driving the ultrasonic knife handle to vibrate in an ultrasonic mode.
On the other hand, the application also provides a working method of the ultrasonic processing system, after the ultrasonic knife handle is clamped and fixed at the lower end of the transmission shaft, the vertical surface of the ultrasonic knife handle is attached to the inner wall of the correction flange, and a gap is arranged between the conical surface and the inner wall of the correction flange;
in the process that the ultrasonic knife handle moves upwards and is clamped and fixed at the lower end of the transmission shaft, the outer wall of the ultrasonic knife handle is suitable for pushing the adjusting ring to move towards the direction of the correction flange so as to enable the piston column to vertically move into the piston hole;
the piston column is suitable for extruding and compressing air in the piston hole, and after the air in the piston hole is compressed, the piston column is suitable for pushing the adjusting piece so as to enable the correction block to slide towards the direction of the conical surface until the correction block is abutted with the conical surface;
the corresponding countersunk head bolts are rotated in the circumferential direction to enable the countersunk head bolts to rotate inwards or outwards, so that the corresponding correction blocks can be enabled to be close to or far away from the conical surface, and the effect of correcting the ultrasonic knife handle is achieved;
when different ultrasonic knife handles are required to be replaced, after the ultrasonic knife handles are detached from the transmission shaft, the adjusting ring drives the piston columns to move downwards until the piston columns move to the lower part of the annular holes, and at the moment, the air pressures in the piston holes are consistent, so that each corresponding countersunk bolt does not need to be adjusted in sequence;
after the next ultrasonic knife handle is inserted and fixed at the lower end of the transmission shaft, the ultrasonic knife handle can be corrected by repeating the process.
The ultrasonic processing system has the beneficial effects that the ultrasonic knife handle can be quickly corrected through the matching of the adjusting piece and the piston column, and meanwhile, the phenomenon of over-positioning of the traditional ultrasonic knife handle during fixing and correction is avoided; and when the ultrasonic knife handle is disassembled and the ultrasonic knife handles of different models are replaced, the disassembly efficiency is improved.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
In order to make the above objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present application, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a perspective view of a preferred embodiment of an ultrasonic processing system of the present application;
FIG. 2 is an internal cross-sectional view of an ultrasonic processing system of the present application;
FIG. 3 is a cross-sectional view of an ultrasonic blade handle of the present application;
FIG. 4 is an internal cross-sectional view of the propeller shaft and the correction flange of the present application;
fig. 5 is an exploded schematic view of the calibration flange and piston post of the present application.
In the figure:
1. a spindle sleeve; 10. a bearing;
2. a transmission shaft;
3. correcting the flange; 30. a piston bore; 31. a positioning groove; 32. a threaded hole; 33. countersunk head bolts; 34. an annular hole;
4. an adjusting ring;
5. an ultrasonic knife handle; 51. a vertical surface; 52. a conical surface; 53. a secondary side;
6. a piston column; 60. a seal ring;
7. an adjusting member; 71. a positioning block; 72. a sliding column; 73. and (5) correcting the block.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
In a first embodiment, as shown in fig. 1 to 5, the present application provides an ultrasonic processing system, comprising: the device comprises a main shaft sleeve 1, a transmission shaft 2, a correction flange 3, an adjusting ring 4, an ultrasonic knife handle 5, a plurality of piston columns 6 and a plurality of adjusting pieces 7, wherein the transmission shaft 2 is rotatably arranged in the main shaft sleeve 1, and the ultrasonic knife handle 5 is suitable for being clamped and fixed at the lower end of the transmission shaft 2; the main shaft sleeve 1 is fixed at the movable end of a mechanical arm of the numerical control machining center, meanwhile, the transmission shaft 2 is in transmission connection with a driving device of the numerical control machining center, and the mechanical arm is suitable for driving the main shaft sleeve 1 to move so as to enable the ultrasonic knife handle 5 to be close to a workpiece to be machined; the driving device is suitable for driving the transmission shaft 2 to rotate at a high speed in the circumferential direction, and the transmission shaft 2 is suitable for synchronously driving the ultrasonic knife handle 5 to rotate in the circumferential direction. The correction flange 3 is fixed at the lower end of the transmission shaft 2, and a through hole matched with the ultrasonic knife handle 5 is formed in the correction flange 3; when the ultrasonic knife handle 5 is inserted and fixed at the lower end of the transmission shaft 2, the correction flange 3 is annularly sleeved outside the ultrasonic knife handle 5. And when the ultrasonic knife handle 5 is inserted and fixed at the lower end of the transmission shaft 2, the vertical surface 51 at the upper end of the ultrasonic knife handle 5 is attached to the inner wall of the correction flange 3. The adjusting ring 4 is arranged below the correcting flange 3 in a lifting manner, and a plurality of piston columns 6 are fixed on the adjusting ring 4 at equal intervals; the correction flange 3 is provided with a plurality of piston holes 30 which are matched with the piston columns 6 along the axial direction, and the piston columns 6 are arranged in the piston holes 30 in a lifting manner; when the ultrasonic knife handle 5 is not inserted and fixed at the lower end of the transmission shaft 2, the piston column 6 cannot be separated from the piston hole 30; a plurality of positioning grooves 31 are formed in the inner wall of the correction flange 3, one positioning groove 31 corresponds to one piston hole 30, and the positioning groove 31 is communicated with the piston hole 30; the adjusting piece 7 is slidably arranged in the positioning groove 31, and the adjusting piece 7 is linked with the piston column 6; after the ultrasonic knife handle 5 is clamped and inserted and fixed at the lower end of the transmission shaft 2, a vertical surface 51 at the upper end of the ultrasonic knife handle 5 is attached to the inner wall of the inner ring of the correction flange 3, and a conical surface 52 at the upper end of the ultrasonic knife handle 5 is abutted to the movable end of the adjusting piece 7; the ultrasonic knife handle 5 is suitable for extruding the adjusting ring 4 in the process of inserting the ultrasonic knife handle 5 into the lower end of the transmission shaft 2, so that the adjusting ring 4 synchronously moves upwards; the adjusting ring 4 moves upwards, is suitable for driving the piston column 6 to synchronously move upwards, the piston column 6 moves upwards in the piston hole 30, and the piston column 6 is suitable for extruding and compressing air in the piston hole 30; after the air in the piston hole 30 is extruded, the adjusting piece 7 is suitable for pushing to slide towards the outer wall of the ultrasonic knife handle 5, so that the correction block 73 can be abutted against the conical surface 52 at the upper end of the ultrasonic knife handle 5; and the countersunk head bolts 33 are rotated circumferentially to be suitable for adjusting the corresponding correction blocks 73, so that the effect of correcting the ultrasonic knife handle 5 is achieved.
In order to facilitate the fixation of the ultrasonic knife handle 5, the upper end of the ultrasonic knife handle 5 is provided with a vertical surface 51 and a conical surface 52, the conical surface 52 is arranged above the vertical surface 51, and the diameter of the conical surface 52 gradually decreases from bottom to top; when the ultrasonic knife handle 5 is inserted into the transmission shaft 2, the vertical surface 51 is attached to the inner wall of the correction flange 3. The setting of conical surface 52 can be convenient for regulating part 7 rectify ultrasonic knife handle 5, and the setting of vertical face 51 can improve ultrasonic knife handle 5 and fix the stability when transmission shaft 2 lower extreme.
In order to facilitate the correction of the ultrasonic blade handle 5, the adjusting member 7 comprises: the positioning block 71, the sliding column 72 and the correction block 73, wherein the sliding column 72 is horizontally arranged, and two ends of the sliding column 72 are respectively fixed on the positioning block 71 and the correction block 73; the correction block 73 is slidably arranged in the positioning groove 31, and the correction block 73 is suitable for abutting against the conical surface 52; when the correction block 73 is abutted against the conical surface 52, the sliding column 72 continuously pushes the correction block 73 to move towards the conical surface 52, and the correction block 73 is suitable for pushing the ultrasonic knife handle 5 to displace in the correction flange 3, so that the effect of correcting the ultrasonic knife handle 5 is achieved; and when the countersunk head bolts 33 are moved outward, the correction blocks 73 can be moved away from the tapered surfaces 52; the positioning block 71 can prevent the sliding column 72 from being separated from the piston hole 30; a sliding hole is formed between the piston hole 30 and the positioning groove 31, the sliding column 72 is slidably disposed in the sliding hole, and the sliding column 72 is slidably sealed with the sliding hole; when the air in the piston hole 30 is compressed by the piston post 6, the air in the piston hole 30 is suitable for pushing the sliding post 72 to slide towards the conical surface 52; wherein when the piston rod 6 moves into the piston hole 30, the air in the piston hole 30 is compressed, and the compressed air is suitable for pressing the sliding rod 72 so that the correction block 73 horizontally slides towards the conical surface 52. And the countersunk head bolts 33 are circumferentially rotated to move inwards or outwards; the threaded hole 32 is communicated with the piston hole 30, and when the countersunk bolt 33 moves inwards, the volume of air in the piston hole 30 is further extruded, so that the extrusion thrust of the adjusting piece 7 to the outer wall of the ultrasonic knife handle 5 is larger; and when the countersunk head bolts 33 move outwards, the extrusion pushing force of the adjusting piece 7 to the outer wall of the ultrasonic knife handle 5 becomes smaller.
In order to facilitate the correction of the ultrasonic knife handle 5, the inner wall of the correction block 73 is provided with an inclined surface matched with the conical surface 52, and the inclined surface is consistent with the inclined angle of the conical surface 52. When the correction block 73 abuts against the conical surface 52, the inclined surface is tightly attached to the conical surface 52, and the contact area between the correction block 73 and the conical surface 52 is increased.
And the outer diameter of the positioning block 71 is larger than the diameter of the slide hole in order to prevent the slide post 72 from being separated from the slide hole. The positioning block 71 and the correction block 73 are arranged so that the sliding column 72 can only move horizontally in the sliding hole; in order to improve the air tightness between the piston column 6 and the piston hole 30, a plurality of sealing rings 60 are sleeved on the outer wall of the upper end of the piston column 6, and the outer wall of each sealing ring 60 is abutted against the inner wall of the piston hole 30. The sealing ring 60 is arranged, so that when the piston column 6 vertically slides up and down in the piston hole 30, the air tightness between the piston column 6 and the inner wall of the piston hole 30 is better.
In order to facilitate the adjustment of the pressure of the compressed air in the piston hole 30, the correcting flange 3 is provided with a plurality of threaded holes 32 along the radial direction, one threaded hole 32 corresponds to one piston hole 30, and the threaded holes 32 are communicated with the piston hole 30. A countersunk bolt 33 is rotatably arranged in each threaded hole 32, the countersunk bolts 33 are in threaded fit with the threaded holes 32, and the countersunk bolts 33 are suitable for sealing the threaded holes 32. Axial rotation of the countersunk bolt 33 is adapted to adjust the distance the sliding post 72 slides towards the conical surface 52. When the countersunk head bolts 33 slide outward, the thrust of the sliding columns 72 to the correction blocks 73 becomes smaller, and when the countersunk head bolts 33 slide inward, the thrust of the sliding columns 72 to the correction blocks 73 becomes larger. The outer wall of the ultrasonic knife handle 5 pushes the adjusting ring 4, so that the piston columns 6 are inserted into the corresponding piston holes 30, and at the moment, the pressure of the compressed air in each piston hole 30 is consistent; by rotating and adjusting the countersunk head bolts 33, the countersunk head bolts 33 slide inwards or outwards, and the pressure of compressed air in the compression holes can be adjusted, so that the extrusion pressure of the corresponding correction block 73 on the conical surface 52 is different, and the correction effect on the ultrasonic knife handle 5 is realized.
In order to facilitate resetting the adjusting member 7, an annular hole 34 is formed in the correction flange 3 along the circumferential direction, the annular hole 34 is sequentially connected with the plurality of piston holes 30, and the annular hole 34 is disposed at one end of the piston hole 30 away from the positioning groove 31. When the ultrasonic tool handles 5 are required to be replaced, after the ultrasonic tool handles 5 are detached from the driving shaft 2, the adjusting ring 4 drives the piston columns 6 to move downwards until the piston columns 6 move to the lower part of the ring holes 34, and at the moment, the air pressures in the piston holes 30 are consistent, so that each corresponding countersunk head bolt 33 does not need to be adjusted in sequence.
The novel spindle sleeve is characterized in that a plurality of bearings 10 are fixed in the spindle sleeve 1, the outer ring of each bearing 10 is fixed on the inner wall of the spindle sleeve 1, and the inner ring of each bearing 10 is fixed on the outer wall of the transmission shaft 2. The outer wall of the ultrasonic knife handle 5 is sleeved with a secondary side 53 which is matched with the primary side, and the primary side and the secondary side 53 are in wireless connection and are suitable for driving the ultrasonic knife handle 5 to vibrate in an ultrasonic mode.
An embodiment two, the present embodiment also provides a working method of an ultrasonic processing system based on the embodiment one, including an ultrasonic processing system as described in the embodiment one, and the specific structure is the same as that of the embodiment one, and the working method of the specific ultrasonic processing system is as follows:
after the ultrasonic knife handle 5 is clamped and fixed at the lower end of the transmission shaft 2, a vertical surface 51 of the ultrasonic knife handle 5 is attached to the inner wall of the correction flange 3, and a gap is arranged between the conical surface 52 and the inner wall of the correction flange 3;
in the process that the ultrasonic knife handle 5 moves upwards and is clamped and fixed at the lower end of the transmission shaft 2, the outer wall of the ultrasonic knife handle 5 is suitable for pushing the adjusting ring 4 to move towards the correction flange 3 so as to enable the piston column 6 to vertically move into the piston hole 30;
the piston column 6 is suitable for extruding and compressing air in the piston hole 30, and after the air in the piston hole 30 is compressed, the adjusting piece 7 is suitable for pushing so that the correction block 73 slides towards the conical surface 52 until the correction block 73 is abutted against the conical surface 52;
the corresponding countersunk head bolts 33 are rotated circumferentially to rotate inwards or outwards, so that the corresponding correction blocks 73 can be close to or far away from the conical surface 52, and the effect of correcting the ultrasonic knife handle 5 is achieved;
when different ultrasonic knife handles 5 need to be replaced, after the ultrasonic knife handles 5 are detached from the driving shaft 2, the adjusting ring 4 drives the piston columns 6 to move downwards until the piston columns 6 move to the lower part of the ring holes 34, at the moment, the air pressures in the piston holes 30 are consistent, and each corresponding countersunk bolt 33 does not need to be adjusted in sequence;
after the next ultrasonic knife handle 5 is clamped and inserted and fixed at the lower end of the transmission shaft 2, the ultrasonic knife handle 5 can be corrected by repeating the process.
The components (components not illustrating the specific structure) selected in the present application are common standard components or components known to those skilled in the art, and the structures and principles thereof are known to those skilled in the art through technical manuals or through routine experimental methods. Moreover, the software program related to the application is the prior art, and the application does not relate to any improvement on the software program.
In the description of embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. The above-described apparatus embodiments are merely illustrative, for example, the division of the units is merely a logical function division, and there may be other manners of division in actual implementation, and for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some communication interface, device or unit indirect coupling or communication connection, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
With the above-described preferred embodiments according to the present application as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present application. The technical scope of the present application is not limited to the description, but must be determined according to the scope of claims.
Claims (10)
1. An ultrasonic processing system, comprising:
the device comprises a main shaft sleeve (1), a transmission shaft (2), a correction flange (3), an adjusting ring (4), an ultrasonic knife handle (5), a plurality of piston columns (6) and a plurality of adjusting pieces (7), wherein the transmission shaft (2) is rotatably arranged in the main shaft sleeve (1), and the ultrasonic knife handle (5) is suitable for being clamped and fixed at the lower end of the transmission shaft (2);
the correction flange (3) is fixed at the lower end of the transmission shaft (2), and a through hole matched with the ultrasonic knife handle (5) is formed in the correction flange (3);
the adjusting ring (4) is arranged below the correcting flange (3) in a lifting manner, and a plurality of piston columns (6) are fixed on the adjusting ring (4) at equal intervals;
the correction flange (3) is provided with a plurality of piston holes (30) which are matched with the piston columns (6) along the axial direction, and the piston columns (6) are arranged in the piston holes (30) in a lifting manner;
a plurality of positioning grooves (31) are formed in the inner wall of the correction flange (3), one positioning groove (31) corresponds to one piston hole (30), the adjusting piece (7) is slidably arranged in the positioning groove (31), and the adjusting piece (7) is linked with the piston column (6);
the correction flange (3) is provided with a plurality of threaded holes (32) along the radial direction, one threaded hole (32) corresponds to one piston hole (30), and the threaded holes (32) are communicated with the piston hole (30);
a countersunk head bolt (33) is rotatably arranged in each threaded hole (32), and the countersunk head bolts (33) are axially rotated to be suitable for adjusting the sliding distance of the sliding column (72) to the conical surface (52); wherein,,
after the ultrasonic knife handle (5) is clamped and inserted at the lower end of the transmission shaft (2), the adjusting ring (4) moves upwards and is suitable for driving the adjusting piece (7) to slide towards the outer wall of the ultrasonic knife handle (5) so as to correct the ultrasonic knife handle (5).
2. An ultrasonic processing system as defined in claim 1, wherein,
the ultrasonic knife handle (5) is provided with a vertical surface (51) and a conical surface (52) at the upper end, the conical surface (52) is arranged above the vertical surface (51), and the diameter of the conical surface (52) gradually decreases from bottom to top; wherein,,
when the ultrasonic knife handle (5) is inserted into the transmission shaft (2), the vertical surface (51) is attached to the inner wall of the correction flange (3).
3. An ultrasonic processing system as defined in claim 2, wherein,
the adjusting member (7) includes: the device comprises a positioning block (71), a sliding column (72) and a correction block (73), wherein the sliding column (72) is horizontally arranged, and two ends of the sliding column (72) are respectively fixed on the positioning block (71) and the correction block (73);
the correction block (73) is slidably arranged in the positioning groove (31), and the correction block (73) is suitable for abutting against the conical surface (52);
the positioning block (71) can prevent the sliding column (72) from being separated from the piston hole (30);
a sliding hole is formed between the piston hole (30) and the positioning groove (31), the sliding column (72) is slidably arranged in the sliding hole, and the sliding column (72) and the sliding hole are in sliding sealing; wherein,,
when the piston rod (6) moves into the piston hole (30), air in the piston hole (30) is compressed, and the compressed air is suitable for pressing the sliding column (72) so as to enable the correction block (73) to horizontally slide towards the conical surface (52).
4. An ultrasonic processing system as defined in claim 3, wherein,
the inner wall of the correction block (73) is provided with an inclined plane matched with the conical surface (52), and the inclined plane is consistent with the inclined angle of the conical surface (52).
5. An ultrasonic processing system as defined in claim 4, wherein,
the outer diameter of the positioning block (71) is larger than the diameter of the sliding hole.
6. An ultrasonic processing system as defined in claim 5, wherein,
and a plurality of sealing rings (60) are sleeved on the outer wall of the upper end of the piston column (6), and the outer wall of each sealing ring (60) is abutted with the inner wall of each piston hole (30).
7. An ultrasonic processing system as defined in claim 6, wherein,
an annular hole (34) is formed in the correction flange (3) along the circumferential direction, the annular hole (34) is sequentially connected with a plurality of piston holes (30), and the annular hole (34) is arranged at one end, far away from the positioning groove (31), of the piston holes (30).
8. An ultrasonic processing system as defined in claim 7, wherein,
a plurality of bearings (10) are fixed in the main shaft sleeve (1), the outer ring of each bearing (10) is fixed on the inner wall of the main shaft sleeve (1), and the inner ring of each bearing (10) is fixed on the outer wall of the transmission shaft (2).
9. An ultrasonic processing system as defined in claim 8, wherein,
the outer wall of the ultrasonic knife handle (5) is sleeved with a secondary side (53) which is matched with the primary side, and the primary side and the secondary side (53) are in wireless connection and then are suitable for driving the ultrasonic knife handle (5) to vibrate in an ultrasonic mode.
10. A method of operating an ultrasonic processing system as set forth in claim 9,
after the ultrasonic knife handle (5) is clamped and fixed at the lower end of the transmission shaft (2), a vertical surface (51) of the ultrasonic knife handle (5) is attached to the inner wall of the correction flange (3), and a gap is arranged between the conical surface (52) and the inner wall of the correction flange (3);
in the process that the ultrasonic knife handle (5) moves upwards and is clamped and fixed at the lower end of the transmission shaft (2), the outer wall of the ultrasonic knife handle (5) is suitable for pushing the adjusting ring (4) to move towards the correction flange (3), so that the piston column (6) moves vertically into the piston hole (30);
the piston column (6) is suitable for extruding and compressing air in the piston hole (30), and after the air in the piston hole (30) is compressed, the piston column is suitable for pushing the adjusting piece (7) so as to enable the correction block (73) to slide towards the conical surface (52) until the correction block (73) is abutted against the conical surface (52);
the corresponding countersunk head bolts (33) are rotated in the circumferential direction to enable the countersunk head bolts to rotate inwards or outwards, so that the corresponding correction blocks (73) can be close to or far away from the conical surface (52) to achieve the effect of correcting the ultrasonic knife handle (5);
when different ultrasonic knife handles (5) are required to be replaced, after the ultrasonic knife handles (5) are dismounted from the transmission shaft (2), the adjusting ring (4) drives the piston columns (6) to move downwards until the piston columns (6) move to the lower part of the annular holes (34), and at the moment, the air pressures in the piston holes (30) are consistent, and each corresponding countersunk head bolt (33) does not need to be adjusted in sequence;
after the next ultrasonic knife handle (5) is clamped and inserted and fixed at the lower end of the transmission shaft (2), the ultrasonic knife handle (5) can be corrected by repeating the process.
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