CN116706109B - Sealing device and sealing process for alkaline battery production - Google Patents
Sealing device and sealing process for alkaline battery production Download PDFInfo
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- CN116706109B CN116706109B CN202310549982.9A CN202310549982A CN116706109B CN 116706109 B CN116706109 B CN 116706109B CN 202310549982 A CN202310549982 A CN 202310549982A CN 116706109 B CN116706109 B CN 116706109B
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- plate
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- 238000007789 sealing Methods 0.000 title claims abstract description 84
- 238000000034 method Methods 0.000 title claims abstract description 28
- 230000008569 process Effects 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 230000009471 action Effects 0.000 claims abstract description 5
- 238000004080 punching Methods 0.000 claims abstract description 5
- 238000001125 extrusion Methods 0.000 claims description 97
- 230000007246 mechanism Effects 0.000 claims description 58
- 230000003014 reinforcing effect Effects 0.000 claims description 55
- 230000000694 effects Effects 0.000 claims description 42
- 230000000087 stabilizing effect Effects 0.000 claims description 22
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 230000002787 reinforcement Effects 0.000 description 3
- WJZHMLNIAZSFDO-UHFFFAOYSA-N manganese zinc Chemical compound [Mn].[Zn] WJZHMLNIAZSFDO-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/04—Cells with aqueous electrolyte
- H01M6/06—Dry cells, i.e. cells wherein the electrolyte is rendered non-fluid
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
The invention relates to the technical field of alkaline battery production equipment, and discloses a sealing device for alkaline battery production, which comprises a bottom plate, wherein the front side and the rear side of the outer wall of the top of the bottom plate are respectively and fixedly connected with a supporting plate, and the left side and the right side of the supporting plate on the two sides are respectively provided with a rotating shaft. According to the invention, in the process of producing and sealing the alkaline battery, a worker can place the alkaline battery in the placing hole, and simultaneously starts the first motor, the rotating shaft can be driven to rotate in the starting process of the first motor, and in the rotating process of the rotating shaft, the conveyor belt can drive the alkaline battery in the placing hole to move, when the conveyor belt moves to the position right below the electric sealing rod, the first motor is closed, so that the second motor and the electric sealing rod are started, and under the action of the second motor, the electric sealing rod can rotationally press the alkaline battery, so that the purpose of punching and sealing the alkaline battery is achieved.
Description
Technical Field
The invention relates to the technical field of alkaline battery production equipment, in particular to a sealing device and a sealing process for alkaline battery production.
Background
The alkaline battery is a successful high-capacity dry battery and one of batteries with cost performance, is suitable for being used for a long time with large discharge amount, has lower internal resistance, and generates larger current than a common carbon battery, and the battery does not contain mercury, so the battery can be treated along with household garbage and does not need to be recycled.
Alkaline batteries are also called alkaline dry batteries, alkaline zinc-manganese batteries and alkaline-manganese batteries, are the varieties with optimal performance in zinc-manganese battery series, and in the production process of the alkaline batteries, sealing operation is needed, so that the quality of the alkaline batteries can be ensured smoothly, but in the sealing process of the alkaline batteries, the alkaline batteries are easy to deviate, and the sealing effect of the whole device is affected.
Disclosure of Invention
The invention aims to provide a sealing device and a sealing process for producing alkaline batteries, which are used for solving the problems in the background technology.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a sealing device for producing alkaline batteries, which comprises a bottom plate, wherein the front side and the rear side of the outer wall of the top of the bottom plate are respectively and fixedly connected with a supporting plate, the left side and the right side of the supporting plates on the two sides are respectively provided with a rotating shaft, the front end and the rear end of the rotating shaft respectively rotate to penetrate through the outer walls of the supporting plates on the two sides and extend to the outer sides, the rotating shafts on the two sides are sleeved with conveying belts, and the front extending part of the rotating shaft on the right side is fixedly connected with a first motor, and the sealing device further comprises: placement mechanism, place the mechanism including seting up a plurality of on the conveyer belt and place the hole, a plurality of place the equidistant distribution in hole, both ends cover respectively around the pivot outer wall are equipped with the rotation circle, left and right sides fixedly connected with diaphragm between the rotation circle lateral wall, the diaphragm sets up between the conveyer belt, seals the mechanism, seal the mechanism and include the U type frame of fixed connection in bottom plate top outer wall axis department, the outer wall axis department of U type frame is provided with electronic sealing rod, electronic sealing rod rotates the outer wall that runs through U type frame and extends to the outside, electronic top extension fixedly connected with second motor that seals the rod.
Further, the inside of conveyer belt is provided with stabilizing mean, stabilizing mean is including seting up at the inside gas chamber of conveyer belt, fixedly connected with steady deformation bag on the lateral wall of placing the hole, steady deformation bag and gas chamber intercommunication set up, wherein, the inside slip in gas chamber is provided with steady stripper plate, steady stripper plate's outer wall and gas chamber's inner wall contact setting, steady stripper plate passes through spring fixed connection with gas chamber's lateral wall, steady stripper plate's lateral wall axis department fixedly connected with extrusion push rod, the one end slip that steady stripper plate was kept away from to the extrusion push rod runs through gas chamber's lateral wall and extends to the outside.
Further, the front side and the rear side of the outer wall of the top of the transverse plate are respectively provided with an auxiliary mechanism, the auxiliary mechanism comprises auxiliary plates fixedly connected to the front side and the rear side of the outer wall of the top of the transverse plate, the side walls of the auxiliary plates are arranged in a semicircular mode, one side of each auxiliary plate arranged in the semicircular mode is in contact with the extending part of the extrusion pushing rod, and the left side and the right side of each auxiliary plate are arranged in an inclined opening mode.
Further, both sides both ends are provided with respectively and remove extrusion mechanism around the pivot outer wall, remove extrusion mechanism including the cover and establish the removal extrusion area on both ends around the pivot outer wall, remove and be provided with a plurality of semicircle extrusion piece on the outer wall of extrusion area equidistantly, wherein, a plurality of semicircle extrusion piece equidistant setting.
Further, the front and back both sides of U type frame bottom side outer wall are provided with respectively and go up and down to push away the gas mechanism, go up and down to push away the gas mechanism including fixed connection in the lift of both ends around U type frame bottom side outer wall and push away the gas board, go up and down to push away the inside of gas board and seted up the gas chamber, wherein, the inside slip that pushes away the gas chamber is provided with the lifter plate, the lateral wall of lifter plate and the inner wall contact setting that pushes away the gas chamber, the bottom side outer wall axis department fixedly connected with lift of lifter plate pushes away the gas post, the one end that the lifter pushed away from the lifter plate slides and runs through the bottom side outer wall that pushes away the gas chamber and extends to the outside, the extension that the lift pushed away the gas post and semicircle extrusion piece contact setting.
Further, the side wall of the pushing cavity is provided with an air guide mechanism, the air guide mechanism comprises an air guide hose communicated with the pushing cavity, one end of the air guide hose, far away from the pushing cavity, is communicated with an air guide ring, a placing cavity is formed in the extending end of the electric sealing rod, and the placing cavity is connected with the air guide ring.
Further, the inside slip of placing the chamber is provided with reinforcing mechanism, reinforcing mechanism is including sliding the reinforcing dish that sets up in placing the intracavity portion, the lateral wall of reinforcing dish and the inner wall contact setting of placing the chamber, wherein, the top outer wall axis department fixedly connected with compression spring of reinforcing dish, the one end that the compression spring kept away from the reinforcing dish and the top inner wall fixed connection who places the chamber.
Further, the reinforcing disc is far away from the compression spring one end outer wall axis department fixedly connected with reinforcing column, the reinforcing column is kept away from the one end of reinforcing disc and is slipped and is run through the bottom side outer wall of placing the chamber and extend to the outside, reinforcing column's extension fixedly connected with reinforcing cone.
A sealing device and a sealing method for producing alkaline batteries comprise the following steps:
step one: when the alkaline battery is produced and sealed, a worker can place the alkaline battery in the placing hole, and simultaneously starts the first motor, the rotating shaft can be driven to rotate in the starting process of the first motor, and the conveyor belt can drive the alkaline battery in the placing hole to move in the rotating process of the rotating shaft, when the conveyor belt moves to the position right below the electric sealing rod, the first motor is closed, so that the second motor and the electric sealing rod are started, and under the action of the second motor, the electric sealing rod can rotationally press down the alkaline battery, so that the purpose of punching and sealing the alkaline battery is achieved;
step two: when the conveying belt moves, when the extrusion pushing rod touches the semicircular surface of the auxiliary plate, the extrusion pushing rod can drive the stable extrusion plate to move in the gas cavity by utilizing the extrusion effect of the semicircular surface of the auxiliary plate on the extrusion pushing rod, so that gas in the gas cavity can be extruded, under the extrusion effect, the gas in the gas cavity can enter the stable deformation bag, the stable deformation bag can be deformed under the condition that the gas enters, and under the deformation effect, the alkaline battery in the placement hole can be extrusion coated, so that the aim of stabilizing the alkaline battery is fulfilled, and the alkaline battery is prevented from shifting in the sealing process, so that the sealing effect is affected;
step three: meanwhile, in the rotating process of the rotating shaft, the movable extrusion belt can be driven to move, a plurality of semicircular extrusion blocks on the movable extrusion belt can be driven to move, under the moving effect, the semicircular extrusion blocks can repeatedly extrude lifting air pushing columns on two sides, under the pushing effect, the air pushing columns can drive lifting plates to move in the air pushing cavity, so that air in the air pushing cavity can be pushed into the air guide ring through an air guide hose, then the air enters the inside of the placing cavity, under the air pushing effect, the reinforcing disc can be driven by the reinforcing disc to repeatedly move downwards, and therefore the sealing efficiency of the device on an alkaline battery can be improved by utilizing the effect, and the sealing effect is enhanced.
The invention has the following beneficial effects:
(1) According to the invention, in the process of producing and sealing the alkaline battery, a worker can place the alkaline battery in the placing hole and simultaneously start the first motor, the rotating shaft can be driven to rotate in the starting process of the first motor, the conveyor belt can drive the alkaline battery in the placing hole to move in the rotating process of the rotating shaft, when the conveyor belt moves to the position right below the electric sealing rod, the first motor is closed, so that the second motor and the electric sealing rod are started, and under the action of the second motor, the electric sealing rod can rotationally press the alkaline battery, so that the purpose of punching and sealing the alkaline battery is achieved.
(2) According to the invention, when the extrusion pushing rod touches the semicircular surface of the auxiliary plate in the moving process of the conveying belt, the extrusion pushing rod drives the stable extrusion plate to move in the gas cavity by utilizing the extrusion effect of the semicircular surface of the auxiliary plate to extrude the gas in the gas cavity, under the extrusion effect, the gas in the gas cavity enters the stable deformation bag, so that the stable deformation bag can be deformed under the condition that the gas enters, and under the deformation effect, the alkaline battery in the placement hole can be extrusion coated, thereby achieving the aim of stabilizing the alkaline battery and preventing the alkaline battery from shifting in the sealing process, thereby influencing the sealing effect.
(3) According to the invention, on the other hand, in the process of rotating the rotating shaft, the movable extrusion belt can be driven to move, the plurality of semicircular extrusion blocks on the movable extrusion belt can be driven to move, under the moving effect, the semicircular extrusion blocks can repeatedly extrude lifting air pushing columns on two sides, under the pushing effect, the air pushing columns can drive the lifting plates to move in the air pushing cavity, so that air in the air pushing cavity can be pushed into the air guide ring through the air guide hose, and then the air enters the accommodating cavity, under the air pushing effect, the reinforcing disc can drive the reinforcing columns and the reinforcing cones to repeatedly move downwards, and therefore the sealing efficiency of the device on the alkaline battery can be improved, and the sealing effect is enhanced.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a side perspective cross-sectional view of a partial structure of the present invention;
FIG. 3 is an enlarged view of FIG. 2A in accordance with the present invention;
FIG. 4 is a cross-sectional view of the overall structure of the present invention;
FIG. 5 is an enlarged view of B of FIG. 4 in accordance with the present invention;
FIG. 6 is a partial cross-sectional view of a cross-plate of the present invention;
FIG. 7 is a schematic view showing a partial structure of a moving press belt according to the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
in the figure: 1. a bottom plate; 11. a support plate; 12. a rotating shaft; 13. a conveyor belt; 14. a first motor; 2. a placement mechanism; 201. placing the hole; 202. a rotating ring; 203. a cross plate; 3. a sealing mechanism; 301. a U-shaped frame; 302. an electric sealing rod; 303. a second motor; 4. a stabilizing mechanism; 401. a gas chamber; 402. stabilizing the deformation bag; 403. stabilizing the extrusion plate; 404. extruding the pushing rod; 5. an auxiliary mechanism; 501. an auxiliary plate; 6. a movable extrusion mechanism; 601. moving the extrusion belt; 602. semicircular extrusion blocks; 7. a lifting air pushing mechanism; 701. lifting the air pushing plate; 702. a pushing cavity; 703. a lifting plate; 704. lifting and pushing the air column; 8. an air guide mechanism; 801. an air guide hose; 802. a gas-guide ring; 803. a placement cavity; 9. a reinforcing mechanism; 901. a reinforcing disc; 902. a compression spring; 903. a reinforcing column; 904. and (5) reinforcing the cone.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the present invention is a sealing device for producing alkaline batteries, comprising a bottom plate 1, support plates 11 are fixedly connected to front and rear sides of an outer wall of a top of the bottom plate 1, the purpose of the arrangement is to facilitate auxiliary arrangement of a rotating shaft 12, the left and right sides of the support plates 11 are respectively provided with a rotating shaft 12, the purpose of the arrangement is to facilitate rotation of the rotating shaft 12, front and rear ends of the rotating shaft 12 respectively rotate to penetrate through the outer wall of the support plates 11 and extend to the outside, the purpose of the arrangement is to facilitate limiting of the rotating shaft 12, a conveyor belt 13 is sleeved on the rotating shaft 12, the purpose of the arrangement is to facilitate rotation of the rotating shaft 12, a first motor 14 is fixedly connected to a front extension part of the rotating shaft 12, the purpose of the arrangement is to facilitate external power supply, and the sealing device further comprises:
the placing mechanism 2 comprises a plurality of placing holes 201 formed in the conveying belt 13, the purpose of the placing holes 201 is to facilitate placing of alkaline batteries, the plurality of placing holes 201 are distributed at equal intervals, the purpose of the placing holes is to facilitate limiting the placing holes 201, rotating rings 202 are sleeved at the front end and the rear end of the outer wall of the rotating shaft 12 respectively, the purpose of the placing is to facilitate utilizing the rotating effect of the rotating shaft 12, a transverse plate 203 is fixedly connected between the side walls of the rotating rings 202 at the left side and the right side, the purpose of the placing is to facilitate supporting of the alkaline batteries, the transverse plate 203 is arranged between the conveying belt 13, and the purpose of the placing is to facilitate limiting the transverse plate 203;
the sealing mechanism 3, the sealing mechanism 3 includes a U-shaped frame 301 fixedly connected to the middle shaft of the top outer wall of the bottom plate 1, the purpose of the arrangement is to facilitate the auxiliary arrangement of an electric sealing rod 302, the middle shaft of the outer wall of the U-shaped frame 301 is provided with an electric sealing rod 302, the purpose of the arrangement is to facilitate the sealing of an alkaline battery, the electric sealing rod 302 rotates to penetrate through the outer wall of the U-shaped frame 301 and extends to the outer side, the purpose of the arrangement is to facilitate the limiting of the electric sealing rod 302, and the top extension part of the electric sealing rod 302 is fixedly connected with a second motor 303.
The stabilizing mechanism 4 is arranged in the conveying belt 13, the purpose of the stabilizing mechanism 4 is to facilitate stabilizing the alkaline battery, the stabilizing mechanism 4 comprises a gas cavity 401 formed in the conveying belt 13, the purpose of the stabilizing mechanism is to facilitate storing gas, the side wall of the placement hole 201 is fixedly connected with a stabilizing deformation bag 402, the purpose of the stabilizing deformation bag 402 is to facilitate clamping the alkaline battery, and the stabilizing deformation bag 402 is communicated with the gas cavity 401, so that the purpose of the stabilizing deformation bag is to facilitate gas circulation;
the inside of gas chamber 401 slides and is provided with stable extrusion board 403, the purpose of setting like this is in order to be convenient for stabilize the removal of extrusion board 403, the outer wall of stable extrusion board 403 and the inner wall contact setting of gas chamber 401, the purpose of setting like this is in order to be convenient for carry out spacingly to stable extrusion board 403, the lateral wall of stable extrusion board 403 and gas chamber 401 passes through spring fixed connection, the purpose of setting like this is in order to be convenient for stabilize the quick return of extrusion board 403, the lateral wall axis department fixedly connected with extrusion push rod 404 of stable extrusion board 403, the purpose of setting like this is in order to be convenient for promote the removal of stable extrusion board 403, the one end that extrusion push rod 404 kept away from stable extrusion board 403 slides and runs through the lateral wall of gas chamber 401 and extends to the outside, the purpose of setting like this is in order to be convenient for extrude the removal of push rod 404.
The front and rear sides of the top outer wall of the transverse plate 203 are respectively provided with an auxiliary mechanism 5, so that the auxiliary mechanism 5 is convenient for auxiliary arrangement of the auxiliary plates 501, and the auxiliary mechanism 5 comprises the auxiliary plates 501 fixedly connected to the front and rear sides of the top outer wall of the transverse plate 203, so that the auxiliary mechanism is convenient for auxiliary pushing of the extrusion pushing rod 404 to move;
the side wall of the auxiliary plate 501 is arranged in a semicircular shape, so that the auxiliary plate 501 is convenient to limit, one side of the auxiliary plate 501 in a semicircular shape is in contact with the extending part of the extrusion pushing rod 404, so that the auxiliary plate 501 is convenient to limit, and the left side and the right side of the auxiliary plate 501 are in bevel-shaped shapes, so that the auxiliary plate 501 is convenient to move of the extrusion pushing rod 404.
Examples
The distinguishing feature from example 1 is that;
as shown in fig. 1 to 7, the front and rear ends of the outer wall of the rotating shaft 12 on both sides are respectively provided with a movable extrusion mechanism 6, so that the purpose of the arrangement is to facilitate the utilization of the rotating effect of the rotating shaft 12, the movable extrusion mechanism 6 comprises a movable extrusion belt 601 sleeved on the front and rear ends of the outer wall of the rotating shaft 12, so that the purpose of the arrangement is to facilitate the movement of the movable extrusion belt 601, a plurality of semicircular extrusion blocks 602 are equidistantly arranged on the outer wall of the movable extrusion belt 601, so that the purpose of the arrangement is to facilitate the utilization of the moving effect of the semicircular extrusion blocks 602;
the semicircular extrusion blocks 602 are arranged at equal intervals, and the purpose of the arrangement is to facilitate limiting of the semicircular extrusion blocks 602.
The front side and the rear side of the outer wall of the bottom side of the U-shaped frame 301 are respectively provided with a lifting air pushing mechanism 7, the purpose of the arrangement is to facilitate the utilization of the movable extrusion effect of the semicircular extrusion blocks 602, the lifting air pushing mechanism 7 comprises lifting air pushing plates 701 fixedly connected to the front end and the rear end of the outer wall of the bottom side of the U-shaped frame 301, the purpose of the arrangement is to facilitate the auxiliary arrangement of an air pushing cavity 702, and the air pushing cavity 702 is arranged in the lifting air pushing plates 701, and the purpose of the arrangement is to facilitate the storage of air;
wherein, the inside of pushing away the air cavity 702 is provided with lifter plate 703 in a sliding manner, the purpose of setting like this is in order to be convenient for the removal of lifter plate 703, the lateral wall of lifter plate 703 and the inner wall contact setting of pushing away air cavity 702, the purpose of setting like this is in order to be convenient for carry out spacing to lifter plate 703, lifter plate 703's bottom side outer wall axis department fixedly connected with lifter plate 704, the purpose of setting like this is in order to be convenient for promote lifter plate 703 removal, lifter plate 704 keeps away from the one end of lifter plate 703 and slides and runs through the bottom side outer wall of pushing away air cavity 702 and extend to the outside, the purpose of setting like this is in order to be convenient for the removal of lifter plate 704, lifter plate 704's extension and semicircle extrusion piece 602 contact setting, the purpose of setting like this is in order to be convenient for carry out spacing to lifter plate 704.
The side wall of the air pushing cavity 702 is provided with an air guide mechanism 8, the air guide mechanism 8 is arranged for facilitating air guide, the air guide mechanism 8 comprises an air guide hose 801 communicated with the air pushing cavity 702, the air guide hose 801 is arranged for facilitating air circulation, and one end, away from the air pushing cavity 702, of the air guide hose 801 is communicated with an air guide ring 802, and the air guide hose is arranged for facilitating air guide;
the electric sealing rod 302 has a placement cavity 803 inside the extension end, so that the placement cavity 803 is connected with the air guide ring 802 for facilitating the gas circulation, and the purpose of the placement cavity is to facilitate the auxiliary placement of the reinforcing mechanism 9.
The inside of the placement chamber 803 is slidably provided with the reinforcing mechanism 9, so that the purpose of the arrangement is to facilitate the use of the pushing effect of the gas, the reinforcing mechanism 9 includes the reinforcing plate 901 slidably provided inside the placement chamber 803, so that the purpose of the arrangement is to facilitate the movement of the reinforcing plate 901, and the side wall of the reinforcing plate 901 is in contact with the inner wall of the placement chamber 803, so that the purpose of the arrangement is to facilitate the restriction of the reinforcing plate 901;
the compression spring 902 is fixedly connected to the middle shaft of the top outer wall of the reinforcement disc 901, so that the purpose of the arrangement is to facilitate quick resetting of the reinforcement disc 901, one end of the compression spring 902 away from the reinforcement disc 901 is fixedly connected with the top inner wall of the placement cavity 803, and the purpose of the arrangement is to facilitate fixing of the compression spring 902.
The reinforcing plate 901 is kept away from the compression spring 902 one end outer wall axis department fixedly connected with reinforcing column 903, and the purpose of setting like this is in order to utilize the removal effect of reinforcing plate 901, and the one end that reinforcing column 903 kept away from reinforcing plate 901 slides and runs through the bottom side outer wall of placing cavity 803 and extends to the outside, and the purpose of setting like this is in order to be convenient for the removal of reinforcing column 903, and the extension fixedly connected with reinforcing cone 904 of reinforcing column 903, the purpose of setting like this is in order to utilize the removal effect of reinforcing column 903.
A sealing device and a sealing method for producing alkaline batteries comprise the following steps:
step one: when the alkaline battery is produced and sealed, a worker can place the alkaline battery in the placing hole 201, and simultaneously starts the first motor 14, the rotating shaft 12 can be driven to rotate in the starting process of the first motor 14, and in the rotating process of the rotating shaft 12, the conveyor belt 13 can drive the alkaline battery in the placing hole 201 to move, when the alkaline battery moves to the position right below the electric sealing rod 302, the first motor 14 is closed, so that the second motor 303 and the electric sealing rod 302 are started, and under the action of the second motor 303, the electric sealing rod 302 can rotationally press the alkaline battery, so that the purpose of punching and sealing the alkaline battery is achieved;
step two: in the moving process of the conveying belt 13, when the extrusion pushing rod 404 touches the semicircular surface of the auxiliary plate 501, the extrusion pushing rod 404 can drive the stable extrusion plate 403 to move in the gas cavity 401 by utilizing the extrusion effect of the semicircular surface of the auxiliary plate 501 on the extrusion pushing rod 404, so that the gas in the gas cavity 401 can be extruded, under the extrusion effect, the gas in the gas cavity 401 can enter the stable deformation bag 402, so that the stable deformation bag 402 can be deformed, and under the deformation effect, the alkaline battery in the placement hole 201 can be extrusion coated, so that the aim of stabilizing the alkaline battery is fulfilled, and the alkaline battery is prevented from shifting in the sealing process, so that the sealing effect is affected;
step three: meanwhile, in the rotating process of the rotating shaft 12, the movable extrusion belt 601 can be driven to move, a plurality of semicircular extrusion blocks 602 on the movable extrusion belt 601 can be driven to move, under the moving effect, the semicircular extrusion blocks 602 can repeatedly extrude lifting pushing air columns 704 on two sides, under the pushing effect, the lifting plates 703 can be driven to move in the pushing cavity 702 by the pushing air columns, so that gas in the pushing cavity 702 can be pushed into the air guide ring 802 through the air guide hose 801, then the gas enters the placing cavity 803, under the gas pushing effect, the reinforcing disc 901 can drive the reinforcing columns 903 and the reinforcing cones 904 to repeatedly move downwards, and therefore the sealing efficiency of the device on an alkaline battery can be improved, and the sealing effect is enhanced.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (6)
1. The utility model provides a closing device that alkaline cell production was used, includes bottom plate (1), both sides are fixedly connected with backup pad (11) respectively around bottom plate (1) top outer wall, both sides the left and right sides of backup pad (11) are provided with pivot (12) respectively, both ends rotate respectively around pivot (12) and run through the outer wall of both sides backup pad (11) and extend to the outside, both sides cover is equipped with conveyer belt (13) on pivot (12), the right side the front side extension fixedly connected with first motor (14) of pivot (12), its characterized in that still includes:
the device comprises a placement mechanism (2), wherein the placement mechanism (2) comprises a plurality of placement holes (201) formed in a conveying belt (13), the placement holes (201) are distributed at equal intervals, rotating rings (202) are respectively sleeved at the front end and the rear end of the outer wall of a rotating shaft (12), transverse plates (203) are fixedly connected between the side walls of the rotating rings (202) at the left side and the right side, and the transverse plates (203) are arranged between the conveying belts (13);
the sealing mechanism (3) comprises a U-shaped frame (301) fixedly connected to the middle shaft of the outer wall of the top of the bottom plate (1), an electric sealing rod (302) is arranged at the middle shaft of the outer wall of the U-shaped frame (301), the electric sealing rod (302) penetrates through the outer wall of the U-shaped frame (301) in a rotating mode and extends to the outer side, and a second motor (303) is fixedly connected to the top extension part of the electric sealing rod (302);
the inside of the conveyer belt (13) is provided with a stabilizing mechanism (4), the stabilizing mechanism (4) comprises a gas cavity (401) arranged inside the conveyer belt (13), a stabilizing deformation bag (402) is fixedly connected to the side wall of the placement hole (201), and the stabilizing deformation bag (402) is communicated with the gas cavity (401);
the inside of the gas cavity (401) is provided with a stable extrusion plate (403) in a sliding manner, the outer wall of the stable extrusion plate (403) is in contact with the inner wall of the gas cavity (401), the stable extrusion plate (403) is fixedly connected with the side wall of the gas cavity (401) through a spring, an extrusion pushing rod (404) is fixedly connected to the center shaft of the side wall of the stable extrusion plate (403), and one end, far away from the stable extrusion plate (403), of the extrusion pushing rod (404) penetrates through the side wall of the gas cavity (401) in a sliding manner and extends to the outer side;
auxiliary mechanisms (5) are respectively arranged on the front side and the rear side of the outer wall of the top of the transverse plate (203), and each auxiliary mechanism (5) comprises an auxiliary plate (501) fixedly connected to the front side and the rear side of the outer wall of the top of the transverse plate (203);
the side wall of the auxiliary plate (501) is arranged in a semicircular shape, one side of the auxiliary plate (501) which is arranged in a semicircular shape is in contact with the extension part of the extrusion pushing rod (404), and the left side and the right side of the auxiliary plate (501) are arranged in a bevel shape;
the two sides of the front end and the rear end of the outer wall of the rotating shaft (12) are respectively provided with a movable extrusion mechanism (6), the movable extrusion mechanism (6) comprises a movable extrusion belt (601) sleeved on the front end and the rear end of the outer wall of the rotating shaft (12), and a plurality of semicircular extrusion blocks (602) are equidistantly arranged on the outer wall of the movable extrusion belt (601);
wherein, a plurality of semicircle extrusion piece (602) equidistant setting.
2. The sealing device for alkaline battery production according to claim 1, wherein: lifting air pushing mechanisms (7) are respectively arranged on the front side and the rear side of the outer wall of the bottom side of the U-shaped frame (301), each lifting air pushing mechanism (7) comprises a lifting air pushing plate (701) fixedly connected with the front end and the rear end of the outer wall of the bottom side of the U-shaped frame (301), and an air pushing cavity (702) is formed in each lifting air pushing plate (701);
the inside of pushing away air cavity (702) is provided with lifter plate (703) in a sliding way, the lateral wall of lifter plate (703) and the inner wall contact setting of pushing away air cavity (702), lifter plate (703) bottom side outer wall axis department fixedly connected with goes up and down to push away air column (704), the one end that lifter plate (703) was kept away from to go up and down to push away air column (704) slides and runs through the bottom side outer wall of pushing away air cavity (702) and extends to the outside, the extension that goes up and down to push away air column (704) and semicircle extrusion piece (602) contact setting.
3. The sealing device for alkaline battery production according to claim 2, wherein: the side wall of the air pushing cavity (702) is provided with an air guide mechanism (8), the air guide mechanism (8) comprises an air guide hose (801) communicated with the air pushing cavity (702), and an air guide ring (802) is communicated with one end, far away from the air pushing cavity (702), of the air guide hose (801);
the electric sealing rod (302) is characterized in that a placement cavity (803) is formed in the extending end of the electric sealing rod, and the placement cavity (803) is connected with the air guide ring (802).
4. A sealing device for alkaline cell production according to claim 3, wherein: the inside of the placing cavity (803) is provided with a reinforcing mechanism (9) in a sliding manner, the reinforcing mechanism (9) comprises a reinforcing disc (901) which is arranged inside the placing cavity (803) in a sliding manner, and the side wall of the reinforcing disc (901) is in contact with the inner wall of the placing cavity (803);
the middle shaft of the outer wall of the top of the reinforcing disc (901) is fixedly connected with a compression spring (902), and one end, far away from the reinforcing disc (901), of the compression spring (902) is fixedly connected with the inner wall of the top of the placing cavity (803).
5. The sealing device for alkaline battery production according to claim 4, wherein: the reinforcing disc (901) is far away from the middle shaft of the outer wall of one end of the compression spring (902) and fixedly connected with a reinforcing column (903), one end of the reinforcing column (903) far away from the reinforcing disc (901) penetrates through the outer wall of the bottom side of the placement cavity (803) in a sliding mode and extends to the outer side, and the extending part of the reinforcing column (903) is fixedly connected with a reinforcing cone (904).
6. A sealing device for alkaline cell production according to any one of claims 1 to 5, characterized in that the sealing method comprises the steps of:
step one: when the alkaline battery is produced and sealed, a worker can place the alkaline battery in the placement hole (201), and simultaneously starts the first motor (14), the rotating shaft (12) can be driven to rotate in the starting process of the first motor (14), and in the rotating process of the rotating shaft (12), the conveyor belt (13) can drive the alkaline battery in the placement hole (201) to move, when the conveyor belt moves to the position right below the electric sealing rod (302), the first motor (14) is closed, so that the second motor (303) and the electric sealing rod (302) are started, and under the action of the second motor (303), the electric sealing rod (302) can rotationally press the alkaline battery, so that the purpose of punching and sealing the alkaline battery is achieved;
step two: when the conveying belt (13) moves, when the extrusion pushing rod (404) touches the semicircular surface of the auxiliary plate (501), the extrusion pushing rod (404) can drive the stable extrusion plate (403) to move in the gas cavity (401) by utilizing the extrusion effect of the semicircular surface of the auxiliary plate (501) to the extrusion pushing rod (404), so that the gas in the gas cavity (401) can be extruded, the gas in the gas cavity (401) can enter the stable deformation bag (402) under the extrusion effect, the stable deformation bag (402) can be deformed under the condition that the gas enters, and the alkaline battery in the placement hole (201) can be extruded and coated under the deformation effect, so that the aim of stabilizing the alkaline battery is fulfilled, the alkaline battery is prevented from shifting in the sealing process, and the sealing effect is influenced;
step three: simultaneously in the rotation process takes place in pivot (12), can drive and remove extrusion area (601) and take place to remove, can drive and remove a plurality of semicircle extrusion piece (602) on extrusion area (601) and take place to remove, under the effect of removal, can make semicircle extrusion piece (602) extrude lift push air column (704) of both sides repeatedly, under the effect of promotion, make push air column can drive lifter plate (703) and take place to remove in the inside of pushing air cavity (702), thereby can push the inside gas of pushing air cavity (702) to the inside of air guide ring (802) through air guide hose (801), then enter into the inside of placing chamber (803), under the effect of gaseous pushing down, can make reinforcing dish (901) drive reinforcing column (903) and reinforcing cone (904) take place to reciprocate, thereby utilize this effect, can improve the sealing efficiency of device to alkaline cell, the sealing effect has been strengthened.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310549982.9A CN116706109B (en) | 2023-05-16 | 2023-05-16 | Sealing device and sealing process for alkaline battery production |
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| CN202310549982.9A CN116706109B (en) | 2023-05-16 | 2023-05-16 | Sealing device and sealing process for alkaline battery production |
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| CN116706109A CN116706109A (en) | 2023-09-05 |
| CN116706109B true CN116706109B (en) | 2024-03-26 |
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| CN212848502U (en) * | 2020-09-14 | 2021-03-30 | 常州纽捷电池科技有限公司 | Rotary sealing device for button cell |
| CN216213560U (en) * | 2021-11-03 | 2022-04-05 | 无锡永华电池有限公司 | Alkaline battery fastening and sealing device |
| CN217983441U (en) * | 2022-08-01 | 2022-12-06 | 天津市吉星能源发展有限公司 | Insulating piece installation device is used in battery production |
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2023
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011159501A (en) * | 2010-02-01 | 2011-08-18 | Kenichi Hata | Lead-acid battery |
| CN212485386U (en) * | 2020-06-17 | 2021-02-05 | 重庆市赛博瑞新能源科技有限公司 | Automatic assembling machine for battery rubber ring |
| CN212625712U (en) * | 2020-09-07 | 2021-02-26 | 惠州市力晟达新能源科技有限公司 | Automatic press-fit device for button battery |
| CN212848502U (en) * | 2020-09-14 | 2021-03-30 | 常州纽捷电池科技有限公司 | Rotary sealing device for button cell |
| CN112496084A (en) * | 2020-11-25 | 2021-03-16 | 浙江泰湖科技有限公司 | Sheet metal part flattening device for sheet metal processing laser cutting machine |
| CN216213560U (en) * | 2021-11-03 | 2022-04-05 | 无锡永华电池有限公司 | Alkaline battery fastening and sealing device |
| CN217983441U (en) * | 2022-08-01 | 2022-12-06 | 天津市吉星能源发展有限公司 | Insulating piece installation device is used in battery production |
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|---|---|
| CN116706109A (en) | 2023-09-05 |
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