CN116692178A - Weaving automation system - Google Patents

Weaving automation system Download PDF

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Publication number
CN116692178A
CN116692178A CN202310650938.7A CN202310650938A CN116692178A CN 116692178 A CN116692178 A CN 116692178A CN 202310650938 A CN202310650938 A CN 202310650938A CN 116692178 A CN116692178 A CN 116692178A
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CN
China
Prior art keywords
cloth
machine
fabric
rechecking
weaving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310650938.7A
Other languages
Chinese (zh)
Inventor
尤雅南
周浩毅
许灵军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China United Network Communications Group Co Ltd
Unicom Digital Technology Co Ltd
China Unicom Sichuan Industrial Internet Co Ltd
Original Assignee
China United Network Communications Group Co Ltd
Unicom Digital Technology Co Ltd
China Unicom Sichuan Industrial Internet Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China United Network Communications Group Co Ltd, Unicom Digital Technology Co Ltd, China Unicom Sichuan Industrial Internet Co Ltd filed Critical China United Network Communications Group Co Ltd
Priority to CN202310650938.7A priority Critical patent/CN116692178A/en
Publication of CN116692178A publication Critical patent/CN116692178A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/02Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/04Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/26Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/04Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003Packaging lines, e.g. general layout

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)

Abstract

The application discloses a weaving automation system, relates to the field of weaving, and solves the problem of low automation degree of the existing weaving workshop. The system comprises: the cloth storage rack is used for storing cloth; the cloth receiving machine is used for splicing two adjacent cloth rolls; the cloth inspecting machine is used for detecting the length and the flaws of the cloth and determining a target cutting mode of the cloth and the quality grade of the piece of cloth cut according to the target cutting mode according to the length and the flaws of the cloth; the cloth finishing machine is used for finishing cloth conveyed by the cloth inspection machine; the cloth cutting and rolling machine is used for cutting cloth conveyed by the whole cloth machine according to a target cutting mode, rolling the cut cloth sections to obtain rolled cloth corresponding to each cloth section; the packaging machine is used for packaging the coiled cloth conveyed by the cloth cutting and coiling machine to obtain a coiled fabric; and the marking and labeling machine is used for generating labels of the wrapping fabric conveyed by the packaging machine and pasting the labels on the wrapping fabric.

Description

Weaving automation system
Technical Field
The application relates to the field of weaving, in particular to a weaving automation system.
Background
Each link in a cloth inspection workshop of a weaving enterprise is automatically modified, so that manpower can be replaced, the working strength of workers is greatly reduced, and the productivity is improved. For example, an automatic cloth inspection machine can enable workers not to inspect flaws of cloth under strong light, and reduces eye strength of the workers.
However, the current automatic transformation of the cloth inspection workshop of the weaving enterprise is mainly concentrated on several links in the inspection process, the automation degree of the whole inspection workshop is still lower, and the productivity is still required to be further improved.
Disclosure of Invention
The application provides a weaving automation system which is used for solving the problem of lower automation degree of weaving enterprises.
In order to achieve the above purpose, the application adopts the following technical scheme:
the application provides a weaving automation system, comprising:
the cloth storage rack is used for storing cloth; the cloth receiving machine is connected with the cloth storage rack and used for acquiring cloth in the cloth storage rack and splicing two adjacent cloth rolls so as to continuously feed cloth to the cloth inspecting machine; the cloth inspecting machine is connected with the cloth receiving machine and is used for detecting the length and the flaw of the cloth and determining a target cutting mode of the cloth and the quality grade of the cloth section cut according to the target cutting mode according to the length and the flaw of the cloth; the cloth finishing machine is connected with the cloth inspecting machine and is used for finishing cloth conveyed by the cloth inspecting machine; the cloth cutting and rolling machine is connected with the whole cloth machine and is used for cutting cloth conveyed by the whole cloth machine according to a target cutting mode, rolling the cut cloth sections to obtain rolled cloth corresponding to each cloth section; the packaging machine is connected with the cloth cutting and rolling machine and is used for packaging the rolled cloth conveyed by the cloth cutting and rolling machine to obtain a packaged fabric; and the marking and labeling machine is used for generating labels of the wrapping fabric conveyed by the packaging machine and pasting the labels on the wrapping fabric, wherein the labels comprise quality grades of cloth sections corresponding to the wrapping fabric.
Based on the technical scheme, the application provides the automatic weaving system, and the full-process automation of cloth inspection, cloth cutting, rolling, packaging and labeling can be achieved in a weaving workshop through the cooperation among the cloth storage frame, the cloth receiving machine, the cloth inspecting machine, the cloth finishing machine, the cloth cutting and rolling machine, the packaging machine and the labeling machine, so that the labor intensity of workers is reduced, and the productivity is improved.
Optionally, the weaving automation system further comprises: a first conveying device for conveying the labeled packaged fabric to a rechecking position of the rechecking machine; and the rechecking machine is used for rechecking the labels of the packaged fabric at the rechecking position according to the quality grade of the piece of cloth corresponding to the packaged fabric.
Optionally, the first conveying device conveys the labeled packaged fabric to a rechecking position of the rechecking machine, including: caching the packaged fabric; and conveying the packaged fabric to a rechecking position of the rechecking machine according to the output speed of the packaged fabric and the detection speed of the rechecking machine.
Optionally, the weaving automation system further comprises: the second conveying device is used for conveying the packaged fabric to a rechecking qualified area under the condition that the rechecking result of the rechecking machine on the packaged fabric is qualified; and conveying the packaged fabric to a rechecking unqualified area under the condition that the rechecking machine rechecks the packaged fabric to be unqualified.
Optionally, the re-inspection qualified zone is divided into a plurality of areas, one area corresponding to each quality level; the weaving automation system further comprises: and the conveying device is arranged in the re-inspection qualified area and is used for placing the packaged fabric conveyed from the second conveying device in an area corresponding to the quality grade indicated by the label of the packaged fabric in the re-inspection qualified area according to the quality grade indicated by the label of the packaged fabric re-inspected by the re-inspection machine.
Optionally, the weaving automation system further comprises: and the first automatic guiding and transporting device is used for transporting the packaged fabrics in the area to a warehouse when the number of the packaged fabrics in any area in the re-inspection qualified area exceeds the preset number.
Optionally, the weaving automation system further comprises: and the second automatic guiding and transporting device is used for conveying the cloth in the production workshop to the cloth storage rack.
Optionally, the fabric cutting and rolling machine is further used for identifying the splicing parts of two adjacent fabric rolls through visual detection and removing the splicing parts through cutting.
These and other aspects of the application will be more readily apparent from the following description.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a block diagram of a weave automation system according to an embodiment of the application;
fig. 2 is a schematic structural view of a cloth storage rack 101 according to an embodiment of the present application;
fig. 3 is a schematic structural diagram of the cloth inspecting machine 103 according to an embodiment of the present application.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, unless otherwise indicated, the meaning of "a plurality" is two or more.
As described in the background section, the current weaving enterprises still have low automation transformation degree and can not greatly improve the productivity.
To this end, embodiments of the present application provide a weaving automation system.
In one possible embodiment, as shown in fig. 1, the weaving automation system comprises: a cloth storage frame 101, a cloth receiving machine 102, a cloth inspecting machine 103, a cloth finishing machine 104, a cloth cutting and rolling machine 105, a packaging machine 106 and a marking and labeling machine 107.
The number of the cloth storing frame 101, the cloth receiving machine 102, the cloth inspecting machine 103, the cloth finishing machine 104, the cloth cutting and rolling machine 105, the packaging machine 106, and the marking and labeling machine 107 in the system is not limited by the present application, and various devices according to the present application are illustrated as one device in fig. 1.
Wherein, the cloth storage rack 101 is used for storing cloth.
It will be appreciated that the cloth at this point is an untreated cloth and the rate of acquisition of the untreated cloth may not be consistent with the rate of treatment of the cloth by the weaving automation system. Therefore, the unprocessed cloth can be stored by the cloth storage rack first, and waiting for processing.
In one possible embodiment, the weaving automation system further comprises: a second automated guided transport device 108 for transporting the cloth from the production facility to the cloth storage rack 101.
In this embodiment, the unprocessed cloth is the cloth transported from the production shop to the cloth storage rack 101 by the second automatic guiding and transporting device 108.
In one possible embodiment, the cloth holder 101 is also used to reflow the cloth roll to a position where the second automated guided transport device 108 feeds the cloth after the cloth has been applied, in the case where the cloth is wound around the cloth roll. The second automated guided transport 108 is also configured to receive the cloth rolls and transport the cloth rolls back to the production facility.
For example, the second automated guided transporting apparatus 108 transports the cloth wound around the cloth roll from the production shop to a position where the cloth is transported from the cloth storage rack 101, such as a cloth feed port. After the cloth is obtained by the cloth storage rack 101 and fed, the cloth rolls can be returned to the cloth feed port, and the second automatic guiding and transporting device 108 receives the cloth rolls and returns the cloth rolls to the production shop.
The cloth receiving machine 102 is connected with the cloth storage frame 101 and is used for acquiring cloth in the cloth storage frame 101 and splicing two adjacent cloth rolls so as to continuously feed cloth to the cloth inspecting machine 103.
For the connection mode of the cloth joining machine 102 and the cloth storage frame 101, the cloth joining opening of the cloth joining machine 102 is in butt joint with the cloth feeding opening of the cloth storage frame 101, so that the cloth storage frame 101 can feed cloth to the cloth joining machine 102.
In one possible embodiment, the cloth joining machine 102 may be a sewing machine or other apparatus for joining cloth, which is not particularly limited in the embodiment of the present application.
In one possible embodiment, the weaving automation system further comprises a drying device 109, the drying device 109 being attached to the cloth receiver 102 for drying the cloth as it is transported.
The cloth inspecting machine 103 is connected with the cloth receiving machine 102 and is used for detecting the length and the flaw of the cloth and determining the target cutting mode of the cloth and the quality grade of the piece of cloth cut according to the target cutting mode according to the length and the flaw of the cloth.
The cloth finishing machine 104 is connected with the cloth inspecting machine 103 and is used for finishing cloth conveyed by the cloth inspecting machine 103.
In one possible embodiment, the finishing machine 104 may perform finishing processes to straighten, flatten, and/or center the cloth.
And the cloth cutting and rolling machine 105 is connected with the cloth arranging machine 104 and is used for cutting cloth conveyed by the cloth arranging machine 104 according to a target cutting mode and rolling the cut cloth sections to obtain rolled cloth corresponding to each cloth section.
For example, the length requirement after cloth cutting is 100 meters to 200 meters. The quality grade of cloth is A grade when the blemish number of cloth per hundred meters is 3 and below, and the quality grade of cloth is B grade when the blemish number of cloth per hundred meters is 4 to 10, and the quality grade of cloth is C grade when the blemish number of cloth per hundred meters is 10 to 20, and the quality grade of cloth is D grade when blemish number of cloth per hundred meters is more than 20.
Cloth inspection machine 103 detects cloth 300 meters in length, and the result obtained is that the cloth takes 50 meters as a unit, and the flaw numbers are respectively: 1, 2, 5, 4, 7 and 2. When the cutting condition is that high-quality cloth is preferentially obtained, the target cutting mode can be cutting at the 100 th meter, the 200 th meter and the 300 th meter, and the quality grade of the cloth section cut according to the target cutting mode is as follows: the front 100 meters are class A quality cloth of 100 meters, the middle 100 meters and the back 100 meters are class B quality cloth of two 100 meters.
Of course, the units of inspection by the cloth inspection machine 103 may be finer, such as measured in units of 10 meters or less, and in addition, other recording methods may be used by the cloth inspection machine 103, such as counting the number of flaws in a given area of the cloth, or recording the specific location of flaws on the cloth.
In addition, the cloth inspecting machine 103 is a system for determining a target cutting mode of cloth after detecting the cloth with a certain length, and the system is a continuous cloth feeding system, if the target cutting mode is not determined, the cloth is transmitted to the subsequent cloth cutting and rolling machine 105, the cloth is directly rolled by the cloth cutting and rolling machine 105, the rolled cloth cannot be cut, and the whole system cannot be matched properly. The cloth inspecting machine 103 should be capable of storing a certain length of cloth, and after determining a target cutting mode of cloth, convey the cloth of which the target cutting mode has been determined to the cloth finishing machine 104.
On the basis, when the target cutting mode of the cloth with the length of 300 meters is determined, the cloth is conveyed to the cloth cutting and rolling machine 105 from the cloth inspecting machine 103 and the cloth arranging machine 104, the cloth is rolled by the cloth cutting and rolling machine 105, the cloth is cut at the 100 th meter position according to the target cutting mode, and after the cut piece of the cloth with the length of 100 meters is rolled, the rolled cloth is the grade A quality cloth.
Similarly, the cloth cutting and rolling machine 105 continuously rolls the cloth, cuts the cloth again at the 200 th meter position according to the target cutting mode, and rolls the cut cloth section with the middle 100 meters to form the B-level quality rolled cloth. The cloth cutting and rolling machine 105 rolls the cloth again, cuts the cloth again at the 300 th meter position according to the target cutting mode, and rolls the cloth for the B-level quality of the other roll after finishing rolling the cut cloth segment of the last 100 meters.
In one possible embodiment, the cut-and-play reel 105 is also used to identify the splice of two adjacent rolls of cloth by visual inspection and to remove the splice by cutting.
In one possible embodiment, the cloth cutting and rolling machine 105 is further used for unloading rolled cloth after rolling of one piece of cloth is completed, and automatically feeding the core.
And the packaging machine 106 is connected with the cloth cutting and rolling machine 105 and is used for packaging the rolled cloth conveyed by the cloth cutting and rolling machine 105 to obtain a packaged fabric.
For example, the packaging machine 106 surface-molds the rolled cloth with a film molding mechanism to obtain a wrapped fabric.
For another example, the packaging machine 106 may bundle the rolled cloth to obtain a wrapped fabric.
For another example, the packaging machine 106 may automatically fold the boxes and bin the rolled cloth to obtain a bin fabric. It should be understood that the box forming fabric is essentially the same as the bag forming fabric, which is illustrated as an example for ease of description hereinafter.
A labelling machine 107 for generating labels of the wrapping fabric transported by the packaging machine 106 and for attaching the labels to the wrapping fabric, the labels comprising quality grades of the piece goods corresponding to the wrapping fabric.
With the above example, when the rolled cloth corresponding to the above-described class a quality cloth of the first 100 meters is packed into a packed cloth, the label producing machine 107 may produce a label containing information that the cloth quality is class a, and paste it on the packed cloth. In addition, the information on the tag can also contain other information, such as production date, production workshop number, cloth type information and the like.
In one possible embodiment, the information form of the tag may be text, a bar code, and a two-dimensional code.
According to the embodiment, the application provides a weaving automation system, and the automation of the whole process of cloth inspection, packaging and labeling can be achieved through the cooperation of a series of devices.
In one possible embodiment, the weaving automation system further comprises: a first conveying device 109 for conveying the labeled wrapped fabric to a retest position of a retest machine 110. And the rechecking machine 110 is used for rechecking the labels of the wrapping fabric at the rechecking position according to the quality grade of the piece of cloth corresponding to the wrapping fabric.
The recheck machine 110 can identify the tag through a CCD (Charge-coupled device) image sensor, or scan the tag with the information code through a code scanner, and recheck the information on the tag.
For example, the quality grades of the cloth sections corresponding to the packaged fabrics are provided on the labels, and the rechecking machine can obtain from the cloth inspection machine 103 which grades the quality grades of the cloth sections corresponding to the packaged fabrics are in sequence, so as to recheck the label information of the packaged fabrics.
For another example, the label may have an identification number of the piece of cloth corresponding to the wrapped fabric and a quality level of the piece of cloth corresponding to the wrapped fabric, and the recheck machine 110 may obtain the information from the cloth inspection machine 103 and recheck the information obtained from the label of the wrapped fabric.
In one possible embodiment, a cloth storage rack 101, a cloth receiving machine 102, a cloth inspecting machine 103, a cloth arranging machine 104, a cloth cutting and rolling machine 105, a packing machine 106 and a marking and labeling machine 107 are used as a device group, a first conveying device 109 and a rechecking machine 110 are used as a rechecking group, and one or more device groups can be combined with one or more rechecking groups.
In one possible embodiment, the first conveying device 109 conveys the labeled packet fabric to a rechecking position of the rechecking machine 110, comprising: caching the packaged fabric. The wrapped fabric is transported to the rechecking position of the rechecking machine 110 according to the output speed of the wrapped fabric and the detection speed of the rechecking machine 110.
It should be appreciated that when there are multiple equipment groups, the production speeds and tacts of the packaged web by the multiple equipment groups may be the same or different. When a plurality of apparatuses are combined in one review group, if the production tacts of the plurality of apparatuses are the same, the first conveying device 109 will obtain a plurality of packaged fabrics at the same time, but since the review machine 110 is generally in a single inspection mode for the packaged fabrics, it is not possible to inspect all of the plurality of packaged fabrics at the same time. The first conveying device 109 may buffer the plurality of packet fabrics first, and sequentially convey the packet fabrics to the rechecking position of the rechecking machine 110 according to the detection speed of the rechecking machine 110.
In one possible embodiment, the weaving automation system further comprises: and a second conveying device 111, configured to convey the packaged fabric to a rechecking qualified area when the rechecking result of the rechecking machine 110 on the packaged fabric is qualified. In the case that the rechecking machine 110 fails the rechecking result of the packaged fabric, the packaged fabric is conveyed to the rechecking failure area.
In one possible embodiment, the baled fabric that is delivered to the area of failed retests may be processed by manual retesting classification, again re-labeling the type.
In one possible embodiment, the second conveying device 111 may be a conveyor belt, and a push rod mechanism is provided on the second conveying device 111. The re-inspection pass area and the re-inspection fail area are provided on both sides of the second conveying device 111, and when the re-inspection result of the re-inspection machine 110 on the packaged fabric is qualified, the push rod mechanism pushes the packaged fabric to one side of the re-inspection pass area. In the case where the recheck machine 110 fails the recheck result of the packaged fabric, the packaged fabric is pushed to the recheck failure area side.
In one possible embodiment, the re-qualification area is divided into a plurality of areas, one area corresponding to each quality class. The weaving automation system further comprises: and a conveying device 112 disposed in the re-inspection pass area for placing the packaged fabric conveyed from the second conveying device 111 in an area corresponding to the quality grade indicated by the label of the packaged fabric in the re-inspection pass area according to the quality grade indicated by the label of the packaged fabric re-inspected by the re-inspection machine 110.
For example, the quality ratings indicated by the labels of the wrapped fabric include class a, class B, and class C. When the re-inspection result of the packed fabric is qualified and the quality grade indicated by the label of the packed fabric is grade a, the second conveying device 111 conveys the packed fabric to the re-inspection qualified area, and when the packed fabric reaches the re-inspection qualified area, the conveying device 112 conveys the packed fabric to the area of grade a.
In one possible embodiment, the handling device 112 may be a robot.
In one possible embodiment, the weaving automation system further comprises: and a first automated guided transport means 113 for transporting the regional packaged fabrics to a warehouse when the number of packaged fabrics in any region of the re-inspection pass exceeds a preset number.
For example, the handling device 112 may count the number of the fabric bags placed in each area, when the number of the fabric bags in one area exceeds a preset number, the handling device 112 may send task information to the first automatic guiding and transporting device 113, the first automatic guiding and transporting device 113 transfers the fabric bags in the area to the warehouse, and then the handling device 113 clears the count of the fabric bags in the area, and restarts the count.
According to the embodiment, the automation of the application can complete the automation of the whole process of taking cloth from a production workshop, inspecting the cloth, cutting the cloth, rolling the cloth, packaging, rechecking and conveying the rechecked qualified packaged fabric to a warehouse, thereby reducing the labor intensity of workers and improving the productivity.
In one possible implementation, as shown in fig. 2, the cloth storage frame 101 includes a frame 1, a guide assembly 2, a guide rail 21, a lifting mechanism 3, a driving assembly 31, a vertical transmission assembly 32, a loading frame 33, a fixing block 331, a release mechanism 4, a transmission belt 41, a driving wheel 42, a driven wheel 43, a power assembly 44, a baffle 45, a receiving mechanism 5, a fixing plate 51, a rotating wheel 52, a driver 53, a blocking wheel 54, a cloth roll 6, a cloth roll 61 and a cloth 62.
As shown in fig. 3, the cloth inspecting machine 103 includes a base 1031, a motor 1032, a feeding roller 1033, a light sensor 1034, a cloth feeding wheel 1035, a cloth 1036, a light source 1037, a housing 1038, and an indicator light 1039.
The embodiment of the application also provides a weaving control device which can be independent of the weaving automation system and can be also included in the weaving automation system. The weaving control device is electrically connected with at least a cloth receiving machine, a cloth inspecting machine, a cloth arranging machine, a cloth cutting and rolling machine, a packaging machine and a marking and labeling machine in the weaving automation system so as to realize the control function or the information transmission function.
By way of example, the weaving control device may be used to: controlling the cloth receiving machine to operate so as to acquire cloth in the cloth storage rack, splicing two adjacent cloth rolls, and continuously conveying the spliced cloth to the cloth inspecting machine; controlling the cloth inspecting machine to run so as to detect the length and flaws of cloth from the cloth receiving machine, recording the detection result obtained by the cloth inspecting machine, and determining a target cutting mode and the quality grade of the piece of cloth cut according to the target cutting mode according to the detection result; controlling the operation of the cloth finishing machine to finish cloth conveyed by the cloth inspecting machine; transmitting information indicating the target cutting mode of each piece of cloth to a cloth cutting and rolling machine, controlling the cloth cutting and rolling machine to operate so that the cloth cutting and rolling machine cuts the corresponding piece of cloth according to the target cutting mode, rolling the cut piece of cloth to obtain rolled piece of cloth corresponding to each piece of cloth; controlling the packing machine to operate so that the packing machine packs the coiled cloth conveyed by the cloth cutting and rolling machine according to the set packing requirement information to obtain a packed fabric; and sending information indicating the quality grade of the piece of cloth corresponding to each wrapping fabric to a marking labeler, controlling the marking labeler to operate so that the marking labeler generates the label of the wrapping fabric, and pasting the label on the wrapping fabric.
In addition, the weaving control device can be electrically connected with the first conveying device and can also be used for controlling the first conveying device to work so as to convey the packaged fabrics adhered with the labels to the rechecking position of the rechecking machine. The system can also be electrically connected with a rechecking machine and can be used for sending information indicating the quality grades of the cloth sections corresponding to the packaged fabrics to the rechecking machine and controlling the rechecking machine to operate so that the rechecking machine rechecks the labels of the packaged fabrics at the rechecking positions according to the quality grades of the cloth sections corresponding to the packaged fabrics.
In one possible implementation, the weaving control device controls the first conveying device to convey the labeled wrapped fabric to a rechecking position of the rechecking machine, including: controlling a first conveying device to buffer the packaged fabric; and the first conveying device conveys the packaged fabric to the rechecking position of the rechecking machine according to the output speed of the packaged fabric and the detection speed of the rechecking machine.
In one possible implementation manner, the weaving automation control device is further electrically connected with the second conveying device and is further used for controlling the second conveying device to convey the packaged fabric to a rechecking qualified area when the rechecking result of the rechecking machine on the packaged fabric is qualified; and conveying the packaged fabric to a rechecking unqualified area under the condition that the rechecking machine rechecks the packaged fabric to be unqualified.
In one possible implementation, the re-inspection qualified zone is divided into a plurality of zones, one zone corresponding to each quality level; the weaving automation control device can be electrically connected with the placement device and is used for controlling the placement device arranged in the re-inspection qualified area to place the packaged fabric conveyed from the second conveying device in the area corresponding to the quality grade indicated by the label of the packaged fabric in the re-inspection qualified area according to the quality grade indicated by the label of the packaged fabric re-inspected by the re-inspection machine.
In one possible implementation, the weaving automation control device may be further electrically connected to the first automated guided transport device for controlling the first automated guided transport device to transport the regional bagging fabric to the warehouse when the number of bagging fabrics in any region of the review pass exceeds a preset number.
In one possible implementation, the weaving automation control device may be further electrically connected to a second automated guided transport device for controlling the second automated guided transport device to transport the cloth of the production plant to the cloth storage rack.
In one possible implementation, the weaving automation control device may be further electrically connected to a cloth cutting and rolling machine to control the cloth cutting and rolling machine to identify the spliced portions of two adjacent cloth rolls by visual inspection and to remove the spliced portions by cutting.
In one possible implementation manner, the weaving control device may specifically be a PLC (programmable logic controller), which may be connected to a communication signal line through a communication port with a connected device to implement control communication between both parties. If a preset program in the PLC controller is scanned, the connected equipment is controlled according to the input information of the connected equipment.
Of course, in addition to this, the PLC controller and the connected devices may be connected and communicated by other manners, for example, the PLC controller may be connected to the devices by an ethernet, and the connection and control of the communication ports are only taken as examples in the present application, and the specific connection manner and control manner of the above-mentioned weaving control device and each component in the above-mentioned weaving automation system are not limited in the embodiment of the present application.
In another possible implementation manner, the weaving control device may be specifically various controllers, such as a micro controller, a combinational logic controller, a CPU (central processing unit) controller, and a PID (proportional-integral-derivative) controller.
The CPU controller can be a computer, a microcomputer, a handheld computer and the like.
The embodiment of the application also provides a computer readable storage medium applicable to the CPU controller, wherein the computer readable storage medium stores a program or instructions which when executed by a processor realize the steps in the system embodiment.
The computer readable storage medium may be, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or a combination of any of the foregoing. More specific examples (a non-exhaustive list) of the readable storage medium would include the following: electrical connections having one or more wires, portable computer diskette, hard disk. Random access memory (RandomAccessMemory, RAM), read-only memory (ROM), erasable programmable Read-only memory (ErasablePr ogrammableReadOnlyMemory, EPROM), registers, hard disk, optical fiber, portable compact disk Read-only memory (CD-ROM), optical storage devices, magnetic storage devices, or any other form of readable storage medium of any suitable combination of the foregoing, or values in the art. An exemplary storage medium is coupled to the processor such the processor can read information from, and write information to, the storage medium. In the alternative, the storage medium may be integral to the processor. The processor and the storage medium may reside in an application specific integrated circuit (Appl icationSpecificIntegratedCircuit, ASIC). In embodiments of the present application, a computer readable storage medium may be any tangible medium that can contain, or store a program for use by or in connection with an instruction execution system, apparatus, or device.
Embodiments of the present application provide a computer program product stored in a non-volatile storage medium, the computer program product being executed by at least one processor to implement the steps shown in the above embodiments.
In the above embodiments, it may be implemented in whole or in part by software, physical, firmware, or any combination thereof. When implemented using a software program, it may be implemented in whole or in part in the form of a computer program product. The computer program product includes one or more computer instructions. When the computer program instructions are loaded and executed on a computer, the processes or functions described in accordance with embodiments of the present application are produced in whole or in part. The computer may be a general purpose computer, a special purpose computer, a computer network, or other programmable apparatus. The computer instructions may be stored in a readable storage medium or transmitted from one readable storage medium to another readable storage medium, for example, the computer instructions may be transmitted from one website, computer, server, or data center to another website, computer, server, or data center by a wired (e.g., coaxial cable, fiber optic, digital subscriber line (DigitalSubscriberLine, DSL)) or wireless (e.g., infrared, wireless, microwave, etc.). The readable storage medium may be any available medium that can be accessed by a computer or a data storage device such as a server, data center, etc. that contains an integration of one or more available media. The usable medium may be a magnetic medium (e.g., floppy disk, hard disk, magnetic tape), an optical medium (e.g., DVD), or a semiconductor medium (e.g., solid state disk (SolidStateDisk, SSD)), etc.
From the foregoing description of the embodiments, it will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-described division of functional units is illustrated, and in practical application, the above-described functional allocation may be performed by different functional units, that is, the internal structure of the apparatus is divided into different functional units, so as to perform all or part of the functions described above. The specific working processes of the above-described systems, devices and units may refer to the corresponding processes in the foregoing embodiments, which are not repeated herein.
Since the apparatus, the readable storage medium, and the computer program product according to the embodiments of the present application can be applied to the controller, the technical effects obtained by the apparatus, the readable storage medium, and the computer program product according to the embodiments of the present application can also refer to the above embodiments, and the embodiments of the present application are not described herein.
The above units may be individually set up processors, may be integrated into one of the processors of the controller, or may be stored in the memory of the controller in the form of program codes, and the functions of the above units may be called and executed by one of the processors of the controller. The processor described herein may be a central processing unit (CentralProcessingUnit, CPU), or a specific integrated circuit (ApplicationSpecificIntegratedCircuit, ASIC), or one or more integrated circuits configured to implement embodiments of the present application.
It should be understood that, in various embodiments of the present application, the sequence numbers of the foregoing processes do not mean the order of execution, and the order of execution of the processes should be determined by the functions and internal logic thereof, and should not constitute any limitation on the implementation process of the embodiments of the present application.
Those of ordinary skill in the art will appreciate that the elements and algorithm steps described in connection with the embodiments disclosed herein can be implemented as electronic physical, or combinations of computer software and electronic physical. Whether such functionality is implemented as physical or software depends upon the particular application and design constraints imposed on the solution. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present application.
It will be clear to those skilled in the art that for convenience and brevity of description, the specific working procedures of the apparatus and units described above may refer to the corresponding procedures in the foregoing embodiments, and are not repeated here.
In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. For example, the above-described device embodiments are merely illustrative, e.g., the partitioning of elements is merely a logical functional partitioning, and there may be additional partitioning in actual implementation, e.g., multiple elements or components may be combined or integrated into another system, or some features may be omitted, or not implemented. Alternatively, the coupling, direct coupling or communication connection shown or discussed may be accomplished by way of an interface, which may be electrical, mechanical or otherwise.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
The foregoing is merely illustrative of the present application, and the present application is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims (8)

1. A weaving automation system comprising:
the cloth storage rack is used for storing cloth;
the cloth receiving machine is connected with the cloth storage frame and used for acquiring the cloth in the cloth storage frame and splicing two adjacent cloth rolls so as to continuously feed cloth to the cloth inspecting machine;
the cloth inspecting machine is connected with the cloth receiving machine and is used for detecting the length and the flaws of the cloth and determining a target cutting mode of the cloth and the quality grade of the cloth section cut according to the target cutting mode according to the length and the flaws of the cloth;
the cloth finishing machine is connected with the cloth inspecting machine and is used for finishing the cloth conveyed by the cloth inspecting machine;
the cloth cutting and rolling machine is connected with the cloth arranging machine and is used for cutting cloth conveyed by the cloth arranging machine according to the target cutting mode, rolling the cut cloth sections to obtain rolled cloth corresponding to each cloth section;
the packaging machine is connected with the cloth cutting and rolling machine and is used for packaging the rolled cloth conveyed by the cloth cutting and rolling machine to obtain a packaged fabric;
and the marking and labeling machine is used for generating labels of the wrapping fabric conveyed by the packaging machine and pasting the labels on the wrapping fabric, wherein the labels comprise the quality grades of the cloth sections corresponding to the wrapping fabric.
2. The weaving automation system of claim 1, further comprising:
a first conveying device for conveying the packaged fabric adhered with the label to a rechecking position of a rechecking machine;
the rechecking machine is used for rechecking the label of the wrapping fabric at the rechecking position according to the quality grade of the piece of cloth corresponding to the wrapping fabric.
3. The automated weaving system of claim 2, wherein the first conveyor conveys the wrapped fabric to which the label is affixed to a rechecking station of a rechecking machine, comprising:
caching the wrapped fabric;
and conveying the packaged fabric to a rechecking position of the rechecking machine according to the output speed of the packaged fabric and the detection speed of the rechecking machine.
4. The weaving automation system of any one of claims 2 or 3, further comprising:
the second conveying device is used for conveying the packaged fabric to a rechecking qualified area under the condition that the rechecking result of the rechecking machine on the packaged fabric is qualified; and conveying the packaged fabric to a rechecking unqualified area under the condition that the rechecking machine rechecks the packaged fabric to be unqualified.
5. The weaving automation system of claim 4, wherein the re-qualification area is divided into a plurality of areas, one of the areas corresponding to one quality class; the weaving automation system further comprises:
and the conveying device is arranged in the re-inspection qualified area and is used for placing the packaged fabric conveyed from the second conveying device in an area corresponding to the quality grade indicated by the label of the packaged fabric in the re-inspection qualified area according to the quality grade indicated by the label of the packaged fabric re-inspected by the re-inspection machine.
6. The weaving automation system of claim 5, further comprising:
and the first automatic guiding and transporting device is used for transporting the wrapping fabrics in any area to a warehouse when the number of the wrapping fabrics in any area in the re-inspection qualified area exceeds a preset number.
7. The weaving automation system of claim 1, further comprising:
and the second automatic guiding and transporting device is used for conveying the cloth in the production workshop to the cloth storage rack.
8. The automated weaving system of claim 1 wherein the cut-to-fabric lap machine is further configured to identify a splice of the two adjacent rolls of cloth by visual inspection and to remove the splice by cutting.
CN202310650938.7A 2023-06-02 2023-06-02 Weaving automation system Pending CN116692178A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310650938.7A CN116692178A (en) 2023-06-02 2023-06-02 Weaving automation system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310650938.7A CN116692178A (en) 2023-06-02 2023-06-02 Weaving automation system

Publications (1)

Publication Number Publication Date
CN116692178A true CN116692178A (en) 2023-09-05

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310650938.7A Pending CN116692178A (en) 2023-06-02 2023-06-02 Weaving automation system

Country Status (1)

Country Link
CN (1) CN116692178A (en)

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