CN116689450B - Automatic cutting and briquetting system for waste rolls - Google Patents
Automatic cutting and briquetting system for waste rolls Download PDFInfo
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- CN116689450B CN116689450B CN202310986936.5A CN202310986936A CN116689450B CN 116689450 B CN116689450 B CN 116689450B CN 202310986936 A CN202310986936 A CN 202310986936A CN 116689450 B CN116689450 B CN 116689450B
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- 239000002699 waste material Substances 0.000 title claims abstract description 61
- 238000005520 cutting process Methods 0.000 title claims abstract description 15
- 238000004080 punching Methods 0.000 claims abstract description 140
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 97
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 97
- 239000000463 material Substances 0.000 claims abstract description 55
- 238000013519 translation Methods 0.000 claims abstract description 6
- 230000006835 compression Effects 0.000 claims description 15
- 238000007906 compression Methods 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 5
- 239000004411 aluminium Substances 0.000 claims description 2
- 238000003032 molecular docking Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000012856 packing Methods 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 11
- 238000001125 extrusion Methods 0.000 description 7
- 238000004806 packaging method and process Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010816 packaging waste Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000010415 tidying Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/32—Compressing or compacting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Shearing Machines (AREA)
- Punching Or Piercing (AREA)
Abstract
The application discloses an automatic scrap roll cutting and briquetting system, and mainly relates to the technical field of metal processing. Including the foundation plate, be equipped with first working face and second working face from top to bottom respectively, first working face top is equipped with the apron, the both sides of apron are equipped with riser and first punching respectively, first punching has left and right reciprocating stroke, foundation plate is close to riser department and is equipped with the blanking hole, the below of foundation plate is equipped with the two notching that are unanimous with the length direction of blanking hole, the top side of two notching is equipped with the upper shed, two notching one end bottoms are equipped with the feed opening, the other end side is equipped with the notching, the notching outside is equipped with the second punching, the below of blanking hole is equipped with the shrouding parallel with the second working face, the width of shrouding corresponds with the width and the position of feed opening, two notching have the reciprocating translation stroke parallel with first punching. The application has the beneficial effects that: the mechanical assembly line operation of packing the waste aluminum materials is realized, and the compressed waste aluminum blocks are compact and firm.
Description
Technical Field
The application relates to the technical field of metal processing, in particular to an automatic scrap roll cutting and briquetting system.
Background
In the processing process of the pop can, firstly, after an aluminum coiled material is unfolded and rolled into a thin plate, a shallow groove round cup is punched for the first time, and then the aluminum coiled material is punched and drawn for the second time. In modern production lines, the material is continuously transferred in each working procedure by a conveying device. After batched stamping and ring cutting, the residual waste is pressed and packed to form waste aluminum blocks, so that the waste aluminum blocks are convenient to transport and re-process.
Most of the waste coiled aluminum packaging procedures are operated by combining with manual work, and the process is a link which is difficult to extend to by the assembly line. This is mainly because the waste coil width is big, and the hole is intensive, is difficult to realize automatic feed, and even if by the volume still very big after compressing, and current briquetting equipment is not good to the compression effect of this kind of waste coil, and aluminum plate curls folding loose, and the aluminum plate that curls after packing still has the potential safety hazard, brings certain danger in handling and transportation.
Disclosure of Invention
The application aims to provide an automatic scrap coil cutting and briquetting system which realizes mechanized assembly line operation for packaging waste aluminum materials, and the compressed waste aluminum blocks are compact and firm, so that the automatic scrap coil cutting and briquetting system is more beneficial to the treatment and cost reduction of subsequent links.
The application aims to achieve the aim, and the aim is achieved by the following technical scheme:
the utility model provides an automatic cutting briquetting system of useless book, includes briquetting module, briquetting module includes the base board, the top surface of base board is first working face, just the bottom surface of base board is the second working face, first working face top is equipped with rather than parallel apron, the both sides of apron are equipped with riser and first punching respectively, first punching has the reciprocal stroke that is close to or keeps away from opposite riser, the base board is close to riser department and is equipped with the blanking hole, the below of base board is equipped with the two punching slots that are unanimous with the length direction of blanking hole, the top side of two punching slots is equipped with the upper opening that is adjacent with the second working face, the bottom that two punching slots are close to one end is equipped with the feed opening, the one end that two punching slots kept away from the feed opening is equipped with the punching opening, the punching opening outside is equipped with along the second punching plate that two punching slots length direction has the punching stroke, the below of blanking hole is equipped with the shrouding that is parallel with the second working face, width and position correspond,
the second punching groove has a reciprocating translation stroke parallel to the first punching plate and has the following three stroke positions:
blanking stroke position: when the secondary punching grooves are positioned at the blanking stroke position, the sealing plate is completely staggered with the blanking port;
two stroke positions: when the secondary punching groove is positioned at the secondary punching stroke position, the blanking opening is closed by the sealing plate, and meanwhile, the punching opening corresponds to the second punching plate in position;
feeding stroke position: when the secondary punching groove is located at the feeding stroke position, the blanking plate seals the blanking opening, the blanking hole is located in the secondary punching groove, and the blanking hole is located at one side of the secondary punching groove, which is close to the secondary punching stroke position.
Preferably, a first conveying module is arranged on the feeding side of the base plate, and the first conveying module is configured to flatten and convey the waste coiled aluminum material and butt-joint the waste coiled aluminum material on a first working surface; and a second conveying module is arranged below the blanking opening.
Preferably, a fixing plate is arranged on one side of the cover plate, the top side of the fixing plate is fixedly connected with one side of the cover plate, the bottom side of the fixing plate is fixedly connected with the base plate, and the end faces of the fixing plate adjacent to the cover plate are respectively adjacent to the rear ends of the vertical plate and the first punching plate.
Preferably, the first punch plate is provided with a matching groove, the notch of the matching groove is arranged on the rear side of the first punch plate, away from the waste aluminum material, a long-strip-shaped retainer is arranged on the groove wall of the matching groove, the cover plate penetrates through the matching groove and is in sliding connection with the matching groove, the first punch plate is fixedly provided with two first guide rails, the first guide rails are polished rod guide rails, the first guide rails are matched with first sliding blocks, the foundation plate is fixedly provided with first hydraulic cylinders, the tail ends of cylinder rods of the first hydraulic cylinders are fixed on the first punch plate, and the distance between the bottom side of the first punch plate and the first working surface is smaller than the thickness of the waste aluminum material.
Preferably, a baffle is arranged at the front side of the cover plate, a feeding channel of 2-5cm is reserved between the bottom side of the baffle and the first working surface, and a T-shaped groove which is adaptive to the baffle is further arranged at the front end of the matching groove.
Preferably, a trailing blade is arranged at a position, close to the first working surface, of the front side of the first punch plate.
Preferably, the first punch plate has two stroke positions:
standby stroke position: when the first punching plate is positioned at the standby stroke position, the distance between the first punching plate and the vertical plate is larger than the width of the waste aluminum material, and the first punching plate and the vertical plate are respectively positioned at the left side and the right side of the waste aluminum material;
stamping stroke position: the first punching plate at the punching stroke position is close to the vertical plate, and the waste aluminum material is extruded into a thin block.
Preferably, the base plate is far away from the side of fixed plate and is equipped with the deflector relative to base plate bilateral symmetry, the front side of deflector is the arc, two the deflector constitutes the structure of horn mouth, the interval of deflector rear side corresponds with the width of abandonment aluminum product.
Preferably, the base plate is kept away from one side of fixed plate and is installed a door type frame, the length direction of door type frame is along with the width direction of abandonment aluminum product, the below of door type frame is equipped with the crossbearer, be equipped with the gag lever post that upwards vertically extends on the crossbearer, the door type frame corresponds the gag lever post and is equipped with the via hole, gag lever post through hole and door type frame sliding fit from top to bottom, helical compression spring has cup jointed on the gag lever post, helical compression spring has the elastic force that pushes down the crossbearer from the door type frame, install the multiunit wheel carrier on the crossbearer, the wheel carrier is the wheel carrier of chevron shape, every two pinch rollers of installing side by side around on the wheel carrier, the position of wheel carrier corresponds with the central point between the round hole on the abandonment aluminum product.
Preferably, the bottom of shrouding is fixed with the mounting bracket, the bottom of mounting bracket is fixed with the second pneumatic cylinder, the front end cooperation of second pneumatic cylinder has the second jar pole, the one end that the second pneumatic cylinder was kept away from to the second jar pole is equipped with the extension frame, the vertical setting of extension frame, the top fixed mounting of extension frame has the depression bar, the rear end of depression bar is fixed with the second punching plate, the second punching plate is located the punching size and the position correspondence when two punching stroke positions with the double-punching groove.
Compared with the prior art, the application has the beneficial effects that:
by two-step extrusion of the plate, the compactness and the solidity of the compressed aluminum block are greatly increased, the volume ratio difference between the aluminum block and the compressed aluminum block is larger, and the processing and the cost reduction of the follow-up links are facilitated.
After primary compression, all slender and thinner primary stamping parts are paved in the secondary punching groove in parallel through automatic spreading, compared with scattered and disordered feeding compression, the method for orderly arranging the compression along the length direction is more compact and firm, and aluminum blocks formed by folding and hooking the primary extruded aluminum strips left and right on the length of the aluminum strips are more orderly and better in holding. Even if the binding is not carried out in a packing way, the scattered flying can not be avoided. The safety of the procedure links and the subsequent links such as transportation and reprocessing of the aluminum scraps is greatly improved.
Drawings
Fig. 1 is a top view of the present application.
Fig. 2 is a schematic view of the present application at the blanking stroke position of the double punch under the section A-A in fig. 1.
FIG. 3 is a schematic view of the present application at the feed stroke position of the double sluice in section A-A of FIG. 1.
FIG. 4 is a schematic view of the present application at the two-stroke position of the double punch under the section A-A in FIG. 1.
Fig. 5 is a schematic view of the second notching section of the present application at the blanking stroke position (first working face view).
Fig. 6 is a schematic diagram of the secondary punching groove in the blanking travel position (second working surface view angle) according to the present application.
Fig. 7 is a schematic diagram illustrating the disassembly of the components of the present application.
FIG. 8 is a schematic view of a two-shot slot of the present application at the feed stroke position (first face view).
FIG. 9 is a schematic view of a two-shot slot of the present application at the feed stroke position (second face view).
FIG. 10 is a schematic view of a two-shot slot of the present application in a two-shot position (first face view).
FIG. 11 is a schematic diagram of a two-shot slot in a two-shot stroke position (second face view) according to the present application.
The reference numbers shown in the drawings:
1. a base plate; 2. a first work surface; 3. a second work surface; 4. a cover plate; 5. a vertical plate; 6. a first punch plate; 7. a fixing plate; 8. a mating groove; 9. a baffle; 10. a T-shaped groove; 11. a first guide rail; 12. a first slider; 13. a first hydraulic cylinder; 14. a drag knife; 15. punching grooves; 16. a second guide rail; 17. a rodless cylinder; 18. an upper opening; 19. punching; 20. a blanking hole; 21. a feed opening; 22. a hanger plate; 23. a sealing plate; 24. a second hydraulic cylinder; 25. a second cylinder rod; 26. an extension rack; 27. a compression bar; 28. a second punch plate; 29. a guide plate; 30. a door-shaped frame; 31. a cross frame; 32. a limit rod; 33. a compression spring; 34. and the wheel frame.
Description of the embodiments
The application will be further illustrated with reference to specific examples. It is to be understood that these examples are illustrative of the present application and are not intended to limit the scope of the present application. Further, it will be understood that various changes and modifications may be made by those skilled in the art after reading the teachings of the application, and equivalents thereof fall within the scope of the application as defined by the claims.
Examples
The aluminum plate of the waste coil is wide and dense in holes, and the residual materials are not much, so that the aluminum plate is easy to deform and curl and is folded randomly during feeding, and is difficult to regularly laminate and lay in a storage bin. And because the aluminum coil is irregularly piled in the bin, the effect of compacting is not ideal after the aluminum coil is stamped, obvious gaps exist between aluminum sheets, and a compact pressing block cannot be obtained. And the cost of each transportation link is increased. And because aluminum sheets are not well compacted, the aluminum coils are irregularly curled and have obvious gaps, the aluminum sheets are loose and can not form effective mutual restriction, the stress of waste materials after the curling is combined is large, and if the packaging rope is loosened in the loading and unloading process after packaging, the packaging rope is easily outwards loose and unfolded, so that danger is caused.
This embodiment has designed an automatic briquetting system that cuts of useless book, and its major structure includes:
the device comprises a first conveying module, a second conveying module and a briquetting module;
(1) First conveying module
The first conveying module is used for conveying the sheet-shaped punched waste aluminum materials and comprises a front-end conveyor, a compression roller and a carrier roller. The front-end conveyor can adopt various conveying equipment which is common in the existing coiled material workshops, such as belt conveying equipment, roller conveying equipment and the like, and is used for being in material butt joint with primary stamping and cutting equipment in the production of pop cans, and conveying the aluminum plate remained after stamping to the briquetting module;
the compression roller sets up in abandonment aluminum plate's top for downward tensioning panel, the bearing roller sets up in abandonment aluminum plate's below for hold up abandonment aluminum product and send into briquetting module, the top global and the tangent flushing of first working face 2 of bearing roller.
(2) Briquetting module
The briquetting module includes foundation plate 1 of level fixed mounting in the workshop, the top surface of foundation plate 1 is equipped with the first working face 2 of horizontal plane, the bottom surface of foundation plate 1 is the second working face 3 of horizontal plane, foundation plate 1 is the steel sheet of rectangle, and the texture is hard to be supported stably, foundation plate 1 divide into front side and rear side according to the material flow direction, the incoming material side of foundation plate 1 relative abandonment aluminum product is the front side, first transport module is close to the front side setting of foundation plate 1. And the aluminum product is in butt joint with the first working surface 2, so that the waste aluminum product is conveyed on the base plate 1.
The front side of the foundation plate 1 is symmetrically provided with guide plates 29, the front sides of the guide plates 29 are arc-shaped, two guide plates 29 form a horn mouth structure, and the distance between the rear sides of the guide plates 29 corresponds to the width of the waste aluminum materials. The waste aluminum material can be aligned and aligned for the next processing action.
The front side that the first working face 2 is close to the deflector 29 is installed a door type frame 30, the length direction of door type frame 30 is along with the width direction of abandonment aluminum product, the below of door type frame 30 is equipped with crossbearer 31, be equipped with the gag lever post 32 of upwards vertical extension on the crossbearer 31, the gag lever post 32 is equipped with the via hole corresponding to gag lever post 32, gag lever post 32 cross hole and door type frame 30 upper and lower sliding fit realizes the spacing to crossbearer 31 lift adjustment through many gag lever posts 32. The limiting rod 32 is sleeved with the spiral compression spring 33, the spiral compression spring 33 has elastic force for pushing the transverse frame 31 downwards away from the door-shaped frame 30, a plurality of groups of wheel frames 34 are installed on the transverse frame 31, the wheel frames 34 are Y-shaped wheel frames 34, two pinch rollers are installed on each wheel frame 34 in a front-back parallel mode, the positions of the wheel frames 34 correspond to the central positions between round holes in the waste aluminum materials, the waste connection portions of the waste aluminum materials are flattened and tidied, and the guide plates 29 are combined with the pinch rollers to realize alignment and tidying of the waste aluminum materials in the feeding process.
The conveying power of the waste aluminum materials can be derived from a first conveying module at the upstream of the first conveying module, and a power source can be arranged on one or a plurality of pressing wheels, for example, the directional conveying capacity of the waste aluminum materials is enhanced through motor driving and the like.
The upper side of the first working face 2 is provided with a cover plate 4 fixedly connected with the foundation plate 1, the cover plate 4 is parallel to the first working face 2, the rear side of the cover plate 4 is provided with a fixed plate 7 with reinforcing ribs, the bottom side of the fixed plate 7 is fixed with the foundation plate 1, and the front side of the cover plate 4 is of an open structure and is used for receiving the entering waste aluminum materials. The position of the cover plate 4 is adapted to the feeding position of the waste aluminum material.
The left and right sides of apron 4 is equipped with riser 5 and first punching plate 6 that parallel was side by side respectively, riser 5 is vertical to be set up and its bottom side is fixed on foundation plate 1, first punching plate 6 has the first punching stroke that is close to or keeps away from to riser 5, and its specific structure is:
be equipped with the cooperation groove 8 on the first punch plate 6, the notch setting of cooperation groove 8 is in the rear side of first punch plate 6, cooperation groove 8 suits with the vertical cross-section of apron 4, apron 4 runs through cooperation groove 8 and with cooperation groove 8 sliding connection for first punch plate 6 can be under the support of apron 4 and the slip spacing along the reciprocal slip of width direction straight line of abandonment aluminum product.
The long-strip-shaped retainer is arranged on the wall of the matching groove 8, and the sliding smoothness between the retainer and the cover plate 4 is realized through steel balls on the retainer.
The front side of apron 4 is equipped with baffle 9, leave 2-5 cm's feed channel between baffle 9 downside and the first working face 2, carry out certain shielding to the extrusion process through baffle 9, and leave the space that sufficient abandonment aluminum product got into.
The front end of the matching groove 8 is also provided with a T-shaped groove 10 which is matched with the baffle plate 9.
The first punch plate 6 is suspended on the cover plate 4 by the fitting groove 8 and can slide left and right on the cover plate 4 with respect to the width direction of the waste aluminum material.
Furthermore, the distance between the bottom side of the first punch plate 6 and the first working surface 2 is smaller than the thickness of the waste aluminum material. The rear side of the first punching plate 6 is closely adjacent to the inside of the front side of the fixed plate 7, so that the front vertical surface of the fixed plate 7, the vertical plate 5, the first punching plate 6 and the semi-closed baffle plate 9 jointly form a cavity for extruding the waste aluminum material. After the waste aluminum material enters between the cover plate 4 and the first working surface 2, the vertical plate 5 is arranged on one side of the waste aluminum material and the first punching plate 6 is arranged on the other side of the waste aluminum material, and when the first punching plate 6 approaches to the vertical plate 5, the waste aluminum material is extruded for the first time. Since the waste aluminum material is cut Kong Henduo with little excess material and the first extrusion is along the width direction of the waste aluminum material, the waste aluminum material is easily extruded into waste material sheets which are tightly folded and deformed. The volume is now greatly compressed.
In the aspect of power, two first guide rails 11 are fixed on the first punching plate 6, the first guide rails 11 are polished rod guide rails, first sliding blocks 12 are matched on the first guide rails 11, first hydraulic cylinders 13 are fixedly installed on the base plate 1, and the tail ends of cylinder rods of the first hydraulic cylinders 13 are fixed on the first punching plate 6, so that power driving of punching strokes is achieved. And the cover plate 4 and the first punch plate 6 are respectively provided with a proximity switch assembly for judging the reset stroke of the first punch plate 6.
The front side of the first punching plate 6 is provided with a trailing knife 14 close to the first working surface 2, and when the first punching plate 6 is punched, the trailing knife 14 is synchronously driven to cut off the waste aluminum to be extruded. The extruded waste aluminum material is cut into individual pairs.
The first punch plate 6 has two stroke positions: when the first punching press is located standby stroke position, the distance between first punch plate 6 and riser 5 is greater than the width of abandonment aluminum product, and first punch plate 6 and riser 5 are located abandonment aluminum product left and right sides respectively, for the state of preparing to punch, finish (i.e. behind the rear side of abandonment aluminum product reached fixed plate 7) when abandonment aluminum product feeding, start the stroke of first punch plate 6, and when first punching press is located its one-time punching press stroke position, abandonment aluminum product is extruded into a piece of thin piece.
The position that the foundation plate 1 is close to riser 5 is equipped with blanking hole 20, blanking hole 20 is close to the inboard terminal surface setting of foundation plate 1, the length of blanking hole 20 suits with the length of apron 4, blanking hole 20 is used for falling down and accomplishes the extruded aluminium piece once.
The lower part of the foundation plate 1 is also provided with a secondary punching slot 15 with a left-right translation stroke, the specific left-right stroke can adopt a reciprocating stroke structure with limit control in any structure, in the example, a structure of matching a second guide rail 16 with a rodless cylinder 17 can be specifically adopted, the second guide rail 16 and the rodless cylinder 17 are respectively and fixedly arranged on a workshop or the foundation plate 1, a second sliding block is matched on the second guide rail 16, a sliding table is matched on the rodless cylinder 17, and the sliding table and the second sliding block are both fixed on the bottom surface of the secondary punching slot 15 to realize left-right sliding control of the secondary punching slot 15.
The top side of the secondary punching slot 15 is provided with an upper opening 18, the front side of the secondary punching slot 15 is provided with a punching opening 19, and the punching opening 19 is of an open structure and is suitable for the section of the secondary punching slot 15. The mouth edge of the upper opening 18 is adjacent to the second working surface 3. The second working surface 3 forms a stamped cavity together with the open top two-shot groove 15 and the bottom closing plate 23.
The length direction of the secondary punching slot 15 is consistent with the length direction of the blanking hole 20, a blanking opening 21 is arranged on the bottom surface of the secondary punching slot 15, and the blanking opening 21 is a rectangular opening with the width consistent with that of the secondary punching slot 15.
A hanger plate 22 fixed with the base plate 1 is arranged below the base plate 1, the hanger plate 22 is vertically arranged, a sealing plate 23 is fixed on the bottom side of the hanger plate 22, and the top surface of the sealing plate 23 is parallel to the base plate 1. The sealing plate 23 is located below the blanking hole 20, the width of the sealing plate 23 corresponds to the width and the position of the blanking opening 21, and the blanking opening 21 can be sealed by the sealing plate 23 based on the left-right sliding of the double-punching groove 15.
The bottom of shrouding 23 is fixed with the mounting bracket, the bottom of mounting bracket is fixed with second pneumatic cylinder 24, the front end of second pneumatic cylinder 24 cooperates with second jar pole 25, the one end that second jar pole 25 kept away from second pneumatic cylinder 24 is equipped with extension frame 26, the vertical setting of extension frame 26, the top fixed mounting of extension frame 26 has depression bar 27, the rear end of depression bar 27 is fixed with second punch plate 28, the size of second punch plate 28 corresponds with the cross-section of punching a hole 19 and two notching 15.
The secondary slot 15 has three travel positions based on its left-right sliding:
blanking stroke position: when the secondary punching groove 15 is positioned at the blanking stroke position, the sealing plate 23 is completely staggered with the blanking port 21;
two stroke positions: when the secondary punching groove 15 is positioned at the secondary punching stroke position, the blanking opening 21 is closed by the sealing plate 23, and meanwhile, the punching opening 19 of the secondary punching groove 15 corresponds to the second punching plate 28 in position;
feeding stroke position: when the secondary punching groove 15 is positioned at the feeding stroke position, the blanking plate 23 seals the blanking opening 21, the blanking hole 20 is positioned in the secondary punching groove 15, and the blanking hole 20 is positioned at one side of the secondary punching groove 15 close to the secondary punching stroke position;
(3) Second conveying module
The second conveying module is used for receiving the compressed aluminum scraps and conveying the aluminum scraps to the next link. The second conveyor module includes a rear end conveyor, which may be a common conveyor device, such as a belt conveyor device, a roller conveyor device, a chain conveyor device, or the like.
The second conveyor is located below the feed opening 21 and is used for automatically conveying the aluminum scraps compressed into blocks after being received.
Based on the structure, the system adopts the following steps to carry out briquetting and packaging on cut aluminum coil waste materials:
s1, conveying the punched and cut waste aluminum materials to a first working surface 2 through a first conveying module, flattening and moving the waste aluminum materials from front to back along the first working surface 2, and entering the lower part of a cover plate 4 through a feeding channel, wherein the first punching is positioned at a standby stroke position, and a vertical plate 5 and a first punching plate 6 are respectively positioned at two sides of the waste aluminum materials in the width direction;
s2, after the rear side of the waste aluminum material reaches the position of the fixed plate 7, the first punching plate 6 starts to translate from the standby stroke position to the punching stroke position, the waste aluminum material is cut by the drag knife 14 at the front end of the first punching plate 6, the waste aluminum material is extruded once by the translation of the first punching plate 6, and a primary punching block is formed by extruding the waste aluminum material on the inner side end surface of the vertical plate 5;
t1, the secondary punching groove 15 is positioned at a secondary punching stroke position, the blanking opening 21 is closed by the sealing plate 23, the blanking hole 20 is positioned in the secondary punching groove 15, and the blanking hole 20 is close to one side of the secondary punching groove 15 close to the secondary punching stroke position;
s3, loosening the primary punching block by the first punching plate 6, horizontally moving and resetting the primary punching block to a standby stroke position in a direction away from the vertical plate 5, and falling the loosened primary punching block into the secondary punching groove 15 from the blanking hole 20;
t2, repeating the operations s1-s2-s3 according to a time sequence, and simultaneously, slowly translating the two punching grooves 15 to a two-punching-stroke position, or repeatedly translating the two punching grooves 15 between the two-punching-stroke position and a blanking-stroke position until the two punching grooves 15 are full;
t3, stopping the secondary punching slot 15 at the secondary punching stroke position, starting the second hydraulic cylinder 24 to enable the second punching plate 28 to be inserted into the punching hole 19 and compress the primary punching block, and obtaining the secondary punching block based on the fact that the length direction of the secondary punching slot 15 is consistent with the length direction of the blanking hole 20, and the compression direction is the length direction of the primary punching block;
and T4, after the stamping is finished, the secondary punching groove 15 translates to a blanking stroke position, and the secondary stamping block falls on the second conveying module from the blanking port 21.
Based on the briquetting method, the waste aluminum material realizes automatic cutting, automatic stamping and automatic conveying of the assembly line briquetting and packaging operation. The surface round holes of abandonment aluminum product are densely distributed, and the first extrusion is along the width direction of abandonment aluminum product, has realized the extrusion by a wide margin to the round hole, can compress into thinner folding aluminum plate with it greatly, and the stamping part is loosened the back and directly falls into two dashes 15 once, translates about through two dashes 15, perhaps directional sideslip realizes automatically spreading up once the punching piece in two dashes 15, and automatic spreading feeding need not manual intervention, can spread the material evenly through the translation, lets the secondary extrusion be more firm inseparabler. And a plurality of slender thinner primary stamping parts are laid in parallel and are secondarily extruded along the length direction, so that the primary stamping parts can be folded and bent in the length direction, the secondary stamping parts positioned in the secondary punching grooves 15 can be mutually folded and hooked, and the combination extrusion is stronger and more compact and is difficult to scatter.
Claims (6)
1. The utility model provides an automatic briquetting system that cuts of useless book, includes briquetting module, briquetting module includes basic board (1), the top surface of basic board (1) is first working face (2), its characterized in that, just the bottom surface of basic board (1) is second working face (3), first working face (2) top is equipped with apron (4) rather than parallel, the both sides of apron (4) are equipped with riser (5) and first punching (6) respectively, first punching (6) have the reciprocating motion that is close to or keep away from relative riser (5), first punching (6) front side is close to the position of first working face (2) and installs trailing knife (14); a fixed plate (7) is arranged on one side of the cover plate (4), the top side of the fixed plate (7) is fixedly connected with one side of the cover plate (4), the bottom side of the fixed plate (7) is fixedly connected with the foundation plate (1), and the end faces of the fixed plate (7) adjacent to the cover plate (4) are respectively adjacent to the rear ends of the vertical plate (5) and the first punching plate (6); the front side of the cover plate (4) is provided with a baffle plate (9), a feeding channel of 2-5cm is reserved between the bottom side of the baffle plate (9) and the first working surface (2), a matching groove (8) is formed in the first punching plate (6), a notch of the matching groove (8) is formed in the rear side of the first punching plate (6), the matching groove (8) is matched with the vertical section of the cover plate (4), the cover plate (4) penetrates through the matching groove (8) and is in sliding connection with the matching groove (8), and a T-shaped groove (10) matched with the baffle plate (9) is further formed in the front end of the matching groove (8). The utility model discloses a blanking device, including a base plate (1), a plurality of groups of aluminum material punching grooves (20) are formed in the base plate, a gate-shaped frame (30) is installed on one side, far away from a fixed plate (7), of the base plate (1), the length direction of the gate-shaped frame (30) is forward to the width direction of the waste aluminum material, a transverse frame (31) is arranged below the gate-shaped frame (30), a limiting rod (32) extending upwards vertically is arranged on the transverse frame (31), a through hole is arranged on the gate-shaped frame (30) corresponding to the limiting rod (32), the limiting rod (32) penetrates through the hole and is in sliding fit with the gate-shaped frame (30) up and down, a spiral compression spring (33) is sleeved on the limiting rod (32), the spiral compression spring (33) has elastic force for pushing the transverse frame (31) downwards away from the gate-shaped frame (30), a plurality of groups of wheel frames (34) are arranged on the transverse frame (31), two pressing wheels are arranged on the transverse frame (34) in a Y-shaped mode, the position of each wheel frame (34) corresponds to the central position between the limiting rod (32) and the waste round hole, a blanking plate (1) is provided with a blanking groove (20) close to the two adjacent blanking grooves (20) on the base plate (20), the bottom that two notching presses (15) are close to one end is equipped with feed opening (21), the one end that two notching presses (15) kept away from feed opening (21) is equipped with notching presses (19), notching presses (19) outside to be equipped with along second notching presses (15) length direction second notching plate (28) that have punching press stroke, the below of blanking hole (20) is equipped with shrouding (23) parallel with second working face (3), the width and the position of shrouding (23) correspond with the width and the position of feed opening (21), two notching presses (15) have with the reciprocal translation stroke of first notching presses (6) parallel, and have following three stroke position:
blanking stroke position: when the secondary punching groove (15) is positioned at the blanking stroke position, the sealing plate (23) and the blanking opening (21) are completely staggered;
two stroke positions: when the secondary punching groove (15) is positioned at the secondary punching stroke position, the blanking opening (21) is closed by the sealing plate (23), and meanwhile, the punching opening (19) corresponds to the second punching plate (28);
feeding stroke position: when the secondary punching groove (15) is located at the feeding stroke position, the blanking plate (23) seals the blanking opening (21), the blanking hole (20) is located in the secondary punching groove (15), and the blanking hole (20) is located at one side, close to the secondary punching stroke position, of the secondary punching groove (15).
2. An automatic scrap roll cutting and briquetting system according to claim 1, characterised in that the incoming side of the base plate (1) is provided with a first transport module configured for flattening and transporting scrap roll aluminium material for docking onto a first work surface (2); a second conveying module is arranged below the blanking opening (21).
3. The automatic scrap roll cutting and briquetting system according to claim 1, wherein a strip-shaped retainer is mounted on the groove wall of the matching groove (8), two first guide rails (11) are fixed on the first punching plate (6), the first guide rails (11) are polished rod guide rails, a first sliding block (12) is matched on the first guide rails (11), a first hydraulic cylinder (13) is fixedly mounted on the base plate (1), the tail end of a cylinder rod of the first hydraulic cylinder (13) is fixed on the first punching plate (6), and the distance between the bottom side of the first punching plate (6) and the first working surface (2) is smaller than the thickness of waste aluminum materials.
4. An automatic scrap roll cutting and briquetting system according to claim 1, characterised in that the first punch plate (6) has two travel positions:
standby stroke position: when the first punching plate (6) is positioned at the standby stroke position, the distance between the first punching plate (6) and the vertical plate (5) is larger than the width of the waste aluminum material, and the first punching plate (6) and the vertical plate (5) are respectively positioned at the left side and the right side of the waste aluminum material;
stamping stroke position: a first punching plate (6) at the punching stroke position is close to the vertical plate (5), and the waste aluminum material is extruded into a thin block.
5. The automatic scrap roll cutting and briquetting system according to claim 1, wherein one side of the base plate (1) far away from the fixed plate (7) is symmetrically provided with guide plates (29) relative to the base plate (1), the front sides of the guide plates (29) are arc-shaped, two guide plates (29) form a horn mouth structure, and the distance between the rear sides of the guide plates (29) corresponds to the width of the waste aluminum materials.
6. The automatic scrap roll cutting and briquetting system according to claim 1, wherein a mounting frame is fixed at the bottom of the sealing plate (23), a second hydraulic cylinder (24) is fixed at the bottom of the mounting frame, a second cylinder rod (25) is matched with the front end of the second hydraulic cylinder (24), an extension frame (26) is arranged at one end, far away from the second hydraulic cylinder (24), of the second cylinder rod (25), the extension frame (26) is vertically arranged, a pressing rod (27) is fixedly arranged at the top end of the extension frame (26), a second punching plate (28) is fixed at the rear end of the pressing rod (27), and the second punching plate (28) corresponds to the size and the position of a punching opening (19) when the second punching groove (15) is located at a two-punching stroke position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310986936.5A CN116689450B (en) | 2023-08-08 | 2023-08-08 | Automatic cutting and briquetting system for waste rolls |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310986936.5A CN116689450B (en) | 2023-08-08 | 2023-08-08 | Automatic cutting and briquetting system for waste rolls |
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| CN116689450B true CN116689450B (en) | 2023-12-15 |
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| CN116689450A (en) | 2023-09-05 |
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