CN116682659A - Dynamic management system for inductance manufacturing process and working method thereof - Google Patents
Dynamic management system for inductance manufacturing process and working method thereof Download PDFInfo
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- CN116682659A CN116682659A CN202310776503.7A CN202310776503A CN116682659A CN 116682659 A CN116682659 A CN 116682659A CN 202310776503 A CN202310776503 A CN 202310776503A CN 116682659 A CN116682659 A CN 116682659A
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- 238000000034 method Methods 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 37
- 230000002950 deficient Effects 0.000 claims description 34
- 230000007547 defect Effects 0.000 claims description 26
- 238000004804 winding Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 11
- 238000005452 bending Methods 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 9
- 238000004540 process dynamic Methods 0.000 claims description 7
- 238000004806 packaging method and process Methods 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 5
- 238000004080 punching Methods 0.000 claims description 5
- 239000003973 paint Substances 0.000 claims description 3
- 230000001939 inductive effect Effects 0.000 claims 4
- 238000007726 management method Methods 0.000 description 38
- 238000013523 data management Methods 0.000 description 7
- 238000004458 analytical method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000004907 flux Effects 0.000 description 4
- 230000035699 permeability Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000013500 data storage Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012384 transportation and delivery Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- General Factory Administration (AREA)
Abstract
The application discloses a dynamic management system for an inductance manufacturing process and a working method thereof. According to the application, the quality management platform is arranged and is electrically connected and communicated with other equipment in the inductance process, so that the condition of each working section product can be recorded, and the database is uploaded, thereby providing greater assistance for subsequent tracing.
Description
Technical Field
The application relates to the field of processing, in particular to a dynamic management system for an inductance manufacturing process and a working method thereof.
Background
Along with the rapid rise of new energy technology, the demands of some vehicle-mounted electronics and consumer electronics are in short supply, so the market share of inductance and electronic passive components is rapidly increased. As an energy storage element, an inductance is widely used in various electronic devices. Currently, many products are being developed toward small sizes due to consumer demand variations and product manufacturing process developments. As the inductor size becomes smaller, the saturation current becomes larger. In order to increase the saturation current of the inductor, the inductor coil is generally manufactured using a powder having a large magnetic flux density. However, the magnetic flux density increases, and the magnetic permeability decreases, thereby affecting the inductance value. If a powder having a large magnetic flux density is used, the magnetic permeability is lowered, and if a powder having a small magnetic flux density is used, the magnetic permeability is raised, and the balance between the magnetic permeability and the saturation current is not achieved.
It becomes extremely important to monitor the status of each process equipment in each process during the entire process, so that it is necessary to build a dynamic management system for the inductor process to monitor the inductor process.
Disclosure of Invention
The application aims to provide a dynamic management system for an inductance process and a working method thereof, which can realize the data storage of the inductance process section, trace problems, greatly improve the production efficiency and the production quality.
In order to solve the technical problems, the application provides the following technical scheme: the utility model provides an inductance process dynamic management system, includes the host computer, be provided with the quality management platform in the host computer, host computer electricity is connected with coiling machine, punching machine, inductance toast machine, automatic paste and tear gluer, bender and detection packing all-in-one.
Furthermore, the upper computer is also electrically connected with an alarm.
The application also provides a working method of the dynamic management system for the inductance process, which comprises the following steps:
step 1, conveying an inductance core to a winding machine through a feeding device, and after winding, coil removing, paint stripping, resistance welding and laser welding operations are performed, uploading defects of products to a quality management platform, if defective products occur, removing the defective products and recording the defective products to the quality management platform;
step 2, after the winding machine finishes working, entering a stamping process, wherein stamping defects such as dark cracks and broken defective products appear in the process, directly removing the defective products, recording the number of the defects and the types of the defects, and uploading the number of the defects and the types of the defects to a quality management platform;
step 3, after stamping is finished, the induction baking machine is improved to bake, the product attribute, the upper limit and the lower limit of the temperature and the average temperature during baking are written into the baking oven through the quality management platform before baking, intelligent baking is finished, and all data are transmitted back to the quality management platform after baking is finished;
step 4, eliminating the bending defective products by the bending machine, and recording defective disc data to a quality management platform;
and step 5, uploading all product appearance defect data to a quality management platform in the detection process by the detection and packaging integrated machine.
Further, in step 1, the defective products include offset welding spots and non-centering of the coil.
Further, in step 3, the product attribute includes a powder type, a work order number, a lot number, a machine number, and a staff number.
The application provides a dynamic management system for an inductance process and a working method thereof, which has the advantages that:
in the embodiment, the quality management platform is arranged and is in electric connection communication with other equipment in the inductance manufacturing process, so that the condition of each working section product can be recorded, and the database is uploaded, thereby providing greater assistance for subsequent tracing.
Meanwhile, the method can also analyze the defect reasons of defective products in the subsequent process, reserve important basis, and solve the problem of defective products in the process more quickly and better.
Finally, less manual intervention is needed, the production capacity, the production efficiency and the production quality are greatly improved, each step is tracked and circulated, optimization of corresponding working sections and tracing of a defect database in the process are carried out, customer complaint events can be effectively prevented, and loss and management risks are reduced.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a dynamic management system for an inductance process according to the present application;
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. All other embodiments, which can be made by one of ordinary skill in the art without inventive faculty, are intended to be within the scope of the present application, based on the embodiments of the present application.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
Referring to fig. 1, an embodiment of the present application is provided: the utility model provides an inductance process dynamic management system, includes the host computer, install quality management platform in the host computer, host computer electricity is connected with coiling machine, punching machine, inductance toast machine, automatic paste and tear gluey machine, bender and detection packing all-in-one.
The automatic glue pasting and tearing machine is communicated with the winding machine, the punching machine, the induction baking machine, the automatic glue pasting and tearing machine, the bending machine and the detection and packaging integrated machine through the upper computer, and data in the winding machine, the punching machine, the induction baking machine, the automatic glue pasting and tearing machine, the bending machine and the detection and packaging integrated machine are managed through the quality management platform. The quality data of the products in the whole working section are managed, the data information of the working section is uploaded, the follow-up tracing and tracking are facilitated, the analysis can be prevented, the bad reasons can be found early, the corresponding adjustment can be made on the manufacturing process or manufacturing equipment in time, and the loss and the management risk can be reduced early.
Wherein the quality management platform is also capable of analyzing data in each link,
the method specifically comprises the steps of entering IQC defect materials into a production link, preventing defective products from flowing into a production section, preventing defective products from flowing into finished product stock, preventing defective products from being delivered to customers, enabling A/S customer service and customer complaint treatment, carrying out whole-process data management in the whole process, uploading information, carrying out optimization adjustment of corresponding sections in the process and tracing defect data according to the ratio and trend of product defects in the process, effectively preventing customer complaint events, timely updating the process, and reducing loss and management risk.
The IQC defect material enters a production link by controlling the quality of the supplied goods of a supplier; recording and checking a material feeding process; the information data is uploaded to a server through system record storage, and all suppliers are traced to source for incoming material information data later;
the IPQC is applied to data management of process equipment in operation by flowing non-good products into a production section; an alarm is given when the defect occurs; the production process record can help to improve the process or equipment adjustment; quality data management of the external inspection equipment is carried out, and a productivity data report and a defect type analysis report are generated; preventive analysis, namely timely finding out bad reasons;
the FQC prevents defective products from entering the finished product stock to be applied to product function test data records; quality data management of the whole working section; the product goes out of the warehouse and goes into the warehouse process and records time;
the OQC stops the defective product delivery client from being applied to the warehouse-in and warehouse-out process and records time; shipment quality data management; product traceability management; effectively preventing defective products from being delivered to customers;
the A/S customer service and customer complaint processing are applied to circulation of the OQC quality data; prevention analysis management; quality data application management; in time, the bad reason is found, and the process is continuously improved.
The quality management platform comprises the following steps when in operation:
step 1) warehousing the materials of the suppliers who arrive at the goods, and uploading data of all the material models, specifications, numbers and quality;
step 2) recording operation data of the product in the process equipment, recording the production process, analyzing defective product data in the external inspection equipment, and synchronously uploading quality data for subsequent traceability management;
step 3), product function test record, time record and whole section quality data management;
step 4), time records of the warehouse-in and warehouse-out process, shipment quality data management and product traceability management;
and 5) quality data circulation, wherein the quality data is synchronously uploaded, and a record report is generated according to bad reasons for analysis and improvement of subsequent products.
Meanwhile, the upper computer is also electrically connected with an alarm, and through recording the running state data of the whole-section equipment, the automatic alarm of the occurrence of problems is realized, the manual intervention is timely, and the improvement of the productivity is ensured.
The application also provides a working method of the dynamic management system for the inductance process, which comprises the following steps:
step 1, conveying an inductance core to a winding machine through a feeding device, and after winding, coil removing, paint stripping, resistance welding and laser welding operations are performed, uploading defects of products to a quality management platform, if defective products occur, removing the defective products and recording the defective products to the quality management platform;
step 2, after the winding machine finishes working, entering a stamping process, wherein stamping defects such as dark cracks and broken defective products appear in the process, directly removing the defective products, recording the number of the defects and the types of the defects, and uploading the number of the defects and the types of the defects to a quality management platform;
step 3, after stamping is finished, the induction baking machine is improved to bake, the product attribute, the upper limit and the lower limit of the temperature and the average temperature during baking are written into the baking oven through the quality management platform before baking, intelligent baking is finished, and all data are transmitted back to the quality management platform after baking is finished;
step 4, eliminating the bending defective products by the bending machine, and recording defective disc data to a quality management platform;
and step 5, uploading all product appearance defect data to a quality management platform in the detection process by the detection and packaging integrated machine.
In this embodiment, in step 1, the defective product includes a problem that the welding spot is offset and the coil is not centered.
Meanwhile, in step 3, the product attribute includes powder type, work order number, batch number, machine number and employee number.
Meanwhile, in the process, the uploaded data record is stored in the upper computer.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
The apparatus embodiments described above are merely illustrative, wherein elements illustrated as separate elements may or may not be physically separate, and elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present application without undue burden.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and are not limiting; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims (5)
1. An inductance process dynamic management system is characterized in that: the automatic glue-tearing machine is characterized by comprising an upper computer, wherein a quality management platform is arranged in the upper computer, and the upper computer is electrically connected with a winding machine, a punching machine, an inductance baking machine, an automatic glue-tearing machine, a bending machine and a detection and packaging integrated machine.
2. The inductive process dynamic management system according to claim 1, wherein: the upper computer is also electrically connected with an alarm.
3. A method of operating an inductive process dynamic management system according to any one of claims 1-2, wherein: the method comprises the following steps:
step 1, conveying an inductance core to a winding machine through a feeding device, and after winding, coil removing, paint stripping, resistance welding and laser welding operations are performed, uploading defects of products to a quality management platform, if defective products occur, removing the defective products and recording the defective products to the quality management platform;
step 2, after the winding machine finishes working, entering a stamping process, directly removing defective products with stamping defects in the process, recording the number of the defective products and the types of the defects, and uploading the defective products to a quality management platform;
step 3, after stamping is finished, the induction baking machine is improved to bake, the product attribute, the upper limit and the lower limit of the temperature and the average temperature during baking are written into the baking oven through the quality management platform before baking, intelligent baking is finished, and all data are transmitted back to the quality management platform after baking is finished;
step 4, eliminating the bending defective products by the bending machine, and recording defective disc data to a quality management platform;
and step 5, uploading all product appearance defect data to a quality management platform in the detection process by the detection and packaging integrated machine.
4. A method of operating an inductive process dynamic management system as recited in claim 3, wherein: in the step 1, the defective products comprise problems of offset welding spots and non-centering coils.
5. A method of operating an inductive process dynamic management system as recited in claim 3, wherein: in step 3, the product attribute includes powder type, work order number, batch number, machine number and employee number.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310776503.7A CN116682659A (en) | 2023-06-28 | 2023-06-28 | Dynamic management system for inductance manufacturing process and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310776503.7A CN116682659A (en) | 2023-06-28 | 2023-06-28 | Dynamic management system for inductance manufacturing process and working method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116682659A true CN116682659A (en) | 2023-09-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310776503.7A Pending CN116682659A (en) | 2023-06-28 | 2023-06-28 | Dynamic management system for inductance manufacturing process and working method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116682659A (en) |
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2023
- 2023-06-28 CN CN202310776503.7A patent/CN116682659A/en active Pending
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