CN116673505A - An oil-gas boring bar mechanical spindle structure and its working method - Google Patents
An oil-gas boring bar mechanical spindle structure and its working method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000001816 cooling Methods 0.000 claims abstract description 60
- 210000004907 gland Anatomy 0.000 claims description 39
- 239000002184 metal Substances 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 13
- 239000002826 coolant Substances 0.000 claims description 12
- 210000000078 claw Anatomy 0.000 claims description 10
- 238000005461 lubrication Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 230000008093 supporting effect Effects 0.000 claims description 4
- 230000008602 contraction Effects 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 238000011897 real-time detection Methods 0.000 claims description 3
- 230000035945 sensitivity Effects 0.000 abstract description 3
- 230000001965 increasing effect Effects 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 4
- 230000036316 preload Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/70—Stationary or movable members for carrying working-spindles for attachment of tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/12—Arrangements for cooling or lubricating parts of the machine
- B23Q11/126—Arrangements for cooling or lubricating parts of the machine for cooling only
- B23Q11/127—Arrangements for cooling or lubricating parts of the machine for cooling only for cooling motors or spindles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Excavating Of Shafts Or Tunnels (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
Description
技术领域technical field
本发明涉及镗杆机械主轴技术领域,特别是一种油气镗杆机械主轴结构及其工作方法。The invention relates to the technical field of boring bar mechanical spindles, in particular to an oil-gas boring bar mechanical spindle structure and a working method thereof.
背景技术Background technique
在机械加工领域,镗杆是一项常见的加工工艺,用于加工内孔或沟槽。传统的机械主轴结构在进行镗杆加工时存在一些技术问题,例如轴承发热问题和主轴热延伸问题。在高速和长时间运行时,机械主轴容易产生过多的热量,导致轴承温度升高和主轴的热延伸,进而影响加工质量和精度。In the field of machining, boring bars are a common process for machining inner holes or grooves. The traditional mechanical spindle structure has some technical problems when processing boring bars, such as the bearing heating problem and the spindle thermal extension problem. When running at high speed and for a long time, the mechanical spindle is prone to generate too much heat, which will cause the temperature of the bearing to rise and the thermal extension of the spindle, which will affect the processing quality and precision.
传统的机械主轴结构往往无法满足高速连续切削的要求,也无法实现W轴镗杆主轴延伸加工。现有的冷却方式主要通过冷却油对发热部位外围水套进行循环通油降温。然而,这种间接的冷却方式存在一些缺点,如温度控制不灵敏、延迟较大,并且零件一直处于冷热交替的环境中,导致使用寿命缩短,同时由于无法满足高速连续切削的需求,通用性较低,不适用于磨具等行业的加工。The traditional mechanical spindle structure often cannot meet the requirements of high-speed continuous cutting, nor can it realize the extension processing of W-axis boring bar spindle. The existing cooling method mainly uses cooling oil to circulate oil to cool down the peripheral water jacket of the heat generating part. However, this indirect cooling method has some disadvantages, such as insensitive temperature control, large delay, and the parts are always in the environment of alternating cold and hot, resulting in shortened service life, and because it cannot meet the needs of high-speed continuous cutting, the versatility Low, not suitable for processing in industries such as abrasive tools.
发明内容Contents of the invention
本发明的目的在于提供一种油气镗杆机械主轴结构及其工作方法,能同时实现主轴高转速连续切削与W轴镗杆主轴延伸加工,同时通过直接对主轴发热部位进行降温,提高温度控制的灵敏度和时效性,从而增加零件的使用寿命,并增强其通用性。The purpose of the present invention is to provide an oil-air boring bar mechanical spindle structure and its working method, which can simultaneously realize the high-speed continuous cutting of the spindle and the extension processing of the W-axis boring bar spindle, and at the same time directly cool down the heat-generating parts of the spindle to improve the temperature control. Sensitivity and timeliness, thereby increasing the service life of parts and enhancing their versatility.
实现本发明目的的技术解决方案为:一种油气镗杆机械主轴结构,包括主轴外套、主轴芯轴、镗杆、支撑轴承、轴承压盖、防尘机械迷宫、金属切削刀具、拉刀机构、中空内冷模块、油气冷却及控制装置、温度检测装置、速度检测装置,其中:The technical solution to realize the object of the present invention is: a mechanical spindle structure of an oil-gas boring bar, including a spindle outer cover, a spindle mandrel, a boring bar, a support bearing, a bearing gland, a dust-proof mechanical labyrinth, a metal cutting tool, a broach mechanism, Hollow internal cooling module, oil-air cooling and control device, temperature detection device, speed detection device, of which:
主轴外套,与机床主轴箱本体中心孔间隙配合装入,端面相连;Spindle jacket, fit into the center hole of the machine tool spindle box body with a gap, and connect to the end face;
主轴芯轴,设置在所述主轴外套内部,为回转部件,主轴芯轴上设有平键;The main shaft mandrel is arranged inside the main shaft outer cover, and is a rotary part, and the main shaft mandrel is provided with a flat key;
镗杆,设置在所述主轴芯轴内部,与主轴芯轴内部开槽相连接,与主轴芯轴一同回转,且可轴向位移;The boring bar is arranged inside the main shaft mandrel, connected with the slot inside the main shaft mandrel, rotates together with the main shaft mandrel, and can be axially displaced;
支撑轴承,设置于所述主轴外套与所述主轴芯轴之间,提供回转支撑;Support bearings are arranged between the main shaft outer casing and the main shaft mandrel to provide slewing support;
轴承压盖,设置在轴承端部,用以固定轴承位置,并调整轴承压盖厚度,以调整所述支撑轴承预紧力,从而产生不同的主轴切削性能;The bearing gland is arranged at the end of the bearing to fix the position of the bearing, and adjust the thickness of the bearing gland to adjust the pretightening force of the supporting bearing, so as to produce different spindle cutting performance;
防尘机械迷宫,设置在所述支撑轴承与所述轴承压盖之间,用以防止切削颗粒及冷却液这些杂质污染轴承;The dust-proof mechanical labyrinth is arranged between the support bearing and the bearing gland to prevent impurities such as cutting particles and coolant from contaminating the bearing;
金属切削刀具,设置在镗杆端面,用以切削金属材料;Metal cutting tools are set on the end face of the boring bar to cut metal materials;
拉刀机构,设置在所述镗杆内部,用以拉紧金属切削刀具;a broaching mechanism, arranged inside the boring bar, for tensioning the metal cutting tool;
中空内冷模块,置于所述拉刀机构杆件内部中心,用以对所述对金属切削刀具进行冷却;A hollow internal cooling module, placed in the center of the rod of the broach mechanism, to cool the pair of metal cutting tools;
油气冷却及控制装置,置于主轴外部,油气冷却介质经管路及预设于主轴外套内的流道,介质进入轴承内部,用以对高速轴承进行冷却;The oil-air cooling and control device is placed outside the main shaft. The oil-air cooling medium passes through the pipeline and the flow channel preset in the main shaft jacket, and the medium enters the inside of the bearing to cool the high-speed bearing;
温度检测装置,用以对主轴轴承温度进行实时检测;Temperature detection device for real-time detection of spindle bearing temperature;
速度检测装置,用以检测主轴实时旋转速度。The speed detection device is used to detect the real-time rotation speed of the spindle.
进一步地,采用双列圆柱滚子轴承进行前端和后端的径向支撑。Further, double-row cylindrical roller bearings are used for radial support of the front end and the rear end.
进一步地,前端采用斜角支撑轴承O形支撑与双列圆柱滚子轴承,进行定位支撑;后端采用双列圆柱滚子轴承,进行浮动支撑;轴承温度升高,主轴刚性材质往后端延伸。Furthermore, the front end adopts the O-shaped support of the oblique support bearing and the double-row cylindrical roller bearing for positioning support; the rear end adopts the double-row cylindrical roller bearing for floating support; the bearing temperature rises, and the rigid material of the main shaft extends to the rear end .
进一步地,油气冷却及控制装置,具体如下:Further, the oil-gas cooling and control device is as follows:
通过空气压缩机产生的压缩空气与经过油冷设备降温后的冰油通入油气混合器中,产生冷却油与气体混合体,接入主轴内部设计通路,流入轴承位置,进行轴承润滑及冷却降温,油气从迷宫结构处排出,带走热量。The compressed air generated by the air compressor and the ice oil cooled by the oil cooling equipment are passed into the oil-air mixer to generate a mixture of cooling oil and gas, which is connected to the internal design passage of the spindle and flows into the bearing position for bearing lubrication and cooling. , the oil and gas are discharged from the labyrinth structure to take away the heat.
进一步地,镗杆通过滑移平键与主轴连接,约束主轴与镗杆周向移动,轴向能够在进给丝杆及电机的驱动下,进行轴向移动。Furthermore, the boring bar is connected to the main shaft through a sliding flat key, and the circumferential movement of the main shaft and the boring bar is constrained, and the axial movement can be carried out axially under the drive of the feed screw and the motor.
进一步地,温度传感器实时检测主轴轴承位置温升状态,设定温升区间,高于区间值,加大油气冷却介质供应速率,进行降温,温度低于区间值时,减小油气冷却介质供应速率,使温度稳定于设定区间。Further, the temperature sensor detects the temperature rise state of the main shaft bearing position in real time, and sets the temperature rise interval. If it is higher than the interval value, the supply rate of the oil-air cooling medium is increased to lower the temperature. When the temperature is lower than the interval value, the supply rate of the oil-air cooling medium is reduced. , to stabilize the temperature within the set range.
进一步地,具体包括镗杆、主轴、前轴承前压盖、前迷宫环、圆柱滚子轴承、油气分流隔环、角接触轴承、前轴承后压盖、后迷宫环、锁紧螺母、三通接头、后轴承外圈支撑件、后圆柱滚子轴承、后轴承压盖、拉爪、拉杆、弹片、弹片压盖、油气混合器、空气压缩机、油冷设备、平键、主轴外壳、刀具。Further, it specifically includes a boring bar, a main shaft, a front gland of a front bearing, a front labyrinth ring, a cylindrical roller bearing, an oil-gas splitter ring, an angular contact bearing, a rear gland of a front bearing, a rear labyrinth ring, a lock nut, and a tee Joints, rear bearing outer ring supports, rear cylindrical roller bearings, rear bearing glands, claws, pull rods, shrapnel, shrapnel glands, oil-air mixers, air compressors, oil cooling equipment, flat keys, spindle housings, tools .
进一步地,镗杆通过4个平键与主轴相连,约束圆周向运动,镗杆与拉爪、拉杆、弹片、弹片压盖、刀具一同轴向方向移动,通过进给运动,实现刀具延伸加工功能;拉爪在弹片预设的作用力下,往后拉伸,拉紧刀具;Furthermore, the boring bar is connected to the main shaft through 4 flat keys to constrain the circular movement, and the boring bar moves axially together with the claws, pull rods, shrapnel, shrapnel gland, and tool, and realizes the tool extension processing function through the feed movement ;Under the preset force of the shrapnel, the claw stretches backwards to tighten the tool;
主轴前端为3颗轴承:1颗圆柱滚子轴承、2颗角接触轴承;通过前轴承前压盖、前轴承后压盖进行轴承外圈固定,通过锁紧螺母锁紧进行前轴承的预紧;后轴承为1颗后圆柱滚子轴承,安装于主轴及后轴承外圈支撑件上,起径向支撑作用,后轴承压盖锁紧轴承防止轴向窜动。There are 3 bearings at the front end of the main shaft: 1 cylindrical roller bearing and 2 angular contact bearings; the outer ring of the bearing is fixed through the front gland of the front bearing and the rear gland of the front bearing, and the preload of the front bearing is achieved by locking the lock nut ; The rear bearing is a rear cylindrical roller bearing, which is installed on the main shaft and the support of the outer ring of the rear bearing to provide radial support, and the rear bearing gland locks the bearing to prevent axial movement.
进一步地,通过空气压缩机产生压缩空气与经过油冷设备降温的冰油通入油气混合器进行混合,经过三通接头进行分流,经主轴外壳、后轴承外圈支撑件接入主轴内部设计通路,进行冷却降温,油气从前迷宫环、后迷宫环处排出。Further, the compressed air generated by the air compressor is mixed with the ice oil cooled by the oil cooling equipment into the oil-air mixer, and the flow is divided through the three-way joint, and connected to the internal design passage of the main shaft through the main shaft shell and the rear bearing outer ring support , to cool down, and the oil and gas are discharged from the front labyrinth ring and the rear labyrinth ring.
一种如所述油气镗杆机械主轴结构的工作方法,具体如下:A working method of the mechanical spindle structure of the oil-gas boring bar as described, specifically as follows:
配置油气镗杆机械主轴结构的圆柱滚柱轴承,前端采用双列圆柱轴承,以及2颗大钢珠角接触主轴轴承,作为定位轴承,进行轴向及径向支撑,后端采用双列圆柱轴承作为浮动轴承;Equipped with cylindrical roller bearings with oil-air boring bar mechanical spindle structure, the front end adopts double-row cylindrical bearings, and 2 large steel ball angular contact spindle bearings are used as positioning bearings for axial and radial support, and the rear end adopts double-row cylindrical bearings as positioning bearings. floating bearing;
镗杆伸缩:镗杆通过平键与主轴相连,约束与主轴间圆周向运动,与主轴一同旋转,轴向在推进结构的作用下轴向移动,将金属切削刀具延伸后,进行箱体内控工艺的加工;Boring bar expansion and contraction: The boring bar is connected to the main shaft through a flat key, restricting the circular movement between the main shaft and the main shaft, and rotating together with the main shaft, and the axial direction moves axially under the action of the propulsion structure. After the metal cutting tool is extended, the internal control process of the box is carried out processing;
冷却控制:通过空气压缩机产生压缩空气与经过油冷设备降温的冰油通入油气混合器进行混合后,产生冷却油与气体混合体,接入主轴内部通路,流入轴承位置,进行轴承润滑并冷却降温,油气从迷宫环结构处排出,带走热量。Cooling control: The compressed air generated by the air compressor and the ice oil cooled by the oil cooling equipment are mixed with the oil-air mixer to generate a mixture of cooling oil and gas, which is connected to the internal passage of the main shaft and flows into the bearing position for bearing lubrication and cooling. Cooling down, the oil and gas are discharged from the labyrinth ring structure to take away the heat.
本发明与现有技术相比,其显著优点为:Compared with the prior art, the present invention has the remarkable advantages of:
(1)降低了轴承发热,减少了主轴热延伸,提高了主轴的精度;(1) Reduce the heating of the bearing, reduce the thermal extension of the spindle, and improve the precision of the spindle;
(2)同时实现了高转速连续切削和W轴镗杆主轴延伸加工,提高了主轴转速,增加了切削范围,实现了高速连续加工;(2) At the same time, high-speed continuous cutting and W-axis boring bar spindle extension processing are realized, the spindle speed is increased, the cutting range is increased, and high-speed continuous processing is realized;
(3)通过直接对主轴发热部位进行降温,提高温度控制的灵敏度和时效性,增加零件的使用寿命,并且适用于磨具等行业的加工,通用性强。(3) By directly cooling the heating part of the main shaft, the sensitivity and timeliness of temperature control are improved, and the service life of parts is increased, and it is suitable for the processing of abrasive tools and other industries, with strong versatility.
附图说明Description of drawings
图1本发明实施例中油气镗杆机械主轴结构的工作原理图。Fig. 1 is a working principle diagram of the mechanical spindle structure of the oil-pneumatic boring bar in the embodiment of the present invention.
具体实施方式Detailed ways
容易理解,依据本发明的技术方案,在不变更本发明的实质精神的情况下,本领域的一般技术人员可以想象出本发明的多种实施方式。因此,以下具体实施方式和附图仅是对本发明的技术方案的示例性说明,而不应当视为本发明的全部或者视为对本发明技术方案的限制或限定。It is easy to understand that, according to the technical solution of the present invention, those skilled in the art can imagine various implementations of the present invention without changing the essence and spirit of the present invention. Therefore, the following specific embodiments and drawings are only exemplary descriptions of the technical solution of the present invention, and should not be regarded as the entirety of the present invention or as a limitation or limitation on the technical solution of the present invention.
现在将参照附图来详细描述本发明的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and in no way taken as limiting the invention, its application or uses.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the description.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values should be construed as exemplary only, and not as limitations. Therefore, other instances of the exemplary embodiment may have different values.
本发明提供一种油气镗杆机械主轴结构,包括主轴外套、主轴芯轴、镗杆、支撑轴承、轴承压盖、防尘机械迷宫、金属切削刀具、拉刀机构、中空内冷模块、油气冷却及控制装置、温度检测装置、速度检测装置,其中:The invention provides an oil-gas boring bar mechanical main shaft structure, which includes a main shaft casing, a main shaft mandrel, a boring bar, a support bearing, a bearing gland, a dust-proof mechanical labyrinth, a metal cutting tool, a broach mechanism, a hollow internal cooling module, and an oil-air cooling And control device, temperature detection device, speed detection device, of which:
主轴外套,与机床主轴箱本体中心孔间隙配合装入,端面相连;Spindle jacket, fit into the center hole of the machine tool spindle box body with a gap, and connect to the end face;
主轴芯轴,设置在所述主轴外套内部,为回转部件,主轴芯轴上设有平键;The main shaft mandrel is arranged inside the main shaft outer cover, and is a rotary part, and the main shaft mandrel is provided with a flat key;
镗杆,设置在所述主轴芯轴内部,与主轴芯轴内部开槽相连接,与主轴芯轴一同回转,且可轴向位移;The boring bar is arranged inside the main shaft mandrel, connected with the slot inside the main shaft mandrel, rotates together with the main shaft mandrel, and can be axially displaced;
支撑轴承,设置于所述主轴外套与所述主轴芯轴之间,提供回转支撑;Support bearings are arranged between the main shaft outer casing and the main shaft mandrel to provide slewing support;
轴承压盖,设置在轴承端部,用以固定轴承位置,并调整轴承压盖厚度,以调整所述支撑轴承预紧力,从而产生不同的主轴切削性能;The bearing gland is arranged at the end of the bearing to fix the position of the bearing, and adjust the thickness of the bearing gland to adjust the pretightening force of the supporting bearing, so as to produce different spindle cutting performance;
防尘机械迷宫,设置在所述支撑轴承与所述轴承压盖之间,用以防止切削颗粒及冷却液这些杂质污染轴承;The dust-proof mechanical labyrinth is arranged between the support bearing and the bearing gland to prevent impurities such as cutting particles and coolant from contaminating the bearing;
金属切削刀具,设置在镗杆端面,用以切削金属材料;Metal cutting tools are set on the end face of the boring bar to cut metal materials;
拉刀机构,设置在所述镗杆内部,用以拉紧金属切削刀具;a broaching mechanism, arranged inside the boring bar, for tensioning the metal cutting tool;
中空内冷模块,置于所述拉刀机构杆件内部中心,用以对所述对金属切削刀具进行冷却;A hollow internal cooling module, placed in the center of the rod of the broach mechanism, to cool the pair of metal cutting tools;
油气冷却及控制装置,置于主轴外部,油气冷却介质经管路及预设于主轴外套内的流道,介质进入轴承内部,用以对高速轴承进行冷却;The oil-air cooling and control device is placed outside the main shaft. The oil-air cooling medium passes through the pipeline and the flow channel preset in the main shaft jacket, and the medium enters the inside of the bearing to cool the high-speed bearing;
温度检测装置,用以对主轴轴承温度进行实时检测;Temperature detection device for real-time detection of spindle bearing temperature;
速度检测装置,用以检测主轴实时旋转速度。The speed detection device is used to detect the real-time rotation speed of the spindle.
作为一种具体示例,所述的油气镗杆机械主轴结构中,轴承布置方式控制热延伸结构,采用双列圆柱滚子轴承进行前端和后端的径向支撑,增强主轴径向切削刚性。As a specific example, in the spindle structure of the oil-pneumatic boring bar machine, the bearing arrangement controls the thermal extension structure, and double-row cylindrical roller bearings are used for radial support at the front and rear ends to enhance the radial cutting rigidity of the spindle.
作为一种具体示例,所述的油气镗杆机械主轴结构中,前端采用斜角支撑轴承O形支撑与双列圆柱滚子轴承,进行定位支撑;后端采用双列圆柱滚子轴承,进行浮动支撑;轴承温度升高,主轴刚性材质往后端延伸,不影响主轴前端的主轴精度。As a specific example, in the main shaft structure of the oil-gas boring bar machine, the front end adopts the O-shaped support of the oblique support bearing and the double-row cylindrical roller bearing for positioning support; the rear end adopts the double-row cylindrical roller bearing for floating Support; the bearing temperature rises, and the rigid material of the spindle extends to the rear end, which does not affect the spindle accuracy of the front end of the spindle.
作为一种具体示例,所述的油气镗杆机械主轴结构中,油气润滑冷却方式及提升极限转速结构,具体如下:As a specific example, in the mechanical spindle structure of the oil-air boring bar, the oil-air lubrication cooling method and the structure of the lifting limit speed are as follows:
通过空气压缩机产生的压缩空气与经过油冷设备降温后的冰油通入油气混合器中,产生冷却油与气体混合体,接入主轴内部设计通路,流入轴承位置,进行轴承润滑及冷却降温,油气从迷宫结构处排出,带走热量,此方式降温快速,快速达到热平衡状态,提升极限转速。The compressed air generated by the air compressor and the ice oil cooled by the oil cooling equipment are passed into the oil-air mixer to generate a mixture of cooling oil and gas, which is connected to the internal design passage of the spindle and flows into the bearing position for bearing lubrication and cooling. , The oil and gas are discharged from the labyrinth structure to take away the heat. This method cools down quickly, quickly reaches the thermal equilibrium state, and increases the limit speed.
作为一种具体示例,所述的油气镗杆机械主轴结构中,镗杆主轴伸缩结构为:镗杆通过滑移平键与主轴连接,约束主轴与镗杆周向移动,轴向能够在进给丝杆及电机的驱动下,进行轴向移动。As a specific example, in the structure of the main shaft of the oil-pneumatic boring bar machine, the telescopic structure of the main shaft of the boring bar is as follows: the boring bar is connected to the main shaft through a sliding flat key, and the circumferential movement of the main shaft and the boring bar is constrained, and the axial direction can be moved in the feed direction. Driven by the screw rod and the motor, it moves axially.
作为一种具体示例,所述的油气镗杆机械主轴结构中,热平衡控制方式为:温度传感器实时检测主轴轴承位置温升状态,设定温升区间,高于区间值,加大油气冷却介质供应速率,进行降温,温度低于区间值时,减小油气冷却介质供应速率,使温度稳定于设定区间。As a specific example, in the oil-air boring bar mechanical main shaft structure, the heat balance control method is: the temperature sensor detects the temperature rise state of the main shaft bearing position in real time, sets the temperature rise interval, and increases the supply of oil-air cooling medium if it is higher than the interval value Rate, to cool down, when the temperature is lower than the interval value, reduce the supply rate of the oil-air cooling medium to stabilize the temperature within the set interval.
作为一种具体示例,所述的油气镗杆机械主轴结构,具体包括镗杆1、主轴2、前轴承前压盖3、前迷宫环4、圆柱滚子轴承5、油气分流隔环6、角接触轴承7、前轴承后压盖8、后迷宫环9、锁紧螺母10、三通接头11、后轴承外圈支撑件12、后圆柱滚子轴承13、后轴承压盖14、拉爪15、拉杆16、弹片17、弹片压盖18、油气混合器19、空气压缩机20、油冷设备21、平键22、主轴外壳23、刀具24。As a specific example, the mechanical main shaft structure of the oil-air boring bar specifically includes a boring bar 1, a main shaft 2, a front bearing front gland 3, a front labyrinth ring 4, a cylindrical roller bearing 5, an oil-gas splitting spacer ring 6, an angle Contact bearing 7, front bearing rear gland 8, rear labyrinth ring 9, lock nut 10, tee joint 11, rear bearing outer ring support 12, rear cylindrical roller bearing 13, rear bearing gland 14, pull claw 15 , Pull rod 16, shrapnel 17, shrapnel gland 18, oil-air mixer 19, air compressor 20, oil cooling equipment 21, flat key 22, spindle housing 23, cutter 24.
作为一种具体示例,所述的油气镗杆机械主轴结构,镗杆1通过4个平键22与主轴2相连,约束圆周向运动,镗杆1与拉爪15、拉杆16、弹片17、弹片压盖18、刀具24一同轴向方向移动,通过进给运动,实现刀具延伸加工功能;拉爪15在弹片17预设的作用力下,往后拉伸,拉紧刀具24;As a specific example, in the structure of the main shaft of the oil-pneumatic boring bar machine, the boring bar 1 is connected to the main shaft 2 through four flat keys 22 to constrain the circular movement. The gland 18 and the tool 24 move in the axial direction together, and the tool extension processing function is realized through the feed movement; the claw 15 is stretched backward under the preset force of the shrapnel 17, and the tool 24 is tightened;
主轴前端为3颗轴承:1颗圆柱滚子轴承5、2颗角接触轴承7;通过前轴承前压盖3、前轴承后压盖8进行轴承外圈固定,通过锁紧螺母10锁紧进行前轴承的预紧;后轴承为1颗后圆柱滚子轴承13,安装于主轴2及后轴承外圈支撑件12上,起径向支撑作用,后轴承压盖14锁紧轴承防止轴向窜动。There are 3 bearings at the front end of the main shaft: 1 cylindrical roller bearing 5, 2 angular contact bearings 7; the outer ring of the bearing is fixed through the front gland 3 of the front bearing and the rear gland 8 of the front bearing, and is locked by the lock nut 10 The preload of the front bearing; the rear bearing is a rear cylindrical roller bearing 13, which is installed on the main shaft 2 and the support member 12 of the outer ring of the rear bearing, which acts as a radial support, and the rear bearing cover 14 locks the bearing to prevent axial movement move.
作为一种具体示例,所述的油气镗杆机械主轴结构,通过空气压缩机20产生压缩空气与经过油冷设备21降温的冰油通入油气混合器19进行混合,经过三通接头11进行分流,经主轴外壳23、后轴承外圈支撑件12接入主轴内部设计通路,进行冷却降温,油气从前迷宫环4、后迷宫环9处排出。As a specific example, in the oil-air boring bar mechanical main shaft structure, the compressed air generated by the air compressor 20 and the ice oil cooled by the oil cooling device 21 are passed into the oil-air mixer 19 for mixing, and the flow is divided through the three-way joint 11 , through the main shaft housing 23 and the rear bearing outer ring support member 12, it is connected to the internal design passage of the main shaft to cool down, and the oil and gas are discharged from the front labyrinth ring 4 and the rear labyrinth ring 9.
本发明还提供一种如所述油气镗杆机械主轴结构的工作方法,具体如下:The present invention also provides a working method of the mechanical spindle structure of the oil-pneumatic boring bar, specifically as follows:
配置油气镗杆机械主轴结构的圆柱滚柱轴承,前端采用双列圆柱轴承,以及2颗大钢珠角接触主轴轴承,作为定位轴承,进行轴向及径向支撑,后端采用双列圆柱轴承作为浮动轴承;Equipped with cylindrical roller bearings with oil-air boring bar mechanical spindle structure, the front end adopts double-row cylindrical bearings, and 2 large steel ball angular contact spindle bearings are used as positioning bearings for axial and radial support, and the rear end adopts double-row cylindrical bearings as positioning bearings. floating bearing;
镗杆伸缩:镗杆通过平键与主轴相连,约束与主轴间圆周向运动,与主轴一同旋转,轴向在推进结构的作用下轴向移动,将金属切削刀具延伸后,进行箱体内控工艺的加工;Boring bar expansion and contraction: The boring bar is connected to the main shaft through a flat key, restricting the circular movement between the main shaft and the main shaft, and rotating together with the main shaft, and the axial direction moves axially under the action of the propulsion structure. After the metal cutting tool is extended, the internal control process of the box is carried out processing;
冷却控制:通过空气压缩机产生压缩空气与经过油冷设备降温的冰油通入油气混合器进行混合后,产生冷却油与气体混合体,接入主轴内部通路,流入轴承位置,进行轴承润滑并冷却降温,油气从迷宫环结构处排出,带走热量。Cooling control: The compressed air generated by the air compressor and the ice oil cooled by the oil cooling equipment are mixed with the oil-air mixer to generate a mixture of cooling oil and gas, which is connected to the internal passage of the main shaft and flows into the bearing position for bearing lubrication and cooling. Cooling down, the oil and gas are discharged from the labyrinth ring structure to take away the heat.
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例Example
图1本发明实施例提供的新型油气镗杆主轴结构及冷却控制方式。Fig. 1 The structure and cooling control method of the new oil-air boring bar spindle provided by the embodiment of the present invention.
所述的油气镗杆机械主轴结构,具体包括镗杆1、主轴2、前轴承前压盖3、前迷宫环4、圆柱滚子轴承5、油气分流隔环6、角接触轴承7、前轴承后压盖8、后迷宫环9、锁紧螺母10、三通接头11、后轴承外圈支撑件12、后圆柱滚子轴承13、后轴承压盖14、拉爪15、拉杆16、弹片17、弹片压盖18、油气混合器19、空气压缩机20、油冷设备21、平键22、主轴外壳23、刀具24。The main shaft structure of the oil-gas boring bar machine specifically includes a boring bar 1, a main shaft 2, a front bearing front gland 3, a front labyrinth ring 4, a cylindrical roller bearing 5, an oil-gas splitting ring 6, an angular contact bearing 7, and a front bearing Rear gland 8, rear labyrinth ring 9, lock nut 10, tee joint 11, rear bearing outer ring support 12, rear cylindrical roller bearing 13, rear bearing gland 14, pull claw 15, pull rod 16, shrapnel 17 , Shrapnel gland 18, oil-air mixer 19, air compressor 20, oil cooling equipment 21, flat key 22, spindle housing 23, cutter 24.
结构关系及工作原理:Structural relationship and working principle:
所述的油气镗杆机械主轴结构,镗杆1通过4个平键22与主轴2相连,约束圆周向运动,镗杆1与拉爪15、拉杆16、弹片17、弹片压盖18、刀具24一同轴向方向移动,通过进给运动,实现刀具延伸加工功能;拉爪15在弹片17预设的作用力下,往后拉伸,拉紧刀具24;According to the mechanical spindle structure of the oil-gas boring bar, the boring bar 1 is connected with the main shaft 2 through four flat keys 22 to constrain the circular movement. Moving in the same axial direction, through the feed movement, the tool extension processing function is realized; the claw 15 is stretched backward under the preset force of the shrapnel 17, and the tool 24 is tightened;
主轴前端为3颗轴承:1颗圆柱滚子轴承5、2颗角接触轴承7;通过前轴承前压盖3、前轴承后压盖8进行轴承外圈固定,通过锁紧螺母10锁紧进行前轴承的预紧;后轴承为1颗后圆柱滚子轴承13,安装于主轴2及后轴承外圈支撑件12上,起径向支撑作用,后轴承压盖14锁紧轴承防止轴向窜动。There are 3 bearings at the front end of the main shaft: 1 cylindrical roller bearing 5, 2 angular contact bearings 7; the outer ring of the bearing is fixed through the front gland 3 of the front bearing and the rear gland 8 of the front bearing, and is locked by the lock nut 10 The preload of the front bearing; the rear bearing is a rear cylindrical roller bearing 13, which is installed on the main shaft 2 and the support member 12 of the outer ring of the rear bearing, which acts as a radial support, and the rear bearing cover 14 locks the bearing to prevent axial movement move.
冷却原理:所述的油气镗杆机械主轴结构,通过空气压缩机20产生洁净的压缩空气与经过油冷设备21降温的冰油通入油气混合器19进行混合,经过三通接头11进行分流,经主轴外壳23、后轴承外圈支撑件12接入主轴内部设计通路,进行冷却降温,油气从前迷宫环4、后迷宫环9处排出,带走热量。Cooling principle: The above-mentioned oil-air boring bar mechanical spindle structure, the clean compressed air generated by the air compressor 20 and the ice oil cooled by the oil cooling device 21 are passed into the oil-air mixer 19 for mixing, and the flow is divided through the three-way joint 11. The main shaft casing 23 and the rear bearing outer ring support member 12 are connected to the internal design passage of the main shaft for cooling, and the oil and gas are discharged from the front labyrinth ring 4 and rear labyrinth ring 9 to take away heat.
此款前三后一的圆柱滚柱轴承配置,刚性强,适合重力切削。镗杆1可移动,方便进行深腔体加工。This type of cylindrical roller bearing configuration with three fronts and one back has strong rigidity and is suitable for gravity cutting. Boring bar 1 can be moved to facilitate deep cavity processing.
本实施例还提供一种油气镗杆机械主轴结构及冷却控制方式:This embodiment also provides an oil-air boring bar mechanical spindle structure and cooling control method:
本实施例油气镗杆机械主轴结构的圆柱滚柱轴承配置,前端采用双列圆柱轴承,以及2颗大钢珠角接触主轴轴承,作为定位轴承,进行轴向及径向支撑,后端采用双列圆柱轴承作为浮动轴承,此配置,切削能力大大增强,径向刚性提升50%,轴向刚性提升30%,适合重力切削。The cylindrical roller bearing configuration of the main shaft structure of the oil-gas boring bar machine in this embodiment adopts double-row cylindrical bearings at the front end and two large steel ball angular contact main shaft bearings as positioning bearings for axial and radial support, and double-row cylindrical bearings at the rear end. Cylindrical bearings are used as floating bearings. With this configuration, the cutting ability is greatly enhanced, the radial rigidity is increased by 50%, and the axial rigidity is increased by 30%. It is suitable for gravity cutting.
镗杆伸缩功能,镗杆通过平键与主轴相连,约束与主轴间圆周向运动,可与主轴一同旋转,轴向可在另推进结构的作用下轴向移动,可延伸700长度,将金属切削刀具延伸700mm长度进行箱体内控工艺的加工。Boring bar telescopic function, the boring bar is connected with the main shaft through a flat key, restricting the circular movement between the main shaft and the main shaft, and can rotate together with the main shaft, and the axial direction can move axially under the action of another propulsion structure, and can extend 700 lengths to cut metal The tool extends 700mm in length to process the internal control process of the box.
所述冷却控制方式,通过空气压缩机产生洁净的压缩空气与经过油冷设备降温的冰油通入油气混合器进行混合后,产生冷却油与气体混合体,接入主轴内部设计通路,流入轴承位置,进行轴承润滑并冷却降温,油气从前迷宫环、后迷宫环处排除,带走热量。In the cooling control mode, the clean compressed air generated by the air compressor is mixed with the ice oil cooled by the oil cooling equipment into the oil-air mixer to generate a mixture of cooling oil and gas, which is connected to the designed passage inside the spindle and flows into the bearing. Position, lubricate the bearing and cool down, the oil and gas are exhausted from the front labyrinth ring and rear labyrinth ring to take away the heat.
进一步地,本实例能够直接对主轴前后轴承发热位置进行油气混合降温及润滑,通过主轴温度检测传感器,检测主轴实时温度,控制冰油的温度及打油间隔,经过实验检测,建立温度补偿模型,将主轴温度控制在需求范围以内,降低主轴热伸长,提高精度且提高主轴的转速。Further, this example can directly carry out oil-air mixing cooling and lubrication on the heating position of the front and rear bearings of the main shaft, through the main shaft temperature detection sensor, detect the real-time temperature of the main shaft, control the temperature of the ice oil and the oiling interval, and establish a temperature compensation model through experimental testing. The temperature of the spindle is controlled within the required range, reducing thermal elongation of the spindle, improving precision and increasing the speed of the spindle.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention.
应当理解,为了精简本发明并帮助本领域的技术人员理解本发明的各个方面,在上面对本发明的示例性实施例的描述中,本发明的各个特征有时在单个实施例中进行描述,或者参照单个图进行描述。但是,不应将本发明解释成示例性实施例中包括的特征均为本专利权利要求的必要技术特征。It should be appreciated that in the foregoing description of exemplary embodiments of the invention, in order to streamline the present disclosure and to assist those skilled in the art in understanding its various aspects, various features of the invention are sometimes described in the context of a single embodiment, or with reference to A single graph is described. However, the present invention should not be interpreted that the features included in the exemplary embodiments are all essential technical features of the patent claims.
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