CN116671570A - Continuous water ice machine - Google Patents
Continuous water ice machine Download PDFInfo
- Publication number
- CN116671570A CN116671570A CN202310583371.6A CN202310583371A CN116671570A CN 116671570 A CN116671570 A CN 116671570A CN 202310583371 A CN202310583371 A CN 202310583371A CN 116671570 A CN116671570 A CN 116671570A
- Authority
- CN
- China
- Prior art keywords
- shell
- water ice
- stirring
- motor
- hopper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 43
- 238000003756 stirring Methods 0.000 claims abstract description 39
- 238000005057 refrigeration Methods 0.000 claims abstract description 25
- 238000007790 scraping Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 2
- 235000015243 ice cream Nutrition 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 238000009826 distribution Methods 0.000 abstract description 7
- 239000007788 liquid Substances 0.000 description 12
- 239000003507 refrigerant Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 235000021581 juice product Nutrition 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000020965 cold beverage Nutrition 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G9/00—Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
- A23G9/04—Production of frozen sweets, e.g. ice-cream
- A23G9/14—Continuous production
- A23G9/16—Continuous production the products being within a cooled chamber, e.g. drum
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G9/00—Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
- A23G9/04—Production of frozen sweets, e.g. ice-cream
- A23G9/22—Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G9/00—Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
- A23G9/04—Production of frozen sweets, e.g. ice-cream
- A23G9/22—Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups
- A23G9/224—Agitators or scrapers
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Manufacturing & Machinery (AREA)
- Devices That Are Associated With Refrigeration Equipment (AREA)
Abstract
The invention relates to an ice cream machine, in particular to a continuous ice cream machine, which comprises a shell, a hopper, a stirring scraper, a refrigeration compressor, a motor, an electric control cabinet and an evaporative condenser, wherein the hopper is arranged above the shell; the stirring scraper consists of a barrel body, a knife rest, stirring scraping blades, a knife shaft and a driven belt pulley, wherein the stirring scraping blades are welded on the knife rest, the knife rest is welded on the knife shaft, the knife shaft is connected with the driven belt pulley, and the driven belt pulley is driven by the belt pulley of the motor through a belt; the cylinder is provided with a refrigerating ring cavity, two ends of the refrigerating ring cavity are respectively communicated with a feed pipe and a return pipe of the refrigerating compressor, the top of one end of the cylinder is provided with a feed hopper, the other end of the cylinder is provided with a flange, the bottom end of the flange is provided with a discharge pipe, and the flange is positioned outside the shell. The continuous ice cream machine is a horizontal type scraper ice cream machine, not only can realize continuous and uninterrupted ice cream manufacture, but also solves the problem of uneven refrigeration distribution, and improves the quality and the production efficiency of the ice cream.
Description
Technical Field
The invention relates to an ice cream machine, in particular to a continuous ice cream machine.
Background
The existing water ice machine can not continuously manufacture water ice with good outlet feel, and when the water ice is manufactured, the finished water ice can be manufactured after intermittent refrigeration is needed, namely, the process of manufacturing the water ice is discontinuous, and the process is discontinuous. Greatly reduces the production efficiency of the water ice and also increases the production cost. In addition, the existing water ice machine is a vertical type stirring and scraping machine, and the refrigerating capacity of the vertical type stirring and scraping machine is unevenly distributed, so that the quality and the production efficiency of the water ice are affected.
Disclosure of Invention
In order to solve the technical problems, the invention provides an ice cream machine capable of continuously producing ice cream. The ice cream machine is a horizontal type scraper ice cream machine, not only can realize continuous and uninterrupted ice cream manufacture, but also solves the problem of uneven refrigeration distribution, and improves the quality and production efficiency of the ice cream.
The invention adopts the technical scheme that: the continuous water ice machine comprises a shell, a hopper, a stirring scraper, a refrigeration compressor, a motor, an electric control cabinet and an evaporative condenser, wherein the hopper is arranged above the shell, the refrigeration compressor, the motor and the evaporative condenser are fixedly arranged on a bottom plate of the shell, the stirring scraper is arranged above the motor, and the electric control cabinet is arranged above the evaporative condenser; the stirring scraper consists of a barrel, a knife rest, a stirring scraping blade, a knife shaft and a driven belt pulley, wherein the stirring scraping blade is welded on the knife rest, the knife rest is welded on the knife shaft, one end of the knife shaft extends to the outside of the barrel and then is connected with the driven belt pulley, and the driven belt pulley is driven by the belt pulley of the motor through a belt; the cylinder is provided with a refrigerating ring cavity, two ends of the refrigerating ring cavity are respectively communicated with a feed pipe and a return pipe of the refrigerating compressor, the top of one end of the cylinder is provided with a feed hopper, the other end of the cylinder is provided with a flange plate, the bottom end of the flange plate is provided with a discharge pipe, and the flange plate is positioned outside the shell.
Further, one end of the cylinder is supported by the shell, the other end of the cylinder is supported by the hanging bracket, and the heat insulation layer is wrapped outside the cylinder.
Further, the feed hopper on the barrel is located above the shell, the discharge pipe of the feed hopper is located above the feed hopper, and the control valve is installed on the discharge pipe.
Further, the motor, the refrigeration compressor and the evaporative condenser are connected with the electric control cabinet through wires.
Further, the control switches of the motor and the refrigeration compressor are arranged on a control panel on the front surface of the shell.
The invention has the beneficial effects that: an ice cream machine capable of continuously producing ice cream is provided. The ice cream machine is a horizontal type scraper ice cream machine, not only can realize continuous and uninterrupted ice cream manufacture, but also solves the problem of uneven refrigeration distribution, and improves the quality and production efficiency of the ice cream. And the manufacturing production cost of the water ice machine is lower, compared with the existing water ice machine, the production cost is reduced, the operation is simple, the labor cost and the energy cost are saved, and the water ice machine is economical and applicable.
Drawings
Fig. 1 is a schematic diagram of a front view structure of a first embodiment;
FIG. 2 is a schematic rear view of the first embodiment;
FIG. 3 is a schematic diagram of the front structure of the first embodiment;
FIG. 4 is a schematic view showing a structure of a scraper in the first embodiment;
FIG. 5 is a schematic view showing a drum structure of a scraper in the first embodiment;
fig. 6 is a schematic side view of a barrel of the scraper of the first embodiment.
Description of the embodiments
Examples
Referring to the figures, the continuous water ice machine comprises a shell 1, a hopper 2, a stirring scraper 3, a refrigeration compressor 4, a motor 5, an electric control cabinet 6 and an evaporative condenser 7, wherein the hopper is arranged above the shell, the refrigeration compressor, the motor and the evaporative condenser are fixedly arranged on a bottom plate of the shell, the stirring scraper is arranged above the motor, and the electric control cabinet is arranged above the evaporative condenser; the stirring scraper 3 consists of a cylinder 31, a knife rest 32, a stirring scraping blade 33, a knife shaft 34 and a driven belt pulley 35, wherein the stirring scraping blade is welded on the knife rest, the knife rest is welded on the knife shaft, one end of the knife shaft extends to the outside of the cylinder and then is connected with the driven belt pulley, and the driven belt pulley is driven by the belt pulley of the motor through a belt; the cylinder 31 is provided with a refrigeration ring cavity 313, two ends of the refrigeration ring cavity are respectively communicated with a feed pipe and a return pipe of the refrigeration compressor, the top of one end of the cylinder is provided with a feed hopper 311, the other end of the cylinder is provided with a flange 314, the bottom end of the flange is provided with a discharge pipe 315, and the flange is positioned outside the shell; one end of the cylinder is supported by the shell, the other end of the cylinder is supported by the hanging bracket, and the heat preservation layer 312 is wrapped outside the cylinder; the feeding hopper on the cylinder body is positioned above the shell, the discharging pipe of the feeding hopper is positioned above the feeding hopper, and the discharging pipe is provided with a control valve; the motor, the compressor and the evaporative condenser are connected with the electric control cabinet through wires; the control switch of the motor and the control switch of the refrigeration compressor are arranged on a control panel on the front surface of the shell.
The refrigerating compressor unit is communicated with a refrigerating annular cavity of the stirring scraper through a copper pipe, two connecting pipes are fed back and forth, and an expansion valve is additionally arranged on a pipeline of the refrigerating compressor unit; the driving motor drives the stirring blade in the stirring scraper to rotate through a belt; the evaporative condenser is communicated with the refrigeration compressor unit through a liquid return pipeline; various control switches of the electric control cabinet are connected with the electric elements through wires; the refrigerating compressor, the evaporative condenser, the expansion valve and the relay form a refrigerating system, wherein the relay is arranged below the stirring scraper; the power distribution and monitoring system is composed of a power distribution cabinet, a frequency converter, a switch-on/off display, a current display, a refrigeration compressor switch, a stirring scraper starting switch, a compressor refrigerant high-voltage meter and a refrigeration system low-voltage meter, wherein a pressure air inlet pipe is connected. The pressure gauge, the current display, the machine phase display and the electric control switch are all arranged on the front surface of the shell.
The continuous water ice machine supplies liquid refrigerant to the stirring scraper through the expansion valve of the compressor, the supplied refrigerant is recovered through the return air pipeline of the compressor, the refrigerant is converted into gas from liquid to evaporate and refrigerate in the recovery process, and the gas absorbed by the compressor is compressed into liquid to recycle and refrigerate again. According to the cooling capacity requirement of the stirring scraper in operation, the intensity of the cooling capacity can be controlled by adjusting the size of the expansion valve. After the feed liquid enters the stirring and scraping cylinder, the stirring and scraping device is opened, the refrigerating unit is opened at the same time, the stirring and scraping device forms a crystallization layer on the cylinder wall under the condition of ensuring sufficient and uniform cold quantity, when the crystallization layer reaches a certain thickness, the crystallized feed liquid is scraped by the stirring and scraping blade, air is naturally mixed under the condition of continuous stirring and scraping, finally, a solid state with a certain expansion rate is formed, and the water ice is extruded through the forming of the discharge hole. The wall of the stirring scraper of the continuous water ice machine has uniform refrigerating capacity, so that the produced water ice has ice crystal feeling and no ice particles, the taste of the water ice is cool and fine, and the quality of the water ice is improved.
The method for making the water ice by using the continuous water ice machine is as follows:
(1) Checking whether a power distribution system is electrified or not before starting, and checking whether a power indicator lamp on a control panel is bright or not by the water ice machine or not, and starting power equipment or not at any time;
(2) Checking whether the pressure gauge of the refrigeration system shows normal or not, whether the condition of lack of refrigerant exists or whether the system pressure is too high or not, and whether the refrigeration requirement of production can be met or not;
(3) Adding cleaning liquid into the hopper, opening the material valve until the cleaning liquid flows out from the discharge port, and starting the stirring scraper to thoroughly clean and kill the material so as to meet the index requirements of food production and ensure that the product quality meets the food quality requirements;
(4) Adding water ice feed liquid into the hopper until the feed liquid flows out from the outlet, starting the stirring scraper and simultaneously starting the refrigerating unit, and adjusting the liquid supply amount of the expansion valve according to the frosting degree of equipment or the display of a pressure gauge of the refrigerating unit in the stirring and scraping process so as to achieve the aim of producing water ice as soon as possible;
(5) The temperature of a discharge hole reaches 4 ℃ below zero in the stirring and scraping process, the discharge reaches the degree that the discharge hole can be cut and formed into a finished product, and meanwhile, the detection product meets the process standard and the taste requirement of the water ice product; (the degree of hardness of the discharged material can also be adjusted by adjusting the feeding amount)
(6) And after the production is finished, the feed liquid can be ejected out by using clear water until the equipment is cleaned.
The continuous water ice machine is a horizontal water ice machine with a traditional vertical water ice machine with a stirring scraper, wherein the water ice machine is fed from the upper part of the horizontal water ice machine, and the original forced air is designed to be natural air, so that the technical problem of uneven refrigeration distribution is solved, and the flavor and taste of the traditional water ice are kept and continued (the water ice made by the traditional water ice machine is too sticky, not cool enough and not rich enough in taste). Meanwhile, the problem that the old water ice machine cannot be continuously manufactured is solved. Thereby improving the quality and the production efficiency of the water ice products in the cold drink industry.
Claims (5)
1. The continuous water ice machine comprises a shell, a hopper, a stirring scraper, a refrigeration compressor, a motor, an electric control cabinet and an evaporative condenser, wherein the hopper is arranged above the shell, the refrigeration compressor, the motor and the evaporative condenser are fixedly arranged on a bottom plate of the shell, the stirring scraper is arranged above the motor, and the electric control cabinet is arranged above the evaporative condenser; the method is characterized in that: the stirring scraper consists of a barrel, a knife rest, a stirring scraping blade, a knife shaft and a driven belt pulley, wherein the stirring scraping blade is welded on the knife rest, the knife rest is welded on the knife shaft, one end of the knife shaft extends to the outside of the barrel and then is connected with the driven belt pulley, and the driven belt pulley is driven by the belt pulley of the motor through a belt; the cylinder is provided with a refrigerating ring cavity, two ends of the refrigerating ring cavity are respectively communicated with a feed pipe and a return pipe of the refrigerating compressor, the top of one end of the cylinder is provided with a feed hopper, the other end of the cylinder is provided with a flange plate, the bottom end of the flange plate is provided with a discharge pipe, and the flange plate is positioned outside the shell.
2. A continuous water ice machine as claimed in claim 1, wherein: one end of the cylinder body is supported by the shell, the other end of the cylinder body is supported by the hanging bracket, and the heat insulation layer is wrapped outside the cylinder body.
3. A continuous water ice machine as claimed in claim 2, wherein: the feeder hopper on the barrel is located the top of shell, the discharging pipe of hopper is located the feeder hopper top, and installs the control valve on the discharging pipe.
4. A continuous water ice machine as claimed in claim 1, wherein: the motor, the refrigeration compressor and the evaporative condenser are connected with the electric control cabinet through wires.
5. A continuous water ice machine as claimed in claim 4, wherein: the control switch of the motor and the control switch of the refrigeration compressor are arranged on a control panel on the front surface of the shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310583371.6A CN116671570A (en) | 2023-05-23 | 2023-05-23 | Continuous water ice machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310583371.6A CN116671570A (en) | 2023-05-23 | 2023-05-23 | Continuous water ice machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116671570A true CN116671570A (en) | 2023-09-01 |
Family
ID=87780194
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310583371.6A Pending CN116671570A (en) | 2023-05-23 | 2023-05-23 | Continuous water ice machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116671570A (en) |
-
2023
- 2023-05-23 CN CN202310583371.6A patent/CN116671570A/en active Pending
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |