CN208779781U - A kind of fluidization instant freezer - Google Patents
A kind of fluidization instant freezer Download PDFInfo
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- CN208779781U CN208779781U CN201821283388.0U CN201821283388U CN208779781U CN 208779781 U CN208779781 U CN 208779781U CN 201821283388 U CN201821283388 U CN 201821283388U CN 208779781 U CN208779781 U CN 208779781U
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- instant freezer
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Abstract
The utility model discloses a kind of fluidization instant freezer, including rack, heat-preservation warehouse body, cleaning blow-dry device, material-transporting system, refrigeration system, defrosting system and electric control systems.The instant freezer is real ideal new multi-purpose quick freezing unit, it can be achieved that the difference of the different products such as vegetables, aquatic products, meat is freezed to require by the combination to fluidization instant freezer and tunnel type quick-frozen machine.Evaporator becomes vertical from horizontal, and with freezing, high-efficient, the time is short, air current composition is reasonable, low energy consumption.It is combined using mechanical pulsing and high pressure draught, frozen product quality is good, does not agglomerate.The speed control of material conveyer belt becomes two-period form from one-part form and adjusts the speed respectively, to guarantee that material freezing efficiency is more preferable, and can prevent material from agglomerating.
Description
Technical field
The utility model belongs to food freezing equipment field, specially a kind of fluidization instant freezer.
Background technique
Instant freezer is a kind of efficient freezing equipment that can freeze large-tonnage product in a short time.Can effectively, warp
Freeze to be placed on varied product inside instant freezer, such as meat of various shapes, fish, shrimp, a ball, vegetables and conditioning in Ji ground
Food, dairy products etc., instant freezer is mainly as composed by refrigeration system, propulsion system, electric control system and quick-frozen room etc..
Staff will enter quick-frozen track and under the action of manpower to outlet by quick-frozen entrance equipped with the frozen product disk to jelly food
Direction stepping is mobile, in the process of moving, stable vertical by forming one under the action of blower and deflector by one
Cyclic annular low-temperature airflow, this low-temperature airflow and horizontal movement carry out heat exchange by jelly food, to realize that fast cooling freezes
Process.
The heat-exchange system of existing instant freezer includes blower, heat exchanger, air deflector and conveyer belt, the wind on compressor
Amount is driven at cold wind by blower by heat exchanger heat exchange type enters air deflector, and the frozen food on conveyer belt passes through
Frozen food is freezed into the cold wind on air deflector.However the air-flow of existing heat-exchange system trend is usually annular
Air-flow, flow level pass through conveyer belt, and the airflow circulating utilization rate of this mode is low, is unable to satisfy existing high-volume fast food freezing
Needs, and be in the prior art mostly one-part form conveyer belt, can not more accurately be adjusted the speed for cooling situation.It is asked for this
Topic, this patent have researched and developed a kind of instant freezer that can greatly promote quick-frozen effect.
Utility model content
The application's is designed to provide a fluidization instant freezer, to solve the problems mentioned in the above background technology.
The instant freezer is by the combination to fluidization instant freezer and tunnel type quick-frozen machine, it can be achieved that vegetables, aquatic products, meat etc.
The difference of different product is freezed to require, and is real ideal new multi-purpose quick freezing unit.Evaporator becomes vertical from horizontal, tool
Have and freezes that high-efficient, the time is short, air current composition is reasonable, low energy consumption.It is combined using mechanical pulsing and high pressure draught, frozen product quality
It is good, it does not agglomerate.The speed control of material conveyer belt becomes two-period form from one-part form and adjusts the speed respectively, to guarantee material freezing efficiency more
It is good, and can prevent material from agglomerating.
To achieve the above object, the utility model provides the following technical solutions:
A kind of fluidization instant freezer, including rack, heat-preservation warehouse body, cleaning blow-dry device, material-transporting system, refrigeration system
System, defrosting system and electric control system, wherein
The frame main body is set in the heat-preservation warehouse body, left and right end protrude from respectively the heat-preservation warehouse body into and out of
Mouthful, temperature sensor is equipped on the left and right end of rack；
The material-transporting system includes several live-rollers being installed in rack and two sections be installed on live-roller
Formula conveyer belt, wherein the conveyer belt in left side is one section of conveyer belt, the conveyer belt on right side is two sections of conveyer belts, the rack left end
With driving motor is connected at right end on live-roller；
The refrigeration system includes several evaporators for being installed on machine frame inside, and the evaporator is connected with refrigerant compression
Unit, pressure pipeline, pipe circle pump and condenser are equipped with circulating fan, the circulation on the evaporator lower framework
Down draught device is installed, the down draught device is set under conveyer belt on methods, rack, passes through the refrigeration system at fan outlet
So that cold air carries out circularly cooling perpendicular to the conveyer belt；
The defrosting system includes several defrosting water spouts for being installed on upper rack, and the defrosting water spout passes through water
Pipe is connected with water pump and water tank；
The cleaning blow-dry device includes the ice-melt sink for being set to rack left end bottom, methods, rack on the ice-melt sink
On be additionally provided with drying fan；
The temperature sensor, driving motor are all connected to electric control system, the total electricity of electric control system connection
Source, the electric control system are PLC controller.
Further, the live-roller is provided with 9, and rack left end is vertically disposed with 2 live-rollers, wherein top transmission
Roller is connected with driving motor, and live-roller plays steering-effecting below, and the rack right end is vertically disposed with 3 live-rollers, wherein
Top live-roller connects driving motor, and two live-rollers below play tensioning and steering-effecting respectively, and the central rack is set
There are 4 live-rollers, play steering-effecting, upper and lower position is staggered, and it is left that one section of conveyer belt is installed on the rack
Hold on 2 live-rollers of 2 live-rollers and intermediate left side, two sections of conveyer belts be installed on 3 live-rollers of the rack right end and
On 2 live-rollers of right middle, there are certain interval among one section of conveyer belt and two sections of conveyer belts, material can be defeated from one section
It send in band transport to two sections of conveyer belts.
Further, material guide device, the guide are installed in rack between one section of conveyer belt and two sections of conveyer belts
Device root uses food-grade soft plastic material, is tightly attached on one section of conveyer belt, to shave the material on one section of conveyer belt, before
Portion uses stainless steel material, so that material is transported on two sections of conveyer belts with being refined.
Further, it is equipped with feeding device on the left of the rack, the feeding device includes feeding warehouse, and the feeding warehouse is right
Side is connected with vibration charger, and feeding web is connected at the vibration charger right-side outlet, and the feeding web will
Material is delivered on one section of conveyer belt on right side, and the vibration charger exit is additionally provided with feed thickness distribution scraper plate.
Further, discharging device is equipped on the right side of institute's rack, the discharging device includes discharging bin, on the left of the discharging bin
Discharging conveyor belts are connected with, material is delivered on the discharging conveyor belts by two sections of conveyer belts.
Further, the heat-preservation warehouse body includes the stainless steel plate layer and intermediate polyurethane insulation coating in interior outside, described
Stainless steel plate layer is with a thickness of 2.3mm, and the polyurethane insulation coating is with a thickness of 20cm.
Further, one section of conveyer belt and two sections of conveyer belts downsides are equipped with several triangle bodies and play thick stick.
Further, the circulating fan uses centrifugal high pressure fan, and the down draught device is deflector.
Further, the conveyer belt is stainless (steel) wire band, and two sides are equipped with driving chain, the live-roller and conveyer belt
Gear is equipped at cooperation.
The utility model bring beneficial effect has:
1, heat-preservation warehouse body is used using the poly- peace rouge battenboard of two-sided stainless steel high-pressure foam, is assembled block, is tightly combined, keeps the temperature
Effect is good.
2, main parts size is all made of food-grade stainless steel, meets food hygiene requirement, easy cleaning, corrosion-resistant, the service life is long.
3, blower motor can be external, reduces instant freezer energy consumption, reduces electrical fault rate, maintenance is convenient, and in different positions
Maintenance door is installed, maintenance is convenient, easy cleaning, without corner or spot as yet untouched by a clean-up campaign.
4, using aluminum pipe aluminium flake evaporator, become pitch of fins optimization design, extend defrosting interval time, ensure that the company of production
Continuous property.
5, using dedicated high wind pressure, Wind Volume centrifugal fan, frozen product can be made to be in fluidized state, substantially reduce jelly
The time is tied, freezing speed is improved.
6, it is transmitted using two-part conveyer belt, frequency control can be distinguished, be adjusted according to the processing request of different frozen products,
Be adapted to more food freezes demand, it is ensured that frozen product does not bond.
Detailed description of the invention
Fig. 1 is a kind of main view of fluidization instant freezer of the utility model.
Fig. 2 is a kind of top view of fluidization instant freezer of the utility model.
Fig. 3 is a kind of left view of fluidization instant freezer of the utility model.
In figure: 1- rack, 2- ice-melt sink, 3- rack left end bottom driving roller, 4- drying fan, 5- vibration charger,
6- feeding warehouse, 7- feeding web, 8- rack left upper part live-roller, mono- section of conveyer belt of 9-, 10- heat-preservation warehouse body, 11- triangle body
Thick stick, 12- central rack is beaten to keep left upper side live-roller, 13- material guide device, 14- central rack top live-roller, 15- on the right side
Two sections of conveyer belts, 16- rack right end upper transmission roller, 17- discharging conveyor belts, 18- discharging bin, the transmission of 19- rack right side central
Lower section live-roller, 22- central rack keeps left side-lower biography on the right side for roller, 20- rack lower right side live-roller, 21- central rack
Dynamic roller, 23- circulating fan, 24- evaporator, 25- deflector.
Specific embodiment
The technical solution of the present utility model application is described in more detail combined with specific embodiments below.
Embodiment 1
Fig. 1-3, a kind of fluidization instant freezer, including rack 1 are please referred to, heat-preservation warehouse body 10, cleaning blow-dry device, material are defeated
Send system, refrigeration system, defrosting system and electric control system.
1 main body of rack is set in heat-preservation warehouse body 10, and left and right end protrudes from 10 import and export of heat-preservation warehouse body, rack respectively
Temperature sensor is equipped on 1 left and right end (since visual angle relationship is not shown in the accompanying drawings).
Heat-preservation warehouse body 10 includes the stainless steel plate layer and intermediate polyurethane insulation coating in interior outside, wherein stainless steel plate thickness
Degree is 2.3mm, and the polyurethane insulation coating is with a thickness of 20cm.
Material-transporting system includes 9 live-rollers being installed in rack 1 and the two-part being installed on live-roller conveying
Band, wherein the conveyer belt for being installed on left side is one section of conveyer belt 9, the conveyer belt on right side is two sections of conveyer belts 15.One section of conveyer belt 9
Thick stick 11 is played with 12 sets of triangle bodies are equipped with below two sections of conveyer belts 15, material uses the organic duroplasts of food-grade, the purpose is to
Material is prevented to be sticked together on the conveyor belt due to icing.
Conveyer belt is stainless (steel) wire band in this equipment, and two sides are equipped with driving chain, at live-roller and conveyer belt cooperation
Equipped with gear.
1 left end of rack is vertically disposed with 2 live-rollers, and wherein rack left upper part live-roller 8 is connected with driving motor
(since visual angle relationship is not shown in figure), rack left end bottom driving roller 3 plays steering-effecting.1 right end of rack is setting up and down
There are 3 live-rollers, wherein rack right end upper transmission roller 16 connects driving motor (since visual angle relationship is not shown in figure),
Rack right side central live-roller 19 and rack lower right side live-roller 20 play tensioning and steering-effecting respectively, are equipped with 4 in the middle part of rack 1
A live-roller plays steering-effecting, and upper and lower position is staggered, and one section of 9 band of conveying is installed on the transmission of rack left upper part
Roller 8, rack left end lower part live-roller 3, central rack keep left upper side live-roller 12 and central rack keeps left side-lower live-roller
On 22, two sections of conveyer belts 15 are installed on rack right end upper transmission roller 16, rack right end middle part live-roller 19, rack right end lower part
Live-roller 20, central rack on the right side top live-roller 14 and central rack on the right side lower section live-roller 21 on.Pass through both ends
Driving motor can adjust separately the revolving speed of one section of conveyer belt 9 and two sections of conveyer belts 15.
There are certain interval among one section of conveyer belt 9 and two sections of conveyer belts 15, material can be transported from one section of conveyer belt 9 to
On two sections of conveyer belts 15.Material guide device 13 is installed, material guide device 13 is blade-like, root in two sections of conveying interband racks 1
Using food-grade soft plastic material, it is tightly attached on one section of conveyer belt 9, to shave the material on one section of conveyer belt 9, front is used
Stainless steel material, so that material is transported on two sections of conveyer belts 15 with being refined.
Refrigeration system includes 10 groups of evaporators 24 being installed on inside rack 1, and evaporator 24 is connected with refrigeration compressor
Group, pressure pipeline, pipe circle pump and condenser are equipped with high voltage type centrifuge cycle blower on 24 lower framework 1 of evaporator
23,23 exit of circulating fan is equipped with deflector 25, and deflector 25 is set under conveyer belt on methods, rack 1, is by refrigeration
System is so that cold air carries out circularly cooling perpendicular to conveyer belt.
Defrosting system includes being installed on 12 defrosting water spouts on 1 top of rack (in the accompanying drawings not due to visual angle relationship
Display), defrosting water spout is connected with water pump and water tank by water pipe.Its principle is to be sprayed using water injector to evaporator external
Water, the method for making frost layer be melted and be washed out by the heat of water are suitable for direct evaporator defrosting, and water defrosting compares hot refrigerant vapor refrigerant
The effect of defrosting is good, and the time it is short, it is easy to operate, convenient for management.
Cleaning blow-dry device includes the ice-melt sink 2 for being set to 1 left end bottom of rack, is additionally provided with blows on methods, rack 1 thereon
Dry-air blast machine 4, this device design main purpose are cleanings, melt ice on the one section of conveyer belt 9 passed through herein and will be on conveyer belt
Water drying.
Temperature sensor, driving motor are all connected to electric control system, and electric control system connects general supply, electric-controlled
System processed is PLC controller.
Feeding device is equipped on the left of rack 1, feeding device includes feeding warehouse 6, and vibration charger is connected on the right side of feeding warehouse 6
5, it vibrates and is connected with feeding web 7 at 5 right-side outlet of charger, feeding web 7 is defeated by material be delivered to right side one section
It send on band 9, vibration 5 exit of charger is additionally provided with feed thickness distribution scraper plate (since visual angle relationship is not shown in figure).
Discharging device is equipped on the right side of rack 1, discharging device includes discharging bin 18, and it is defeated that discharging is connected on the left of discharging bin 18
Band 17 is sent, material is delivered on the discharging conveyor belts 17 by two sections of conveyer belts 15.
Since feeding device and discharging device are that the mature prior art is not unfolded to describe herein.
Embodiment 2
A kind of fluidization method of freezing, the method are applied to a kind of fluidization instant freezer in embodiment 1, this method comprises:
When fluidization instant freezer initial starts up after the installation is completed, caused in order to prevent due to install or adjust improper pair
The damage of conveyer belt, it is necessary to first the present apparatus is checked comprehensively it is errorless after carry out low speed trial operation again.
Have to check for whether having foreign matter on conveyer belt, particularly above lower conveyer belt before starting.Temperature in heat-preservation warehouse body 10
At -15 DEG C or less, transmission system must not be started at once, have to check for and remove before starting the ice on each component of transmission system and
Other sundries prevent foreign matter from entering in each transmission mechanism and damage.
Before starting, should also confirm whether power control cabinet, control loop are normal, and whether voltage is normal, and whether zero curve, ground wire connect
It connects good.Before instant freezer operation, it is necessary to confirm whether skid between chain and gear.
The normal boot sequence of instant freezer: after low speed trial operation is normal, pulling governor switch to ON position from "Off",
Two sections of conveyer belts are adjusted the speed respectively by rotating governor knob, speed regulation need to slowly go to from " 0 " and require revolving speed, prevent from adjusting
The too fast damage conveyer belt of speed then starts circulating fan 23 by platform, every group starting time interval 3 seconds.
Start feed flow cooling, being down to required temperature to temperature in heat-preservation warehouse body 10 can start to freeze into goods.
Fluidization instant freezer normally stopping sequence: first notify computer room close supplying valve (back-steam valve and axis stream wind must not be closed
Machine), it evacuates operation 15 minutes or more, then stops axial flow blower by platform, by rotating governor knob, go to it slowly
“0”。
Governor switch is pulled from "ON" to off position.It presses speed regulating motor stop button and stops dragging motor, break
Open air switch.Shut power control cabinet cabinet door.
In the description of the present invention, it should be understood that term " top ", " bottom ", " right end ", " left end ", " in
Portion ", waits the direction of instructions or positional relationship is direction based on the figure or positional relationship, is merely for convenience of describing this reality
It is described with novel with simplified, rather than the device or component of indication or suggestion meaning must have a particular orientation, with specific
Orientation construction and operation, therefore should not be understood as limiting the present invention.
Specific embodiment of the utility model is described in detail above, but content is only the preferable of the utility model
Embodiment should not be considered as limiting the scope of the present invention.It is made according to the scope of application of this utility model equal
Deng variation and improvement etc., should still belong within the patent covering scope of the utility model.
Claims (9)
1. a kind of fluidization instant freezer, it is characterised in that: including rack, heat-preservation warehouse body, cleaning blow-dry device, material delivery system
System, refrigeration system, defrosting system and electric control system, wherein
The frame main body is set in the heat-preservation warehouse body, and left and right end protrudes from the heat-preservation warehouse body import and export respectively,
Temperature sensor is equipped on the left and right end of rack；
The material-transporting system includes that several live-rollers being installed in rack and the two-part being installed on live-roller are defeated
Band is sent, wherein the conveyer belt in left side is one section of conveyer belt, the conveyer belt on right side is two sections of conveyer belts, the rack left end and the right side
Driving motor is connected at end on live-roller；
The refrigeration system includes several evaporators for being installed on machine frame inside, and the evaporator is connected with refrigeration compressor
Group, pressure pipeline, pipe circle pump and condenser are equipped with circulating fan, the circulated air on the evaporator lower framework
Machine exit is equipped with down draught device, and the down draught device is set under conveyer belt on methods, rack, is made by the refrigeration system
It obtains cold air and carries out circularly cooling perpendicular to the conveyer belt；
The defrosting system includes several defrosting water spouts for being installed on upper rack, and the defrosting water spout is connected by water pipe
It is connected to water pump and water tank；
The cleaning blow-dry device includes the ice-melt sink for being set to rack left end bottom, on the ice-melt sink on methods, rack also
Equipped with drying fan；
The temperature sensor, driving motor are all connected to electric control system, and the electric control system connects general supply, institute
Stating electric control system is PLC controller.
2. a kind of fluidization instant freezer according to claim 1, it is characterised in that: the live-roller is provided with 9, rack
Left end is vertically disposed with 2 live-rollers, wherein top live-roller is connected with driving motor, live-roller plays steering-effecting below,
The rack right end is vertically disposed with 3 live-rollers, wherein top live-roller connects driving motor, two live-rollers below
Tensioning and steering-effecting are played respectively, and the central rack is equipped with 4 live-rollers, plays steering-effecting, upper and lower position is staggered
Arrangement, one section of conveyer belt are installed on 2 live-rollers of the live-roller of the rack left end 2 and intermediate left side, and described two sections
Conveyer belt is installed on 2 live-rollers of 3 live-rollers of the rack right end and right middle, one section of conveyer belt and two sections it is defeated
Send band centre there are certain interval, material can be transported from one section of conveyer belt to two sections of conveyer belts.
3. a kind of fluidization instant freezer according to claim 2, it is characterised in that: one section of conveyer belt and two sections of conveyings
Material guide device is installed in rack between band, the material guide device root uses food-grade soft plastic material, be tightly attached to one section it is defeated
It send and takes, to shave the material on one section of conveyer belt, front uses stainless steel material, so that material is transported to two with being refined
On section conveyer belt.
4. a kind of fluidization instant freezer according to claim 3, it is characterised in that: be equipped with charging dress on the left of the rack
It sets, the feeding device includes feeding warehouse, and vibration charger is connected on the right side of the feeding warehouse, is gone out on the right side of the vibration charger
Feeding web is connected at mouthful, material is delivered on one section of conveyer belt on right side by the feeding web, the vibration
Dynamic charger exit is additionally provided with feed thickness distribution scraper plate.
5. a kind of fluidization instant freezer according to claim 4, it is characterised in that: discharging device is equipped on the right side of institute's rack,
The discharging device includes discharging bin, is connected with discharging conveyor belts on the left of the discharging bin, two sections of conveyer belts are defeated by material
It send to the discharging conveyor belts.
6. a kind of fluidization instant freezer according to claim 1, it is characterised in that: the heat-preservation warehouse body includes interior outside
Stainless steel plate layer and the polyurethane insulation coating of centre, the stainless steel plate layer is with a thickness of 2.3mm, the polyurethane insulation coating thickness
For 20cm.
7. a kind of fluidization instant freezer according to claim 1, it is characterised in that: one section of conveyer belt and two sections of conveyings
Band downside is equipped with several triangle bodies and plays thick stick.
8. a kind of fluidization instant freezer according to claim 1, it is characterised in that: the circulating fan uses centrifugal high pressure
Blower, the down draught device are deflector.
9. -8 any a kind of fluidization instant freezer according to claim 1, it is characterised in that: the conveyer belt is stainless steel
Mesh belt, two sides are equipped with driving chain, are equipped with gear at the live-roller and conveyer belt cooperation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821283388.0U CN208779781U (en) | 2018-08-09 | 2018-08-09 | A kind of fluidization instant freezer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821283388.0U CN208779781U (en) | 2018-08-09 | 2018-08-09 | A kind of fluidization instant freezer |
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| Publication Number | Publication Date |
|---|---|
| CN208779781U true CN208779781U (en) | 2019-04-23 |
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ID=66156246
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| CN201821283388.0U Active CN208779781U (en) | 2018-08-09 | 2018-08-09 | A kind of fluidization instant freezer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108981268A (en) * | 2018-08-09 | 2018-12-11 | 宁夏天瑞产业集团现代农业有限公司 | A kind of fluidization instant freezer and fluidization method of freezing |
| CN114518004A (en) * | 2021-12-28 | 2022-05-20 | 西安交通大学 | Impact type tunnel quick-freezing device and quick-freezing method |
-
2018
- 2018-08-09 CN CN201821283388.0U patent/CN208779781U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108981268A (en) * | 2018-08-09 | 2018-12-11 | 宁夏天瑞产业集团现代农业有限公司 | A kind of fluidization instant freezer and fluidization method of freezing |
| CN114518004A (en) * | 2021-12-28 | 2022-05-20 | 西安交通大学 | Impact type tunnel quick-freezing device and quick-freezing method |
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