CN116670394A - Inspection method of water supply pump - Google Patents
Inspection method of water supply pump Download PDFInfo
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- CN116670394A CN116670394A CN202180086471.7A CN202180086471A CN116670394A CN 116670394 A CN116670394 A CN 116670394A CN 202180086471 A CN202180086471 A CN 202180086471A CN 116670394 A CN116670394 A CN 116670394A
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- water supply
- supply pump
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- water
- good
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 351
- 238000007689 inspection Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 39
- 238000006243 chemical reaction Methods 0.000 claims description 25
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 7
- 239000008400 supply water Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 9
- 238000001816 cooling Methods 0.000 description 8
- 239000003990 capacitor Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005057 refrigeration Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 238000010257 thawing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C1/00—Producing ice
- F25C1/22—Construction of moulds; Filling devices for moulds
- F25C1/25—Filling devices for moulds
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Production, Working, Storing, Or Distribution Of Ice (AREA)
- Devices That Are Associated With Refrigeration Equipment (AREA)
Abstract
Description
本发明涉及一种供水泵的检查方法,尤其涉及一种对设置在冰箱的制冰机中的供水泵进行检查的供水泵的检查方法。The invention relates to a method for checking a water supply pump, in particular to a method for checking a water supply pump installed in an ice maker of a refrigerator.
在近年的冰箱中,存在包括自动制冰机的冰箱。在该自动制冰机中,在冷藏室中配置了供水罐和供水泵,在冷冻室中配置了制冰盘。在自动制冰机进行制冰时,储存在供水罐中的水通过供水泵的吸引力被输送到制冰盘,水在制冰盘中冻结,由此制造了冰。例如,在专利文献1(日本特开2003-014349号公报)中记载了包括自动制冰机的冰箱。Among refrigerators in recent years, there are refrigerators including automatic ice makers. In this automatic ice maker, a water supply tank and a water supply pump are arranged in the refrigerator compartment, and an ice tray is arranged in the freezer compartment. When the automatic ice maker is making ice, the water stored in the water supply tank is transported to the ice making tray by the suction force of the water supply pump, and the water is frozen in the ice making tray, thereby making ice. For example, Patent Document 1 (Japanese Unexamined Patent Publication No. 2003-014349) describes a refrigerator including an automatic ice maker.
在包括自动制冰机的冰箱的制造工序中,存在测试工序,其中,在冰箱的组装工序结束后,确认冰箱所包括的各种构成设备的工作。在该测试工序中,也确认自动制冰机的工作。具体而言,在供水罐中储存水,使供水泵工作,确认供水泵进行送水的水的流量,由此,进行自动制冰机的工作确认。In the manufacturing process of a refrigerator including an automatic ice maker, there is a test process in which the operation of various constituent devices included in the refrigerator is confirmed after the assembly process of the refrigerator is completed. In this test procedure, the operation of the automatic ice maker was also confirmed. Specifically, water is stored in the water supply tank, the water supply pump is operated, and the flow rate of the water supplied by the water supply pump is confirmed, thereby confirming the operation of the automatic ice maker.
但是,在上述的背景技术中,从高效地确认制冰机的好坏的观点来看,存在改善的余地。However, in the background art described above, there is room for improvement from the viewpoint of efficiently confirming whether the ice machine is good or bad.
具体而言,当要通过确认供水泵的排水量来判定制冰机的好坏时,作业员需要将测量器配置在供水泵的排出侧,目测确认排水量。这样的确认作业很繁杂,存在需要长时间的问题。Specifically, when determining whether the ice machine is good or bad by checking the discharge of the water supply pump, the operator needs to place a measuring device on the discharge side of the water supply pump and visually check the discharge of the water supply. There is a problem that such confirmation work is complicated and takes a long time.
发明内容Contents of the invention
本发明是鉴于上述情况而完成的,本发明的目的是提供一种检查方法,即使不确认排水量,也能够判定制冰机的好坏。The present invention was made in view of the above circumstances, and an object of the present invention is to provide an inspection method capable of judging the quality of an ice machine without checking the amount of water discharged.
本发明的供水泵的检查方法用于检查供水泵,所述供水泵设置于冰箱内部的制冰机中用于将水从供水罐输送到制冰盘,其特征在于,所述检查方法包括:控制所述供水泵运转;以及基于所述供水泵工作时的电压来判断所述供水泵的好坏。The inspection method of the water supply pump of the present invention is used to inspect the water supply pump, and the water supply pump is arranged in the ice maker inside the refrigerator for transporting water from the water supply tank to the ice making tray, and it is characterized in that the inspection method includes: controlling the operation of the water supply pump; and judging whether the water supply pump is good or not based on the voltage of the water supply pump when it is working.
此外,在本发明的供水泵的检查方法中,其特征在于,“控制所述供水泵运转”包括:控制所述供水泵在正转方向和反转方向上运转,“基于所述供水泵工作 时的电压来判断所述供水泵的好坏”包括:基于所述供水泵在正转方向上运转时的电压、以及所述供水泵在反转方向上运转时的电压,判断所述供水泵的好坏。In addition, in the inspection method of the water supply pump of the present invention, it is characterized in that "controlling the operation of the water supply pump" includes: controlling the operation of the water supply pump in the forward direction and the reverse direction, "based on the operation of the water supply pump Judging whether the water supply pump is good or not based on the voltage when the water supply pump is running in the forward direction and the voltage when the water supply pump is running in the reverse direction, judging whether the water supply pump good or bad.
此外,在本发明的供水泵的检查方法中,其特征在于,“控制所述供水泵运转”包括:在所述供水罐中有水的状态下,以及在所述供水罐中没有水的状态下,使所述供水泵在正转方向和反转方向上运转;“基于所述供水泵工作时的电压来判断所述供水泵的好坏”包括:在所述供水罐中有水的状态下,以及在所述供水罐中没有水的状态下,基于所述供水泵在正转方向上运转时的电压、以及所述供水泵在反转方向上运转时的电压,判断所述供水泵的好坏。In addition, in the inspection method of the water supply pump of the present invention, it is characterized in that "controlling the operation of the water supply pump" includes: a state where there is water in the water supply tank, and a state where there is no water in the water supply tank Next, make the water supply pump run in forward direction and reverse direction; "judging whether the water supply pump is good or bad based on the voltage when the water supply pump is working" includes: there is water in the water supply tank , and in a state where there is no water in the water supply tank, it is judged that the water supply pump good or bad.
此外,在本发明的供水泵的检查方法中,其特征在于,“基于所述供水泵工作时的电压来判断所述供水泵的好坏”包括:基于由所述冰箱中变换电路检测出的电压值,判断所述供水泵的好坏。In addition, in the inspection method of the water supply pump of the present invention, it is characterized in that "judging the quality of the water supply pump based on the voltage of the water supply pump when it is working" includes: based on the voltage detected by the conversion circuit in the refrigerator The voltage value is used to judge whether the water supply pump is good or bad.
发明效果Invention effect
本发明的供水泵的检查方法用于检查供水泵,所述供水泵设置在冰箱内部的制冰机中将水从供水罐输送到制冰盘,其特征在于,所述检查方法包括:控制所述供水泵运转;以及基于所述供水泵工作时的电压来判断所述供水泵的好坏。因此,根据本发明的供水泵的检查方法,基于供水泵工作时的电压来判定供水泵的好坏,由此不需要测量泵的排水量,因此即使不确认排水量,也能够判定制冰机的好坏。The inspection method of the water supply pump of the present invention is used to inspect the water supply pump. The water supply pump is installed in the ice maker inside the refrigerator to transport water from the water supply tank to the ice making tray. It is characterized in that the inspection method includes: controlling the the operation of the water supply pump; and judging whether the water supply pump is good or bad based on the voltage of the water supply pump when it is working. Therefore, according to the inspection method of the water supply pump of the present invention, it is judged whether the water supply pump is good or bad based on the voltage when the water supply pump is in operation, so that it is not necessary to measure the discharge volume of the pump, so even if the discharge volume is not confirmed, the quality of the ice machine can be judged. bad.
此外,在本发明的供水泵的检查方法中,其特征在于,“控制所述供水泵运转”包括:使所述供水泵在正转方向和反转方向上工作,“基于所述供水泵工作时的电压来判断所述供水泵的好坏”包括:基于所述供水泵在正转方向上运转时的电压、以及所述供水泵在反转方向上运转时的电压,判断所述供水泵的好坏。因此,根据本发明的供水泵的检查方法,基于供水泵在正转方向和反转方向上运转时的电压来判定供水泵的好坏,由此能够更正确地判定好坏。In addition, in the inspection method of the water supply pump of the present invention, it is characterized in that "controlling the operation of the water supply pump" includes: making the water supply pump work in the forward direction and the reverse direction, "based on the operation of the water supply pump Judging whether the water supply pump is good or not based on the voltage when the water supply pump is running in the forward direction and the voltage when the water supply pump is running in the reverse direction, judging whether the water supply pump good or bad. Therefore, according to the inspection method of the water supply pump of the present invention, the quality of the water supply pump can be determined based on the voltage when the water supply pump is operated in the forward direction and the reverse direction, thereby making it possible to more accurately determine whether it is good or bad.
此外,在本发明的供水泵的检查方法中,其特征在于,“控制所述供水泵运转”包括:在所述供水罐中有水的情况下,以及在所述供水罐中没有水的情况下,使所述供水泵在正转方向和反转方向上工作,“基于所述供水泵工作时的电压来判断所述供水泵的好坏”包括:在所述供水罐中有水的情况下,以及在所述供水罐中没有水的情况下,基于所述供水泵在正转方向上运转时的电压、以及所述供水泵在反转方向上运转时的电压,判段所述供水泵的好坏。因此,根据本发明的供水泵的检查方法,在供水罐中有水的情况下以及在供水罐中没有水的情况下,基于供水泵的电压来判断好坏,由此除了供水罐的工作确认之外,还能够进行变换电路的检 查。In addition, in the inspection method of the water supply pump of the present invention, it is characterized in that "controlling the operation of the water supply pump" includes: when there is water in the water supply tank, and when there is no water in the water supply tank Next, make the water supply pump work in the forward direction and the reverse direction, "judging the quality of the water supply pump based on the voltage when the water supply pump is working" includes: when there is water in the water supply tank , and when there is no water in the water supply tank, the water supply stage is judged based on the voltage when the water supply pump is running in the The water pump is good or bad. Therefore, according to the inspection method of the water supply pump of the present invention, when there is water in the water supply tank and when there is no water in the water supply tank, it is judged whether it is good or bad based on the voltage of the water supply pump, thereby in addition to the work confirmation of the water supply tank In addition, inspection of the conversion circuit can also be performed.
此外,在本发明的供水泵的检查方法中,其特征在于,“基于所述供水泵工作时的电压来判断所述供水泵的好坏”包括:基于由所述冰箱中的变换电路检测出的电压值,判断所述供水泵的好坏。因此,根据本发明的供水泵的检查方法,通过使用冰箱中的变换电路,能够使用外部准备的检查装置来容易地进行检查。In addition, in the inspection method of the water supply pump of the present invention, it is characterized in that "judging whether the water supply pump is good or bad based on the voltage when the water supply pump is working" includes: The voltage value to judge whether the water supply pump is good or bad. Therefore, according to the inspection method of the water supply pump of the present invention, by using the conversion circuit in the refrigerator, inspection can be easily performed using an inspection device prepared outside.
图1是示出本发明实施方式的冰箱的侧剖视图。Fig. 1 is a side sectional view showing a refrigerator according to an embodiment of the present invention.
图2是示出本发明实施方式的冰箱的图,是示出制冰机的立体图。Fig. 2 is a diagram showing a refrigerator according to an embodiment of the present invention, and is a perspective view showing an ice maker.
图3是示出本发明实施方式的冰箱的图,是示出进行制冰机的测试时的连接结构的连接图。Fig. 3 is a diagram showing a refrigerator according to an embodiment of the present invention, and is a connection diagram showing a connection structure when an ice maker is tested.
图4是示出本发明实施方式的冰箱的图,是示出将来自供水泵的电流变换为电压的变换电路的电路图。4 is a diagram showing a refrigerator according to an embodiment of the present invention, and is a circuit diagram showing a conversion circuit for converting current from a water supply pump into a voltage.
图5是示出本发明实施方式的冰箱的图,是示出供水泵的检查方法的流程图。Fig. 5 is a diagram showing the refrigerator according to the embodiment of the present invention, and is a flowchart showing a method of checking a water supply pump.
图6(A)是示出在本发明实施方式的冰箱中供水泵是合格品的情况且供水罐中有水时的电压的变化的图形;6(A) is a graph showing changes in voltage when the water supply pump is a good product and there is water in the water supply tank in the refrigerator according to the embodiment of the present invention;
图6(B)是示出在本发明实施方式的冰箱中供水泵是合格品的情况且供水罐中没有水时的电压的变化的图形。Fig. 6(B) is a graph showing changes in voltage when the water supply pump is an acceptable product and there is no water in the water supply tank in the refrigerator according to the embodiment of the present invention.
图7(A)是示出在本发明实施方式的冰箱中供水泵产生了不合格品的情况且引线断线的情况的图形;FIG. 7(A) is a graph showing a situation where a defective product is produced in a water supply pump and a lead wire is disconnected in the refrigerator according to the embodiment of the present invention;
图7(B)是示出其他引线断线的情况的图形;FIG. 7(B) is a graph showing a situation where other leads are disconnected;
图7(C)是示出引线相反连接的情况的图形。FIG. 7(C) is a diagram showing a case where lead wires are reversely connected.
以下,基于附图来详细地说明本发明实施方式的冰箱10。在本实施方式的说明中,原则上,对同一构件使用同一编号,省略重复的说明。此外,在以下说明中,使用上下前后左右的各方向进行说明,左右是从前方观察冰箱10时的左右。Hereinafter, refrigerator 10 according to the embodiment of the present invention will be described in detail based on the drawings. In the description of this embodiment, in principle, the same reference numerals are used for the same members, and overlapping descriptions are omitted. In addition, in the following description, it demonstrates using each direction of up, down, front, back, and left and right, and left and right are left and right when refrigerator 10 is seen from the front.
图1是示出冰箱10的侧剖视图。隔热箱体11由外箱12、内箱13和隔热材料14构成,所述隔热箱体11构成冰箱10的主体部,所述外箱12由弯曲加工为预定形状的钢板构成,所述内箱13配置在外箱12的内侧并与外箱12隔开,内箱13由合成树脂板构成,所述隔热材料14填充在外箱12和内箱13之间。在隔热箱体11的 内部,作为储藏室,从上方起形成了冷藏室18和冷冻室19。冷藏室18和冷冻室19由隔热分隔壁23分开,所述隔热分隔壁23具有隔热构造。FIG. 1 is a side sectional view showing a refrigerator 10 . The heat insulation box 11 is composed of an outer box 12, an inner box 13 and a heat insulating material 14. The heat insulation box 11 constitutes the main body of the refrigerator 10. The outer box 12 is made of a steel plate bent into a predetermined shape. The inner box 13 is disposed inside the outer box 12 and separated from the outer box 12 , the inner box 13 is made of a synthetic resin board, and the heat insulating material 14 is filled between the outer box 12 and the inner box 13 . Inside the heat insulating box 11, a refrigerating room 18 and a freezing room 19 are formed as storage rooms from above. The refrigerator compartment 18 and the freezer compartment 19 are separated by a heat insulating partition wall 23 having a heat insulating structure.
在冷冻室19的里侧,划分形成了冷却室15。在冷却室15的内部,设置了作为冷却器的蒸发器16。此外,在冰箱10的下端侧后方,划分形成了机器室20,在机器室20中配置有压缩机22。蒸发器16和压缩机22与在此未图示的冷凝器和膨胀单元一起形成了制冷剂压缩式的冷冻循环21。通过运转冷冻循环21,利用蒸发器16对冷却室15内部的冷空气进行冷却,利用送风机24将该冷空气吹送至各储藏室,由此各储藏室的内部温度成为预定的冷却温度范围。具体地,从送风机24吹送的冷空气经由未图示的送风路,被吹送至冷藏室18和冷冻室19。此外,对冷藏室18和冷冻室19进行冷却后的冷空气经由未图示的返回风路,返回至冷却室15。利用这样的结构,冷藏室18冷却到冷藏温度范围,冷冻室19冷却到冷冻温度范围。On the inner side of the freezer compartment 19, a cooling compartment 15 is formed. Inside the cooling chamber 15, an evaporator 16 as a cooler is provided. Further, a machine room 20 is defined behind the lower end side of the refrigerator 10 , and a compressor 22 is arranged in the machine room 20 . The evaporator 16 and the compressor 22 form a refrigerant compression type refrigeration cycle 21 together with a condenser and an expansion unit not shown here. By operating the refrigerating cycle 21, the evaporator 16 cools the cold air inside the cooling room 15, and the blower 24 blows the cold air into each storage room, whereby the internal temperature of each storage room falls within a predetermined cooling temperature range. Specifically, cool air blown from air blower 24 is blown to refrigerator compartment 18 and freezer compartment 19 via an unillustrated air supply path. Moreover, the cold air which cooled the refrigerator compartment 18 and the freezer compartment 19 returns to the cooling compartment 15 through the return air path which is not shown in figure. With such a structure, the refrigerator compartment 18 is cooled to the refrigeration temperature range, and the freezer compartment 19 is cooled to the freezing temperature range.
在冷却室15的内部且蒸发器16的下方,设置有除霜加热器17。随着制冷剂压缩冷冻循环的运转,在蒸发器16的表面产生了厚霜。这样,未图示的控制单元通过停止压缩机22,关闭冷却室15,对除霜加热器17进行通电以加热,从而进行将霜融化进行除霜操作。Inside the cooling chamber 15 and below the evaporator 16, a defrosting heater 17 is provided. As the refrigerant compression refrigerating cycle operates, thick frost is generated on the surface of the evaporator 16 . In this way, the control unit (not shown) stops the compressor 22, closes the cooling chamber 15, and energizes and heats the defrost heater 17 to perform a defrosting operation to melt the frost.
制冰机25是内置于冰箱10中并且实现自动制冰功能的装置。制冰机25具有供水罐26、供水泵28和制冰盘27。The ice maker 25 is a device built into the refrigerator 10 and realizes an automatic ice making function. The ice maker 25 has a water supply tank 26 , a water supply pump 28 and an ice tray 27 .
供水罐26是配置在冷藏室18的下部、储存用于制冰的水的、由合成树脂板构成的罐。用户向供水罐26补充水(自来水等)。Water supply tank 26 is a tank made of a synthetic resin plate which is arranged in the lower part of refrigerator compartment 18 and stores water for making ice. The user replenishes water (tap water, etc.) to the water supply tank 26 .
供水泵28在冷藏室18内部配置在供水罐26附近,从供水罐26向制冰盘27送水。Water supply pump 28 is disposed near water supply tank 26 inside refrigerator compartment 18 , and sends water from water supply tank 26 to ice tray 27 .
制冰盘27是配置在冷冻室19的上部并且用于使水冻结来进行制冰的构件。Ice tray 27 is disposed above freezer compartment 19 and is used to freeze water to make ice.
供水罐26和供水泵28经由输送管32连接。此外,供水泵28和制冰盘27经由输送管31连接。The water supply tank 26 and the water supply pump 28 are connected via a delivery pipe 32 . In addition, the water supply pump 28 and the ice tray 27 are connected via a delivery pipe 31 .
当制冰机25进行制冰时,首先,用户向供水罐26补充水。接着,基于控制部(在此未图示)的指示,供水泵28将供水罐26内部的水转移到制冰盘27。供水罐26内部的水经由输送管32、供水泵28和输送管31,供应到制冰盘27。当供应到制冰盘27的水冻结时,执行使冰从制冰盘27脱离的脱冰工序。由此,在冰储存容器(在此未图示)中储存冰。When the ice maker 25 is making ice, first, the user replenishes water to the water supply tank 26 . Next, water supply pump 28 transfers the water in water supply tank 26 to ice tray 27 based on an instruction from a control unit (not shown here). The water in the water supply tank 26 is supplied to the ice tray 27 via the delivery pipe 32 , the water supply pump 28 , and the delivery pipe 31 . When the water supplied to the ice making tray 27 freezes, a deicing process of separating ice from the ice making tray 27 is performed. Thereby, ice is stored in an ice storage container (not shown here).
图2是部分地示出制冰机25的立体图。FIG. 2 is a perspective view partially showing the ice maker 25 .
供水罐26呈大致长方体形状,能够在其内部储存水。在供水罐26的后方侧, 配置有供水泵28,供水罐26和供水泵28经由输送管32连接。此外,输送管31从供水泵28向下延伸。The water supply tank 26 has a substantially rectangular parallelepiped shape and can store water therein. A water supply pump 28 is arranged on the rear side of the water supply tank 26 , and the water supply tank 26 and the water supply pump 28 are connected via a delivery pipe 32 . Furthermore, a delivery pipe 31 extends downward from the water supply pump 28 .
图3是示出进行制冰机25的测试时的连接结构的连接图。FIG. 3 is a connection diagram showing a connection structure when the ice maker 25 is tested.
在冰箱10中内置有供水泵28和变换电路29。如上所述,供水泵28具有利用电机的驱动力将水从供水罐26输送到制冰盘27的功能。变换电路29是在检查供水泵28的好坏时将供应到供水泵28的电流变换为电压的电路,其被编入到对冰箱10的冷却运转进行控制的控制板中。A water supply pump 28 and a conversion circuit 29 are incorporated in the refrigerator 10 . As described above, the water supply pump 28 has a function of delivering water from the water supply tank 26 to the ice making tray 27 using the driving force of the motor. The conversion circuit 29 is a circuit for converting the current supplied to the water supply pump 28 into a voltage when checking whether the water supply pump 28 is good or bad, and is built into a control board that controls the cooling operation of the refrigerator 10 .
检查机30是在检查冰箱10的好坏的步骤中与冰箱10连接的外部装置,例如是编入有预定程序的小型计算机。The inspection machine 30 is an external device connected to the refrigerator 10 in the step of inspecting the quality of the refrigerator 10, and is, for example, a small computer in which a predetermined program is incorporated.
变换电路29与检查机30连接。变换电路29和检查机30既可以通过连接线而连接,也可以无线地连接。The conversion circuit 29 is connected to the inspection machine 30 . The conversion circuit 29 and the inspection machine 30 may be connected via a connection line or wirelessly.
图4是示出将来自供水泵28的电流变换为电压的变换电路29的一例的电路图。变换电路29能够将从供水泵28输入的电流变换为电压。FIG. 4 is a circuit diagram showing an example of a conversion circuit 29 that converts the current from the water supply pump 28 into a voltage. The conversion circuit 29 can convert the current input from the water supply pump 28 into a voltage.
供水泵28的一侧端子经由路径33连接到运算放大器55的非反相输入端子。此外,运算放大器55的反相输入端子经由路径35接地,并且电阻50被插入到路径35中。路径33的连接点61和路径35的连接点60经由路径34连接,并且电阻51被插入到路径34中。路径35的连接点63经由路径36与检查机30连接。电阻52和电阻53被插入到路径36中。One terminal of the water supply pump 28 is connected to the non-inverting input terminal of the operational amplifier 55 via the path 33 . Furthermore, the inverting input terminal of the operational amplifier 55 is grounded via the path 35 , and the resistor 50 is inserted into the path 35 . Connection point 61 of path 33 and connection point 60 of path 35 are connected via path 34 , and resistance 51 is inserted into path 34 . The connection point 63 of the path 35 is connected to the inspection machine 30 via the path 36 . Resistor 52 and resistor 53 are inserted into path 36 .
运算放大器55经由路径37与电源连接,经由路径38接地。此外,路径37的连接点64和路径38的连接点62经由路径39连接。电容器56被插入到路径39中。Operational amplifier 55 is connected to the power supply via path 37 and to ground via path 38 . Furthermore, the connection point 64 of the path 37 and the connection point 62 of the path 38 are connected via the path 39 . Capacitor 56 is inserted into path 39 .
运算放大器55的输出端子经由路径40连接到路径36的连接点65。The output terminal of operational amplifier 55 is connected via path 40 to connection point 65 of path 36 .
电阻54、电容器57、电容器58和二极管59的一端侧端子连接到路径36,而另一端侧端子共同接地。电阻54、电容器57、电容器58和二极管59是使向检查机30的输出稳定电压的元件。One end-side terminals of the resistor 54, capacitor 57, capacitor 58, and diode 59 are connected to the path 36, while the other end-side terminals are commonly grounded. The resistor 54 , the capacitor 57 , the capacitor 58 and the diode 59 are elements for stabilizing the voltage output to the inspection machine 30 .
在实施供水泵28的检查时,使供水泵28工作时,电流流过路径33,与该电流的大小对应的电压经由运算放大器55、路径40、连接点65及路径36,输出到检查机30。例如,将流过供水泵28的电流的电流值设为Ip,将从变换电路29输出到检查机30的电压的电压值设为Vout,Vout=6.4×Ip。即,经由变换电路29向检查机30输出电压,所述电压与流过供水泵28的电流成比例。When the water supply pump 28 is inspected, when the water supply pump 28 is operated, a current flows through the path 33, and a voltage corresponding to the magnitude of the current is output to the inspection machine 30 through the operational amplifier 55, the path 40, the connection point 65, and the path 36. . For example, assuming that the current value of the current flowing through the water supply pump 28 is Ip, and the voltage value of the voltage output from the conversion circuit 29 to the inspection machine 30 is Vout, Vout=6.4×Ip. That is, a voltage proportional to the current flowing through the water supply pump 28 is output to the inspection machine 30 via the conversion circuit 29 .
图5是示出供水泵28的检查方法的流程图。在冰箱10的制造工序中,在组装工序结束后,执行冷冻循环等的各种构成设备的检查。供水泵28的检查步骤是这样 的检查之一。FIG. 5 is a flowchart illustrating a method of inspecting the water supply pump 28 . In the manufacturing process of refrigerator 10 , after the assembly process is completed, inspections of various constituent devices such as the refrigeration cycle are performed. The inspection step of the feed water pump 28 is one of such inspections.
在步骤S10中,在冰箱10的组装工序结束后,为了判定供水泵28的好坏,作业员将变换电路29与检查机30连接。具体而言,将检查机30的端子连接到变换电路29,所述变换电路29是冰箱10的控制板的一部分。In step S10 , after the assembly process of refrigerator 10 is completed, the worker connects inverter circuit 29 to inspection machine 30 in order to determine whether water supply pump 28 is good or bad. Specifically, the terminals of the inspection machine 30 are connected to the conversion circuit 29 which is a part of the control board of the refrigerator 10 .
在步骤S11中,作业员向供水罐26注水。In step S11 , the worker pours water into the water supply tank 26 .
在步骤S12中,基于控制装置的指示,供水泵28进行正转运转及反转运转。即,电机进行正转及反转,所述电机为供水泵28的一部分。In step S12, based on an instruction from the control device, the water supply pump 28 performs forward rotation and reverse rotation. That is, the motor performs forward rotation and reverse rotation, and the motor is a part of the water supply pump 28 .
在步骤S13中,基于检查机30的控制装置的指示,测量并记录供水泵28在步骤S12中正转和反转时上述变换电路29输出的电压。在此,控制装置例如是冰箱10所包括的控制板、或检查机30所包括的微型计算机。在本实施方式中,通过上述变换电路29将供水泵28的工作电流检测为电压,基于该电压值来判断供水泵28的好坏。In step S13, based on the instruction of the control device of the inspection machine 30, the voltage output by the conversion circuit 29 when the water supply pump 28 rotates forward and reverse in step S12 is measured and recorded. Here, the control device is, for example, a control panel included in the refrigerator 10 or a microcomputer included in the inspection machine 30 . In this embodiment, the operating current of the water supply pump 28 is detected as a voltage by the conversion circuit 29, and the quality of the water supply pump 28 is determined based on the voltage value.
在步骤S14中,从供水罐26抽水。例如,基于冰箱10侧的控制装置的指示,使供水泵28工作,直到在供水罐26中储存的水排出。In step S14 , water is pumped from the water supply tank 26 . For example, the water supply pump 28 is operated until the water stored in the water supply tank 26 is drained based on an instruction from the control device on the side of the refrigerator 10 .
在步骤S15中,基于控制装置的指示,在供水罐26中没有水的状态下,控制供水泵28的正转运转和反转运转。In step S15, based on the instruction of the control device, in the state where there is no water in the water supply tank 26, the normal operation and the reverse operation of the water supply pump 28 are controlled.
在步骤S16中,基于检查机30的控制装置的指示,测量并记录供水泵28在步骤S15中正转和反转时上述变换电路29输出的电压。In step S16, based on the instruction of the control device of the inspection machine 30, the voltage output by the conversion circuit 29 when the water supply pump 28 rotates forward and reverse in step S15 is measured and recorded.
在步骤S17中,根据检查机30的控制装置的指示,基于在上述步骤S13和步骤S16中记录的电压值的变化,判断供水泵28的好坏。此外,也可以在步骤S17结束后,使用显示器或扬声器等通知单元,向作业员通知好坏判定。In step S17, according to the instruction of the control device of the inspection machine 30, the quality of the water supply pump 28 is judged based on the change of the voltage value recorded in the above-mentioned steps S13 and S16. In addition, after step S17 is completed, the operator may be notified of the good or bad judgment using a notification means such as a display or a speaker.
在上述工序结束后,从变换电路29取下检查机30的连接端子。After the above steps are completed, the connection terminals of the inspection machine 30 are removed from the conversion circuit 29 .
此后,如果供水泵28是合格品,则还考虑其他试验项目的结果,结束冰箱10的制造工序。另一方面,如果供水泵28是不合格品,则更换供水泵28。或者,如果供水泵28与引线的连接不适当,则修正引线的连接。Thereafter, if the water supply pump 28 is an acceptable product, the manufacturing process of the refrigerator 10 is completed in consideration of the results of other test items. On the other hand, if the water supply pump 28 is a defective product, the water supply pump 28 is replaced. Alternatively, if the feed water pump 28 is improperly connected to the lead wires, correct the lead wire connections.
图6(A)和图6(B)示出了上述供水泵28及其连接正常的情况,图6(A)是示出供水罐26中有水时的电压的变化的图形,图6(B)是示出供水罐26中没有水时的电压的变化的图形。在此处所示的图形中,横轴示出时间,纵轴示出向检查机30施加的电压。Fig. 6 (A) and Fig. 6 (B) have shown the situation that above-mentioned water supply pump 28 and its connection are normal, Fig. 6 (A) is the graph showing the variation of the voltage when there is water in the water supply tank 26, Fig. 6 ( B) is a graph showing changes in voltage when there is no water in the water supply tank 26 . In the graph shown here, the horizontal axis shows time, and the vertical axis shows the voltage applied to the inspection machine 30 .
参照图6(A),在供水罐26中有水的情况下,在T11期间内,供水泵28反转,在T12期间内,供水泵28正转,在T13期间内,供水泵28反转。除此之外的期间 是供水泵28未工作的非运转期间。这样,能够确认在供水罐26中有水时的供水泵28的工作,此外,能够确认供水泵28的供水量。此外,当供水罐26中有水时,通过确认供水泵28的工作,能够检查供水泵28的正转和反转是否正确切换。Referring to Fig. 6 (A), when there is water in the water supply tank 26, during T11, the water supply pump 28 reverses, during T12, the water supply pump 28 forwards, during T13, the water supply pump 28 reverses . The other periods are non-operating periods in which the water supply pump 28 is not in operation. In this way, the operation of the water supply pump 28 when water is present in the water supply tank 26 can be confirmed, and the water supply amount of the water supply pump 28 can be confirmed. Also, by confirming the operation of the water supply pump 28 when there is water in the water supply tank 26, it can be checked whether the normal rotation and the reverse rotation of the water supply pump 28 are switched correctly.
如从该图形中显而易见的,在T11期间、T12期间和T13期间中的任一个期间内,电压都高于非运转期间。在此,通过将T11期间的电压与T12期间的电压进行比较,能够判断供水泵28的好坏。As is apparent from the graph, the voltage is higher than the non-operation period in any of the T11 period, T12 period, and T13 period. Here, by comparing the voltage in the period T11 and the voltage in the period T12, it is possible to determine whether the water supply pump 28 is good or bad.
说明了具体的好坏判定的一例。供水泵28在无负载下流动0.05A~0.16A的电流,在额定负载时流动0.2A~0.5A的电流。另一方面,变换电路29的输出电压是在供水泵28中流动的电流的6.4倍。因此,在无负载时,变换电路29的输出电压为0.32V~1.02V,在额定负载时,变换电路29的输出电压为1.28V~3.2V。检查机30基于该电压值,判定供水泵28的好坏。An example of specific good/bad judgment has been described. The water supply pump 28 flows a current of 0.05A to 0.16A under no load, and flows a current of 0.2A to 0.5A under a rated load. On the other hand, the output voltage of the conversion circuit 29 is 6.4 times the current flowing in the water supply pump 28 . Therefore, when there is no load, the output voltage of the conversion circuit 29 is 0.32V-1.02V, and when the load is rated, the output voltage of the conversion circuit 29 is 1.28V-3.2V. The inspection machine 30 judges whether the water supply pump 28 is good or bad based on this voltage value.
例如,如果T11期间(供水泵28无负载)的峰值电压低于期间T12(供水泵28额定负载时)的峰值电压,则能够判定供水泵28是合格品。也就是说,供水泵28没有故障,并且与供水泵28的接线正确。此外,也能够确认正确地输出了对供水泵28的正转和反转进行切换的信号。For example, if the peak voltage during T11 (no load on the water supply pump 28 ) is lower than the peak voltage during T12 (when the water supply pump 28 is under rated load), it can be determined that the water supply pump 28 is a good product. That is, the water supply pump 28 is not faulty, and the wiring to the water supply pump 28 is correct. In addition, it can also be confirmed that the signal for switching the normal rotation and the reverse rotation of the water supply pump 28 is correctly output.
此外,参照图6(A),如果T12期间(供水泵28成为额定负载)的峰值电压为预定的阈值电压(例如1.2V)以上,则能够判定为供水泵28是合格品。Also, referring to FIG. 6(A), if the peak voltage during T12 (the water supply pump 28 is a rated load) is greater than or equal to a predetermined threshold voltage (for example, 1.2V), it can be determined that the water supply pump 28 is a good product.
此外,如果供水泵28正转或反转时的电压值高于供水泵28停止时的电压值,则能够判定为供水泵28是合格品。例如,参照图6(A),如果T11期间的电压高于T11期间与T12期间之间的电压,则能够判定供水泵28是合格品。Moreover, if the voltage value at the time of forward rotation or reverse rotation of the water supply pump 28 is higher than the voltage value at the time of the stop of the water supply pump 28, it can be judged that the water supply pump 28 is a good product. For example, referring to FIG. 6(A), if the voltage during T11 is higher than the voltage between T11 and T12, it can be determined that water supply pump 28 is a good product.
在此,上述各判定既可以采用任一个,也可以采用2个以上。Here, any one of the above determinations may be used, or two or more of them may be used.
参照图6(B),在供水罐26中没有水的情况下,在T21期间内,使供水泵28反转,在T22期间内,使供水泵28正转,在T23期间内,使供水泵28反转。这样,能够确认在供水罐26中没有水时的供水泵28的工作。Referring to Fig. 6 (B), in the case that there is no water in the water supply tank 26, the water supply pump 28 is reversed during the T21 period, the water supply pump 28 is forwardly rotated during the T22 period, and the water supply pump 28 is turned forward during the T23 period. 28 reversed. In this way, it is possible to confirm the operation of the water supply pump 28 when there is no water in the water supply tank 26 .
在此,也能够基于供水泵28正转期间T22的峰值电压,进行供水罐26的好坏判断。Here, too, it is possible to judge whether the water supply tank 26 is good or bad based on the peak voltage during the normal rotation period T22 of the water supply pump 28 .
例如,如果T22期间(供水泵28成为无负载)的峰值电压小于预定的阈值电压(例如1.2V),则能够判定为供水泵28是合格品。此外,通过在供水泵28中没有水的状态下进行检查,能够在冰箱10的出厂时,检查供水罐26中是否没有水。同时,也能够检查变换电路29的功能。For example, if the peak voltage during T22 (the water supply pump 28 becomes unloaded) is lower than a predetermined threshold voltage (for example, 1.2V), it can be determined that the water supply pump 28 is a good product. In addition, by performing inspection in a state where water is not present in water supply pump 28 , it is possible to inspect whether or not there is no water in water supply tank 26 when refrigerator 10 is shipped. At the same time, the function of the conversion circuit 29 can also be checked.
图7(A)是示出引线断线的情况的图形,图7(B)是示出其他引线断线的情况 的图形,图7(C)是示出引线相反连接的情况的图形。在这些图形所示的情况下,为在与图6(A)的情况相同的时刻,从控制装置向供水泵28输入控制信号,所述控制信号用于使供水泵28正转运转和反转运转。Fig. 7(A) is a graph showing a case where a lead wire is disconnected, Fig. 7(B) is a graph showing a case where another lead wire is disconnected, and Fig. 7(C) is a graph showing a case where a lead wire is reversely connected. In the case shown in these graphs, at the same timing as in the case of FIG. 6(A), a control signal is input to the water supply pump 28 from the control device. The control signal is used to make the water supply pump 28 run forward and reverse. run.
参照图7(A),在此,供水泵28不工作,在电压值中没有见到变化。其原因是,连接到供水泵28以供应电力的引线的断线、或编入有上述变换电路29的控制板或电路元件的破损等。Referring to FIG. 7(A), here, the water supply pump 28 is not operated, and no change is seen in the voltage value. This is caused by a disconnection of a lead wire connected to the water supply pump 28 for supplying electric power, or damage to a control board or a circuit element incorporating the conversion circuit 29 described above.
参照图7(B),在此,在期间T31、期间T32和期间T33的全部期间内,供水泵28反转,完全没有进行从供水罐26的供水。其原因与图7(A)的情况相同,是引线、控制板或电路元件的破损等。Referring to FIG. 7(B), here, during all periods T31, T32, and T33, the water supply pump 28 is reversed, and water supply from the water supply tank 26 is not performed at all. The cause is the same as in the case of FIG. 7(A), and is damage to the lead wires, the control board, or the circuit components.
参照图7(C),在此,供水泵28不工作,在电压值中没有见到变化。其原因在于,引线相对于供水泵28相反地连接。Referring to FIG. 7(C), here, the water supply pump 28 is not operated, and no change is seen in the voltage value. The reason for this is that the lead wires are reversely connected with respect to the feed water pump 28 .
如上所述,在供水罐26中有水的情况及没有水的情况下,通过使供水泵28正转和反转,能够正确地判定供水泵28及其连接状况的好坏。As described above, it is possible to accurately determine whether the water supply pump 28 and its connection status are good or bad by rotating the water supply pump 28 forward and reverse when there is water in the water supply tank 26 or when there is no water.
根据上述本实施方式,能够实现以下主要效果。According to the present embodiment described above, the following main effects can be achieved.
即,即使不确认排水量,也能够判断制冰机的好坏。具体而言,基于供水泵28工作时的电压来判定供水泵28的好坏,由此不需要测量泵的排水量,因此能够简易地判定泵的好坏。That is, it is possible to judge whether the ice machine is good or bad without checking the displacement. Specifically, since the quality of the water supply pump 28 is determined based on the voltage when the water supply pump 28 is in operation, it is not necessary to measure the displacement of the pump, so the quality of the pump can be easily determined.
此外,通过基于使供水泵28在正转方向和反转方向上运转时的电压来判断供水泵28的好坏,能够进行供水泵28的检查,此外,也能够正确地判断供水泵28的连接状况的好坏。In addition, by judging the quality of the water supply pump 28 based on the voltage when the water supply pump 28 is operated in the forward direction and the reverse direction, the inspection of the water supply pump 28 can be performed, and the connection of the water supply pump 28 can also be correctly determined. The condition is good or bad.
此外,通过在供水罐26中有水的情况及供水罐26中没有水的情况下,基于供水泵28的电压来判定好坏,能够在这些各状态下,进行供水泵28的好坏判定,此外,也能够同时进行变换电路29的检查。In addition, by judging the quality of the water supply pump 28 based on the voltage of the water supply pump 28 when there is water in the water supply tank 26 and when there is no water in the water supply tank 26, the quality of the water supply pump 28 can be determined in each of these states, In addition, the inspection of the conversion circuit 29 can also be performed at the same time.
通过使用冰箱10所包括的变换电路29,能够使用外部准备的检查装置来容易地进行检查。By using the conversion circuit 29 included in the refrigerator 10, inspection can be easily performed using an externally prepared inspection device.
本发明不限于上述实施方式,此外,在不脱离本发明主旨的范围内,能够进行各种变更实施。The present invention is not limited to the above-described embodiments, and various changes and implementations are possible without departing from the gist of the present invention.
例如,参照图1,能够在从供水罐26向制冰盘27供水时,基于控制单元的指示,执行供水泵28的反转运转、正转运转和反转运转。利用最初的反转运转,吸取了存在于输送管31前端的积水。此外,在空气导通了输送管31内部的状态下,利用正转运转,从供水罐26向制冰盘27供水。此外,通过第二次反转运转,使得不 会产生虹吸现象。这样,能够抑制如下的情况,即:在管道加热器(未图示)中融化的水残留在输送管31前端部附近的情况下,如果在初始工作中进行正转,则处于输送管31内部的空气被压缩,积存于前端的水突然飞散。For example, referring to FIG. 1 , when water is supplied from water supply tank 26 to ice tray 27 , reverse rotation, forward rotation, and reverse rotation of water supply pump 28 can be performed based on instructions from the control unit. The stagnant water present at the tip of the delivery pipe 31 is sucked by the initial reverse operation. In addition, water is supplied from the water supply tank 26 to the ice tray 27 by normal rotation operation in a state where air is passed through the inside of the delivery pipe 31 . In addition, by the second reverse operation, the siphon phenomenon does not occur. In this way, it is possible to suppress the situation that, when the water melted by the duct heater (not shown) remains near the front end of the delivery pipe 31, if the normal rotation is performed in the initial operation, the water inside the delivery pipe 31 The air in the air is compressed, and the water accumulated at the front end is suddenly scattered.
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JP2020216016A JP7580113B2 (en) | 2020-12-25 | 2020-12-25 | How to Inspect a Water Pump |
JP2020-216016 | 2020-12-25 | ||
PCT/CN2021/139787 WO2022135351A1 (en) | 2020-12-25 | 2021-12-20 | Water supply pump inspection method |
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IN190197B (en) * | 1995-12-21 | 2003-06-28 | Lg Electronics Inc | |
JP2003014349A (en) | 2001-06-29 | 2003-01-15 | Toshiba Corp | Feed water pump for refrigerator |
JP2002277122A (en) | 2002-03-18 | 2002-09-25 | Sanyo Electric Co Ltd | Ice making device for refrigerator |
JP2012082688A (en) * | 2010-10-06 | 2012-04-26 | Panasonic Corp | Drive control device of electric pump |
KR101535009B1 (en) * | 2014-02-06 | 2015-07-24 | 현대자동차주식회사 | Method for judging state of cooling water |
CN204636250U (en) * | 2015-03-23 | 2015-09-16 | 佛山市顺德区美的洗涤电器制造有限公司 | A kind of dish-washing machine and draining pump operating condition checkout gear thereof |
CN208431175U (en) * | 2018-06-22 | 2019-01-25 | 浙江源控节能科技有限公司 | Water pump safety detection circuit |
CN110165964B (en) * | 2019-06-10 | 2020-09-04 | 爱科赛智能科技(浙江)有限公司 | A kind of intelligent control method of AC submersible pump and control device thereof |
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