CN116660799A - High-efficiency detection device and method for broken cores of cables - Google Patents
High-efficiency detection device and method for broken cores of cables Download PDFInfo
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- CN116660799A CN116660799A CN202310613993.9A CN202310613993A CN116660799A CN 116660799 A CN116660799 A CN 116660799A CN 202310613993 A CN202310613993 A CN 202310613993A CN 116660799 A CN116660799 A CN 116660799A
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- 238000001514 detection method Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims description 45
- 238000003825 pressing Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 abstract description 12
- 230000000670 limiting effect Effects 0.000 abstract description 5
- 230000000712 assembly Effects 0.000 description 7
- 238000000429 assembly Methods 0.000 description 7
- 239000000523 sample Substances 0.000 description 4
- 230000006698 induction Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/58—Testing of lines, cables or conductors
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
- G01R1/0425—Test clips, e.g. for IC's
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Laying Of Electric Cables Or Lines Outside (AREA)
- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
Abstract
The invention relates to the technical field of cable detection, in particular to a device and a method for efficiently detecting broken cores of cables. The invention provides a high-efficiency cable broken core detection device which can stably carry out closed clamping and limiting on cables in the detection process and improve the stability and the detection accuracy. The utility model provides a high-efficient detection device of broken core of cable, is including first mount pad, carriage, detection head, detector and fixture etc. first mount pad top intermediate position slidingtype is connected with the carriage, and carriage upper portion is connected with the detection head, and first mount pad rear side is connected with the detector, is equipped with fixture on the first mount pad. According to the invention, the clamping assembly is closed and the cable is clamped in a closed manner, so that a gap which influences movement is avoided between the cable and the clamping assembly, and the stability of movement of the device in the cable detection process is improved, thereby improving the detection precision.
Description
Technical Field
The invention relates to the technical field of cable detection, in particular to a device and a method for efficiently detecting broken cores of cables.
Background
The broken core of the cable refers to the condition that the inner conductor of the cable breaks or breaks away from the insulating layer, and equipment damage, circuit faults, fire disasters and other serious consequences can be caused in the power system.
A cable breakage detection device of the type described in CN114152898A, comprising: a housing on which a cable passage for passing a cable therethrough is formed; the probe is arranged on the shell, positioned in front of the cable channel and used for generating electromagnetic induction with the cable; the detection circuit is electrically connected with the probe and is used for receiving and processing the induction signals of the probe; the response module is electrically connected with the detection circuit and is used for sending out a response according to the induction signal; the clamping rolling module is arranged in the cable channel and comprises an upper roller and a lower roller which are oppositely arranged, the lower roller is connected with the bottom wall of the cable channel, and the upper roller is elastically connected with the top wall of the cable channel, so that the relative distance between the upper roller and the lower roller is adjustable; the device makes detection device can remove along the cable steadily through last roller and lower roller cooperation, but the curved surface between last roller and the lower roller can lead to having the space between probe and the cable, is difficult to carry out the centre gripping spacing to the cable, and then leads to appearing rocking in the removal process for stability reduces.
Therefore, the high-efficiency cable broken core detection device for stably carrying out closed clamping limit on cables in the detection process and improving stability and detection accuracy is developed aiming at the problems.
Disclosure of Invention
The invention provides a cable broken core high-efficiency detection device which is used for stably clamping and limiting a cable in a detection process and improving stability and detection accuracy, and aims to overcome the defects that the cable is difficult to clamp and limit in the prior device, and further the cable shakes in the moving process and the stability is reduced.
The technical scheme of the invention is as follows: the utility model provides a high-efficient detection device of broken core of cable, including first mount pad, the carriage, the detection head, detector and fixture, first mount pad top intermediate position slidingtype is connected with the carriage, carriage upper portion is connected with the detection head, first mount pad rear side is connected with the detector, be equipped with fixture on the first mount pad, fixture is including the mounting bracket, first sliding plate, the second sliding plate, clamping assembly, the torsional spring, connecting rod and sliding block, first mount pad left and right sides both sides upside all is connected with the mounting bracket, mounting bracket upper portion all is connected with first sliding plate, the mounting bracket lower part all is connected with the second sliding plate, the non-adjacent one side of mounting bracket all is connected with clamping assembly, all be connected with bilateral symmetry's two torsional springs on the clamping assembly, the mounting bracket rear portion all is connected with the sliding block, all rotation is connected with the connecting rod between sliding block and the adjacent first sliding plate and the second sliding plate.
Preferably, the automatic rotary machine further comprises a moving mechanism, the moving mechanism comprises a connecting piece, a sliding piece, a rotary cylinder, a driving component and a mounting plate, wherein the connecting piece is connected to the right side of the first sliding plate and the right side of the second sliding plate through bolts, the sliding piece is connected to the right side of the connecting piece, the mounting plate is connected to the upper side of the left part of the first mounting seat, the sliding piece is connected with the mounting plate in a sliding mode, the rotary cylinder is connected to the front side of the sliding piece in a rotary mode, and the driving component for driving the rotary cylinder on the upper side is connected to the right side of the sliding piece.
Preferably, the device further comprises a pressing mechanism, the pressing mechanism comprises a second mounting seat, a rotating roller, a fixing frame and springs, the fixing frames are connected between the first sliding plate and the sliding frame, the second mounting seats are connected to the fixing frames in a sliding mode, the second mounting seats which are bilaterally symmetrical are connected to the upper sides of the middle parts of the first mounting seats through bolts, the rotating roller is connected to the second mounting seats in a rotating mode, and the springs which are bilaterally symmetrical are connected between the second mounting seats on the upper sides and the adjacent fixing frames.
Preferably, the automatic lifting device further comprises a synchronizing mechanism, wherein the synchronizing mechanism comprises a roller, a spur gear and a rack, the roller is rotatably connected to the middle position of the mounting plate, the spur gear is connected to the rear side of the roller, and the rack which can be meshed with the spur gear is connected to the rear side of the sliding piece through bolts.
Preferably, the lifting mechanism comprises a third mounting seat and an electric push rod, wherein the third mounting seat is connected to the upper side of the middle position of the first mounting seat through a bolt, the electric push rod is connected to the top of the third mounting seat, and the telescopic end of the electric push rod is connected with the top of the sliding frame.
Preferably, the detector further comprises a protection mechanism, wherein the protection mechanism comprises a fixed plate, a protection plate and a baffle plate, the upper side of the front part of the detector is connected with the fixed plate, the top of the fixed plate is connected with the protection plate, and the front side of the protection plate is rotationally connected with the baffle plate.
Preferably, the clamping assembly comprises a fixed shaft, clamping blocks and a trigger rod, wherein the fixed shaft is connected to one non-adjacent side of the mounting frame, two clamping blocks are connected to the fixed shaft in a rotary mode, and the trigger rod capable of being pushed by the first sliding plate and the second sliding plate is connected to one non-adjacent side of the clamping blocks.
Preferably, the rotary cylinders are each configured to be narrow in the middle and wide in both sides.
Preferably, the driving assembly comprises a driving motor, a pinion and a large gear, the right side of the sliding piece on the upper side is connected with the driving motor through a bolt, the pinion is connected to an output shaft of the driving motor, the large gear is connected to a rotating cylinder on the upper side, and the pinion and the large gear are meshed with each other.
The application method of the high-efficiency detection device for the broken core of the cable comprises the following specific steps:
step 1: firstly, starting an electric push rod to drive a sliding frame to slide downwards, so that a detection head is close to a cable;
step 2: the sliding frame moves downwards to drive the fixing frame to move downwards, so that the first sliding plate slides downwards, the clamping assembly is closed to clamp the cable along with the movement of the first sliding plate, and the second mounting seat and the rotating roller can compress and limit the middle position of the cable;
step 3: simultaneously, the sliding piece drives the rotating cylinder to be attached to the cable under the matching of the straight gear and the rack;
step 4: finally, the driving assembly is started to enable the rotating cylinder to rotate, so that the device automatically advances along the cable and detects the broken core of the cable, and a detector can read data through the detector to judge.
The invention has the following advantages: 1. according to the invention, the first sliding plate is pressed downwards, so that the first sliding plate drives the upper connecting rod to rotate, the sliding block drives the lower connecting rod to rotate, the second sliding plate is both lifted upwards in a sliding manner, the clamping assembly is pushed by the first sliding plate and the second sliding plate, the clamping assembly is closed and the cable is clamped in a closing manner, a gap affecting movement is avoided between the cable and the clamping assembly, the stability of movement of the device in the cable detection process is improved, and the detection precision is improved.
2. According to the invention, the first sliding plate and the second sliding plate drive the sliding parts to be close to each other, so that the rotating cylinders can be close to each other and compress the cables, and then the driving assembly is started to rotate the rotating cylinders, so that the device can automatically move along the cables, and the detection efficiency is improved.
3. According to the invention, the first sliding plate drives the fixing frame to move downwards, so that the upper and lower adjacent rotating rollers can be matched with each other to clamp and stabilize the cable in the middle, the device has stronger support in the moving process, and the limiting effect of the cable is further improved.
4. According to the invention, through the cooperation between the rack and the spur gear, the sliding parts can drive the adjacent rotating cylinders to synchronously move, so that the rotating cylinders can synchronously approach, and the phenomenon that the cable cannot be clamped due to inconsistent moving distances of the rotating cylinders is avoided.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of a partial perspective structure of the present invention.
Fig. 3 is a schematic perspective view of a clamping mechanism according to the present invention.
Fig. 4 is a schematic perspective view of a moving mechanism according to the present invention.
Fig. 5 is a schematic view of a part of a moving mechanism of the present invention.
Fig. 6 is a schematic perspective view of the compressing mechanism of the present invention.
Fig. 7 is a schematic view of a first perspective of the synchronization mechanism of the present invention.
Fig. 8 is a schematic view of a second perspective of the synchronization mechanism of the present invention.
Fig. 9 is a schematic perspective view of a lifting mechanism according to the present invention.
Fig. 10 is a schematic perspective view of a protection mechanism according to the present invention.
Meaning of reference numerals in the drawings: 1: first mount pad, 2: carriage, 3: detection head, 4: detector, 5: clamping mechanism, 51: mounting bracket, 52: first slide plate, 53: second slide plate, 54: clamping assembly, 55: torsion spring, 56: connecting rod, 57: sliding block, 6: moving mechanism, 61: connector, 62: slide, 63: rotating cylinder, 64: drive assembly, 65: mounting plate, 7: pressing mechanism, 71: second mount, 72: rotating roller, 73: mount, 74: spring, 8: synchronization mechanism, 81: roller, 82: spur gear, 83: rack, 9: lifting mechanism, 91: third mount, 92: electric putter, 10: protection mechanism, 101: fixing plate, 102: protection plate, 103: and a baffle.
Detailed Description
Reference herein to an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
The utility model provides a high-efficient detection device of broken core of cable, as shown in fig. 1 and 2, including first mount pad 1, carriage 2, detection head 3, detector 4 and fixture 5, first mount pad 1 top intermediate position slidingtype is connected with carriage 2, and carriage 2 upper portion is connected with and is used for carrying out the detection head 3 that detects to broken core of cable, and first mount pad 1 rear side is connected with the detector 4 that is used for showing detection data, is equipped with the fixture 5 that is used for carrying out the centre gripping location to the cable on the first mount pad 1.
It should be noted that after the production of the cable is completed, the cable needs to be detected, whether the cable is broken or not in the production process is detected, the cable is clamped and fixed through the clamping mechanism 5, the first mounting seat 1 is pushed to slide on the cable, the sliding frame 2 is pushed downwards, the detection head 3 can perform the broken core detection on the cable in the movement process, and the final result is displayed on the detector 4 to assist the detection staff to complete the broken core detection of the cable.
As shown in fig. 1 and 3, the clamping mechanism 5 comprises a mounting frame 51, a first sliding plate 52, a second sliding plate 53, a clamping assembly 54, torsion springs 55, connecting rods 56 and sliding blocks 57, wherein the upper sides of the left and right parts of the first mounting seat 1 are all connected with the mounting frame 51, the upper parts of the mounting frame 51 are all connected with the first sliding plate 52 in a sliding manner, the lower parts of the mounting frame 51 are all connected with the second sliding plate 53 in a sliding manner, the non-adjacent sides of the mounting frame 51 are all connected with the clamping assembly 54 used for clamping a cable stably, the clamping assembly 54 comprises a fixed shaft, clamping blocks and triggering rods, the non-adjacent sides of the mounting frame 51 are all connected with the fixed shaft, the fixed shaft is all rotationally connected with the two clamping blocks, the non-adjacent sides of the clamping blocks are all connected with the triggering rods which can be pushed by the first sliding plate 52 and the second sliding plate 53, the two torsion springs 55 which are bilaterally symmetrical are all connected with the sliding blocks 57, and the connecting rods 56 are all rotationally connected between the sliding blocks 57 and the adjacent first sliding plates 52 and the second sliding plates 53.
It should be noted that, before the broken core detection of the cable, the first sliding plate 52 needs to be pressed down, along with the first sliding plate 52 sliding down along the mounting frame 51, the upper connecting rod 56 is driven to move and rotate, so that the sliding block 57 slides forward along the mounting frame 51, the lower connecting rod 56 rotates and drives the second sliding plate 53 to slide upward, at this time, the upper and lower adjacent first sliding plates 52 and the second sliding plate 53 are both close to each other, so as to push the clamping assembly 54 to close, so that the torsion spring 55 is stressed and deformed, along with the closing of the clamping assembly 54, the clamping assembly 54 clamps the cable stably, the shaking of the device during the detection is avoided, the detection accuracy is improved, the first sliding plate 52 is released after the detection is completed, along with the first sliding plate 52 no longer being extruded, at this time, the clamping assemblies 54 are not pushed any more, under the action of the torsion springs 55, the clamping assemblies 54 are rotated and opened, so that adjacent first sliding plates 52 and second sliding plates 53 are pushed to slide and reset to the side far away from each other, in sum, the first sliding plates 52 are pressed downwards, so that the first sliding plates 52 drive the upper connecting rods 56 to rotate, the sliding blocks 57 drive the lower connecting rods 56 to rotate, the second sliding plates 53 are enabled to slide and lift upwards, the clamping assemblies 54 are pushed through the first sliding plates 52 and the second sliding plates 53, the clamping assemblies 54 are closed, the cable and the clamping assemblies 54 are closed and clamped, a gap affecting movement exists between the cable and the clamping assemblies 54, stability of movement of the device in the cable detection process is improved, and accordingly detection accuracy is improved.
As shown in fig. 1, fig. 4 and fig. 5, the device further comprises a moving mechanism 6, the moving mechanism 6 comprises a connecting piece 61, a sliding piece 62, a rotating cylinder 63, a driving component 64 and a mounting plate 65, the right sides of the first sliding plate 52 and the second sliding plate 53 on the right side are connected with the connecting piece 61 through bolts, the right side of the connecting piece 61 is connected with the sliding piece 62, the left upper side of the first mounting seat 1 is connected with the mounting plate 65, the sliding piece 62 is connected with the mounting plate 65 in a sliding mode, the front side of the sliding piece 62 is rotationally connected with the rotating cylinder 63 for clamping and attaching the cable, the rotating cylinder 63 is of a structure with narrow middle and wide two sides, the cable can be effectively clamped, the right side of the sliding piece 62 on the upper side is connected with the driving component 64 for driving the rotating cylinder 63 on the upper side, the driving component 64 comprises a driving motor, a pinion and a large gear, the right side of the sliding piece 62 on the driving motor is connected with the output shaft through bolts, the large gear is connected with the rotating cylinder 63 on the upper side, and the pinion and the large gear is meshed with each other.
It should be noted that, in order to improve the detection efficiency, as the first sliding plate 52 and the second sliding plate 53 on the right side start to slide to close to each other to make the sliding pieces 62 slide to each other along the mounting plate 65, so that the rotating drums 63 are close to each other and compress the cable, after the rotating drums 63 clamp the cable completely, the driving assembly 64 is started, the driving assembly 64 operates to drive the rotating drum 63 on the upper side to start to rotate, so that the whole device can automatically move along the cable, and the broken core detection of the cable is completed in the moving process, so that the rotating drums 63 can close to each other and compress the cable, and then the driving assembly 64 is started to rotate the rotating drum 63, so that the device can automatically move along the cable, and the detection efficiency is improved.
As shown in fig. 1 and 6, the device further comprises a pressing mechanism 7, the pressing mechanism 7 comprises a second mounting seat 71, a rotating roller 72, a fixing frame 73 and springs 74, the fixing frames 73 are connected between the first sliding plate 52 and the sliding frame 2, the second mounting seats 71 are connected to the fixing frames 73 in a sliding mode, the second mounting seats 71 which are symmetrical left and right are connected to the upper sides of the middle portions of the first mounting seats 1 through bolts, the rotating roller 72 used for further limiting cables is connected to the second mounting seats 71 in a rotating mode, the springs 74 which are symmetrical front and back are connected between the second mounting seats 71 on the upper sides and the adjacent fixing frames 73, and the springs 74 are wound on the adjacent second mounting seats 71.
It should be noted that, when the cable is clamped stably by the clamping assembly 54, a part of the cable between the clamping assemblies 54 is difficult to be clamped stably, so that the cable is easy to lack of stable support and shake during movement detection of the device, as the first sliding plate 52 and the sliding frame 2 slide downwards, the fixing frame 73 is driven to move downwards, so that the upper second mounting seat 71 drives the adjacent rotating rollers 72 to move downwards, when the upper rotating rollers 72 contact the cable, under the effect of the interaction force, the upper second mounting seat 71 slides upwards, and the springs 74 are compressed, so that the limiting effect of the cable is improved, and the lower rotating rollers 72 are matched to limit and stabilize the middle position of the cable.
As shown in fig. 1, 7 and 8, the device further comprises a synchronizing mechanism 8, the synchronizing mechanism 8 comprises a roller 81, a spur gear 82 and a rack 83, the roller 81 is rotatably connected to the middle position of the mounting plate 65, the roller 81 penetrates through the mounting plate 65, the spur gear 82 is connected to the rear side of the roller 81, and the rack 83 which can be meshed with the spur gear 82 is connected to the rear side of the sliding piece 62 through bolts.
It should be noted that, when the sliding member 62 on the upper side starts to slide downwards, the rack 83 on the upper side is driven to move downwards, so that the spur gear 82 starts to rotate, the rack 83 on the lower side is further caused to slide upwards, and the sliding member 62 on the lower side is driven to slide upwards synchronously, so that the synchronous movement of the rotating drums 63 is avoided, the synchronous movement rate of the rotating drums 63 is improved, and in sum, the sliding member 62 can drive the adjacent rotating drums 63 to synchronously move through the cooperation between the rack 83 and the spur gear 82, so that the rotating drums 63 can synchronously approach, and the phenomenon that the cable cannot be clamped due to inconsistent movement distance of the rotating drums 63 is avoided.
As shown in fig. 2 and 9, the lifting mechanism 9 is further included, the lifting mechanism 9 includes a third mounting seat 91 and an electric push rod 92, the upper side of the middle position of the first mounting seat 1 is connected with the third mounting seat 91 through a bolt, the third mounting seat 91 is located at the rear side of the sliding frame 2, the top of the third mounting seat 91 is connected with the electric push rod 92, and the telescopic end of the electric push rod 92 is connected with the top of the sliding frame 2.
It should be noted that, when the sliding frame 2 needs to be pushed to move, the electric push rod 92 is directly started, and the telescopic end of the electric push rod 92 can drive the sliding frame 2 to move, so that the sliding frame 2 automatically lifts and lowers, and the operation convenience is improved.
As shown in fig. 1 and 10, the detector further comprises a protection mechanism 10, the protection mechanism 10 comprises a fixing plate 101, a protection plate 102 and a baffle 103, the fixing plate 101 is connected to the upper front side of the detector 4, the protection plate 102 for protecting the parts is connected to the top of the fixing plate 101, and the baffle 103 for shielding the front side of part of the parts is rotatably connected to the front side of the protection plate 102.
In daily conditions, in order to avoid damage to the parts, the parts are shielded by the shielding plate 102 and the shielding plate 103, and when the parts need to be overhauled, the shielding plate 103 is turned upwards and folded.
The application method of the high-efficiency detection device for the broken core of the cable comprises the following specific steps:
step 1: firstly, the electric push rod 92 is started to drive the sliding frame 2 to slide downwards, so that the detection head 3 is close to the cable;
step 2: the sliding frame 2 moves downwards to drive the fixing frame 73 to move downwards, so that the first sliding plate 52 slides downwards, the clamping assembly 54 is closed to clamp a cable along with the movement of the first sliding plate 52, and the middle position of the cable is compressed and limited by the second mounting seat 71 and the rotating roller 72;
step 3: simultaneously, the sliding piece 62 drives the rotating cylinder 63 to be attached to the cable under the cooperation of the straight gear 82 and the rack 83;
step 4: finally, the driving assembly 64 is started to enable the rotating cylinder 63 to rotate, so that the device automatically moves along the cable and detects the broken core of the cable, and a detector can read data through the detector 4 to judge.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present invention.
Claims (10)
1. The utility model provides a high-efficient detection device of broken core of cable, including first mount pad (1), carriage (2), detect first (3), detector (4) and fixture (5), first mount pad (1) top intermediate position slidingtype is connected with carriage (2), carriage (2) upper portion is connected with detects first (3), first mount pad (1) rear side is connected with detector (4), be equipped with fixture (5) on first mount pad (1), a serial communication port, fixture (5) are including mounting bracket (51), first sliding plate (52), second sliding plate (53), clamping assembly (54), torsional spring (55), connecting rod (56) and sliding block (57), both sides all are connected with mounting bracket (51) about first mount pad (1), mounting bracket (51) upper portion all sliding type is connected with first sliding plate (52), mounting bracket (51) lower part all sliding type is connected with second sliding plate (53), non-adjacent one side all is connected with clamping assembly (54) on first mount pad (1), clamping assembly (54) are connected with torsional spring (55) all sliding block (57) after both sides are connected with both sides of symmetry (55), a connecting rod (56) is rotatably connected between the sliding block (57) and the adjacent first sliding plate (52) and second sliding plate (53).
2. The efficient cable core breakage detection device according to claim 1, further comprising a moving mechanism (6), wherein the moving mechanism (6) comprises a connecting piece (61), a sliding piece (62), a rotating cylinder (63), a driving assembly (64) and a mounting plate (65), the right sides of the first sliding plate (52) and the second sliding plate (53) on the right side are connected with the connecting piece (61) through bolts, the right sides of the connecting piece (61) are connected with the sliding piece (62), the upper left side of the first mounting seat (1) is connected with the mounting plate (65), the sliding piece (62) is connected with the mounting plate (65) in a sliding mode, the front side of the sliding piece (62) is connected with the rotating cylinder (63) in a rotating mode, and the right side of the sliding piece (62) on the upper side is connected with the driving assembly (64) for driving the rotating cylinder (63) on the upper side to rotate.
3. The efficient cable core breakage detection device according to claim 2, further comprising a pressing mechanism (7), wherein the pressing mechanism (7) comprises a second mounting seat (71), a rotating roller (72), a fixing frame (73) and a spring (74), the fixing frame (73) is connected between the first sliding plate (52) and the sliding frame (2), the second mounting seat (71) is connected on the fixing frame (73) in a sliding mode, the second mounting seat (71) which is bilaterally symmetrical is connected on the upper side of the middle of the first mounting seat (1) through bolts, the rotating roller (72) is connected on the second mounting seat (71) in a rotating mode, and the spring (74) which is bilaterally symmetrical is connected between the second mounting seat (71) on the upper side and the adjacent fixing frame (73).
4. A high-efficiency cable core breakage detection device according to claim 3, further comprising a synchronization mechanism (8), wherein the synchronization mechanism (8) comprises a roller (81), a spur gear (82) and a rack (83), the roller (81) is rotatably connected to the middle position of the mounting plate (65), the spur gear (82) is connected to the rear side of the roller (81), and the rack (83) capable of being meshed with the spur gear (82) is connected to the rear side of the sliding piece (62) through bolts.
5. The efficient cable core breakage detection device according to claim 4, further comprising a lifting mechanism (9), wherein the lifting mechanism (9) comprises a third mounting seat (91) and an electric push rod (92), the upper side of the middle position of the first mounting seat (1) is connected with the third mounting seat (91) through bolts, the top of the third mounting seat (91) is connected with the electric push rod (92), and the telescopic end of the electric push rod (92) is connected with the top of the sliding frame (2).
6. The efficient cable core breakage detection device according to claim 5, further comprising a protection mechanism (10), wherein the protection mechanism (10) comprises a fixing plate (101), a protection plate (102) and a baffle (103), the fixing plate (101) is connected to the upper side of the front portion of the detector (4), the protection plate (102) is connected to the top of the fixing plate (101), and the baffle (103) is rotatably connected to the front side of the protection plate (102).
7. The efficient cable core breakage detection device according to claim 1, wherein the clamping assembly (54) comprises a fixed shaft, clamping blocks and a trigger rod, the non-adjacent sides of the mounting frame (51) are all connected with the fixed shaft, the fixed shaft is rotationally connected with two clamping blocks, and the non-adjacent sides of the clamping blocks are all connected with the trigger rod which can be pushed by the first sliding plate (52) and the second sliding plate (53).
8. The high-efficiency cable core breakage detection device according to claim 2, wherein the rotary drums (63) are each of a structure with a narrow middle and wide two sides.
9. The efficient cable core breakage detection device according to claim 2, wherein the driving assembly (64) comprises a driving motor, a pinion and a large gear, the right side of the upper sliding piece (62) is connected with the driving motor through a bolt, the pinion is connected to an output shaft of the driving motor, the large gear is connected to a rotating cylinder (63) on the upper side, and the pinion and the large gear are meshed with each other.
10. A method for using the high-efficiency detection device for cable broken cores, based on any one of claims 1 to 9, characterized by comprising the following specific steps:
step 1: firstly, an electric push rod (92) is started to drive a sliding frame (2) to slide downwards, so that a detection head (3) is close to a cable;
step 2: the sliding frame (2) moves downwards to drive the fixing frame (73) to move downwards, so that the first sliding plate (52) slides downwards, the clamping assembly (54) is closed to clamp a cable along with the movement of the first sliding plate (52), and the middle positions of the cable are compressed and limited by the second mounting seat (71) and the rotating roller (72);
step 3: simultaneously, the sliding piece (62) drives the rotating cylinder (63) to be attached to the cable under the matching of the spur gear (82) and the rack (83);
step 4: finally, the driving assembly (64) is started to enable the rotating cylinder (63) to rotate, so that the device automatically moves along the cable and detects the broken core of the cable, and a detector can read data through the detector (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310613993.9A CN116660799A (en) | 2023-05-29 | 2023-05-29 | High-efficiency detection device and method for broken cores of cables |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310613993.9A CN116660799A (en) | 2023-05-29 | 2023-05-29 | High-efficiency detection device and method for broken cores of cables |
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| CN116660799A true CN116660799A (en) | 2023-08-29 |
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| CN202310613993.9A Pending CN116660799A (en) | 2023-05-29 | 2023-05-29 | High-efficiency detection device and method for broken cores of cables |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117288676A (en) * | 2023-09-26 | 2023-12-26 | 常熟中佳新材料有限公司 | Air conditioner refrigeration copper pipe surface defect detection device |
-
2023
- 2023-05-29 CN CN202310613993.9A patent/CN116660799A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117288676A (en) * | 2023-09-26 | 2023-12-26 | 常熟中佳新材料有限公司 | Air conditioner refrigeration copper pipe surface defect detection device |
| CN117288676B (en) * | 2023-09-26 | 2024-03-12 | 常熟中佳新材料有限公司 | Air conditioner refrigeration copper pipe surface defect detection device |
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Inventor after: Liu Ping Inventor after: Liu Nengfei Inventor after: Jin Hui Inventor after: Xiong Jianhui Inventor after: Chen Huxiao Inventor before: Chen Huxiao Inventor before: Liu Nengfei Inventor before: Xiong Jianhui |