CN116654688A - Degradable mulching film processing and winding system - Google Patents
Degradable mulching film processing and winding system Download PDFInfo
- Publication number
- CN116654688A CN116654688A CN202310871383.9A CN202310871383A CN116654688A CN 116654688 A CN116654688 A CN 116654688A CN 202310871383 A CN202310871383 A CN 202310871383A CN 116654688 A CN116654688 A CN 116654688A
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- 238000004804 winding Methods 0.000 title claims abstract description 86
- 238000012545 processing Methods 0.000 title claims abstract description 25
- 239000002985 plastic film Substances 0.000 claims abstract description 19
- 229920006238 degradable plastic Polymers 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 72
- 238000005096 rolling process Methods 0.000 claims description 26
- 239000002362 mulch Substances 0.000 claims description 23
- 244000309464 bull Species 0.000 claims description 18
- 230000033228 biological regulation Effects 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 4
- 230000006698 induction Effects 0.000 abstract description 4
- 229920006255 plastic film Polymers 0.000 description 14
- 238000000034 method Methods 0.000 description 8
- 238000013519 translation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2207—Changing the web roll in winding mechanisms or in connection with winding operations the web roll being driven by a winding mechanism of the centre or core drive type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2284—Simultaneous winding at several stations, e.g. slitter-rewinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/28—Arrangements for positively securing ends of material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/28—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for farming
Landscapes
- Protection Of Plants (AREA)
Abstract
The invention discloses a degradable mulching film processing and winding system, which belongs to the technical field of mulching film processing and winding, and comprises a frame, wherein an outer frame is fixed on the outer wall of one side of the frame, an air pump is arranged on the outer wall of the outer frame, one end, far away from the air pump, of each group of sleeves is fixed with a telescopic pipe, the surfaces of the sleeves are provided with clamping grooves matched with clamping blocks, each group of sleeves is communicated with the telescopic pipe and a connecting seat, the inner walls of each group of sleeves and the winding drum are provided with corresponding groups of holes, and the air suction end of the air pump penetrates through the outer frame and is connected with an air suction port formed in one inner wall of an electric push rod; through adopting above-mentioned technical scheme, inhale through utilizing the air pump, through-connection between sleeve and flexible pipe and the linking seat and cooperation between hole, induction port and the hole groove for degradable plastic film's tip can adsorb at the surface of reel and wind the book because of the negative pressure, thereby plays the purpose of protecting degradable plastic film's tip.
Description
Technical Field
The invention relates to the technical field of mulching film processing and winding, in particular to a degradable mulching film processing and winding system.
Background
Compared with the traditional mulching film, the degradable mulching film has the decomposition capacity, so that the negative influence of the traditional mulching film on the environment can be reduced, the degradable mulching film needs to be wound on a special winding device in the processing completion process, the winding device usually consists of a main shaft, a plurality of rollers and a tension control system, and when the mulching film is wound to a preset length or the next winding is required to be switched, the winding device is stopped and the mulching film is cut off, so that the mulching film is separated from the previous winding;
the document of prior art publication No. CN216105141U provides a film production and processing is with collecting lapping equipment, which comprises a housing and a bottom plate, both sides all are provided with the shell around the bottom plate upper end, be provided with guide roll and wind-up roll between two shells, the guide roll is located the wind-up roll inboard, the cover has stop device on the guide roll, through having set up stop device on current guide roll, it leads the film that passes through, let the film roll of rolling more neat, stop device comprises the spacing ring, the mounting and screw up the ring, the outer end of spacing ring is provided with eight mounting, the cross-section shape of mounting is trapezoidal, and the mounting has slight elasticity, the outward appearance of mounting and the inner wall of screw up the ring all are provided with the screw, make screw up the ring can rotate on the mounting, adjust the laminating condition with the mounting guide roll, make stop device can control and remove on the guide roll and adjust fixedly.
In the prior art scheme, though the limit ring and the fixing piece are matched, the limit ring and the fixing piece are attached to the guide roller to guide the passing film, so that the rolled film is more orderly, but the following defects still exist;
firstly, the manufacturing process of the degradable mulch film is different, so that some challenges such as easy breakage, easy adhesion and the like can be met in the processing process of the degradable mulch film, therefore, when the degradable mulch film is wound, a plurality of rollers are needed to be matched to fix the degradable mulch film on the rollers and intercept the film, but the end part of the degradable mulch film is easily damaged due to violence, so that the degradable mulch film is wasted in the winding process;
in view of this, we propose a degradable mulch film processing rolling system.
Disclosure of Invention
The invention aims to provide a degradable mulching film processing and winding system which aims to solve the problems in the background technology.
The invention provides a degradable mulching film processing and winding system, which adopts the following technical scheme:
a degradable mulch film processing rolling system comprising:
a frame;
the winding mechanisms are arranged on the inner wall of the frame, and each winding mechanism comprises three groups of sleeves and a winding drum sleeved on the outer wall of each group of sleeves;
the suction mechanism is arranged outside the frame and used for adsorbing the end part of the mulching film;
the two groups of supporting mechanisms are arranged in the rack and are used for supporting the angles of each group of sleeves and the winding drum;
the rotating mechanism is arranged at the outer side of the frame and used for driving each group of sleeves and the winding drum to rotate;
the switching mechanism is arranged in the frame and used for switching between the two groups of winding mechanisms.
Through adopting above-mentioned technical scheme, utilize the cooperation of winding mechanism and air suction mechanism to adsorb the tip of degradable plastic film, and can switch the use between two sets of winding mechanisms through switching mechanism.
Optionally, the air suction mechanism includes the air pump, one side outer wall of frame is fixed with the frame, the air pump is installed at the outer wall of frame, and the inner wall fixed mounting of frame has electric putter one, electric putter one's output runs through the frame and rotates and be connected with the joint piece, every group the one end that the sleeve kept away from the air pump all is fixed with flexible pipe, and flexible pipe kept away from telescopic one end all is fixed with the joint seat, the joint piece is close to telescopic one end inner wall and is connected with the connecting seat through the spline shaft, and the notch is all offered to the inner wall of connecting seat and two sets of joint seats of header, every group the notch inner wall top all is fixed with the fixture block, and the draw-in groove with fixture block matched with is all offered on the surface of sleeve, every group flexible pipe all link up with the joint seat mutually, every group the inner wall of sleeve and reel all has offered corresponding multiunit hole, the air suction end of air pump runs through the frame and is connected with the induction port that an inner wall was offered to the flexible pipe, the hole groove that link up with the induction port all has been offered with the inner wall of joint piece.
Through adopting above-mentioned technical scheme, utilize the air pump to inhale for the plastic film can adsorb the surface at the reel under hole, induction port and hole groove's cooperation and wind.
Optionally, each group of the supporting mechanism includes a frame, a bracket is fixedly installed on an inner wall of each group of the frame, the bracket is respectively connected with the connecting seat in a rotating way, a bearing seat is rotatably sleeved on an outer wall of each group of the sleeve, an adjusting rod is fixedly arranged on an outer wall of the bearing seat, the other end of each group of the adjusting rod is rotatably connected to the inner wall of the frame, and an adjusting part is arranged on an outer wall of the adjusting rod.
Through adopting above-mentioned technical scheme, can play the purpose that supports the sleeve through the bearing frame.
Optionally, the adjusting part includes the worm wheel, and the worm wheel is fixed at the outer wall of every group regulation pole, every group the below of worm wheel all meshes to be connected with the worm, and fixed connection between the worm, motor one is installed to the inner wall of frame, and the output of motor one is fixed mutually with one end of a set of worm.
Through adopting above-mentioned technical scheme, can utilize the cooperation between worm wheel and the worm to the control bearing frame is rotatory, makes the sleeve can drive the reel downward sloping upset of winding up the plastic film, thereby is convenient for collect the reel of winding up the plastic film.
Optionally, rotary mechanism includes motor two, the opposite side outer wall of frame is fixed with the machine case, motor two installs in the machine incasement, and motor two's output is fixed with the axostylus axostyle, the outer wall of axostylus axostyle is provided with pinion one and gear wheel one through the fixed part, one side of pinion one and gear wheel one all rotates and is connected with the backup pad, and the backup pad is fixed in the machine incasement, the machine incasement rotation is connected with bull stick one, and the outer wall of bull stick one fixedly connected with pinion two and gear wheel two respectively, pinion two and gear wheel one meshing are connected, the one end of bull stick one is fixed with another electric putter one, another electric putter one's output is fixed with another joint piece, and is connected through the spline shaft between another joint piece and the afterbody a set of joint seat.
Through adopting above-mentioned technical scheme, can utilize the control of motor two to make the rotation of axostylus axostyle control bull stick one, and then control around rolling up the mechanism and wholly rotate, realize the rolling to the plastic film.
Optionally, the fixed part includes two sets of turntables, and two sets of turntables all rotate and connect in the fluting has been seted up at the axostylus axostyle inner wall, every group the inner wall of turntables has all been seted up at least three group's track, and all sliding connection has the slide bar in the track, every group the outer end of slide bar all is fixed with the adapter rod, and the other end of adapter rod all runs through the axostylus axostyle and is fixed with the supporting seat, pinion one and the recess that matches with the supporting seat has all been seted up in big gear one's inner wall week.
Through adopting above-mentioned technical scheme, utilize the setting of fixed part, can fix pinion one and gear wheel one respectively, when pinion one was fixed, pinion one control gear wheel two was rotatory to realize the speed reduction to bull stick one, and when gear wheel one was fixed, gear wheel one control gear wheel two was rotatory to realize the speed up to bull stick one.
Optionally, the inner wall of every group the carousel all is fixed with the connecting rod, and the one end that two sets of connecting rods deviate from mutually all rotates to be connected in the fluting, two sets of the connecting rod one end that is close to mutually all is fixed with the awl tooth first, and the meshing is connected with the awl tooth second between two sets of awl teeth first, the inner wall of awl tooth second is fixed with bull stick second, and bull stick second rotates to be connected in the fluting.
By adopting the technical scheme, the rotation of the second bevel gear is utilized to control the first bevel gears of the two groups to rotate reversely, so that the two groups of turntables are controlled to rotate reversely, and the first pinion and the first bull gear are further switched and fixed.
Optionally, the outer wall of bull stick two is fixed with the gear three, and one side meshing of gear three is connected with the rack board, fixed mounting has electric putter two in the fluting, and electric putter's output and rack board fixed connection.
Through adopting above-mentioned technical scheme, utilize electric putter's control to be convenient for make rack board removal control bull stick two drive awl tooth two carry out the positive and negative rotation.
Optionally, the shifter includes the guide holder, and the guide holder is fixed in frame inner wall bottom, the cam groove has been seted up to the inner wall of guide holder, and sliding connection has the connector in the cam groove, the both ends of connector all are fixed with the connecting rod, and the other end of connecting rod and the bottom mounting of a set of frame, a set of the bottom both sides of frame all are fixed with the inserted bar, the inner wall bottom mounting of frame has two sets of bottom plates, and spacing sliding connection has the base between the top of bottom plate, two sets of the other end of inserted bar all runs through the base and is fixed with the dog, one side inner wall of frame is provided with drive division.
Through adopting above-mentioned technical scheme, when a set of mechanism translation of winding, another set of mechanism of winding can move down through the cam groove in the process of translation again and move up to the realization is to the switching of two sets of mechanisms of winding.
Optionally, the drive portion includes the motor III, one side of base and another group frame all is fixed with the layer board, and the layer board can be at the spacing removal of logical inslot that frame one side inner wall was seted up, two sets of the inner wall of layer board all has the screw rod through threaded connection, and the screw thread of two sets of screw rods is the opposite design, the motor III is installed in the outside of frame, and the output of motor III is connected with one end of a set of screw rod, two sets of screw rods all rotate to be connected in logical inslot, and be provided with transfer part between two sets of screw rods.
Through adopting above-mentioned technical scheme, the three control of motor a set of screw rod rotations utilizes the transfer part can make two sets of screw rods rotation simultaneously to can be convenient for switch the use to two sets of winding mechanisms, improve the plastic film and wind the efficiency of rolling up.
In summary, the present invention includes at least one of the following beneficial technical effects:
1. through being provided with a winding mechanism and an air suction mechanism, through utilizing the air pump to suck air, the through connection between the sleeve and the telescopic pipe and the connecting seat and the cooperation among the hole, the air suction port and the hole groove, the end part of the degradable mulching film can be adsorbed on the surface of the winding drum for winding due to negative pressure, so that the purpose of protecting the end part of the degradable mulching film is achieved, the problem that a plurality of rollers are required to be matched for completion in the winding process, and the end part of the degradable mulching film is damaged easily due to violence in the winding process, and waste is caused is avoided;
2. through being provided with rotary mechanism and fixed part, through utilizing the control of motor two, can make axostylus axostyle control bull stick one rotate, and then control around the whole rotation of a mechanism of rolling up, realize the rolling up to the plastic film, and when the tip of degradable plastic film is adsorbed at the reel surface because of the negative pressure, can utilize the setting of fixed part, control two sets of turntables and be reverse rotatory, and then control two sets of turntables and drive connecting rod and supporting seat respectively and carry out spacing removal from top to bottom, fix pinion one and gear wheel respectively, because the tip of plastic film is in the adsorption state but not totally fixed on the reel, therefore through fixing pinion one, make pinion one control gear wheel two rotate realize the speed reduction to bull stick one, make the plastic film earlier stage wind up can be more steady, when the plastic film is around a certain number of turns around at the reel surface, fix pinion one through releasing, make pinion one control gear wheel two rotate realize the speed raising to bull stick one, and then effectively improve the efficiency that follow-up plastic film was wound up;
3. through being provided with supporting mechanism and adjusting part, utilize the frame to support around a book mechanism, the control through motor one makes the worm can control worm wheel and adjust the pole rotation, and then makes the bearing frame can drive the sleeve and carry out the downward sloping upset for cup joint the reel that can be quick with the sleeve break away from at sleeve outer wall, thereby be convenient for collect the reel of winding up the plastic film fast:
4. through being provided with shifter and drive division, through utilizing the control of motor three, can make two sets of screw rods rotate to when controlling a set of mechanism translation of rolling up, make another set of mechanism of rolling up move down through the cam groove in the process of translation again, realize two sets of use of switching of rolling up the mechanism, through switching over two sets of mechanisms of rolling up, can improve the plastic film and roll up the efficiency of rolling up, avoid rolling up the back of accomplishing, need dismantle the reel of rolling up the plastic film earlier, just can continue the rolling work after the new reel of renewing in proper order again.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the three-dimensional structure of the winding mechanism, the air suction mechanism, the supporting mechanism, the rotating mechanism and the switching mechanism of the present invention;
FIG. 3 is an exploded view of the three-dimensional structure of the winding mechanism, the suction mechanism and the support mechanism of the present invention;
FIG. 4 is a schematic cross-sectional view of the three-dimensional structure of the winding mechanism of the present invention;
FIG. 5 is a schematic perspective view of a rotary mechanism according to the present invention;
FIG. 6 is a schematic cross-sectional view of a perspective at a rotary mechanism of the present invention;
FIG. 7 is a schematic view showing a perspective structure of a fixing portion of the present invention;
FIG. 8 is a schematic diagram showing a three-dimensional structure of a switching mechanism according to the present invention;
fig. 9 is a schematic cross-sectional view of a three-dimensional structure at a switching mechanism of the present invention.
The reference numerals in the figures illustrate: 1. a frame; 2. a sleeve; 3. a reel; 4. a telescopic tube; 5. a bearing seat; 6. an adjusting rod; 7. a worm wheel; 8. a worm; 9. a first motor; 11. a frame; 12. a bracket; 13. a connecting seat; 14. a connecting seat; 15. an outer frame; 16. an air pump; 17. an electric push rod I; 18. a joint block; 21. a chassis; 22. a second motor; 23. a shaft lever; 24. pinion one; 25. a first large gear; 26. a support plate; 27. a first rotating rod; 28. a pinion II; 29. a second large gear; 31. a turntable; 32. a slide bar; 33. a connecting rod; 34. a support base; 35. a groove; 36. a connecting rod; 37. a first bevel gear; 38. a second bevel gear; 39. a second rotating rod; 41. a third gear; 42. rack plate; 43. an electric push rod II; 51. a guide seat; 52. a linkage; 53. a connecting rod; 54. a rod; 55. a base; 56. a bottom plate; 57. a supporting plate; 58. a screw; 59. and a third motor.
Detailed Description
The invention will be described in further detail with reference to the accompanying drawings
Referring to fig. 1 and 2, the degradable mulch film processing and winding system provided by the invention comprises a frame 1, wherein two groups of winding mechanisms are arranged on the inner wall of the frame 1, each group of winding mechanisms comprises three groups of sleeves 2 and a winding drum 3 sleeved on the outer wall of each group of sleeves 2, an air suction mechanism and a rotating mechanism are arranged on the outer side of the frame 1, two groups of supporting mechanisms are arranged in the frame 1, and a switching mechanism is also arranged in the frame 1;
referring to fig. 1, 2, 3 and 4, the suction mechanism provided by the invention is used for adsorbing the end of a mulch film, the suction mechanism comprises an air pump 16, an outer frame 15 is fixed on the outer wall of one side of a frame 1, the air pump 16 is installed on the outer wall of the outer frame 15, an electric push rod 17 is fixedly installed on the inner wall of the outer frame 15, the output end of the electric push rod 17 penetrates through the frame 1 and is rotationally connected with a joint block 18 through a bearing, a containing groove matched with the joint block 18 is formed in the inner wall of the frame 1, one end of each group of sleeves 2 far away from the air pump 16 is fixedly provided with a telescopic pipe 4, one end of each telescopic pipe 4 far away from the sleeve 2 is fixedly provided with a joint seat 13, one end inner wall of the joint block 18 near the sleeve 2 is connected with a connecting seat 14 through a spline shaft, each group of sleeves 2 is communicated with the telescopic pipe 4 and the joint seat 13, the inner wall of each group of sleeves 2 and the winding drum 3 is provided with a corresponding plurality of groups of holes, the inner wall of the winding drum 3 is fixedly connected with a sliding block, the outer wall of the sleeve 2 is provided with a sliding groove corresponding to the sliding block, the matching of the sliding block and the sliding groove is used for assisting the butt joint between the sleeve 2 and the winding drum 3, so that holes between the sleeve 2 and the winding drum 3 correspond to each other, the air suction end of the air pump 16 penetrates through the outer frame 15 and is connected with an air suction port formed in the inner wall of the electric push rod 17, the inner walls of the connecting seat 14 and the connecting block 18 are provided with hole slots communicated with the air suction port, the hole slots are communicated with the sleeve 2, the air pump 16 is utilized for sucking air, the through connection between the sleeve 2 and the telescopic pipe 4 and the connecting seat 13 and the matching between the holes, the air suction port and the hole slots are utilized, so that the end part of the degradable mulching film can be adsorbed on the surface of the winding drum 3 for winding due to negative pressure, the purpose of protecting the end part of the degradable mulching film is achieved, and the winding drum 3 enters the market after winding the mulching film, it is difficult to recycle the mulch film, so that the mulch film can be assisted to adsorb and wind the mulch film by utilizing the through design of the sleeve 2 and the winding drum 3 and the corresponding holes formed in the inner walls of the sleeve 2 and the winding drum 3, the waste of the material of the winding drum 3 can be reduced to a certain extent, and the aim of saving resources is fulfilled;
referring to fig. 2, 5, 6 and 7, the rotating mechanism provided by the invention comprises a second motor 22, wherein the second motor 22 is used for driving each group of sleeves 2 and reels 3 to rotate, a case 21 is fixed on the outer wall of the other side of a rack 1, a controller is installed on the outer wall of the case 21, the second motor 22 is installed in the case 21, a shaft lever 23 is fixed at the output end of the second motor 22, a first pinion 24 and a first bull gear 25 are arranged on the outer wall of the shaft lever 23 through a fixing part, the fixing part comprises two groups of turntables 31, the two groups of turntables 31 are all connected in a slotted mode through bearings in the inner wall of the shaft lever 23, at least three groups of tracks are all arranged on the inner wall of each group of turntables 31, slide bars 32 are all connected in the tracks in a sliding mode, a connecting rod 33 is fixed at the outer end of each group of slide bars 32, the other end of each connecting rod 33 penetrates through the shaft lever 23 and is fixed with a supporting seat 34, the other end of the connecting rod 33 can move up and down in a limiting mode on the inner wall of the shaft lever 23, grooves 35 matched with the supporting seat 34 are all arranged on the inner wall of the pinion 24 and the inner wall of the bull gear 25, and the inner wall of the grooves 35 is glued and anti-slip pads are firmly connected between the corresponding supporting seat 35 and the connecting seat 35 can play a role of firm and a firm and firm connection between the supporting seat 35 is achieved by connecting and the supporting seat and the connecting seat 34;
the inner wall of each group of turntables 31 is fixedly provided with a connecting rod 36, one ends of the two groups of connecting rods 36, which are away from each other, are rotatably connected in a slot through bearings, one ends of the two groups of connecting rods 36, which are close to each other, are fixedly provided with a first bevel gear 37, two groups of first bevel gears 37 are connected with a second bevel gear 38 in a meshed manner, the inner wall of the second bevel gear 38 is fixedly provided with a second rotating rod 39, two ends of the second rotating rod 39 are rotatably connected in the slot through bearings, the outer wall of the second rotating rod 39 is fixedly provided with a third gear 41, one side of the third gear 41 is in meshed connection with a toothed plate 42, an electric push rod 43 is fixedly arranged in the slot, the output end of the second electric push rod 43 is fixedly connected with the toothed plate 42, one side of the first pinion 24 and the first gear 25 is rotatably connected with the support plate 26 through bearings, the support plate 26 is fixed in the case 21, the support plate 26 is used for supporting the first pinion 24 and the first gear 25, when the first pinion 24 or the first large gear 25 is not fixed with the shaft lever 23, the first pinion 24 and the first large gear 25 can be sleeved on the outer wall of the shaft lever 23 in a suspending manner, a first rotating rod 27 is rotatably connected in the case 21 through a bearing, the outer wall of the first rotating rod 27 is fixedly connected with a second pinion 28 and a second large gear 29 respectively, the second pinion 28 is meshed with the first large gear 25, the second large gear 29 is meshed with the first pinion 24, one end of the first rotating rod 27 is fixedly provided with a second electric push rod 17, the outer wall of the second electric push rod 17 is rotatably connected with a supporting frame through a bearing, the supporting frame is fixedly arranged on the inner wall of the case 21, the output end of the second electric push rod 17 is fixedly provided with a second connecting block 18, the second connecting block 18 is connected with a group of connecting seats 13 at the tail part through a spline shaft, and the second electric push rod 43 stretches and stretches to control the toothed plate 42 to drive a third gear 41, the second rotating rod 39 and the second bevel gear 38 rotate, so that the second bevel gear 38 can control the two groups of rotary tables 31 to rotate reversely, the two groups of rotary tables 31 can respectively control the connecting rod 33 and the supporting seat 34 connected with the second bevel gear 31 to move up and down in a limiting mode, the first pinion 24 and the first large gear 25 are respectively fixed, when the first pinion 24 is fixed, the first small gear 24 can control the second large gear 29 to rotate to reduce the first rotating rod 27, the earlier winding of a mulching film can be more stable, when the first small gear 24 is released from being fixed, the first large gear 25 can control the second small gear 28 to rotate to speed up the first rotating rod 27, and the subsequent mulching film winding efficiency is effectively improved.
Referring to fig. 2, 3 and 4, the supporting mechanism provided by the present invention is used for supporting angles of each set of sleeves 2 and reels 3, each set of supporting mechanism includes a frame 11, a bracket 12 is fixedly installed on an inner wall of each set of frames 11, the brackets 12 are respectively rotatably sleeved on outer walls of a connecting seat 13 and a connecting seat 14 through bearings, a bearing seat 5 is rotatably sleeved on an outer wall of each set of sleeves 2 through bearings, an adjusting rod 6 is fixed on an outer wall of the bearing seat 5, the other end of each set of adjusting rod 6 is rotatably connected on an inner wall of each set of frames 11 through bearings, an adjusting part is provided on an outer wall of each adjusting rod 6, the adjusting part includes worm gears 7, the worm gears 7 are fixed on an outer wall of each set of adjusting rods 6, a worm 8 is engaged and connected below each set of worm gears 7, the worm gears 8 are fixedly connected with each other, a motor 9 is installed on an inner wall of each frame 11, the output end of the motor I9 is fixed with one end of a group of worms 8, the worm 8 can be controlled to drive the worm wheel 7 to rotate by utilizing the control of the motor I9, so that the adjusting rod 6 can drive the bearing seat 5 to overturn, the sleeve 2 is controlled to drive the winding drum 3 to incline downwards and overturn, the winding drum 3 wound with the mulching film is convenient to collect, the motor I9 can be started to simultaneously control at least three groups of sleeves 2 to overturn, the problem that the winding drum 3 wound with the mulching film needs to be dismounted one by one after the winding is finished is avoided, the connecting seat 14 and the inner wall of the head part two groups of connecting seats 13 are provided with gaps, the top end of the inner wall of each group of gaps is fixed with a clamping block, the surface of the sleeve 2 is provided with clamping grooves matched with the clamping blocks, the clamping blocks and the clamping grooves are matched, the sleeve 2 can be limited, and the bearing seat 5 is convenient to control the sleeve 2 to reset, the rotation of the entire sleeve 2 is controlled by the rotation mechanism.
Referring to fig. 8 and 9, the switching mechanism provided by the present invention includes a guide holder 51 for switching between two sets of winding mechanisms, the guide holder 51 is fixed at the bottom end of the inner wall of the frame 1, the inner wall of the guide holder 51 is provided with a cam groove, a linkage 52 is slidably connected in the cam groove, both ends of the linkage 52 are fixed with a connecting rod 53, the other end of the connecting rod 53 is fixed with the bottom end of one set of frames 11, both sides of the bottom end of one set of frames 11 are fixed with a plug rod 54, the bottom end of the inner wall of the frame 1 is fixed with two sets of bottom plates 56, a base 55 is limited and slidably connected between the top ends of the bottom plates 56, the other ends of the two sets of plug rods 54 penetrate the base 55 and are fixed with a stop block, in order to avoid the plug rod 54 from being disconnected with the base 55, one side inner wall of the frame 1 is provided with a driving part including a motor three 59, one side of the base 55 and the other set of frames 11 is fixed with a supporting plate 57, the supporting plate 57 can move in a through groove formed in one side inner wall of the frame 1 in a limiting manner, the inner walls of the two groups of supporting plates 57 are connected with screw rods 58 through threads, the threads of the two groups of screw rods 58 are of opposite design, the two groups of screw rods 58 are connected in the through groove through bearings in a rotating manner, a conveying part is arranged between the two groups of screw rods 58 and comprises a belt pulley and a conveying belt, a motor III 59 is arranged on the outer side of the frame 1, the output end of the motor III 59 is connected with one end of one group of screw rods 58, after a mulching film is wound on the surface of a winding drum 3 in a winding mechanism, the motor III 59 is started, the motor III 59 is used for controlling the one group of screw rods 58 to rotate, the two groups of screw rods 58 are controlled to rotate through the arrangement of the conveying part, the base 55 and the other group of frame 11 move oppositely, the frame 11 can move downwards in the moving process through the control of a cam groove, thereby avoid the mutual contact between two sets of frames 11, and then realize the switching between two sets of reel mechanisms, avoid winding up accomplish the back, need to dismantle the reel 3 of winding up the plastic film earlier, just can continue the rolling work after the new reel 3 of renewing in proper order again.
The implementation principle of the degradable mulching film processing and winding system provided by the embodiment of the invention is as follows:
firstly, when the degradable mulch film needs to be rolled, the motor I9 is started, so that the motor I9 controls the worm 8 and the worm wheel 7 to rotate, the worm wheel 7 controls the adjusting rod 6 to drive the bearing seat 5 and the sleeve 2 to incline downwards for overturning, then the winding drum 3 is sleeved on the outer wall of the sleeve 2 through the matching of the sliding block and the sliding chute, holes between the sleeve 2 and the winding drum 3 correspond to each other, and then the electric push rod I17 and the electric push rod I17 of the other group are controlled to be started, so that the connecting blocks 18 on two sides are respectively connected with the connecting seat 14 and the connecting seat 13 of the tail part through spline shafts, and the fixing of a group of winding mechanism is achieved;
then the air pump 16 is started, the through connection between the sleeve 2 and the telescopic pipe 4 and the connecting seat 13 and the matching between the hole, the air suction port and the hole groove are utilized, so that the end part of the degradable mulching film is adsorbed on the surface of the winding drum 3 due to negative pressure, the motor II 22 is started, the motor II 22 controls the shaft lever 23 to rotate and controls the electric push rod II 43 to start, the rack plate 42 drives the gear III 41, the rotary rod II 39 and the bevel gear II 38 to rotate, the bevel gear II 38 controls the two groups of rotary plates 31 to rotate reversely, the two groups of rotary plates 31 can respectively control the connecting rod 33 and the supporting seat 34 connected with the rotary plates to move upwards and downwards, and when the end part of the mulching film is in an adsorbed state on the winding drum 3 but is not completely fixed, the connecting rod 33 and the supporting seat 34 are controlled to move upwards by utilizing the group of rotary plates 31, the supporting seat 34 is clamped into the groove 35 formed in the inner wall of the small gear I24, the small gear I24 is fixed, the small gear I24 is controlled to rotate the large gear II 29, the small gear I29 is controlled to rotate for realizing the smooth rolling of the mulching film 27, and the front winding period is enabled;
when the mulching film is wound on the surface of the winding drum 3 for a certain number of turns, the second electric push rod 43 again controls the second rotating rod 39 to rotate reversely, so that the first group of rotary tables 31 release the fixation of the first pinion 24, and the other group of rotary tables 31 control the connecting rod 33 and the supporting seat 34 connected with the second group of rotary tables to move so as to fix the first large gear 25, so that the first large gear 25 controls the second pinion 28 to rotate so as to realize the speed increase of the first rotating rod 27, and further the efficiency of the subsequent mulching film winding is effectively improved, and the efficiency of the subsequent mulching film winding is improved by switching between the first small gear 24 and the first large gear 25;
after the winding of the winding drum 3 on one group of winding mechanisms is completed, at the moment, the connection between the connecting seat 13 and the connecting seat 14 is released by closing the air pump 16, the electric push rod I17 and the motor II 22, at the moment, the motor III 59 is started, the motor III 59 is used for controlling the rotation of one group of screws 58, the two groups of screws 58 are controlled to rotate through the arrangement of the transmission part, further, the base 55 and the other group of frames 11 are made to move oppositely, when the base 55 drives the connecting rod 53, the inserting rod 54 and the one group of frames 11 to translate, at the moment, the linkage 52 moves through the cam groove, and the movement of the linkage 52 drives the connecting rod 53, the inserting rod 54 and the one group of frames 11 to move downwards and then upwards, at the same time, the other group of frames 11 can translate, and at the moment, the positions between the two groups of frames 11 are switched;
after the switching is completed, the first motor 9 on the winding mechanism is started, and at the moment, the first motor 9 can control the worm 8 to drive the worm wheel 7 to rotate, so that the adjusting rod 6 can drive the bearing seat 5 to overturn, and then the sleeve 2 is controlled to drive the winding drum 3 to incline downwards to overturn, and the winding drum 3 wound with the mulching film is convenient to collect.
The above embodiments are not intended to limit the scope of the present invention, so: all equivalent changes in structure, shape and principle of the invention should be covered in the scope of protection of the invention.
Claims (10)
1. A degradable plastic film processing rolling system which is characterized in that: comprising the following steps:
a frame (1);
the two groups of winding mechanisms are arranged on the inner wall of the frame (1), and each group of winding mechanism comprises three groups of sleeves (2) and a winding drum (3) which is sleeved on the outer wall of each group of sleeves (2);
the suction mechanism is arranged at the outer side of the frame (1) and is used for adsorbing the end part of the mulching film;
two groups of supporting mechanisms arranged in the frame (1) are used for supporting the angles of each group of sleeves (2) and the winding drum (3);
the rotating mechanism is arranged at the outer side of the frame (1) and is used for driving each group of sleeves (2) and the winding drum (3) to rotate;
the switching mechanism is arranged in the frame (1) and used for switching between the two groups of winding mechanisms.
2. The degradable mulch processing rolling system of claim 1, wherein: the air suction mechanism comprises an air pump (16), an outer frame (15) is fixed on the outer wall of one side of the frame (1), the air pump (16) is arranged on the outer wall of the outer frame (15), an electric push rod (17) is fixedly arranged on the inner wall of the outer frame (15), the output end of the electric push rod (17) penetrates through the frame (1) and is rotationally connected with a connecting block (18), one end of each sleeve (2) far away from the air pump (16) is fixedly provided with a telescopic pipe (4), one end of each telescopic pipe (4) far away from the sleeve (2) is fixedly provided with a connecting seat (13), the inner wall of one end of each connecting block (18) close to the sleeve (2) is connected with a connecting seat (14) through a spline shaft, the inner walls of the connecting seat (14) and the two groups of connecting seats (13) are all provided with notches, the top ends of the inner walls of each notch are all fixedly provided with clamping blocks, the surfaces of the sleeves (2) are all provided with clamping grooves matched with the clamping blocks, each group of the sleeves (2) are all communicated with the telescopic pipe (4) and the connecting seat (13), one end of each sleeve (2) is far away from the corresponding air suction port (16), the inner wall of the corresponding air suction port (15) is provided with the inner wall of the corresponding air suction port (3), the inner walls of the connecting seat (14) and the connecting block (18) are provided with a hole groove communicated with the air suction port, and the hole groove is communicated with the sleeve (2).
3. The degradable mulch processing rolling system of claim 1, wherein: each group of supporting mechanism all includes frame (11), and every group the inner wall of frame (11) all fixed mounting has support (12), and support (12) are connected with linking seat (13) and connecting seat (14) rotation respectively, and every group outer wall of sleeve (2) has all rotated and has cup jointed bearing frame (5), and the outer wall of bearing frame (5) all is fixed with regulation pole (6), every group the other end of regulation pole (6) all rotates to be connected at frame (11) inner wall, and the outer wall of regulation pole (6) all is provided with regulation portion.
4. The degradable mulch processing rolling system of claim 3, wherein: the adjusting part comprises worm wheels (7), the worm wheels (7) are fixed on the outer wall of each group of adjusting rods (6), the worm wheels (7) are connected with worms (8) in a meshed mode, the worms (8) are fixedly connected, a motor I (9) is mounted on the inner wall of the frame (11), and the output end of the motor I (9) is fixed with one end of one group of worms (8).
5. The degradable mulch processing rolling system of claim 1, wherein: the rotary mechanism comprises a motor II (22), a chassis (21) is fixed on the outer wall of the other side of the frame (1), the motor II (22) is installed in the chassis (21), an output end of the motor II (22) is fixedly provided with a shaft lever (23), the outer wall of the shaft lever (23) is provided with a pinion I (24) and a gear II (25) through a fixing part, one sides of the pinion I (24) and the gear II (25) are rotatably connected with a supporting plate (26), the supporting plate (26) is fixed in the chassis (21), a rotating rod I (27) is rotationally connected with the chassis (21), the outer wall of the rotating rod I (27) is fixedly connected with a pinion II (28) and a gear II (29) respectively, the pinion II (28) is in meshed connection with the gear II (25), one end of the rotating rod I (27) is fixedly provided with another electric pushing rod I (17) through a fixing part, one end of the rotating rod I (27) is fixedly provided with another connecting block (18) of the other electric pushing rod I (17), and the other connecting block (18) is fixedly connected with another connecting block (18) between the connecting block and a connecting seat (13) through a spline.
6. The degradable mulch processing rolling system of claim 5, wherein: the fixed part comprises two groups of turntables (31), the two groups of turntables (31) are all rotationally connected in a groove formed in the inner wall of the shaft rod (23), at least three groups of tracks are formed in the inner wall of each turntable (31), sliding rods (32) are all slidingly connected in the tracks, connecting rods (33) are all fixed at the outer ends of the sliding rods (32), the other ends of the connecting rods (33) penetrate through the shaft rod (23) and are fixedly provided with supporting seats (34), and grooves (35) matched with the supporting seats (34) are formed in one circle of the inner walls of the pinion (24) and the large gear (25).
7. The degradable mulch processing rolling system of claim 6, wherein: the inner wall of each group of rotary table (31) is fixed with connecting rod (36), and the one end that two groups of connecting rods (36) deviate from all rotates and connects in the fluting, and two groups of connecting rods (36) are all fixed with awl tooth one (37) near one end, and the meshing is connected with awl tooth two (38) between two groups of awl tooth one (37), the inner wall of awl tooth two (38) is fixed with bull stick two (39), and bull stick two (39) rotate and connect in the fluting.
8. The degradable mulch processing wrap-up system of claim 7, wherein: the outer wall of the second rotating rod (39) is fixedly provided with a third gear (41), one side of the third gear (41) is connected with a rack plate (42) in a meshed mode, an electric push rod (43) is fixedly installed in the groove, and the output end of the electric push rod (43) is fixedly connected with the rack plate (42).
9. The degradable mulch processing rolling system of claim 1, wherein: the switching mechanism comprises a guide seat (51), the guide seat (51) is fixed at the bottom end of the inner wall of the frame (1), a cam groove is formed in the inner wall of the guide seat (51), a linkage device (52) is connected in the cam groove in a sliding mode, connecting rods (53) are fixed at two ends of the linkage device (52), the other ends of the connecting rods (53) are fixed with bottom end fixing of a group of frames (11), a group of inserting rods (54) are fixed at two sides of the bottom end of each frame (11), two groups of bottom plates (56) are fixed at the bottom end of the inner wall of the frame (1), a base (55) is connected between the top ends of the bottom plates (56) in a limiting sliding mode, two groups of inserting rods (54) penetrate through the base (55) and are fixed with a stop block, and a driving part is arranged on one side inner wall of the frame (1).
10. The degradable mulch processing wrap-up system of claim 9, wherein: the driving part comprises a motor III (59), a supporting plate (57) is fixed on one side of the base (55) and one side of the other group of frames (11), the supporting plate (57) can move in a limiting mode in a through groove formed in one side inner wall of the frame (1), the inner walls of the two groups of supporting plates (57) are connected with screw rods (58) through threads, the threads of the two groups of screw rods (58) are of opposite design, the motor III (59) is installed on the outer side of the frame (1), the output end of the motor III (59) is connected with one end of one group of screw rods (58), the two groups of screw rods (58) are connected in the through groove in a rotating mode, and a conveying part is arranged between the two groups of screw rods (58).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310871383.9A CN116654688A (en) | 2023-07-14 | 2023-07-14 | Degradable mulching film processing and winding system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310871383.9A CN116654688A (en) | 2023-07-14 | 2023-07-14 | Degradable mulching film processing and winding system |
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| CN116654688A true CN116654688A (en) | 2023-08-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117416804A (en) * | 2023-12-19 | 2024-01-19 | 吴江京奕特种纤维有限公司 | Winding machine for core spun yarn production |
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2023
- 2023-07-14 CN CN202310871383.9A patent/CN116654688A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117416804A (en) * | 2023-12-19 | 2024-01-19 | 吴江京奕特种纤维有限公司 | Winding machine for core spun yarn production |
| CN117416804B (en) * | 2023-12-19 | 2024-02-23 | 吴江京奕特种纤维有限公司 | Winding machine for core spun yarn production |
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