CN116654655A - Folding type quantitative feeding chain bucket type continuous ship unloader - Google Patents

Folding type quantitative feeding chain bucket type continuous ship unloader Download PDF

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Publication number
CN116654655A
CN116654655A CN202310663694.6A CN202310663694A CN116654655A CN 116654655 A CN116654655 A CN 116654655A CN 202310663694 A CN202310663694 A CN 202310663694A CN 116654655 A CN116654655 A CN 116654655A
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CN
China
Prior art keywords
feeding
conveyor
chute
materials
feeding conveyor
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CN202310663694.6A
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Chinese (zh)
Inventor
刘永生
姜鑫
李晓军
李伟
冯泽鹏
张昊
郭�东
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Dalian Huarui Heavy Industry Group Co Ltd
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Dalian Huarui Heavy Industry Group Co Ltd
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Application filed by Dalian Huarui Heavy Industry Group Co Ltd filed Critical Dalian Huarui Heavy Industry Group Co Ltd
Priority to CN202310663694.6A priority Critical patent/CN116654655A/en
Publication of CN116654655A publication Critical patent/CN116654655A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/60Loading or unloading ships
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/18Preventing escape of dust
    • B65G69/181Preventing escape of dust by means of sealed systems

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Chutes (AREA)
  • Ship Loading And Unloading (AREA)

Abstract

The invention provides a folding type constant-weight feeding chain bucket type continuous ship unloader which comprises a central chute, a constant-weight feeding device, a feeding conveyor and a feeding chute. A folding multi-stage buffer device is arranged in the central chute; the input end of the feeding conveyor is positioned right below the outlet of the central chute; the quantitative feeding device is arranged at the material receiving outlet of the feeding conveyor and is positioned between the central chute and the feeding conveyor; the feed chute is connected between the feed conveyor and the quay conveyor belt. The outlet of the central chute and the input end of the feeding conveyor form a conveying channel, and a stop mechanism with an opening and closing function is arranged on the quantitative feeding device to finish the transfer of quantitative materials from the feeding conveyor to the wharf conveyor. The invention solves the problems of belt conveyor deflection, carrier roller damage, serious dust emission, uneven material conveying and the like caused by high-speed impact caused by fall height in the material transfer process of the chain bucket type continuous ship unloader.

Description

Folding type quantitative feeding chain bucket type continuous ship unloader
Technical Field
The invention relates to the technical field of port loading and unloading equipment, in particular to a folding type quantitative feeding chain bucket type continuous ship unloader.
Background
The chain bucket type ship unloader is novel environment-friendly continuous ship unloading equipment, has the characteristics of energy conservation, environment friendliness and high efficiency, and is increasingly widely applied to bulk cargo stacking heads in recent years. The material is excavated from a cabin through a chain bucket, transported to a disc feeder by means of a chain bucket elevator, flows through a cantilever crane belt conveyor, a central chute and a feeding belt conveyor, and is finally unloaded to a wharf belt conveyor.
The existing continuous ship unloader is a cylindrical barrel in the center of material transfer, blanking height differences are large, no buffer device exists, materials are caused to directly fall down and smash on a feeding belt conveyor, the problems of deviation, roller damage, serious dust emission and the like of the feeding belt conveyor are caused, and normal use of equipment is affected. Meanwhile, the unstable phenomenon exists in the material taking process due to the fact that the operation level of a driver is high and low, so that underload or overload operation conditions occur in the whole wharf conveying system, the stability of the conveying of materials in a rear yard is seriously influenced, and the normal use of each device is influenced.
Based on the problems, development of a folding type quantitative feeding chain bucket type continuous ship unloader is urgently needed, namely, folding type multistage buffering is adopted in the vertical falling conveying process of materials, multiple folding of the materials is formed, the descending speed of the materials is greatly reduced, meanwhile, unloaded materials are temporarily stored in a central chute, uniform and stable material output is ensured through arrangement of a vibrating motor and a material blocking door, the problems of impact, dust raising, unstable material flow and the like are fundamentally solved, and safe, efficient and environment-friendly operation of equipment is ensured.
Disclosure of Invention
According to the technical problem, a folding type quantitative feeding chain bucket type continuous ship unloader is provided.
The invention adopts the following technical means:
a reentry type quantitative feed chain bucket type continuous ship unloader comprising: the device comprises a central chute, a quantitative feeding device, a feeding conveyor and a feeding chute; the central chute is internally provided with a folding multi-stage buffer device which is used for realizing folding buffer of materials, changing the flow direction of the materials layer by layer and playing a role in buffering; the central chute is used for storing materials and conveying the materials to the feeding conveyor; the quantitative feeding device is arranged at an outlet below the central chute, is fixedly arranged on one side of the feeding conveyor far away from the input end, and is positioned between the central chute and the feeding conveyor; the quantitative feeding device is a device capable of realizing quantitative feeding and is used for adjusting the conveying amount of the feeding conveyor, so that materials can be quantitatively conveyed to the feeding conveyor through the materials stored in the central chute according to the requirements; the feeding conveyor is arranged below the central chute, and the input end of the feeding conveyor is positioned right below the outlet of the central chute; the outlet of the central chute and the input end of the feeding conveyor form a conveying channel, and the feeding conveyor is a last-stage conveying device for unloading materials on the continuous ship unloader; the feeding chute is connected between the feeding conveyor and the wharf conveyor belt, and quantitative materials are transferred from the feeding conveyor belt to the wharf conveyor belt, so that material transfer and outlet material flow direction adjustment are completed.
Further, the folding multi-stage buffering device comprises buffering tables which are arranged in a layered and staggered manner in the cavity of the central chute, or other devices with buffering functions.
Further, the quantitative feeding device can realize quantitative feeding of materials to the feeding conveyor through materials stored in the central chute according to requirements.
Further, the central chute is divided into an upper part and a lower part, and sealing rings are arranged at the interfaces of the upper part and the lower part to prevent materials from being scattered.
Further, a stop mechanism with an opening and closing function is arranged on the quantitative feeding device, and the opening size of the conveying channel is adjusted by adjusting the opening and closing of the stop mechanism, so that the conveying quantity of the feeding conveyor is adjusted. The dosing device may also be other devices that can achieve dosing to adjust the amount of feed delivered by the feed conveyor.
Further, the quantitative feeding device further comprises a dustproof structure, the dustproof structure comprises a first dustproof structure arranged at the conveying channel and a second dustproof structure arranged on the feeding conveyor, and the first dustproof structure is positioned in front of the quantitative feeding device and seals the conveying channel; the second dustproof structure is located at the rear of the feeding conveyor and seals the upper portion of the feeding conveyor.
Further, the feeding chute is provided with a material guide plate, and the material flow direction is ensured to be stable by adjusting the position of the material guide plate.
Compared with the prior art, the invention has the following advantages:
1. the folding type quantitative feeding chain bucket type continuous ship unloader solves the problems of belt conveyor deviation, carrier roller damage, serious dust emission, uneven material conveying and the like caused by high-speed impact caused by fall height in the material transfer process of the chain bucket type continuous ship unloader.
2. The folding type quantitative feeding chain bucket type continuous ship unloader provided by the invention can realize multistage buffering speed reduction, and ensures stable material flow through the quantitative feeding device.
3. According to the folding type quantitative feeding chain bucket type continuous ship unloader, all materials are conveyed and arranged in the sealing cylinder, the whole process is sealed, no materials are scattered, and the environmental protection performance is improved.
4. The integral device of the folding type quantitative feeding chain bucket type continuous ship unloader provided by the invention is convenient to assemble and disassemble.
5. According to the foldback type quantitative feeding chain bucket type continuous ship unloader, the problem that the phenomenon of underload or overload of a wharf conveying system is caused by uneven material taking in the material unloading process of the chain bucket type continuous ship unloader is solved through the quantitative feeding device, and stable and constant material conveying in a rear field is ensured. Through the effect of vibrating motor, ensure that the material flows steadily reliably, do not take place the putty phenomenon. Through the action of the electro-hydraulic push rod, the baffle plate can realize adjustment of different heights, so that control of different flow rates is realized, and stable material flow is ensured.
6. According to the folding type quantitative feeding chain bucket type continuous ship unloader, the multistage buffer table is arranged in the chute, so that the materials are subjected to multistage buffer in the descending process of the materials, and the problems of belt conveyor deviation, carrier roller damage, serious dust and the like caused by high-speed impact due to fall height in the material transfer process of the chain bucket type continuous ship unloader are solved.
For the reasons, the invention can be widely popularized in the fields of ship unloading equipment of ports and wharfs and the like.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to the drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic diagram of the present invention, a folding type constant feed chain bucket type continuous ship unloader.
Fig. 2 is a front view of a turn-back type dosing device of the present invention.
Fig. 3 is a view of the present invention dosing a small flow.
Fig. 4 is a view of the present invention dosing a large flow.
Fig. 5 is a schematic structural view of a dosing device in example 1 of the present invention.
FIG. 6 is a schematic diagram of the material flow of the dosing device of example 1 of the present invention.
FIG. 7 is a front view showing the constitution of a dosing device in example 1 of the present invention.
FIG. 8 is a side view of the composition of a dosing device according to example 1 of the present invention.
FIG. 9 is a top view showing the composition of a dosing device according to example 1 of the present invention.
Fig. 10 is a front view of a door bracket according to embodiment 1 of the present invention.
Fig. 11 is a side view of a door bracket according to embodiment 1 of the present invention.
Fig. 12 is a top view of a door bracket according to embodiment 1 of the present invention.
Fig. 13 is a front view of the striker plate in embodiment 1 of the present invention.
Fig. 14 is a side view of a striker plate in embodiment 1 of the present invention.
FIG. 15 is a top view of the dam plate of example 1 of the present invention.
FIG. 16 is a schematic view of the low flow discharge of the dosing device of example 1 of the present invention.
FIG. 17 is a schematic view of the high throughput discharge of example 1 of the present invention after the dosing device has been raised.
Fig. 18 is a schematic view of the position of embodiment 2 of the present invention.
Fig. 19 is a schematic overall structure of embodiment 2 of the present invention.
Fig. 20 is a schematic view of the structure of a rotary chute according to embodiment 2 of the present invention.
Fig. 21 is a cross-sectional view taken along the direction A-A in fig. 20.
Fig. 22 is a schematic view of a fixed chute according to embodiment 2 of the present invention.
Fig. 23 is a sectional view taken along the direction B-B in fig. 22.
Fig. 24 is a cross-sectional view taken along the direction C-C in fig. 22.
Fig. 25 is a schematic diagram of a tail stock guide in embodiment 2 of the present invention.
Fig. 26 is a top view of the tail stock guide of embodiment 2 of the present invention.
Fig. 27 is a front view of the accumulation pusher plate in example 2 of the present invention.
FIG. 28 is a top view of the accumulation pusher plate in example 2 of the present invention.
In the figure: 1. a central chute; 11. an upper portion; 12. a lower portion; 13. a seal ring; 14. a buffer stage; 2. a dosing device; 3. a feed conveyor; 4. a feed chute; a. arm support belt type conveying system; b. a revolving frame; c. a main beam; d. a dock conveyor belt;
e. a door frame; 01. a vibration motor; 02. a door bracket; 03. a striker plate; 04. an electro-hydraulic push rod; 05. a dust cover; 21. a bracket; 22. a guide groove; 23. a guide plate; 24. a first mounting ear plate; 31. a main board; 32. wear-resistant lining board; 33. a guide frame; 34. a second mounting ear plate;
001. a rotary chute; 011. an upper cylinder; 012. a first fixed support; 013. a first buffer stage; 014. sealing rubber plate; 002. fixing a chute; 021. a lower cylinder; 022. a second fixed support; 023. a second buffer stage; 024. a third buffer stage; 003. a tail stock guide; 031. a material guide plate; 032. swinging the hinge shaft; 033. a first push rod; 004. a material accumulation pushing plate; 041. a pushing plate; 042. a second push rod; 005. a horizontal boom belt conveyor system; 006. a feed belt conveyor system.
Detailed Description
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other. The invention will be described in detail below with reference to the drawings in connection with embodiments.
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present invention. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
The relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless it is specifically stated otherwise. Meanwhile, it should be clear that the dimensions of the respective parts shown in the drawings are not drawn in actual scale for convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
In the description of the present invention, it should be understood that the azimuth or positional relationships indicated by the azimuth terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal", and "top, bottom", etc., are generally based on the azimuth or positional relationships shown in the drawings, merely to facilitate description of the present invention and simplify the description, and these azimuth terms do not indicate and imply that the apparatus or elements referred to must have a specific azimuth or be constructed and operated in a specific azimuth, and thus should not be construed as limiting the scope of protection of the present invention: the orientation word "inner and outer" refers to inner and outer relative to the contour of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "upper surface at … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial location relative to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or structures would then be oriented "below" or "beneath" the other devices or structures. Thus, the exemplary term "above … …" may include both orientations of "above … …" and "below … …". The device may also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In addition, the terms "first", "second", etc. are used to define the components, and are only for convenience of distinguishing the corresponding components, and the terms have no special meaning unless otherwise stated, and therefore should not be construed as limiting the scope of the present invention.
The continuous ship unloader is special unloading equipment for a bulk cargo wharf to continuously scoop and lift materials in a ship, and finally unload the materials to a wharf belt conveyor through whole-course airtight conveying.
For the central chute of the material transfer system, the fall from the material receiving end to the material discharging end is higher, so that the material forms high-speed impact under the action of dead weight in the flowing process, the problems of belt conveyor deviation, carrier roller damage, serious dust emission and the like are caused, meanwhile, the material conveying capacity is negligence caused by uneven material taking, and the material discharging is unstable. In order to solve the problems and improve the service efficiency of equipment, a folding type quantitative feeding chain bucket type continuous ship unloader needs to be developed.
As shown in figures 1-4, the scheme of the invention provides a folding type quantitative feeding chain bucket type continuous ship unloader, which has a compact structure and is convenient to maintain. Be applied to the ship unloading equipment of harbour pier, in particular to chain bucket formula continuous ship unloading machine, through the multistage buffer of turning back, reduce the impact that causes because of the difference in height in the material transshipment transportation by a wide margin, through quantitative feeder, ensure simultaneously that the output material is steady reliable.
The invention aims to provide a folding type quantitative feeding chain bucket type continuous ship unloader, which solves the problems of impact, belt conveyor deflection, carrier roller damage, serious dust, unstable material flow and the like caused by high fall conveying materials, and ensures that the continuous ship unloader can operate more efficiently, energy-saving and environment-friendly.
The folding type quantitative feeding chain bucket type continuous ship unloader consists of a central chute 1, a quantitative feeding device 2, a feeding conveyor 3 and a feeding chute 4.
The central chute 1 is divided into an upper part and a lower part, the upper part 11 is arranged in the rotary frame b and can rotate along with the rotary frame b to a certain extent, the lower part 12 is fixedly arranged in the main beam c, and a sealing ring 13 is arranged at the interface of the upper part 11 and the lower part 12 to prevent materials from being scattered. The central chute is internally provided with a folding multi-stage buffer device, and the folding multi-stage buffer device is characterized in that buffer tables 14 are arranged in a layered staggered manner in the cavity of the central chute, so that the flow direction of materials is changed layer by layer and a buffer effect is achieved. The folding multi-stage buffer device can also be other devices with buffer functions.
The constant feeding device 2 is arranged between the central chute 1 and the feeding conveyor 3, and the size of a feeding door is adjusted to ensure that the conveyed materials are discharged as required. The dosing device may also be other devices that can achieve dosing to adjust the amount of feed delivered by the feed conveyor.
The feed conveyor 3 is arranged below the dosing device 2, using existing equipment, which functions as the last stage conveyor for unloading material on the continuous ship unloader equipment.
The feeding chute 4 is positioned between the feeding conveyor 3 and the wharf conveyor belt d, and is used for carrying materials and adjusting the direction of the outlet material flow.
The central chute 1 is used as a material transfer device, the multi-stage buffer table 14 arranged in the central chute 1 can realize the turn-back buffer of the material, greatly reduce the conveying speed of the material in the vertical direction, and simultaneously is used as a material storage device to ensure that the material which is not timely discharged from the quantitative feeding device 2 is temporarily stored in the central chute 1.
The quantitative feeding device 2 can adjust the conveying quantity of the feeding conveyor 3, the central chute 1 keeps certain stock, and the stable output of the downstream materials is maintained by adjusting the opening size of the quantitative feeding device 2.
The feed conveyor 3 serves as a transfer device for the continuous transport of quantitative material, which ensures the continuity and stability of the material flow.
The feeding chute 4 is connected with the feeding conveyor 3 and the wharf conveyor belt d, so that quantitative materials can flow from the feeding conveyor 3 to the wharf conveyor belt d, and the stable material flow direction is ensured by adjusting the position of the material guide plate.
Working principle:
the chain bucket type continuous ship unloader is used for continuously excavating and lifting materials from a ship cabin, and unloading the materials to the horizontal arm support belt conveying system a after multiple transfer.
The material thrown out by the arm support belt type conveying system a enters the central chute 1, after a plurality of times of turning back and buffering, the material flow direction is changed for a plurality of times, after deceleration, the material forms forward falling, and the material is temporarily stored in the central chute 1.
The materials in the central chute 1 are stably and uniformly output by controlling the opening degree of the quantitative feeding device 2.
The material is stably conveyed by the feeding conveyor 3, the material is quantitatively transferred by the feeding chute 4 and continuously conveyed to the wharf conveyor belt d, and therefore, the multi-stage buffering and quantitative feeding of the material are realized.
Example 1
A turning-back type quantitative feeding chain bucket type continuous ship unloader consists of a central chute 1, a quantitative feeding device 2, a feeding conveyor 3, a feeding chute 4 and the like, a certain vibrating motor and a quantitative feeding device are arranged at the outlet of the central chute 1 of the chain bucket type continuous ship unloader, the problem of unstable material flow caused by uneven material taking is solved, the equipment utilization efficiency is improved, the continuous ship unloader can operate more efficiently and in an environment-friendly mode, and the automatic ship unloader is simple in structure and high in practicability.
The dosing device 2 comprises: the vibrating mechanism is arranged at the lower part of the central chute 1 and is used for generating vibration, and when the material in the central chute 1 is blocked and cannot flow, the material is vibrated through the vibrating mechanism, so that the material is kept to have certain fluidity; the supporting structure is arranged on the frame of the feeding conveyor 3 and is used for supporting and fixing the whole quantitative feeding device 2; the material blocking mechanism is slidably connected to the supporting structure, and the pushing mechanism is mounted on the supporting structure and connected with the material blocking mechanism and used for driving the material blocking mechanism to move up and down so as to realize opening and closing. The dosing device 2 further comprises a dustproof structure, the dustproof structure comprises a first dustproof structure arranged at the conveying channel and a second dustproof structure arranged on the feeding conveyor 3, and the first dustproof structure is positioned in front of the dosing device 2 and seals the conveying channel; the second dust-proof structure is located behind the feed conveyor 3, sealing the upper side of the feed conveyor 3.
As shown in fig. 5-17, in this embodiment, the quantitative feeding device 2 specifically comprises a vibration motor 01, a door bracket 02, a baffle plate 03, an electrohydraulic push rod 04, a dust cover 05 and the like, that is, the vibration motor 01 is adopted by the vibration mechanism, the door bracket 02 is adopted by the support structure, the baffle plate 03 is adopted by the baffle mechanism, the electrohydraulic push rod 04 is adopted by the pushing mechanism, the dust cover 05 is adopted by the first dust-proof structure and the second dust-proof structure of the dust-proof structure, the gap between the outlet of the central chute 1 and the feeding conveyor 3 can be sealed through the dust cover 05, and meanwhile, the conveying part above the whole feeding conveyor 3 is wrapped and sealed.
The central chute 1 is of a multi-stage folding structure and is fixedly arranged on the portal e, so that the functions of material transfer and storage are achieved. The vibration motor 01 is arranged at the lower part of the central chute 1, so that the material can be prevented from being blocked and can not flow, and the material can be kept to have certain fluidity through the action of the vibration motor 01. The door bracket 02 is arranged on the frame of the feeding conveyor 3 of the chain bucket type continuous ship unloader, the striker plate 03 is slidably connected to the door bracket 02 and positioned at the outlet of the central chute 1, and the electrohydraulic push rod 04 is arranged on the door bracket 02 and connected with the striker plate 03 and used for driving the striker plate 03 to move up and down.
The door bracket 02 is composed of a bracket 21, a guide groove 22, a guide plate 23, a first mounting ear plate 24, and the like. The bracket 21 is in a door-shaped structure and is fixedly arranged on the frame of the feeding conveyor 3 through a bolt group. The guide grooves 22 are symmetrically arranged left and right and fixedly arranged in front of the bracket 21, so that the striker plate 03 cannot deviate from the rail when moving up and down. The guide plate 23 is disposed at the rear of the bracket 21 to ensure that the striker plate 03 can linearly move up and down without tilting. The first mounting lug plate 24 is welded and mounted on the upper part of the bracket 21 and is used for mounting the electro-hydraulic push rod 04.
The striker plate 03 is composed of a main plate 31, a wear-resistant lining plate 32, a guide frame 33, a second mounting lug plate 34 and the like. The main board 31 is in a rectangular structure and is mainly used for bearing. The wear-resistant lining plate 32 is fixedly arranged on the main plate 31 (the wear-resistant lining plate 32 is detachably connected with the main plate 31), so that the wear-resistant lining plate has a wear-resistant effect, and can be replaced after the wear-resistant lining plate 32 is worn to a certain extent, and the wear-resistant lining plate 32 is connected with the guide plate 23 in a sliding contact manner. The guide frame 33 is symmetrically arranged at the left and right, is fixedly arranged at the rear of the main board 31 and is matched with the guide groove 22 for use (the L hook shape of the guide frame 33 is hooked with the L hook shape of the guide groove 22 and can be in relative sliding connection), so that the stop plate 03 cannot deviate from the rail when moving up and down. The second installation lug plate 34 is welded and installed on the upper portion of the main plate 31 and is used for being connected with the electro-hydraulic push rod 04, and the up-and-down movement of the striker plate 03 can be realized under the action of the electro-hydraulic push rod 04.
The working principle of the quantitative feeding device is as follows:
the chain bucket type continuous ship unloader is used for continuously excavating and lifting materials from a ship cabin, unloading the materials to a horizontal arm support belt type conveying system after multiple transfer, continuously conveying the materials, and transferring the materials through a multi-stage turning-back type central chute 1.
The vibrating motor 01 is arranged at the outlet of the multi-stage turning-back type central chute 1, and the material is kept to have certain fluidity through the action of the vibrating motor 01, so that the material is conveyed onto the feeding conveyor 3.
In order to control the flow of the conveyed materials, a quantitative feeding device is arranged at the interface of the feeding belt and the central chute.
When a large flow of materials is needed in the back field, the electro-hydraulic push rod 04 pulls up the baffle plate 03, so that the sectional area of the outlet is increased, and the flow of the materials can be increased.
When the low-flow material is needed in the back field, the electro-hydraulic push rod 04 puts down the striker plate 03, so that the sectional area of the outlet is reduced, and the flow of the material can be reduced. Meanwhile, the up-flow incoming materials are stored in the central chute 1, and the materials are prevented from being adhered under the action of the vibrating motor 01.
The quantitative feeding device solves the problem that the phenomenon of underload or overload of a wharf conveying system is caused by uneven material taking in the material unloading process of the chain bucket type continuous ship unloader, and ensures stable and constant material conveying in a rear yard. Through the effect of vibrating motor, ensure that the material flows steadily reliably, do not take place the putty phenomenon. Through the action of the electro-hydraulic push rod, the baffle plate can realize adjustment of different heights, so that control of different flow rates is realized, and stable material flow is ensured. All materials are conveyed and arranged in the sealing cylinder body, the whole process is sealed, no materials are scattered, and the environmental protection performance is improved. The whole device is assembled by all parts and is convenient to disassemble and assemble.
Example 2
Unlike example 1, as shown in fig. 8-28, for the center chute 1 of the material transfer system in the fold-back type quantitative feeder chain bucket continuous ship unloader, it is used to continuously transfer the material from the horizontal boom belt conveyor system 005 (i.e., the boom belt conveyor system a) to the feeding belt conveyor system 006 (i.e., the feeding conveyor 3).
The central chute 1 of the foldback type constant-weight feeding chain bucket type continuous ship unloader comprises: the rotary chute 001, the fixed chute 002 and the tail stock guide 003, wherein a turning buffer device is arranged inside the rotary chute 001 and the fixed chute 002; the rotary chute 001 is fixed on the rotary frame b, the inlet of the rotary chute 001 is connected with the horizontal arm support belt conveying system 005, and the outlet of the rotary chute 001 is connected with the inlet of the fixed chute 002; the fixed chute 002 is fixed on the main beam c, and the outlet of the fixed chute 002 is connected with the inlet of the tail stock guide 003; the tail stock guide 003 is disposed above the feed belt conveyor 006.
The center chute 1 specifically comprises: the rotary chute 001, the fixed chute 002 and the tail stock guide 003 are sequentially connected from top to bottom.
The rotary chute 001 comprises an upper cylinder 011, a first fixed support 012 and a first buffer table 013; the upper cylinder 011 is fixed to the swing frame b by a first fixing mount 012 so that the swing chute 001 can be rotated together with the swing frame b. The inlet of the side surface of the upper cylinder 011 is connected with a horizontal arm support belt conveying system 005, a first buffer table 013 is arranged in the upper cylinder 011, and the lower end of the upper cylinder 011 is connected with the upper end of the lower cylinder 021; the lower end of the upper cylinder 011 is provided with a sealing rubber plate 014 (namely a sealing ring 13), and the upper cylinder 011 is connected with the upper end of the lower cylinder 021 through the sealing rubber plate 014 to form a seal by contact, so that dust is prevented from overflowing.
The fixed chute 002 comprises a lower barrel 021, a second fixed support 022, a second buffer table 023 and a third buffer table 024; the lower cylinder 021 is fixed on the main beam c through a second fixed support 022, a second buffer table 023 and a third buffer table 024 are arranged in the lower cylinder 021, and the second buffer table 023 is higher than the third buffer table 024; the first buffer table 013 is arranged at one side of the cylinder body, which is far away from the inlet of the upper cylinder body 011, the second buffer table 023 is arranged at the same side of the inlet of the upper cylinder body 011, and the third buffer table 024 is arranged at the same side of the first buffer table 013. The first buffer table 013 provided in the upper cylinder 011, and the second buffer table 023 and the third buffer table 024 provided in the lower cylinder 021 constitute a turn-back buffer device.
The tail stock guide 003 comprises a stock guide 031, a swinging hinge 032 and a first push rod 033; the guide plate 031 is arranged at the outlet of the lower part of the lower cylinder 021, the upper end of the guide plate 031 is rotationally connected with the lower cylinder 021 through a swinging hinge shaft 032, the lower end of the guide plate 031 is connected with a first push rod 033 through a hinge shaft, and the guide plate is arranged above the feeding belt conveying system 006. The guide plate 031 can rotate around the swing hinge shaft 032, so that the direction of the material flowing through the feeding belt conveying system 006 can be adjusted, the material flowing direction can be guided, and the belt deviation caused by material deflection can be prevented.
The feeding surfaces of the first buffer table 013, the second buffer table 023 and the third buffer table 024 are vertical semi-annular. The material flows out in the other half ring and prevents blocking while the material is conveniently received.
A material accumulation pushing plate 004 is arranged above each of the first buffer table 013, the second buffer table 023 and the third buffer table 024, and the material accumulation pushing plate 004 comprises a material pushing plate 041 and a second pushing rod 042; the lower extreme of long-pending material push pedal 004 supports on the buffer platform mesa, and long-pending material push pedal 004 rear end links to each other with scalable second push rod 042. The top view shape of the tail stock guide 003 and the pushing plate 041 is concave. After unloading is finished, the materials piled on the buffer table can be pushed to the blanking port through the accumulated material push plate 004, so that the accumulated materials of the buffer table can be cleaned, and the phenomenon that the central chute is free of accumulated materials is ensured.
The working process of the central chute is as follows:
1. the chain bucket type continuous ship unloader is used for continuously excavating and lifting materials from a ship cabin, unloading the materials to a horizontal arm support belt type conveying system 005 after multiple transfer, continuously conveying the materials, and transferring the materials through a multi-stage turning-back type central chute 9.
2. The materials thrown out by the horizontal arm support belt conveyor system 005 firstly reach the first buffer table 013, the material flow direction is changed when the first buffer speed is reduced, and the materials reversely fall after the first buffer speed is reduced.
3. The material falling reversely reaches the second buffer table 023, the material flow direction is changed again when the second buffer is slowed down, and the material falls positively after the speed is reduced.
4. The material falling downwards reaches a third buffer table 024, and the material flow direction is changed while the speed is reduced by the third buffer, so that the material falls reversely after the speed is reduced.
5. When the falling material reaches the tail stock guide 003, the falling speed is greatly reduced, and the flowing direction of the material can be controlled by adjusting the angle of the tail stock guide 003, so that the material is centered at the center of the feeding belt conveyor system 006, and the conveyor system is ensured not to deviate.
6. After the operation is finished, all materials on the buffer table can be cleaned completely under the action of the accumulation pushing plate 004, so that the phenomenon of accumulation of materials in the central chute is avoided.
In the embodiment, in the vertical falling conveying process of the material, multi-stage buffering is adopted to form multiple turning-back of the material, so that the falling speed of the material is greatly reduced, the problems of impact, dust emission and the like are fundamentally solved, and the safe, efficient and environment-friendly operation of equipment is ensured.
The central chute provided by the invention has the advantages of simple structure and strong practicability. The first buffer table, the second buffer table and the third buffer table are arranged in the chute, so that the materials are subjected to multistage buffer in the material descending process, and the problems of belt conveyor deviation, carrier roller damage, serious dust emission and the like caused by high-speed impact caused by fall height in the material transfer process of the chain bucket type continuous ship unloader are solved; all materials are conveyed and arranged in the sealing cylinder, the whole process is sealed, no materials are scattered, and the environmental protection performance is improved; the whole device is convenient to assemble and disassemble.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.

Claims (7)

1. A folding type constant-weight feeding chain bucket type continuous ship unloader, which is characterized by comprising: the device comprises a central chute (1), a quantitative feeding device (2), a feeding conveyor (3) and a feeding chute (4); the central chute (1) is internally provided with a folding multi-stage buffer device which is used for realizing folding buffer of materials, changing the flow direction of the materials layer by layer and playing a role in buffering; the central chute (1) is used for storing materials and conveying the materials to the feeding conveyor (3); the quantitative feeding device (2) is arranged at an outlet below the central chute (1), is fixedly arranged on one side, far away from the input end, of the feeding conveyor (3), and is positioned between the central chute (1) and the feeding conveyor (3); the quantitative feeding device (2) is a device capable of realizing quantitative feeding and is used for adjusting the conveying capacity of the feeding conveyor (3) so as to realize quantitative conveying of materials to the feeding conveyor (3) through the materials stored in the central chute (1) according to the requirements; the feeding conveyor (3) is arranged below the central chute (1), and the input end of the feeding conveyor (3) is positioned right below the outlet of the central chute (1); the outlet of the central chute (1) and the input end of the feeding conveyor (3) form a conveying channel, and the feeding conveyor (3) is a last-stage conveying device for unloading materials on the continuous ship unloader; the feeding chute (4) is connected between the feeding conveyor (3) and the wharf conveyor belt (d), quantitative materials are transferred from the feeding conveyor (3) to the wharf conveyor belt (d), and accordingly material transfer and outlet material flow direction adjustment are completed.
2. The folding type quantitative feeding chain bucket type continuous ship unloader according to claim 1, wherein the folding type multistage buffering device is a device with a buffering function and comprises buffering tables (14) which are arranged in a layered staggered manner in a cavity of a central chute (1).
3. The folding type constant-weight feeding chain bucket type continuous ship unloader according to claim 1, wherein the constant-weight feeding device (2) can achieve constant-weight feeding of materials to the feeding conveyor (3) through materials stored in the central chute (1) according to requirements.
4. The folding type constant-weight feeding chain bucket type continuous ship unloader according to claim 1, wherein the central chute (1) is divided into an upper part and a lower part, and a sealing ring (13) is arranged at the joint of the upper part (11) and the lower part (12) to prevent materials from being scattered.
5. A folding type constant feed chain bucket type continuous ship unloader according to claim 1 or 3, wherein the constant feed device (2) is provided with a stop mechanism having an opening and closing function, and the opening size of the conveying passage is adjusted by adjusting the opening and closing of the stop mechanism, so as to adjust the conveying amount of the feed conveyor (3).
6. The fold-back type dosing chain bucket continuous ship unloader according to claim 5, characterized in that the dosing device (2) further comprises a dust-proof structure comprising a first dust-proof structure arranged at the conveying channel and a second dust-proof structure arranged on the feeding conveyor (3), the first dust-proof structure being located in front of the dosing device (2) sealing the conveying channel; the second dustproof structure is positioned at the rear of the feeding conveyor (3) and seals the upper part of the feeding conveyor (3).
7. The folding type constant-weight feeding chain bucket type continuous ship unloader according to claim 1, wherein the feeding chute (4) is provided with a material guiding plate, and the material flow direction is ensured to be stable by adjusting the position of the material guiding plate.
CN202310663694.6A 2023-06-06 2023-06-06 Folding type quantitative feeding chain bucket type continuous ship unloader Pending CN116654655A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310663694.6A CN116654655A (en) 2023-06-06 2023-06-06 Folding type quantitative feeding chain bucket type continuous ship unloader

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310663694.6A CN116654655A (en) 2023-06-06 2023-06-06 Folding type quantitative feeding chain bucket type continuous ship unloader

Publications (1)

Publication Number Publication Date
CN116654655A true CN116654655A (en) 2023-08-29

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CN202310663694.6A Pending CN116654655A (en) 2023-06-06 2023-06-06 Folding type quantitative feeding chain bucket type continuous ship unloader

Country Status (1)

Country Link
CN (1) CN116654655A (en)

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