CN116652003B - Spinning equipment for processing belt pulley - Google Patents

Spinning equipment for processing belt pulley Download PDF

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Publication number
CN116652003B
CN116652003B CN202310469768.2A CN202310469768A CN116652003B CN 116652003 B CN116652003 B CN 116652003B CN 202310469768 A CN202310469768 A CN 202310469768A CN 116652003 B CN116652003 B CN 116652003B
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China
Prior art keywords
disc
spinning
rotary
lifting block
driving
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CN202310469768.2A
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Chinese (zh)
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CN116652003A (en
Inventor
周良杰
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Taizhou Liangqi Machinery Co ltd
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Taizhou Liangqi Machinery Co ltd
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Priority to CN202310469768.2A priority Critical patent/CN116652003B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/16Spinning over shaping mandrels or formers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The invention relates to spinning equipment for processing a belt pulley, which comprises a rotating assembly, a spinning assembly, a liquid outlet assembly and a cleaning assembly; the spin-on assembly includes: the first rotating disc, the second rotating disc, the third rotating disc, the fourth rotating disc and the fifth rotating disc are all used for forming grooves of a workpiece to be processed, and are used for keeping the first rotating disc, the second rotating disc, the third rotating disc, the fourth rotating disc and the fifth rotating disc far away from and close to each other so as to realize a second driving piece for adjusting the height of the grooves, a driving rotating shaft and a first driving piece for driving the driving rotating shaft to rotate; the cleaning assembly is used for pouring cooling liquid into gaps among the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc. Provided is a spinning device for processing a pulley capable of spin-forming pulleys of various sizes.

Description

Spinning equipment for processing belt pulley
Technical Field
The invention relates to the field of spinning forming, in particular to spinning equipment for processing a belt pulley.
Background
The spinning equipment is mainly used for processing by spinning forming, wherein the spinning forming is a process method for applying pressure to a rotating blank clamped on a spinning machine by using a spinning tool to enable the rotating blank to generate continuous plastic deformation and gradually form a rotary part;
in the prior art, the belt pulley can be processed only by one device, so that the production of various belt pulleys is required, the design of various spinning devices is required, and the cost is increased.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides spinning equipment for processing a belt pulley.
The technical scheme adopted for solving the technical problems is as follows: a spinning apparatus for processing a pulley, comprising: the rotating assembly is used for fixing the upper end face and the lower end face of the workpiece to be processed and realizing the autorotation of the workpiece to be processed; the spinning apparatus for processing a pulley further includes: the device comprises a spinning assembly for realizing spinning forming of a workpiece to be processed, a liquid outlet assembly for realizing cooling of the spinning assembly and a cleaning assembly; the spin-on assembly includes: the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc which are distributed from top to bottom are all used for forming grooves of a workpiece to be processed, a second driving piece used for enabling the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc to be far away from each other and close to each other and realizing height adjustment of the grooves, and the first driving piece used for being connected with the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc so that the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc form a synchronous rotation integral driving rotating shaft and a first driving piece used for driving the driving rotating shaft to rotate. The liquid outlet component is used for pouring cooling liquid on the top of the first spinning disk; the cleaning assembly is used for pouring cooling liquid into gaps among the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc.
Specifically, through grooves are formed in the middle parts of the first rotary pressing disc, the second rotary pressing disc, the third rotary pressing disc, the fourth rotary pressing disc and the fifth rotary pressing disc; a turbine fan is arranged at the through groove; the turbine fan is used for blowing air to the edge parts at the middle parts of the first rotary pressure disc, the second rotary pressure disc, the third rotary pressure disc, the fourth rotary pressure disc and the fifth rotary pressure disc; the turbine fan is also used for throwing the cooling liquid poured by the liquid outlet component to the edge parts of the first rotary pressure disc, the second rotary pressure disc, the third rotary pressure disc, the fourth rotary pressure disc and the fifth rotary pressure disc under the action of centrifugal force and is in contact with the end surfaces of the first rotary pressure disc, the second rotary pressure disc, the third rotary pressure disc, the fourth rotary pressure disc and the fifth rotary pressure disc.
Specifically, a bottom plate for supporting the turbine fan is arranged below the turbine fan; the bottom plate is provided with a plurality of through holes; the through holes are used for realizing the mutual communication of gaps among any two of the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc, so that the cooling liquid poured by the liquid outlet assembly flows to a plurality of gaps to cool.
Specifically, a funnel is arranged above the driving rotating shaft; the liquid outlet component is also used for pouring cooling liquid into the funnel; a launder is arranged in the middle of the driving rotating shaft; the launder is communicated with the funnel so that the cooling liquid flows into the launder; a plurality of through grooves are formed in the side wall of the driving rotating shaft; the through groove is used for realizing gap communication between the launder and the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc; a hydraulic pump is arranged at the funnel; the hydraulic pump is used for increasing the pressure of the cooling liquid in the launder so as to make the cooling liquid spray outwards in the through-trough.
Specifically, the length direction of the through groove is matched with the axial direction of the driving rotating shaft; when the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc are far away from each other to the limit position, the upper part of the second spinning disc is positioned at the penetrating groove.
Specifically, the cleaning assembly comprises: the device comprises a driven piece, a first transmission piece and a first infusion tube; the follower includes: the first lifting block, the second lifting block, the third lifting block, the fourth lifting block and the fifth lifting block; the driven part is provided with the second driving part; the second driving piece is used for enabling the first lifting block, the second lifting block, the third lifting block, the fourth lifting block and the fifth lifting block to be far away from and close to each other so as to enable the positions of the first lifting block, the second lifting block, the third lifting block, the fourth lifting block and the fifth lifting block to be matched with the positions of the first rotary disc, the second rotary disc, the third rotary disc, the fourth rotary disc and the fifth rotary disc; the first transmission part is provided with four transmission parts; the first infusion tube is arranged on the first transmission part; the first transmission piece is connected with the driven piece, so that the first transmission piece controls the first infusion tube to be positioned at the gap of the first rotary disc, the second rotary disc, the third rotary disc, the fourth rotary disc and the fifth rotary disc; the first infusion tube is used for directly pouring the cooling liquid into the gap.
Specifically, the cleaning assembly further comprises a cleaning member; the cleaning piece is used for cleaning the gap; the cleaning piece is connected with the first transmission piece.
Specifically, the first transmission member includes: the first transmission connecting rod, the second transmission connecting rod, the transmission plate, the third transmission connecting rod and the fourth transmission connecting rod; the driven parts are arranged in two groups and are respectively positioned at two sides of the transmission plate; the first transmission connecting rod is hinged with the first lifting block, and the fourth transmission connecting rod is hinged with the other first lifting block; the second transmission connecting rod is hinged with the second lifting block, and the third transmission connecting rod is hinged with the other second lifting block; the transmission plate is hinged with the first lifting block, the second lifting block, the fourth lifting block and the fifth lifting block.
Specifically, the cleaning member includes: a rotating rod and a plurality of ductile rods arranged on the rotating rod; the flexible rod is perpendicular to the axis of the rotating rod in a normal state, and the edge of the flexible rod is in contact with the end face at the gap; a sleeve and a pushing component are arranged at the position of the ductile rod; the pushing component is used for enabling the sleeve to be close to the ductile rod so that the ductile rod is plugged into the sleeve and the sleeve is far away from the ductile rod so that the ductile rod returns to a normal state; the cleaning assembly further comprises a rotary joint; the rotary combining piece is used for realizing the autorotation of the rotating rod.
Specifically, the rotary combining piece is used for realizing clockwise rotation and anticlockwise rotation of the rotating rod; the rotating rod is provided with a mounting section, a first thin rod section, a thread section, a second thin rod section and a brush section; the brush section is used for installing a ductile rod; the mounting section is used for being connected with the rotary combining piece; the first thin rod section is used for being rotationally connected with the transmission plate; the cleaning member further comprises: the device comprises a first spring, a driving nut, a large circular plate, a connecting rod, a second spring and an abutting plate; one end of the first spring is fixed with the transmission plate, and the other end of the first spring is positioned at the end part of the thread section; the driving nut is in threaded connection with the threaded section; the large circular plate is fixedly connected with the driving nut; a plurality of sections of telescopic rods are arranged on the large circular plate; the multi-section telescopic rod is used for guiding the large circular plate; one end of the multi-section telescopic rod is fixed with the transmission plate, and the other end of the multi-section telescopic rod is fixed with the large circular plate; the connecting rod is fixedly arranged at the second thin rod section; one end of the second spring is fixedly connected with the driving nut, and the other end of the second spring is positioned at the end part of the threaded section.
The beneficial effects of the invention are as follows: provided is a spinning device for processing a pulley capable of spin-forming pulleys of various sizes.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic structural view of a support assembly;
FIG. 3 is a schematic view of the structure of the first rotating disk and turbine fan;
FIG. 4 is a schematic view of a turbine fan;
FIG. 5 is a schematic view of a cleaning assembly;
FIG. 6 is a schematic view of the structure of the follower, guide and first transmission member;
FIG. 7 is a schematic diagram of the structure of the second transmission member and the third driving member;
fig. 8 is an enlarged view at a in fig. 7;
FIG. 9 is a schematic diagram of a first driving member;
FIG. 10 is a schematic view of the structure of the cleaning member;
FIG. 11 is a schematic structural view of a ductile rod;
FIG. 12 is a schematic view of a structure of a rotating lever;
FIG. 13 is a schematic view of a structure of a connector;
FIG. 14 is a schematic structural view of the housing;
FIG. 15 is a schematic view of a belt construction;
FIG. 16 is a schematic cross-sectional structural view of FIG. 1;
fig. 17 is an enlarged view at B in fig. 16;
fig. 18 is an enlarged view at C in fig. 16;
fig. 19 is an enlarged view of D in fig. 16.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 19, a spinning apparatus for processing a pulley according to the present invention includes: the rotating assembly 5 is used for fixing the upper end face and the lower end face of the workpiece 9 to be processed and realizing the autorotation of the workpiece 9 to be processed; the rotating assembly 5 is of the prior art and will not be described. The spinning apparatus for processing a pulley further includes: the spinning assembly 4 is used for realizing spinning forming of the workpiece 9 to be processed, the liquid outlet assembly 7 is used for realizing cooling of the spinning assembly 4, and the workpiece 9 to be processed. The spinning assembly 4 comprises: the first rotary disk 41, the second rotary disk 42, the third rotary disk 43, the fourth rotary disk 44, the fifth rotary disk 45, the turbine fan 46, the first driving member 47, the second driving member 48, and the driving shaft 49.
The first, second, third, fourth and fifth spinning disks 41, 42, 43, 44 and 45 are sequentially distributed from top to bottom. The first, second, third, fourth and fifth spinning disks 41, 42, 43, 44 and 45 are used for grooved shaping of the workpiece 9 to be machined. The second driving member 48 is used to move the first, second, third, fourth and fifth rotating discs 41, 42, 43, 44 and 45 away from and towards each other to achieve height adjustment of the belt groove, specifically, adjustment of the distance between the two circular surfaces of the belt groove. The driving shaft 49 is used for connecting with the first, second, third, fourth and fifth rotating discs 41, 42, 43, 44 and 45 so that the first, second, third, fourth and fifth rotating discs 41, 42, 43, 44 and 45 form a synchronous rotating whole. The first driving member 47 is used for driving the driving shaft 49 to rotate. Through grooves are formed in the middle of the first, second, third, fourth and fifth rotating discs 41, 42, 43, 44 and 45. The turbine fans 46 are provided at each through slot, precisely five, one turbine fan 46 is provided at each through slot. The turbine fan 46 is used for blowing air to the side parts at the middle parts of the first rotary disc 41, the second rotary disc 42, the third rotary disc 43, the fourth rotary disc 44 and the fifth rotary disc 45; precisely, a gap is formed between any two of the first, second, third, fourth and fifth rotating plates 41, 42, 43, 44 and 45, that is, the first, second, third, fourth and fifth rotating plates 41, 42, 43, 44 and 45 are disposed at intervals.
The spinning assembly 4 further comprises: the annular bump 461, the liquid outlet groove 462, the bottom plate 463 and the through hole 464. Wherein, the number of the annular convex blocks 461, the liquid outlet grooves 462, the bottom plate 463 and the through holes 464 is matched with the number of the turbine fans 46; next, the positions of the annular projection 461, the liquid outlet groove 462, the bottom plate 463, and the through hole 464 will be described by taking the first rotary plate 41 as an example; the annular bump 461 is in a circular ring shape, the annular bump 461 is fixedly arranged on the first rotary disk 41, and the annular bump 461 forms a bulge on the upper end face and the lower end face of the first rotary disk 41. The liquid outlet groove 462 is formed on the annular bump 461. The limit positions of the first, second, third, fourth and fifth rotating plates 41, 42, 43, 44 and 45 approaching each other are that the protrusions of the lower end surface of the first rotating plate 41 are abutted with the protrusions of the upper end surface of the second rotating plate 42, and the other second, third, fourth and fifth rotating plates 42, 43, 44 and 45 are similar, but not illustrated, so that the liquid outlet groove 462 on the first rotating plate 41 is abutted with the liquid outlet groove 462 on the second rotating plate 42 when being abutted with each other to form an outlet. The bottom plate 463 is fixedly connected with the turbine fan 46, the bottom plate 463 is further fixed with the first rotating disc 41, the bottom plate 463 is used for supporting the turbine fan 46, the bottom plate 463 is connected with the driving rotating shaft 49, and the driving rotating shaft 49 drives the first rotating disc 41, the second rotating disc 42, the third rotating disc 43, the fourth rotating disc 44 and the fifth rotating disc 45 to rotate through the bottom plate 463. More specifically, the driving shaft 49 is formed with a spline, the base plate 463 is formed with a spline groove, and the spline is slidably connected with the spline groove, so that the driving shaft 49 drives the base plate 463 to rotate, and the base plate 463 can be lifted or lowered on the driving shaft 49. The bottom plate 463 is provided with a plurality of through holes 464, and the through holes 464 are used for communicating gaps among any two of the first rotating disc 41, the second rotating disc 42, the third rotating disc 43, the fourth rotating disc 44 and the fifth rotating disc 45.
Specifically, the first driving member 47 is a motor, the motor directly drives the driving shaft 49 to rotate, the second driving member 48 is an electric push rod, and the second driving member 48 is used for keeping the first rotating disc 41, the second rotating disc 42, the third rotating disc 43, the fourth rotating disc 44 and the fifth rotating disc 45 away from each other.
Specifically, a launder is formed in the middle of the driving shaft 49; a plurality of through grooves are formed in the side wall of the driving rotating shaft 49; the through groove is used for realizing gap communication between the launder and the first rotary disk 41, the second rotary disk 42, the third rotary disk 43, the fourth rotary disk 44 and the fifth rotary disk 45, and when the first rotary disk 41, the second rotary disk 42, the third rotary disk 43, the fourth rotary disk 44 and the fifth rotary disk 45 are close to each other to the nearest position and far from each other to the farthest position, the through groove can realize gap communication.
Specifically, the spinning equipment for processing the belt pulley further comprises: a cutting fluid tank 6, a fluid outlet assembly 7, and a cleaning assembly 8. The cutting fluid tank 6 is used for containing cooling fluid; the liquid outlet assembly 7 is used for pouring the realization cooling liquid in the cutting liquid tank 6 on top of the first rotary disc 41.
Specifically, the cleaning assembly 8 includes: a driven member 81, a first transmission member 82, a first infusion tube 83, a cleaning member 84, a guide member 85, and a rotary joint member; the rotary joint comprises a second transmission member 86 and a third driving member 87. The follower 81 includes: a first lifting block 811, a second lifting block 812, a third lifting block 813, a fourth lifting block 814, and a fifth lifting block 815. The guide 85 includes a guide rail 851 and a slider 852. The first lifting block 811, the second lifting block 812, the third lifting block 813, the fourth lifting block 814 and the fifth lifting block 815 are provided with a slider 852. The guide rail 851 is slidably connected to the slider 852. The second driving member 48 is also provided at the driven member 81, and the second driving member 48 is configured to realize that the first elevating block 811, the second elevating block 812, the third elevating block 813, the fourth elevating block 814, and the fifth elevating block 815 are distant and close to each other so that the first elevating block 811, the second elevating block 812, the third elevating block 813, the fourth elevating block 814, and the fifth elevating block 815 are matched with the positions of the first rotary platen 41, the second rotary platen 42, the third rotary platen 43, the fourth rotary platen 44, and the fifth rotary platen 45. The first transmission member 82 is provided with four; the first infusion tube 83 is mounted on the first transmission member 82; wherein the first transmission member 82 is connected to the driven member 81 such that the first transmission member 82 controls the first infusion tube 83 to be positioned at the gap of the first rotary disk 41, the second rotary disk 42, the third rotary disk 43, the fourth rotary disk 44 and the fifth rotary disk 45; the first liquid pipe 83 is used for pouring the cooling liquid directly into the gap. The first transmission member 82 includes: a first transmission link 821, a second transmission link 822, a transmission plate 823, a third transmission link 824, and a fourth transmission link 825; the driven parts 81 are arranged in two groups and are respectively positioned at two sides of the transmission plate 823; the first transmission link 821 is hinged with the first lifting block 811, and the fourth transmission link 825 is hinged with the other first lifting block 811; the second transmission link 822 is hinged with the second lifting block 812, and the third transmission link 824 is hinged with the other second lifting block 812; the transmission plate 823 is hinged with the first lifting block 811, the second lifting block 812, the fourth lifting block 814 and the fifth lifting block 815.
More specifically, the cleaning assembly 8 further includes a cleaning member 84; the cleaning piece 84 is used for cleaning the gap; the cleaning member 84 is connected to the first transmission member 82. The cleaning member 84 includes: a rotation lever 841 and a plurality of flexible levers 848 provided on the rotation lever 841; the flexible rod 848 is perpendicular to the axis of the rotating rod 841 in a normal state, and the edge part of the flexible rod 848 is in contact with the end surface at the gap; a sleeve 846 and a pushing component are arranged at the position of the ductile rod 848; the pushing component is used for enabling the sleeve 846 to be close to the flexible rod 848 so that the flexible rod 848 is plugged into the sleeve 846 and the sleeve 846 is far away from the flexible rod 848 so that the flexible rod 848 returns to a normal state; the cleaning assembly 8 further comprises a rotary joint; the rotation coupling is used to realize the rotation of the rotation lever 841.
More specifically, the rotary joint is used to realize clockwise rotation and counterclockwise rotation of the rotary lever 841; the rotating rod 841 is formed with a mounting section 8411, a first slender rod section 8412, a threaded section 8413, a second slender rod section 8414 and a brush section 8415; the brush segment 8415 is used for installing a ductile rod 848; the mounting section 8411 is used for being connected with a rotary combining piece; the first slender rod section 8412 is used for being rotationally connected with the transmission plate 823; the cleaning member 84 further comprises: a first spring 842, a drive nut 843, a large circular plate 844, a connecting rod 845, a second spring 847, and an abutment plate 849; one end of the first spring 842 is fixed with the transmission plate 823 and the other end is positioned at the end of the thread section 8413; the drive nut 843 is threadedly coupled to the threaded segment 8413; the large circular plate 844 is fixedly connected with the driving nut 843; a plurality of sections of telescopic rods are arranged on the large circular plate 844; the multi-section telescopic rod is used for guiding the large circular plate 844; one end of the multi-section telescopic rod is fixed with the transmission plate 823, and the other end of the multi-section telescopic rod is fixed with the large circular plate 844; the connecting rod 845 is fixedly mounted at the second slender rod section 8414; one end of the second spring 847 is fixedly connected with the driving nut 843, and the other end of the second spring 847 is positioned at the end of the threaded section 8413.
Specifically, the liquid outlet assembly 7 includes: a third infusion tube 71, an annular infusion tube 72 and a liquid outlet 73. The third infusion tube 71 is fixedly communicated with the cutting fluid box 6, the annular infusion tube 72 is fixedly communicated with the third infusion tube 71, the liquid outlet 73 is fixedly communicated with the annular infusion tube 72, the annular infusion tube 72 surrounds the outer wall of the driving rotating shaft 49, and the liquid outlets 73 are arranged in a plurality of ways and are distributed in a circumferential array by taking the axis of the driving rotating shaft 49 as the circle center. A funnel 494 is fixedly installed above the driving shaft 49, and the funnel 494 is communicated with the launder. The launder communicates with the funnel 494 to allow coolant to flow into the launder; the cutting fluid box 6 is provided with a second infusion tube 495, the second infusion tube 495 is fixedly communicated with the cutting fluid box 6, the second infusion tube 495 is used for enabling cooling fluid in the cutting fluid box 6 to flow into a funnel 494, and a hydraulic pump is arranged at the funnel 494; the hydraulic pump is used for increasing the pressure of the cooling liquid in the launder so as to make the cooling liquid spray outwards in the through-trough.
Specifically, the spinning equipment for processing the belt pulley further comprises: cabinet 1, actuating system 2 and supporting component 3. The cabinet body 1 is used for supporting the driving system 2, the driving system 2 is used for supporting the supporting component 3, and the supporting component 3 is used for installing the spinning component 4, the cutting fluid tank 6, the liquid outlet component 7 and the cleaning component 8. The driving system 2 is provided with the mounting plate 21 again, the driving system 2 is used for driving the mounting plate 21 to move, the mounting plate 21 is used for mounting the supporting component 3, and therefore the driving system 2 can move the spinning component 4, the cutting fluid tank 6, the liquid outlet component 7 and the cleaning component 8 through the supporting component 3, and the spinning component 4, the cutting fluid tank 6, the liquid outlet component 7 and the cleaning component 8 are close to and far away from the workpiece 9 to be processed.
More specifically, the support assembly 3 comprises: a first support plate 31, a second support plate 32, a third support plate 33 and a fourth support plate 34. The fourth support plate 34 is provided with a hollow slot 341. The first backup pad 31 and mounting panel 21 fixed connection, second backup pad 32 and first backup pad 31 fixed connection, fourth backup pad 34 and first backup pad 31 fixed connection, third backup pad 33 and fourth backup pad 34 fixed connection, wherein, guide rail 851 fixed mounting is on fourth backup pad 34, and the second driving piece 48 that is connected with follower 81 is installed on first backup pad 31, and first driving piece 47 is installed on third backup pad 33, and cutting fluid case 6 is installed on third backup pad 33.
More specifically, the second support plate 32 is provided with a first annular plate 491, a second annular plate 492, and a rotating plate 493, both the first annular plate 491 and the second annular plate 492 are fixedly connected with the second support plate 32, the first annular plate 491 and the second annular plate 492 are arranged at intervals, the rotating plate 493 is located between the first annular plate 491 and the second annular plate 492, and the rotating plate 493 is slidably connected with the first annular plate 491 and the second annular plate 492. A second driving piece 48 for realizing that the first, second, third, fourth and fifth rotating disks 41, 42, 43, 44 and 45 are distant from each other is installed under the rotating plate 493.
The working flow is as follows:
firstly, a workpiece 9 to be processed is placed at a rotating component 5, then the rotating component 5 drives the workpiece 9 to be processed to rotate, and a driving system 2 drives a supporting component 3 to be close to the workpiece 9 to be processed through a mounting plate 21, so that a spinning component 4, a cutting fluid tank 6, a liquid outlet component 7 and a cleaning component 8 are all close to the workpiece 9 to be processed to move. Then, the first spinning disc 41, the second spinning disc 42, the third spinning disc 43, the fourth spinning disc 44 and the fifth spinning disc 45 are contacted with the workpiece 9 to be processed, and then spinning forming is carried out on the workpiece 9 to be processed, so that a plurality of grooves are formed on the workpiece 9 to be processed, the grooves are grooves for installing belts, and the shapes of the grooves are matched with the first spinning disc 41, the second spinning disc 42, the third spinning disc 43, the fourth spinning disc 44 and the fifth spinning disc 45 respectively. Different first 41, second 42, third 43, fourth 44 and fifth 45 spinning discs may be replaced with different grooves of different shapes.
Since the second driving member 48 can achieve that the first spinning plate 41, the second spinning plate 42, the third spinning plate 43, the fourth spinning plate 44 and the fifth spinning plate 45 are close to and far from each other, when the first spinning plate 41, the second spinning plate 42, the third spinning plate 43, the fourth spinning plate 44 and the fifth spinning plate 45 spin the workpiece 9 to be processed, the distances among the first spinning plate 41, the second spinning plate 42, the third spinning plate 43, the fourth spinning plate 44 and the fifth spinning plate 45 can be changed, and thus, the grooves with different spinning heights can be achieved.
During spinning, the first driving member 47 drives the driving shaft 49 to rotate, and the driving shaft 49 drives the first spinning plate 41, the second spinning plate 42, the third spinning plate 43, the fourth spinning plate 44 and the fifth spinning plate 45 to rotate. Then, the cooling liquid in the cutting liquid tank 6 reaches the funnel 494 through the second liquid delivery pipe 495, then reaches the launder, and is sprayed outwards from the through groove at the launder to the gap, then the cooling liquid can be enabled to contact with the end surface at the gap to cool the end surface, and the end surface corresponding to one gap is the end surface of the first rotary platen 41, the second rotary platen 42, the third rotary platen 43, the fourth rotary platen 44 or the fifth rotary platen 45. At this time, the cooling liquid is sprayed from the middle of the first rotary plate 41 toward the side of the first rotary plate 41.
The structures at the plurality of gaps are similar, and for convenience of description, a detailed description will be mainly given of an example of the gap between the first rotary disk 41 and the second rotary disk 42. Because the turbine fan 46 at the first rotating disc 41 rotates along with the first rotating disc 41, wind is generated by the rotation of the turbine fan 46, because the air in the center of the turbine fan 46 is blown out to the edge of the turbine fan 46 due to the property of the turbine fan 46, the air in the upper part of the first rotating disc 41 and the air in the lower part of the fifth rotating disc 45 are supplemented to the middle part of the turbine fan 46 by the middle part of the turbine fan 46, the wind can enable the cooling liquid sprayed outwards from the through groove to be sprayed farther, each end face at the gap is covered better comprehensively, and the cooling and the cleaning are better carried out. The cooling liquid in the cutting liquid tank 6 flows outwards from the third liquid conveying pipe 71 and flows to the upper part of the first rotary disc 41 through the annular liquid conveying pipe 72 and the liquid outlet 73, the air at the upper part of the first rotary disc 41 and the air at the lower part of the fifth rotary disc 45 are supplemented to the middle part of the turbine fan 46 by the turbine fan 46, so that the cooling liquid can reach the turbine fan 46 more quickly, the pressure is generated by the flowing of the air, the cooling liquid can fall on the turbine fan 46 better, the splashing condition of the cooling liquid is reduced or the splashing height of the cooling liquid is reduced, the cooling liquid can fall on the middle part of the turbine fan 46 better, and then the cooling liquid falling on the turbine fan 46 can be thrown outwards by the rotation of the turbine fan 46 and is thrown farther under the action of wind; since the turbine fan 46 is fixed to the first rotating disk 41, and the turbine fan 46 is mainly located at a part of the space of the upper end face and the lower end face of the first rotating disk 41, referring to fig. three in detail, the through groove will flow out the cooling liquid at the middle of the gap, and the turbine fan 46 is used for spraying out the cooling liquid at the lower end face of the first rotating disk 41, so that the cooling liquid can be better contacted with the lower end face of the first rotating disk 41.
In addition, since the first lifting block 811, the second lifting block 812, the third lifting block 813, the fourth lifting block 814 and the fifth lifting block 815 are always matched with the positions of the first rotating disc 41, the second rotating disc 42, the third rotating disc 43, the fourth rotating disc 44 and the fifth rotating disc 45, when the first lifting block 811 and the second lifting block 812 are far away from each other, the first transmission link 821, the second transmission link 822, the third transmission link 824 and the fourth transmission link 825 drive the transmission plate 823 to move, and the first transmission link 821, the second transmission link 822, the third transmission link 824 and the fourth transmission link 825 are identical, so that the transmission plate 823 is always located between the first lifting block 811 and the second lifting block 812, that is, the height position of the transmission plate 823 is always located between the first rotating disc 41 and the second rotating disc 42. The first infusion tube 83 is installed on the transmission plate 823, so that the first infusion tube 83 is always located between the first spinning disc 41 and the second spinning disc 42, the first infusion tube 83 can spray cooling liquid outwards to the gap between the first spinning disc 41 and the second spinning disc 42, the cooling liquid is sprayed from the edge of the first spinning disc 41 to the middle of the first spinning disc 41, and therefore the cooling liquid sprayed by the first infusion tube 83 can expand with the cooling liquid thrown out by the turbine fan 46 and the cooling liquid flowing out through the through groove, the cooling liquid can be splashed between the first spinning disc 41 and the second spinning disc 42, better scattering of the cooling liquid and overall contact with the lower end face of the first spinning disc 41 and the upper end face of the second spinning disc 42 are achieved, the first spinning disc 41 and the second spinning disc 42 are better cooled, meanwhile, the first spinning disc 41 and the second spinning disc 42 can be driven on the first spinning disc 41 and the second spinning disc 42 through power generated by the cooling liquid, and dust can be prevented from affecting the first spinning disc 41 and the second spinning disc 42.
The rotary joint drives the rotary rod 841 to rotate, and the rotary rod 841 rotates to guide the driving nut 843 through a plurality of telescopic rods to realize that the driving nut 843 moves along the axial direction of the rotary rod 841, so that when the rotary rod 841 rotates clockwise, the driving nut 843 is far away from the transmission plate 823, and when the rotary rod 841 rotates anticlockwise, the driving nut 843 is far away from the transmission plate 823. When the first spinning plate 41 performs spinning forming on the workpiece 9 to be processed, the rotating rod 841 rotates counterclockwise, the driving nut 843 moves away from the transmission plate 823 until the driving nut 843 moves to the end of the threaded section 8413, then the driving nut 843 is separated from the threaded section 8413, the driving nut 843 compresses the second spring 847, at this time, the driving nut 843 is not moving, and the rotating rod 841 continues to rotate. After spinning, the rotating rod 841 rotates clockwise, and the driving nut 843 is pushed onto the threaded section 8413 under the action of the second spring 847, so that the rotating rod 841 drives the driving nut 843 to move close to the first spring 842 until the sleeve 846 is not sleeved on the flexible rod 848, then the flexible rod 848 returns to the normal state, the flexible rod 848 contacts the lower end face of the first rotating disc 41 and also contacts the upper end face of the second rotating disc 42, and the end faces of the first rotating disc 41 and the second rotating disc 42 are cleaned.
In some embodiments, a plurality of arcuate slots are provided on the outer side of sleeve 846.
In this embodiment, the large circular plate 844 is rotationally connected with the driving nut 843, the large circular plate 844 is slidingly connected with the rotating rod 841, one end of the multi-section telescopic rod is fixed with the driving nut 843, the other end of the multi-section telescopic rod is fixed with the transmission plate 823, so that guiding of the driving nut 843 is achieved, meanwhile, the rotating rod 841 can rotate to enable the rotating rod 841 to drive the large circular plate 844 to rotate, the large circular plate 844 drives the sleeve 846 to rotate through the connecting rod 845, cooling liquid is splashed into an arc-shaped groove of the sleeve 846, then the sleeve 846 rotates and then the cooling liquid is thrown outwards, and therefore the cooling liquid is better enabled to be in contact with the lower end face of the first rotating disc 41 and the upper end face of the second rotating disc 42.
In some embodiments, the rotary union comprises a second transmission member 86 and a third drive member 87, the second transmission member 86 comprising: rack 861 and gear 862; the third driving member 87 includes: a driving cylinder 871, a driving plate 872, a moving plate 873, and a guide rod 874. The driving cylinder 871 is fixedly connected with the fourth supporting plate 34, the driving plate 872 is fixed with the output end of the driving cylinder 871, and the driving cylinder 871 drives the driving plate 872 to be close to and far away from the driving cylinder 871. The moving plate 873 is fixed to the driving plate 872, and the guide rod 874 is fixedly connected to the moving plate 873. The rack 861 is slidably connected to the moving plate 873, the rack 861 is engaged with the gear 862, and the gear 862 is fixedly connected to the rotating rod 841. Lifting the drive plate 823 causes the rotating lever 841 to push the rack 861 up and down through the gear 862. The driving cylinder 871 is used for driving the moving plate 873 to move transversely through the driving plate 872, so that the moving plate 873 drives the rack 861 to move transversely, and the rack 861 drives the gear 862 to rotate.
In some embodiments, the first driver 47 comprises: a first drive motor 471, a housing 472 and a belt structure 473. The first driving motor 471 drives the driving shaft 49 to rotate through the driving belt structure 473, and the casing 472 is used for covering the driving belt structure 473, so as to better protect the first driving motor 471.
In some embodiments, the second driver 48 comprises: a second drive motor 481, a drive shaft 482, a first drive tube 483, a second drive tube 484, and a third drive tube 485. The second driving motor 481 is fixedly installed on the rotating plate 493, the driving shaft 482 is connected with an output end of the second driving motor 481, and the second driving motor 481 drives the driving shaft 482 to rotate. The first drive tube 483 is slidably coupled to the drive shaft 482, the second drive tube 484 is slidably coupled to the first drive tube 483, and the third drive tube 485 is slidably coupled to the second drive tube 484. The driving shaft 482 is provided with a guide groove, the first driving tube 483 is provided with a guide plate, and the guide plate is in sliding connection with the guide groove, so that the driving shaft 482 drives the first driving tube 483 to rotate through the guide groove and the guide plate, and meanwhile the first driving tube 483 can also slide with the driving shaft 482 through the guide groove and the guide plate. The second drive tube 484 and the third drive tube 485 are each of the same construction and remote from the first drive tube 483. The driving shaft 482 is in threaded connection with the fourth rotating disc 44, the first driving tube 483 is in threaded connection with the third rotating disc 43, the second driving tube 484 is in threaded connection with the second rotating disc 42, the third driving tube 485 is in threaded connection with the first rotating disc 41, therefore, the fact that the second driving motor 481 drives the driving shaft 482 to rotate, the driving shaft 482 drives the fourth rotating disc 44 to move upwards, the fourth rotating disc 44 pushes the first driving tube 483 to move upwards, the first driving tube 483 rotates to drive the third rotating disc 43 to move upwards, the third rotating disc 43 moves upwards to push the second driving tube 484 to move upwards, the second driving tube 484 rotates to drive the second rotating disc 42 to move upwards, the second rotating disc 42 moves upwards to push the third driving tube 485 of the spinning assembly 4 to move upwards, and the third driving tube 485 rotates to drive the first rotating disc 41 to move upwards. Thereby realizing uniform separation of the first, second, third, fourth and fifth spinning disks 41, 42, 43, 44 and 45, and the distances between the first, second, third, fourth and fifth spinning disks 41, 42, 43, 44 and 45 are the same.
In some embodiments, the tapping assembly 7 further comprises a connector 74; the third infusion tube 71 is a hose; the liquid outlet 73 is located above the first rotating disc 41, and the liquid outlet 73 is very close to the first rotating disc 41. The height position of the first elevating block 811 corresponds to the first rotating plate 41. The connecting piece 74 is fixedly connected with the liquid outlet 73, and the connecting piece 74 is also fixedly connected with the first lifting block 811. Therefore, the liquid outlet 73 can be driven to move upwards through the upward movement of the first lifting block 811, so that the distance between the liquid outlet 73 and the first rotary disc 41 is always kept, and the cooling liquid can reach the turbine fan 46 better.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (10)

1. A spinning apparatus for processing a pulley, comprising: comprising the following steps: the rotating assembly is used for fixing the upper end face and the lower end face of the workpiece to be processed and realizing the autorotation of the workpiece to be processed; the spinning apparatus for processing a pulley further includes: the device comprises a spinning assembly for realizing spinning forming of a workpiece to be processed, a liquid outlet assembly for realizing cooling of the spinning assembly and a cleaning assembly; the spin-on assembly includes: the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc are distributed from top to bottom, the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc are all used for forming grooves of a workpiece to be processed, the second driving piece is used for enabling the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc to be far away from each other and close to each other so as to realize height adjustment of the grooves, and the first driving piece is used for being connected with the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc so that the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc form a synchronous rotating integral driving rotating shaft and a first driving piece used for driving the driving rotating shaft to rotate; the liquid outlet component is used for pouring cooling liquid on the top of the first spinning disk; the cleaning assembly is used for pouring cooling liquid into gaps among the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc.
2. The spinning apparatus for manufacturing a pulley according to claim 1, wherein: through grooves are formed in the middle parts of the first rotary pressure disc, the second rotary pressure disc, the third rotary pressure disc, the fourth rotary pressure disc and the fifth rotary pressure disc; a turbine fan is arranged at the through groove; the turbine fan is used for blowing air to the edge parts at the middle parts of the first rotary pressure disc, the second rotary pressure disc, the third rotary pressure disc, the fourth rotary pressure disc and the fifth rotary pressure disc; the turbine fan is also used for throwing the cooling liquid poured by the liquid outlet component to the edge parts of the first rotary pressure disc, the second rotary pressure disc, the third rotary pressure disc, the fourth rotary pressure disc and the fifth rotary pressure disc under the action of centrifugal force and is in contact with the end surfaces of the first rotary pressure disc, the second rotary pressure disc, the third rotary pressure disc, the fourth rotary pressure disc and the fifth rotary pressure disc.
3. The spinning apparatus for manufacturing a pulley according to claim 2, wherein: a bottom plate for supporting the turbine fan is arranged below the turbine fan; the bottom plate is provided with a plurality of through holes; the through holes are used for realizing the mutual communication of gaps among any two of the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc, so that the cooling liquid poured by the liquid outlet assembly flows to a plurality of gaps to cool.
4. A spinning apparatus for processing a pulley according to claim 3, wherein: a funnel is arranged above the driving rotating shaft; the liquid outlet component is also used for pouring cooling liquid into the funnel; a launder is arranged in the middle of the driving rotating shaft; the launder is communicated with the funnel so that the cooling liquid flows into the launder; a plurality of through grooves are formed in the side wall of the driving rotating shaft; the through groove is used for realizing gap communication between the launder and the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc; a hydraulic pump is arranged at the funnel; the hydraulic pump is used for increasing the pressure of the cooling liquid in the launder so as to make the cooling liquid spray outwards in the through-trough.
5. The spinning apparatus for manufacturing a pulley according to claim 4, wherein: the length direction of the through groove is matched with the axial direction of the driving rotating shaft; when the first spinning disc, the second spinning disc, the third spinning disc, the fourth spinning disc and the fifth spinning disc are far away from each other to the limit position, the upper part of the second spinning disc is positioned at the penetrating groove.
6. The spinning apparatus for manufacturing a pulley as claimed in claim 5, wherein: the cleaning assembly comprises: the device comprises a driven piece, a first transmission piece and a first infusion tube; the follower includes: the first lifting block, the second lifting block, the third lifting block, the fourth lifting block and the fifth lifting block; the driven part is provided with the second driving part; the second driving piece is used for enabling the first lifting block, the second lifting block, the third lifting block, the fourth lifting block and the fifth lifting block to be far away from and close to each other so as to enable the positions of the first lifting block, the second lifting block, the third lifting block, the fourth lifting block and the fifth lifting block to be matched with the positions of the first rotary disc, the second rotary disc, the third rotary disc, the fourth rotary disc and the fifth rotary disc; the first transmission part is provided with four transmission parts; the first infusion tube is arranged on the first transmission part; the first transmission piece is connected with the driven piece, so that the first transmission piece controls the first infusion tube to be positioned at the gap of the first rotary disc, the second rotary disc, the third rotary disc, the fourth rotary disc and the fifth rotary disc; the first infusion tube is used for directly pouring the cooling liquid into the gap.
7. The spinning apparatus for manufacturing a pulley according to claim 6, wherein: the cleaning assembly further comprises a cleaning member; the cleaning piece is used for cleaning the gap; the cleaning piece is connected with the first transmission piece.
8. The spinning apparatus for manufacturing a pulley according to claim 7, wherein: the first transmission member includes: the first transmission connecting rod, the second transmission connecting rod, the transmission plate, the third transmission connecting rod and the fourth transmission connecting rod; the driven parts are arranged in two groups and are respectively positioned at two sides of the transmission plate; the first transmission connecting rod is hinged with the first lifting block, and the fourth transmission connecting rod is hinged with the other first lifting block; the second transmission connecting rod is hinged with the second lifting block, and the third transmission connecting rod is hinged with the other second lifting block; the transmission plate is hinged with the first lifting block, the second lifting block, the fourth lifting block and the fifth lifting block.
9. The spinning apparatus for manufacturing a pulley according to claim 8, wherein: the cleaning member includes: a rotating rod and a plurality of ductile rods arranged on the rotating rod; the flexible rod is perpendicular to the axis of the rotating rod in a normal state, and the edge of the flexible rod is in contact with the end face at the gap; a sleeve and a pushing component are arranged at the position of the ductile rod; the pushing component is used for enabling the sleeve to be close to the ductile rod so that the ductile rod is plugged into the sleeve and the sleeve is far away from the ductile rod so that the ductile rod returns to a normal state; the cleaning assembly further comprises a rotary joint; the rotary combining piece is used for realizing the autorotation of the rotating rod.
10. The spinning apparatus for manufacturing a pulley according to claim 9, wherein: the rotary combining piece is used for realizing clockwise rotation and anticlockwise rotation of the rotating rod; the rotating rod is provided with a mounting section, a first thin rod section, a thread section, a second thin rod section and a brush section; the brush section is used for installing a ductile rod; the mounting section is used for being connected with the rotary combining piece; the first thin rod section is used for being rotationally connected with the transmission plate; the cleaning member further comprises: the device comprises a first spring, a driving nut, a large circular plate, a connecting rod, a second spring and an abutting plate; one end of the first spring is fixed with the transmission plate, and the other end of the first spring is positioned at the end part of the thread section; the driving nut is in threaded connection with the threaded section; the large circular plate is fixedly connected with the driving nut; a plurality of sections of telescopic rods are arranged on the large circular plate; the multi-section telescopic rod is used for guiding the large circular plate; one end of the multi-section telescopic rod is fixed with the transmission plate, and the other end of the multi-section telescopic rod is fixed with the large circular plate; the connecting rod is fixedly arranged at the second thin rod section; one end of the second spring is fixedly connected with the driving nut, and the other end of the second spring is positioned at the end part of the threaded section.
CN202310469768.2A 2023-04-27 2023-04-27 Spinning equipment for processing belt pulley Active CN116652003B (en)

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CN117161195B (en) * 2023-11-03 2023-12-26 英飞同仁(江苏)风机有限公司 Spinning machine for processing fan impeller

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US6442988B1 (en) * 2001-05-01 2002-09-03 Alcan International Limited Methods of spin forming initially cylindrical containers and the like
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KR20120086615A (en) * 2011-01-26 2012-08-03 우원식 Method of manufacturing layered spinning pulley
CN215237104U (en) * 2021-07-12 2021-12-21 扬州中博旋压技术研究所有限公司 Multi-station spinning machine
CN216420770U (en) * 2021-11-23 2022-05-03 三河市诗滨旋压设备制造有限公司 Novel full-automatic spinning-lathe heat dissipation device

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US6338197B1 (en) * 1998-03-23 2002-01-15 Denso Corporation Method of manufacturing multi-stage pulley
US6442988B1 (en) * 2001-05-01 2002-09-03 Alcan International Limited Methods of spin forming initially cylindrical containers and the like
CN1745927A (en) * 2005-09-27 2006-03-15 常熟市鼓风机有限公司 Machining method of belt rim
KR20120086615A (en) * 2011-01-26 2012-08-03 우원식 Method of manufacturing layered spinning pulley
CN215237104U (en) * 2021-07-12 2021-12-21 扬州中博旋压技术研究所有限公司 Multi-station spinning machine
CN216420770U (en) * 2021-11-23 2022-05-03 三河市诗滨旋压设备制造有限公司 Novel full-automatic spinning-lathe heat dissipation device

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