CN116651675A - Insulator anti-pollution flashover coating spraying device - Google Patents
Insulator anti-pollution flashover coating spraying device Download PDFInfo
- Publication number
- CN116651675A CN116651675A CN202310907113.9A CN202310907113A CN116651675A CN 116651675 A CN116651675 A CN 116651675A CN 202310907113 A CN202310907113 A CN 202310907113A CN 116651675 A CN116651675 A CN 116651675A
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- Prior art keywords
- seat
- insulator
- plate
- spraying
- clamping
- Prior art date
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Links
- 239000012212 insulator Substances 0.000 title claims abstract description 118
- 238000005507 spraying Methods 0.000 title claims abstract description 118
- 239000011248 coating agent Substances 0.000 title claims abstract description 30
- 238000000576 coating method Methods 0.000 title claims abstract description 30
- 239000007921 spray Substances 0.000 claims abstract description 50
- 238000013519 translation Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000007493 shaping process Methods 0.000 claims description 22
- 230000003373 anti-fouling effect Effects 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000013078 crystal Substances 0.000 claims description 3
- 238000005485 electric heating Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 3
- 244000309464 bull Species 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/124—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to distance between spray apparatus and target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0442—Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0272—After-treatment with ovens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Electrostatic Spraying Apparatus (AREA)
Abstract
The utility model discloses an insulator anti-pollution flashover coating spraying device, which belongs to the field of insulator spraying and comprises a spraying box, a driving assembly and a spraying assembly, wherein a clamping assembly is arranged in the spraying box; the spraying assembly comprises a translation assembly and a spray head, the translation assembly comprises a sliding seat, and a second screw rod is arranged at the upper part of the sliding seat; the upper part of the sliding seat is provided with a connecting seat, and the spray head is arranged at one end of the first mounting plate; one end of the connecting seat is provided with a connecting plate, and the first rotating pin is fixedly connected with a moving block; one side of the sliding seat is provided with a U-shaped seat, the U-shaped seat is provided with a profiling plate, and the profiling plate is provided with a profiling groove. According to the utility model, the spraying assembly is arranged on the translation assembly, the translation assembly drives the spray head to move along the axial direction of the insulator, and under the action of the imitation groove, the translation assembly drives the spray head to move around the outer contour of the insulator, so that the distance between the spray head and the outer contour of the insulator is kept constant, and the problem of uneven spraying on the outer surface of the insulator is solved.
Description
Technical Field
The utility model belongs to the field of insulator spraying, and particularly relates to an insulator anti-pollution flashover coating spraying device.
Background
Because the insulator is exposed in the external environment for a long time, dirt such as dust particles are easy to adhere to the surface of the insulator, soluble substances in the dirt are dissolved in water, and a layer of conductive film is formed on the insulating surface, the insulating level of the insulator is greatly reduced, and the electric discharge, namely the pollution flashover phenomenon, is caused, once the pollution flashover accident occurs, the damage of power equipment is caused, large-area power failure is caused, the safe and stable operation of a power grid is further influenced, and the consequence is serious. At present, one of the most economical and effective pollution flashover prevention measures in a transformer substation is to reduce pollution flashover accident frequency by spraying pollution flashover prevention paint on the surface of an insulator string, and the existing insulator mode is to spray insulators by manually holding a spray gun, so that the labor intensity of workers is high, a certain threat is caused to the health of the workers by a severe working environment, and in addition, the manual spraying is influenced by the level of operators, so that the situation of nonuniform insulator spraying exists.
In order to solve the defects of manual spraying, research and development personnel develop an insulator spraying device, and spray the insulator by rotating an insulator clamp or a spray head. According to the insulator outer layer spraying device disclosed in the utility model patent with the publication number of CN216322749U, when the insulator is sprayed, the motor is used for driving the insulator to rotate, the motor is used for driving the belt to move, the belt drives the spraying device to reciprocate, and insulating material spraying work is performed on the insulator outer layer.
The spraying device solves the problems of high labor intensity and severe working environment of manual spraying, but because the reciprocating motion of the spraying device is linear motion, the insulator is formed by connecting a plurality of umbrella discs in series, when the spraying device moves to the outer ring of the umbrella disc, the spraying device is closer to the insulator, and when the spraying device moves to the inner ring of the umbrella disc, the spraying device is farther from the insulator, so that the insulator is far from the outer surface of the insulator in the spraying process, and the situation of uneven spraying on the surface of the insulator still exists.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art, and provides an insulator anti-pollution flashover coating spraying device, so as to solve the problem that the spraying is uneven when the existing insulator spraying device is used for spraying the outer surface of an insulator.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the insulator anti-pollution flashover coating spraying device comprises a spraying box, a driving assembly and a spraying assembly, wherein the lower part of the spraying box is provided with supporting legs, and the upper part of the spraying box is hinged with a cover plate; the spraying box is internally provided with a clamping assembly, the clamping assembly comprises a first clamping seat and a second clamping seat, the first clamping seat and the second clamping seat both comprise rotating rods, one end of each rotating rod is provided with a jacking head, an insulator is clamped between the jacking heads of the first clamping seat and the second clamping seat, the rotating rods of the first clamping seat are rotationally arranged on the side wall of the spraying box, one end of each rotating rod of the first clamping seat is provided with a driving belt wheel, one end of each rotating rod of the second clamping seat is provided with a supporting seat, the lower part of each supporting seat is arranged in the spraying box, and the rotating rods of the second clamping seat are rotationally connected with the supporting seats; the driving assembly comprises a motor, the motor is arranged on the side wall of the spraying box, and an output shaft of the motor is connected with the rotating rod of the first clamping seat; the spraying assembly comprises a translation assembly and a spray head, the translation assembly comprises a sliding seat, two ends of the sliding seat are fixedly connected with the inner wall of the spraying box, a second screw rod is arranged on the upper portion of the sliding seat, one end of the second screw rod is fixedly connected with a driven belt wheel, a driving belt wheel is connected with the driven belt wheel through a belt, and a protective cover is arranged on the outer sides of the driving belt wheel and the driven belt wheel; the sliding seat is connected with a sliding block in a sliding manner, a connecting seat is arranged at the upper part of the sliding seat, a sliding groove is arranged at the lower part of the connecting seat, the upper part of the sliding block is slidably arranged in the sliding groove, a first mounting plate is arranged at the upper part of the connecting seat, and a spray head is arranged at one end of the first mounting plate; one end of the connecting seat is provided with a connecting plate, the tail end of the connecting plate is rotationally connected with a first rotary pin, and the first rotary pin is fixedly connected with a moving block; the utility model discloses a spraying box, including slide, movable block, insulator, shaping board, slide one side is equipped with U type seat, the inner wall fixed connection of both ends and spraying box of U type seat, be equipped with the shaping board on the U type seat, the shaping board is L type structure, and peg graft in the U type inslot of U type seat on one side of shaping board, be equipped with the shaping groove on the shaping board, the orbit in shaping groove coincides with the orthographic projection of insulator, and the movable block sets up in the shaping inslot slidingly.
Preferably, the spraying case is inside to be equipped with the slide rail, the supporting seat is installed in the slide rail with sliding, the both ends of slide rail are connected with first lead screw rotationally, first lead screw and supporting seat lower part threaded connection, and the one end of first lead screw stretches out the spraying case to be connected with the hand wheel.
As one preferable mode of the technical scheme, the jacking head adopts a tip cone, and the tip cone is inserted into two ends of an inner hole of the insulator when the insulator is clamped, so that the insulator is clamped rapidly.
As another preference of the technical scheme, the rotating rod is provided with external threads, the jacking head comprises a fixed sleeve and a sliding sleeve, the sliding sleeve is slidably arranged on the rotating rod, a spring is arranged between the fixed sleeve and the sliding sleeve, the fixed sleeve and the sliding sleeve are hinged with a plurality of supporting rods, and the other ends of the supporting rods are hinged with supporting plates; one side of the rotating rod, which is close to the sliding sleeve, is connected with a threaded sleeve in a threaded manner, and the threaded sleeve abuts against the outer wall of the sliding sleeve.
Further, U type seat and former clearance fit, U type seat one side threaded connection has the fastening knob, and the one end of fastening knob is connected with the grip block rotationally, and the grip block offsets with the former.
Still further, the former lower extreme is equipped with spacing block, and the tight back in clamp plate and former top, the lower surface of clamp plate contacts with the upper surface of spacing block.
Preferably, the inside heating element that is equipped with of spraying case, heating element includes fixed mounting at the arc hot plate of spraying incasement wall, and hot plate and shower nozzle branch are listed as in the both sides of insulator, be equipped with heating mechanism on the hot plate inner wall.
As a further preferred aspect of the present utility model, the heating mechanism includes, but is not limited to, at least one of an electric heating wire, a hot air pipe, an electric baking lamp, and a carbon crystal plate.
Preferably, the shower nozzle is connected with first mounting panel rotation, the shower nozzle both sides respectively are equipped with a lug, the movable block is rectangular block structure, and movable block upper portion fixedly connected with second mounting panel, and second mounting panel both ends respectively are equipped with a step shaft, articulated on the lug have the connecting rod, and the other end and the step shaft hinge of connecting rod are connected, and the lug, second mounting panel and the two connecting rods of shower nozzle both sides constitute parallelogram structure.
As a further preferable mode of the technical scheme, a buckle plate is fixedly connected to the upper portion of the connecting seat, a buckle groove is formed between the buckle plate and the connecting seat, a first adjusting groove is formed in the upper portion of the buckle plate, a first mounting plate is connected in the buckle groove in a sliding mode, the spray head is mounted at one end of the first mounting plate, a screw is fixedly connected to the upper portion of the first mounting plate, the screw is arranged in the first adjusting groove, and a fastening nut is connected to the screw in a threaded mode; the connecting rod one end is equipped with the second adjustment tank, the step shaft sets up in the adjustment tank, and threaded connection has the adjusting nut who is used for fixed connecting rod on the step shaft.
The beneficial effects of the utility model are as follows:
1) According to the utility model, the spraying assembly is arranged on the translation assembly, the translation assembly drives the spray head to move along the axial direction of the insulator, and meanwhile, under the action of the imitation groove, the translation assembly drives the spray head to move around the outer contour of the insulator, so that the distance between the spray head and the outer contour of the insulator is kept constant, and the uniformity of spraying of the insulator is ensured.
2) The second clamping seat is arranged to be of a movable adjustable structure, so that the distance between the first clamping seat and the second clamping seat can be conveniently adjusted according to the length of the insulator, and meanwhile, the clamping force of the first clamping seat and the second clamping seat to the insulator can be conveniently adjusted.
3) The utility model designs the profiling plate and the U-shaped seat into an adjustable and detachable structure, which is convenient for adjusting the position of the profiling plate according to the position of the insulator so as to ensure the precision of the insulator spraying and is convenient for replacing the profiling plate according to the specification of the insulator.
4) The lower extreme at the former has set up spacing block, and the tight back in clamp plate and former top, clamp plate and spacing block cooperate, have restricted the position of former upper and lower direction, have guaranteed the stability of former installation.
5) In order to prevent paint from being sprayed on the heating component, the heating component and the spray heads are respectively arranged on two sides of the insulator, and the heating component is utilized to synchronously dry the insulator during insulator spraying, so that the efficiency of insulator spraying is improved.
6) According to the utility model, the spray head is set to be in a rotating form, and the spray head is connected with the second mounting plate on the moving block by utilizing the two connecting rods, so that the angle of the spray head is synchronously changed along with the change of the angle of the profiling groove when the moving block slides into the arc groove, the spray head is vertical to the outer surface of the insulator, and the uniformity of spraying of the outer surface of the insulator is further enhanced.
7) In addition, the first mounting plate is arranged in a telescopic and adjustable mode, so that the distance between the spray head and the insulator can be conveniently adjusted according to the diameter of the insulator, and the coating spraying effect is ensured.
Drawings
Fig. 1 is a schematic structural view of an insulator anti-pollution flashover coating spraying device.
Fig. 2 is a schematic diagram of the internal structure of an insulator anti-pollution flashover coating spraying device.
Fig. 3 is an assembly schematic diagram of a holder in an insulator anti-fouling flashover coating spraying device according to the present utility model.
Fig. 4 is a schematic structural view of a second holder of an embodiment 2 of an insulator anti-fouling flashover coating spraying device according to the present utility model.
Fig. 5 is a schematic structural diagram of a second holder of an embodiment 1 of an insulator anti-fouling flashover coating spraying device according to the present utility model.
Fig. 6 is an assembly schematic diagram of a spray assembly in an insulator anti-fouling flashover coating spray device according to the present utility model.
Fig. 7 is a schematic structural diagram of a spraying component in an insulator anti-pollution flashover coating spraying device according to the present utility model.
Fig. 8 is an exploded view of a spray assembly in an insulator anti-fouling flashover coating spray apparatus according to the present utility model.
Fig. 9 is a schematic diagram showing the assembly of a spray head and a connecting rod in the insulator anti-pollution flashover coating spraying device.
Fig. 10 is an exploded view of a former plate and a U-shaped seat in an insulator anti-fouling flashover coating spraying apparatus according to the present utility model.
In the figure: 1. a spraying box; 11. a support leg; 12. a cover plate; 2. a clamping assembly; 21. a first clamping seat; 22. a second clamping seat; 221. a support base; 222. a rotating rod; 223. a screw sleeve; 224. a slip sleeve; 225. a fixed sleeve; 226. a brace rod; 227. a supporting plate; 228. a spring; 229. a tip cone; 23. a slide rail; 24. a first screw rod; 25. a hand wheel; 31. a motor; 32. a driving pulley; 33. a driven pulley; 34. a protective cover; 4. a spray assembly; 41. a U-shaped seat; 42. fastening a knob; 43. a clamping plate; 44. a cam; 441. a simulated groove; 442. a limiting clamping table; 45. a translation assembly; 451. a slide; 452. a second screw rod; 453. a connecting seat; 4531. a chute; 454. a slide block; 455. a buckle plate; 456. a first adjustment tank; 457. a first mounting plate; 4571. a screw; 4572. a fastening nut; 458. a spray head; 459. a lug; 46. a connecting plate; 461. a first rotating pin; 462. a moving block; 463. a second mounting plate; 464. a stepped shaft; 465. an adjusting nut; 47. a connecting rod; 471. a second regulating groove; 5. an insulator; 6. and (5) heating the plate.
Detailed Description
The following description of the embodiments of the present utility model will be made more fully hereinafter with reference to the accompanying drawings, in which it is shown, however, in an illustrative embodiment of the utility model, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model, and do not indicate or imply that the devices or elements referred to must have a particular orientation, a particular orientation configuration and operation, and thus should not be construed as limiting the present utility model.
Example 1
As shown in fig. 1-2 and 6-8, the insulator anti-pollution flashover coating spraying device comprises a spraying box 1, a driving assembly and a spraying assembly 4, wherein a supporting leg 11 is arranged at the lower part of the spraying box 1 and used for supporting the spraying device, a cover plate 12 is hinged at the upper part of the spraying box 1, and when the insulator 5 is sprayed, the upper opening of the spraying box 1 is closed by the cover plate 12, so that the coating is prevented from overflowing from the spraying box 1, and the health of operators is ensured; the inside clamping assembly 2 that is equipped with of spraying case 1, clamping assembly 2 includes first holder 21 and second holder 22, first holder 21 and second holder 22 all include bull stick 222, and the one end of bull stick 222 is equipped with the tight head that pushes up, and insulator 5 centre gripping is between the tight head that pushes up of first holder 21 and second holder 22, and wherein, the bull stick 222 of first holder 21 is installed on the lateral wall of spraying case 1 rotationally, and the bull stick 222 one end of first holder 21 is equipped with driving pulley 32, and the bull stick 222 one end of second holder 22 is equipped with supporting seat 221, and the supporting seat 221 lower part is installed in spraying case 1, and the bull stick 222 of second holder 22 rotates with supporting seat 221 to be connected; the driving assembly comprises a motor 31, the motor 31 is arranged on the side wall of the spraying box 1, an output shaft of the motor 31 is connected with a rotating rod 222 of the first clamping seat 21, the motor 31 drives the rotating rod 222 of the first clamping seat 21 to rotate, and the insulator 5 is driven to rotate by utilizing the propping head at the end part of the rotating rod 222 of the first clamping seat 21; the spraying assembly 4 comprises a translation assembly 45 and a spray nozzle 458, the translation assembly 45 comprises a sliding seat 451, two ends of the sliding seat 451 are fixedly connected with the inner wall of the spraying box 1, a second screw rod 452 is arranged on the upper portion of the sliding seat 451, one end of the second screw rod 452 is fixedly connected with a driven belt pulley 33, a driving belt pulley 32 is connected with the driven belt pulley 33 through a belt, and a protective cover 34 is arranged on the outer sides of the driving belt pulley 32 and the driven belt pulley 33; the sliding seat 451 is slidably connected with a sliding block 454, a connecting seat 453 is arranged at the upper part of the sliding seat 451, a sliding groove 4531 is arranged at the lower part of the connecting seat 453, the upper part of the sliding block 454 is slidably arranged in the sliding groove 4531, a first mounting plate 457 is arranged at the upper part of the connecting seat 453, and a spray nozzle 458 is arranged at one end of the first mounting plate 457; a connecting plate 46 is arranged at one end of the connecting seat 453, a first rotary pin 461 is rotatably connected at the tail end of the connecting plate 46, and a moving block 462 is fixedly connected on the first rotary pin 461; the utility model discloses a spraying box, including slide 451, movable block 462, insulator 5, slide 451, shaping plate 44 and insulator 5's orthographic projection, the slide 451 one side is equipped with U type seat 41, the both ends and the inner wall fixed connection of spraying box 1 of U type seat 41, be equipped with shaping plate 44 on the U type seat 41, shaping plate 44 is last to be equipped with shaping groove 441, and shaping groove 441's orbit coincides with insulator 5's orthographic projection, and movable block 462 slidingly sets up in shaping groove 441.
As shown in fig. 3, in the present embodiment, a sliding rail 23 is disposed inside the spraying box 1, the supporting seat 221 is slidably mounted in the sliding rail 23, two ends of the sliding rail 23 are rotatably connected with a first screw rod 24, the first screw rod 24 is in threaded connection with the lower portion of the supporting seat 221, and one end of the first screw rod 24 extends out of the spraying box 1 and is connected with a hand wheel 25; the position of the second clamping seat 22 can be realized by rotating the hand wheel 25, so that the clamping force of the first clamping seat 21 and the second clamping seat 22 on the insulator 5 can be adjusted conveniently, and the insulator 5 can be clamped in different lengths.
As shown in fig. 5, in this embodiment, the tightening head adopts a tip cone 229, and the tip cone 229 is inserted into two ends of the inner hole of the insulator 5, so as to implement quick clamping of the insulator 5.
As shown in fig. 10, in this embodiment, the U-shaped seat 41 is in clearance fit with the profiling plate 44, one side of the U-shaped seat 41 is in threaded connection with a fastening knob 42, one end of the fastening knob 42 is rotationally connected with a clamping plate 43, and the clamping plate 43 abuts against the profiling plate 44, so that the position of the profiling plate 44 can be conveniently adjusted, and the profiling plate 44 can be conveniently replaced according to the specification of the insulator 5.
As shown in fig. 10, in this embodiment, the lower end of the profile plate 44 is provided with a limiting clamping platform 442, after the clamping plate 43 is tightly pressed against the profile plate 44, the lower surface of the clamping plate 43 contacts with the upper surface of the limiting clamping platform 442, so as to limit the displacement of the profile plate 44 in the up-down direction, and ensure the stability of the installation of the profile plate 44.
As shown in fig. 1-2, in this embodiment, a heating assembly is disposed inside the spraying box 1, the heating assembly includes an arc-shaped heating plate 6 fixedly mounted on an inner wall of the spraying box 1, and the heating plate 6 and the spray nozzles 458 are arranged on two sides of the insulator 5, and a heating mechanism (not shown in the drawing) is disposed on the inner wall of the heating plate 6, so that when the insulator is sprayed, the insulator 5 is synchronously dried by using the heating assembly, and the efficiency of spraying the insulator is improved.
As a further preferred aspect of the present utility model, the heating mechanism includes, but is not limited to, at least one of an electric heating wire, a hot air pipe, an electric baking lamp, and a carbon crystal plate.
As shown in fig. 6 and 9, in this embodiment, the spray nozzle 458 is rotatably connected with the first mounting plate 457, two sides of the spray nozzle 458 are respectively provided with a lug 459, the moving block 462 is in a rectangular block structure, the upper part of the moving block 462 is fixedly connected with the second mounting plate 463, two ends of the second mounting plate 463 are respectively provided with a stepped shaft 464, the lugs 459 are hinged with the connecting rod 47, the other end of the connecting rod 47 is hinged with the stepped shaft 464, and the lugs 459 on two sides of the spray nozzle 458, the second mounting plate 463 and the two connecting rods 47 form a parallelogram structure; when the rectangular moving block 462 moves in the profiling groove 441, the moving block 462 deflects angularly along with the arc groove when moving to the arc groove of the profiling groove 441, so that the second mounting plate 463 on the upper part of the moving block 462 is driven to rotate, and the second mounting plate 463 drives the spray nozzle 458 to rotate on the first mounting plate 457 through the connecting rods 47 on the two sides of the second mounting plate 463, so that the spray nozzle 458 is always vertical to the outer surface of the insulator 5, and the uniformity of spraying on the outer surface of the insulator 5 is further enhanced.
As shown in fig. 7-9, in this embodiment, the upper portion of the connection seat 453 is fixedly connected with a buckle plate 455, a buckle groove is formed between the buckle plate 455 and the connection seat 453, a first adjusting groove 456 is provided at the upper portion of the buckle plate 455, a first mounting plate 457 is slidingly connected in the buckle groove, the spray nozzle 458 is mounted at one end of the first mounting plate 457, a screw 457 is fixedly connected to the upper portion of the first mounting plate 457, the screw 457 is disposed inside the first adjusting groove 456, and a fastening nut 4572 is screwed on the screw 457; a second adjusting groove 471 is arranged at one end of the connecting rod 47, the stepped shaft 464 is arranged in the adjusting groove, and an adjusting nut 465 for fixing the connecting rod 47 is connected to the stepped shaft 464 in a threaded manner; the first mounting plate 457 and the connecting rod 47 which are slidably arranged facilitate the adjustment of the distance between the spray nozzle 458 and the insulator 5 according to the diameter of the insulator 5, thereby ensuring the effect of coating spraying.
Example 2
Unlike embodiment 1, as shown in fig. 4, as another preferable mode of the present utility model, the rotating rod 222 is provided with external threads, the tightening head includes a fixing sleeve 225 and a sliding sleeve 224, the sliding sleeve 224 is slidably mounted on the rotating rod 222, a spring 228 is disposed between the fixing sleeve 225 and the sliding sleeve 224, the fixing sleeve 225 and the sliding sleeve 224 are hinged with a plurality of supporting rods 226, and the other ends of the supporting rods 226 are hinged with supporting plates 227; the bull stick 222 is close to one side threaded connection of cover 224 that slides has swivel nut 223, and swivel nut 223 offsets with the outer wall of cover 224 that slides, adjusts the distance between cover 224 and the fixed cover 225 through rotating swivel nut 223 to adjust the diameter that fagging 227 propped open, utilized fagging 227 to prop up tightly in the hole of insulator 5, realized the centre gripping of insulator 5, and the tight head of top in this embodiment all sets up in the hole of insulator 5, has reduced the influence of tight head of top to spraying device.
During insulator spraying, the insulator 5 is clamped in the clamping assembly 2 by the aid of the first clamping seat 21 and the second clamping seat 22, the matched profiling plate 44 is installed in the U-shaped seat 41 according to the type of the insulator 5, the position of the profiling plate 44 is adjusted according to the installation position of the insulator 5, then the profiling plate 44 is fixed by the aid of the fastening knob 42, the distance between the spray nozzle 458 and the outer surface of the insulator 5 is adjusted according to the diameter of the insulator 5, the motor 31 and the heating assembly are started, the motor 31 drives the insulator 5 to rotate through the clamping assembly 2, the second screw 452 rotates under the action of belt transmission, the slider 454 drives the connecting seat 453 to slide in the sliding seat 451, when the connecting seat 453 slides, the moving block 462 at the tail end of the connecting plate 46 moves along the track of the profiling groove 441, so that the spray nozzle 458 is driven to move along the outer contour of the insulator 5, and when the moving block 462 twists in the profiling groove 441, the spray nozzle 458 is driven by the connecting rod 47 to perform synchronous twisting motion, so that the spray nozzle 458 and the outer surface of the insulator 5 are kept perpendicular all the time, and uniformity of insulator spraying is further enhanced.
The foregoing is merely illustrative and explanatory of the utility model, as it is well within the scope of the utility model as claimed, as it relates to various modifications, additions and substitutions for those skilled in the art, without departing from the inventive concept and without departing from the scope of the utility model as defined in the accompanying claims.
Claims (10)
1. The insulator anti-pollution flashover coating spraying device comprises a spraying box, a driving assembly and a spraying assembly, wherein the lower part of the spraying box is provided with supporting legs, and the upper part of the spraying box is hinged with a cover plate; the spraying box is internally provided with a clamping assembly, the clamping assembly comprises a first clamping seat and a second clamping seat, the first clamping seat and the second clamping seat both comprise rotating rods, one end of each rotating rod is provided with a jacking head, an insulator is clamped between the jacking heads of the first clamping seat and the second clamping seat, the rotating rods of the first clamping seat are rotationally arranged on the side wall of the spraying box, one end of each rotating rod of the first clamping seat is provided with a driving belt wheel, one end of each rotating rod of the second clamping seat is provided with a supporting seat, the lower part of each supporting seat is arranged in the spraying box, and the rotating rods of the second clamping seat are rotationally connected with the supporting seats; the driving assembly comprises a motor, the motor is arranged on the side wall of the spraying box, and an output shaft of the motor is connected with the rotating rod of the first clamping seat; the spraying assembly comprises a translation assembly and a spray head, and is characterized in that the translation assembly comprises a sliding seat, two ends of the sliding seat are fixedly connected with the inner wall of the spraying box, a second screw rod is arranged on the upper portion of the sliding seat, one end of the second screw rod is fixedly connected with a driven belt wheel, the driving belt wheel is connected with the driven belt wheel through a belt, and a protective cover is arranged on the outer sides of the driving belt wheel and the driven belt wheel; the sliding seat is connected with a sliding block in a sliding manner, a connecting seat is arranged at the upper part of the sliding seat, a sliding groove is arranged at the lower part of the connecting seat, the upper part of the sliding block is slidably arranged in the sliding groove, a first mounting plate is arranged at the upper part of the connecting seat, and a spray head is arranged at one end of the first mounting plate; one end of the connecting seat is provided with a connecting plate, the tail end of the connecting plate is rotationally connected with a first rotary pin, and the first rotary pin is fixedly connected with a moving block; the utility model discloses a spraying box, including slide, movable block, insulator, shaping board, slide one side is equipped with U type seat, the inner wall fixed connection of both ends and spraying box of U type seat, be equipped with the shaping board on the U type seat, the shaping board is L type structure, and peg graft in the U type inslot of U type seat on one side of shaping board, be equipped with the shaping groove on the shaping board, the orbit in shaping groove coincides with the orthographic projection of insulator, and the movable block sets up in the shaping inslot slidingly.
2. The insulator anti-pollution flashover coating spraying device according to claim 1, wherein a sliding rail is arranged in the spraying box, the supporting seat is slidably arranged in the sliding rail, two ends of the sliding rail are rotationally connected with a first screw rod, the first screw rod is in threaded connection with the lower part of the supporting seat, and one end of the first screw rod extends out of the spraying box and is connected with a hand wheel.
3. The device for spraying the anti-pollution flashover coating on the insulator according to claim 1, wherein the jacking head adopts a tip cone, and the tip cone is inserted into two ends of an inner hole of the insulator when the insulator is clamped.
4. The insulator anti-pollution flashover coating spraying device according to claim 1, wherein the rotating rod is provided with external threads, the tightening head comprises a fixed sleeve and a sliding sleeve, the sliding sleeve is slidably arranged on the rotating rod, a spring is arranged between the fixed sleeve and the sliding sleeve, a plurality of supporting rods are hinged to the fixed sleeve and the sliding sleeve, and a supporting plate is hinged to the other ends of the supporting rods; one side of the rotating rod, which is close to the sliding sleeve, is connected with a threaded sleeve in a threaded manner, and the threaded sleeve abuts against the outer wall of the sliding sleeve.
5. The insulator anti-pollution flashover coating spraying device according to claim 1, wherein the U-shaped seat is in clearance fit with the profiling plate, one side of the U-shaped seat is in threaded connection with a fastening knob, one end of the fastening knob is rotationally connected with a clamping plate, and the clamping plate abuts against the profiling plate.
6. The insulator anti-pollution flashover coating spraying device according to claim 5, wherein a limiting clamping table is arranged at the lower end of the profiling plate, and the lower surface of the clamping plate is contacted with the upper surface of the limiting clamping table after the clamping plate is tightly propped against the profiling plate.
7. The device for spraying an anti-fouling flashover coating on an insulator according to any one of claims 1 to 6, wherein a heating assembly is arranged inside the spraying box, the heating assembly comprises an arc-shaped heating plate fixedly installed on the inner wall of the spraying box, the heating plate and the spray heads are arranged on two sides of the insulator respectively, and a heating mechanism is arranged on the inner wall of the heating plate.
8. The insulator anti-fouling flashover coating spray apparatus of claim 7, wherein the heating mechanism comprises, but is not limited to, at least one of an electric heating wire, a hot air pipe, an electric baking lamp, and a carbon crystal plate.
9. The insulator anti-pollution flashover coating spraying device according to claim 1, wherein the spray head is rotationally connected with the first mounting plate, two lugs are respectively arranged on two sides of the spray head, the moving block is of a rectangular block structure, the upper part of the moving block is fixedly connected with the second mounting plate, two ends of the second mounting plate are respectively provided with a stepped shaft, the lugs are hinged with connecting rods, the other ends of the connecting rods are hinged with the stepped shafts, and the lugs on two sides of the spray head, the second mounting plate and the two connecting rods form a parallelogram structure.
10. The insulator anti-pollution flashover coating spraying device according to claim 9, wherein a buckle plate is fixedly connected to the upper portion of the connecting seat, a buckle groove is formed between the buckle plate and the connecting seat, a first adjusting groove is formed in the upper portion of the buckle plate, a first mounting plate is slidingly connected in the buckle groove, the spray head is mounted at one end of the first mounting plate, a screw is fixedly connected to the upper portion of the first mounting plate, the screw is arranged in the first adjusting groove, and a fastening nut is connected to the screw in a threaded manner; the connecting rod one end is equipped with the second adjustment tank, the step shaft sets up in the adjustment tank, and threaded connection has the adjusting nut who is used for fixed connecting rod on the step shaft.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310907113.9A CN116651675B (en) | 2023-07-24 | 2023-07-24 | Insulator anti-pollution flashover coating spraying device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310907113.9A CN116651675B (en) | 2023-07-24 | 2023-07-24 | Insulator anti-pollution flashover coating spraying device |
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| CN116651675A true CN116651675A (en) | 2023-08-29 |
| CN116651675B CN116651675B (en) | 2023-11-03 |
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| CN202310907113.9A Active CN116651675B (en) | 2023-07-24 | 2023-07-24 | Insulator anti-pollution flashover coating spraying device |
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| CN117839947A (en) * | 2024-03-08 | 2024-04-09 | 国网山东省电力公司安丘市供电公司 | Paint spraying device for power supply accessories |
| CN117861928A (en) * | 2024-03-11 | 2024-04-12 | 国网山东省电力公司潍坊供电公司 | Spraying device for insulator |
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|---|---|
| CN116651675B (en) | 2023-11-03 |
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