CN116649410A - High-pressure spraying device for camel milk powder processing emulsion and processing method thereof - Google Patents
High-pressure spraying device for camel milk powder processing emulsion and processing method thereof Download PDFInfo
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- CN116649410A CN116649410A CN202310477124.8A CN202310477124A CN116649410A CN 116649410 A CN116649410 A CN 116649410A CN 202310477124 A CN202310477124 A CN 202310477124A CN 116649410 A CN116649410 A CN 116649410A
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- emulsion
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- milk powder
- camel milk
- powder processing
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- 239000000839 emulsion Substances 0.000 title claims abstract description 154
- 235000020248 camel milk Nutrition 0.000 title claims abstract description 66
- 238000009700 powder processing Methods 0.000 title claims abstract description 35
- 238000005507 spraying Methods 0.000 title claims abstract description 30
- 238000003672 processing method Methods 0.000 title claims description 11
- 238000004945 emulsification Methods 0.000 title description 2
- 238000004140 cleaning Methods 0.000 claims abstract description 54
- 238000003756 stirring Methods 0.000 claims abstract description 46
- 238000007790 scraping Methods 0.000 claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 35
- 239000007921 spray Substances 0.000 claims description 20
- 239000000843 powder Substances 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 9
- 239000002893 slag Substances 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 230000001133 acceleration Effects 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 235000013336 milk Nutrition 0.000 abstract description 9
- 239000008267 milk Substances 0.000 abstract description 9
- 210000004080 milk Anatomy 0.000 abstract description 9
- 238000002156 mixing Methods 0.000 description 10
- 239000002245 particle Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000008280 blood Substances 0.000 description 2
- 210000004369 blood Anatomy 0.000 description 2
- HVYWMOMLDIMFJA-DPAQBDIFSA-N cholesterol Chemical compound C1C=C2C[C@@H](O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 HVYWMOMLDIMFJA-DPAQBDIFSA-N 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 206010061218 Inflammation Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000012000 cholesterol Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 210000001035 gastrointestinal tract Anatomy 0.000 description 1
- 230000036039 immunity Effects 0.000 description 1
- 230000004054 inflammatory process Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C1/00—Concentration, evaporation or drying
- A23C1/04—Concentration, evaporation or drying by spraying into a gas stream
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/16—Evaporating by spraying
- B01D1/18—Evaporating by spraying to obtain dry solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/30—Accessories for evaporators ; Constructional details thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/96—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with openwork frames or cages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention relates to the field of milk powder processing, and discloses a high-pressure spraying device for camel milk powder processing emulsion, which comprises a camel milk powder processing tank and an auxiliary mechanism, wherein the auxiliary mechanism is fixedly arranged in the camel milk powder processing tank; the cleaning device comprises a camel milk powder processing tank, a cleaning part is arranged in the auxiliary mechanism, a preheating part is fixedly arranged in the top end of the cleaning part, a stirring shaft is rotatably arranged in the preheating part, a stirring frame is fixedly arranged on the outer surface of the middle part of the stirring shaft, cleaning scrapers are symmetrically arranged on the outer surface of the middle part of the stirring frame, and scraping blocks are slidably clamped on the outer surfaces of the cleaning scrapers.
Description
Technical Field
The invention relates to the field of milk powder processing, in particular to a high-pressure spraying device and a processing method for camel milk powder processing emulsion.
Background
Camel milk powder is a powdery food prepared from camel milk. The camel milk powder is rich in nutrient components, contains various nutrient substances required by human bodies, such as protein, fat, carbohydrate, vitamins, minerals and the like, has the following important effects and functions, and can improve immunity, protect gastrointestinal tracts, reduce blood sugar and blood fat, improve skin, reduce cholesterol, resist inflammation and supplement nutrition.
The material that preparation camel milk powder needs mainly includes camel milk, auxiliary material and certain production facility, and wherein the production facility that needs to use just includes atomizer, and atomizer when the operation, can spray into atomizing granule with camel milk emulsion, and high temperature air can dry atomizing granule simultaneously to form camel milk powder.
However, in the use process of the existing camel milk spraying device, the following technical problems exist: when the prior camel milk spraying device operates, camel milk emulsion is conveyed into the spraying device and then is atomized and processed, and meanwhile atomized emulsion particles are dried, so that an integral forming arrangement is not adopted between a camel milk emulsion tank and the camel milk spraying device, and when the camel milk spraying device dries the emulsion, the emulsion which is not atomized cannot be synchronously preheated by utilizing the drying temperature, so that the efficiency of drying the atomized emulsion is inconvenient to improve, and the high-pressure spraying device for processing the camel milk powder and the processing method thereof are needed.
Disclosure of Invention
The invention aims to provide a camel milk powder processing emulsion high-pressure spraying device and a processing method thereof, which solve the following technical problems: the emulsion which is not atomized cannot be synchronously preheated by utilizing the drying temperature, so that the efficiency of drying the atomized emulsion is inconvenient to improve.
The aim of the invention can be achieved by the following technical scheme: the high-pressure spraying device for the camel milk powder processing emulsion comprises a camel milk powder processing tank and an auxiliary mechanism, wherein the auxiliary mechanism is fixedly arranged in the camel milk powder processing tank; a cleaning part is arranged in the auxiliary mechanism, and a preheating part is fixedly arranged in the top end of the cleaning part;
the inside of the preheating part is rotatably provided with a stirring shaft, the outer surface of the middle part of the stirring shaft is fixedly provided with a stirring frame, cleaning scrapers are symmetrically arranged on the outer surface of the middle part of the stirring frame, and scraping blocks are slidably clamped on the outer surface of the cleaning scrapers;
the top of (mixing) shaft rotates and is connected with drive chain, the inside rotation of one end of drive chain is connected with the transfer line, the bottom of transfer line is connected with drive sprocket through drive chain rotation, it has the impeller to rotate the joint between emulsion jar and the shower nozzle, the top center of the top and the bottom both ends of transfer line and (mixing) shaft and impeller all is provided with drive sprocket.
As a further scheme of the invention: a limiting shaft is uniformly arranged in the cleaning part in a rotating way, a second transmission gear is fixedly arranged on the outer surface of the bottom end of the limiting shaft, a first transmission gear is fixedly arranged on the outer surface of the top of the limiting shaft, a transmission toothed ring is connected with the outer surface of the second transmission gear in a rotating and meshing way, and a slag scraping plate is fixedly connected with the inner surface of the transmission toothed ring;
the outer surface meshing of first drive gear is connected with the transmission toothed belt, the gear ring has been cup jointed in the surface slip of spacing axle, the surface meshing of gear ring is connected with the hoop, the even fixedly connected with cleaning wire of bottom of hoop.
As a further scheme of the invention: the camel milk powder processing tank is characterized in that a collecting tank is arranged in the camel milk powder processing tank, a milk tank is welded at the center inside the top end of the collecting tank, internal threads are formed in the inner surface of the collecting tank, a limit column is uniformly arranged on the outer surface of the upper part of the collecting tank in a rotating mode, and a driving motor is fixedly arranged at the edge of the top of the collecting tank;
the outer surface of the emulsion tank is uniformly welded with a toothed plate, the inner center of the collecting tank is welded with a filter screen at the bottom of the emulsion tank, the bottom center of the emulsion tank is fixedly connected with a spray head below the filter screen, and the outer surface of the middle part of the collecting tank is fixedly provided with an air compressor;
the bottom fixedly connected with connecting block of driving motor, the upper portion surface of collection tank just is provided with the microcylinder in driving motor's bottom, the top of microcylinder rotates and is connected with the connecting plate, the one end upper surface rotation joint of connecting plate has adapter sleeve.
As a further scheme of the invention: the internal thread divide into three sets of inside settings at the collection tank, the cooperation is connected between emulsion jar and shower nozzle and the air compressor, spacing slide has been seted up to the internal surface of emulsion jar, adapter sleeve's upper portion surface is provided with the fastener piece, adapter sleeve is through the joint piece of surface and the activity of the bottom surface center of connecting block grafting.
As a further scheme of the invention: the external surface of spacing axle is provided with wedge cardboard, adapter sleeve sliding sleeve cup joints the upper portion surface at spacing axle, the (mixing) shaft passes through drive chain and driving motor's bottom rotation is connected.
As a further scheme of the invention: the two sides of the scraping block are wedge-shaped, one end of the scraping block is provided with a clamping ball, and the scraping block is clamped with a limiting slideway on the inner surface of the emulsion tank through the clamping ball;
the stirring frame rotates the joint through the inside center of (mixing) shaft and emulsion jar, the stirring frame is connected through cleaning scraping plate and the interior surface slip conflict of emulsion jar, impeller and emulsion jar bottom surface center alignment, just the impeller is located the top of filter screen in the inside of collecting tank, the transmission line rotates the joint with the inside top edge of collecting tank.
As a further scheme of the invention: the upper portion between the spacing axle rotates each other through transmission toothed belt and first drive gear and is connected, the internal and external screw thread is seted up to the surface of hoop, the hoop passes through external screw thread and internal screw thread threaded connection, the bottom of clean silk is crooked setting, just the bottom of clean silk and the internal surface contact of collection tank, the upper and lower both ends of gear ring all are provided with the joint dish, the gear ring passes through the upper and lower movable joint of joint dish and hoop, the tooth's socket has been seted up to the internal surface of hoop, the top of scraping the slag plate is the toper setting.
A processing method of a camel milk powder processing emulsion high-pressure spraying device comprises the following processing methods:
s1, injecting camel milk emulsion into the emulsion tank, starting an air compressor, spraying the emulsion entering the spray head at high pressure, and simultaneously rotationally conveying filtered high-temperature air into the collection tank;
s2, heating the emulsion by high-temperature air when the emulsion is sprayed out, so as to dry the atomized emulsion and finally form camel milk powder;
s3, when the air compressor conveys high-temperature air into the collecting tank, the internal temperature of the collecting tank is increased, and after the temperature of the collecting tank is increased, part of the temperature is increased, so that the outer surface of the emulsion tank is heated, and after the temperature is absorbed by the outer surface of the emulsion tank, the emulsion in the collecting tank is preheated;
s4, then start driving motor and rotate the operation, driving motor can drive the stirring frame and stir the inside emulsion of emulsion jar, prevent that emulsion from solidifying and influencing the spraying, after the emulsion that preheats atomizes and hot air contacts, can accelerate the drying efficiency to atomizing emulsion, simultaneously the (mixing) shaft can drive impeller synchronous rotation through the transfer line, and when the impeller rotates, can upwards carry the heat flow to carry the surface temperature acceleration preheating effect to the emulsion jar.
The invention has the beneficial effects that:
according to the invention, the emulsion tank is arranged in the top end of the collecting tank, so that the emulsion in the emulsion tank can be preheated at high temperature in the collecting tank, the preheating part is arranged in the emulsion tank, the emulsion in the emulsion tank can be stirred by the preheating part, normal spray processing is prevented from being influenced by solidification of the emulsion, the impeller can convey heat flow to the outer surface of the emulsion tank, the outer surface of the emulsion tank can be uniformly heated, the preheating effect of the emulsion in the emulsion tank is ensured, the emulsion adhered to the inner surface of the emulsion tank is cleaned by the cleaning scraping plate by the stirring frame, meanwhile, the emulsion scraped by the outer surface of the cleaning scraping plate is removed by the scraping block, and the scraping block is immersed into the emulsion along with lifting of the scraping block, so that the self-cleaning effect is achieved.
According to the invention, the cleaning part is arranged in the collecting tank, so that after the collecting tank is used, the driving motor is started to drive the cleaning part to rotate, and the inner surface of the collecting tank can be cleaned rapidly, and the influence on the normal use of the collecting tank is avoided.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic perspective view of a main body;
FIG. 2 is a schematic diagram of a sectioned structure of a spray furnace;
FIG. 3 is a schematic view of a partial enlarged structure at A in FIG. 2;
FIG. 4 is a schematic diagram of an auxiliary mechanism;
FIG. 5 is a schematic diagram of the preheating section;
fig. 6 is a schematic view of the structure of the cleaning part.
Description of the drawings: 1. a camel milk powder processing tank; 2. an auxiliary mechanism; 11. a spray head; 12. a limit column; 13. a milk tank; 14. a toothed plate; 15. a filter screen; 16. an air compressor; 17. an internal thread; 18. a collection tank; 19. a driving motor; 110. a connection sleeve; 111. a connecting plate; 112. a micro cylinder; 113. a connecting block; 21. a preheating part; 22. a cleaning section; 211. a drive sprocket; 212. an impeller; 213. a stirring rack; 214. a cleaning blade; 215. a stirring shaft; 216. a drive chain; 217. a transmission rod; 218. scraping a material block; 221. a first transmission gear; 222. a driving toothed belt; 223. a hoop; 224. a cleaning wire; 225. a drive ring gear; 226. a second transmission gear; 227. a slag scraping plate; 228. a limiting shaft; 229. a gear ring.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the invention discloses a high-pressure spraying device for camel milk powder processing emulsion, which comprises a camel milk powder processing tank 1 and an auxiliary mechanism 2, wherein the auxiliary mechanism 2 is fixedly arranged in the camel milk powder processing tank 1; the inside of the auxiliary mechanism 2 is provided with a cleaning part 22, and the inside of the top end of the cleaning part 22 is fixedly provided with a preheating part 21;
a stirring shaft 215 is rotatably arranged in the preheating part 21, a stirring frame 213 is fixedly arranged on the outer surface of the middle part of the stirring shaft 215, cleaning scrapers 214 are symmetrically arranged on the outer surface of the middle part of the stirring frame 213, and scraping blocks 218 are slidably clamped on the outer surface of the cleaning scrapers 214;
the top of (mixing) shaft 215 rotates and is connected with drive chain 216, and the inside rotation of one end of drive chain 216 is connected with transfer line 217, and the bottom of transfer line 217 is connected with drive sprocket 211 through the rotation of drive chain 216, rotates the joint between emulsion jar 13 and the shower nozzle 11 and has impeller 212, and the top of drive line 217 both ends and the top of (mixing) shaft 215 and the top center of impeller 212 all are provided with drive sprocket 211.
A limiting shaft 228 is uniformly arranged in the cleaning part 22 in a rotating manner, a second transmission gear 226 is fixedly arranged on the outer surface of the bottom end of the limiting shaft 228, a first transmission gear 221 is fixedly arranged on the outer surface of the top of the limiting shaft 228, a transmission toothed ring 225 is connected with the outer surface of the second transmission gear 226 in a rotating and meshing manner, and a slag scraping plate 227 is fixedly connected with the inner surface of the transmission toothed ring 225;
the outer surface meshing of first drive gear 221 is connected with the drive toothed belt 222, and the gear ring 229 has been cup jointed in the surface slip of spacing axle 228, and the surface meshing of gear ring 229 is connected with the hoop 223, and the even fixedly connected with cleaning wire 224 in bottom of hoop 223.
The inside of the camel milk powder processing tank 1 is provided with a collecting tank 18, an emulsion tank 13 is welded at the center inside the top end of the collecting tank 18, an internal thread 17 is arranged on the inner surface of the collecting tank 18, a limit column 12 is uniformly and rotatably arranged on the outer surface of the upper part of the collecting tank 18, and a driving motor 19 is fixedly arranged at the edge of the top of the collecting tank 18;
the outer surface of the emulsion tank 13 is uniformly welded with a toothed plate 14, the inner center of the collecting tank 18 is welded with a filter screen 15 at the bottom of the emulsion tank 13, the bottom center of the emulsion tank 13 is fixedly connected with a spray head 11 below the filter screen 15, and the outer surface of the middle part of the collecting tank 18 is fixedly provided with an air compressor 16;
the bottom fixedly connected with connecting block 113 of driving motor 19, the upper portion surface of collection jar 18 just is provided with miniature cylinder 112 in the bottom of driving motor 19, and the top of miniature cylinder 112 rotates and is connected with connecting plate 111, and the one end upper surface rotation joint of connecting plate 111 has adapter sleeve 110.
The internal threads 17 are divided into three groups and are arranged in the collecting tank 18, the emulsion tank 13 is connected with the spray head 11 and the air compressor 16 in a matched mode, a limiting slide way is arranged on the inner surface of the emulsion tank 13, clamping piece blocks are arranged on the outer surface of the upper portion of the connecting sleeve 110, and the connecting sleeve 110 is movably inserted into the center of the bottom surface of the connecting block 113 through the clamping piece of the outer surface.
The outer surface of the limiting shaft 228 is provided with a wedge-shaped clamping plate, the connecting sleeve 110 is sleeved on the outer surface of the upper portion of the limiting shaft 228 in a sliding manner, and the stirring shaft 215 is rotatably connected with the bottom of the driving motor 19 through the transmission chain 216.
Through the above technical scheme, the internal thread 17 is divided into three groups and is arranged in the collecting tank 18, so that the hoop 223 is conveniently connected with the internal surface of the collecting tank 18 in a threaded manner, the emulsion tank 13 is connected with the spray head 11 and the air compressor 16 in a matched manner, so that high-pressure air generated by the air compressor 16 sprays emulsion in the spray head 11, the clamping piece arranged on the outer surface of the upper part of the connecting sleeve 110 can enable the connecting sleeve 110 to be movably inserted into the center of the bottom surface of the connecting block 113 through the clamping piece on the outer surface, and therefore, when the driving motor 19 rotates, the limiting shaft 228 can be driven to synchronously rotate through the connecting sleeve 110, the wedge-shaped clamping plate arranged on the outer surface of the limiting shaft 228 can enable the connecting sleeve 110 to slide up and down on the top of the limiting shaft 228, and can enable the limiting shaft 228 to synchronously rotate along with the connecting sleeve 110, and the stirring shaft 215 is rotationally connected with the bottom of the driving motor 19 through the transmission chain 216, so that the driving motor 19 can conveniently control the rotation of the preheating part 21 and the cleaning part 22.
The two sides of the scraping block 218 are wedge-shaped, one end of the scraping block 218 is provided with a clamping ball, and the scraping block 218 is clamped with a limiting slideway on the inner surface of the emulsion tank 13 through the clamping ball;
the stirring frame 213 rotates the joint through the inside center of (mixing) shaft 215 and emulsion jar 13, and the stirring frame 213 is connected through cleaning scraper 214 and the interior surface slip conflict of emulsion jar 13, and impeller 212 aligns with emulsion jar 13 bottom surface center, and impeller 212 is located the top of filter screen 15 in the inside of collection jar 18, and transfer line 217 rotates the joint with the inside top edge of collection jar 18.
Through the technical scheme, the two sides of the scraping block 218 are in a wedge-shaped arrangement, and the clamping ball is arranged at one end of the scraping block 218, so that the scraping block 218 is clamped with the limiting slideway on the inner surface of the emulsion tank 13 through the clamping ball, and emulsion scraped off by the outer surface of the cleaning scraper 214 is removed when the scraping block 218 is lifted; the stirring frame 213 rotates the joint through the inside center of (mixing) shaft 215 and emulsion jar 13 to can stir the inside emulsion of emulsion jar 13, avoid the emulsion to stand and be heated and solidify, the stirring frame 213 is connected through the interior surface slip conflict of cleaning scraper 214 and emulsion jar 13, thereby is convenient for get rid of the emulsion of emulsion jar 13 internal surface adhesion, impeller 212 aligns with emulsion jar 13 bottom surface center, thereby evenly carries the surface of emulsion jar 13 with high temperature air.
The upper portion between the spacing axle 228 is rotated each other through driving toothed belt 222 and first drive gear 221 and is connected, the external surface of hoop 223 is offered the internal and external screw thread, hoop 223 passes through external screw thread and internal screw thread 17 threaded connection, the bottom of clean silk 224 is crooked setting, and the bottom of clean silk 224 and the internal surface contact of collection tank 18, the upper and lower both ends of gear ring 229 all are provided with the joint dish, the upper and lower movable joint of gear ring 229 through joint dish and hoop 223, the tooth's socket has been seted up to the internal surface of hoop 223, the top of scraping the slag plate 227 is the toper setting.
Through the above technical scheme, upper portion between the spacing axle 228 is rotated each other through transmission toothed belt 222 and first drive gear 221 and is connected, thereby can make three group spacing axle 228 synchronous syntropy rotate, set up internal and external screw thread at the surface of hoop 223, can make hoop 223 pass through external screw thread and internal screw thread 17 threaded connection, thereby guarantee that the hoop 223 goes up and down at collection tank 18 internal surface when rotating, the bottom of cleaning wire 224 is crooked setting, and the bottom of cleaning wire 224 and the internal surface contact of collection tank 18, thereby at 223, drive cleaning wire 224 and clean collection tank 18 internal surface during rotation, the joint dish that the upper and lower both ends of gear 229 all set up, can make gear ring 229 pass through joint dish and hoop 223 upper and lower face activity joint, thereby avoid gear ring 229 and hoop 223 separation, set up the tooth groove at the internal surface of hoop 223, can be convenient for hoop 223 and the surface rotation of spacing axle 228 is connected, the top of scraping slag plate 227 is the toper setting, can prevent milk powder from piling up at the surface of scraping slag plate 227.
A processing method of a camel milk powder processing emulsion high-pressure spraying device comprises the following processing methods:
s1, firstly injecting camel milk emulsion into the emulsion tank 13, then starting the air compressor 16, spraying the emulsion entering the spray head 11 at high pressure, and simultaneously rotationally conveying the filtered high-temperature air into the collection tank 18;
s2, heating the emulsion by high-temperature air when the emulsion is sprayed out, so as to dry the atomized emulsion and finally form camel milk powder;
s3, when the air compressor 16 delivers high-temperature air into the collection tank 18, the internal temperature of the collection tank 18 is increased, and after the temperature of the collection tank 18 is increased, part of the temperature is increased, so that the outer surface of the emulsion tank 13 is heated, and after the temperature is absorbed by the outer surface of the emulsion tank 13, the emulsion in the interior is preheated;
s4, then start driving motor 19 rotation operation, driving motor 19 can drive stirring frame 213 to stir the inside emulsion of emulsion jar 13, prevent emulsion solidification influence spraying, after the emulsion that preheats atomizes and hot air contacts, can accelerate the drying efficiency to atomizing emulsion, simultaneously (mixing) shaft 215 can drive impeller 212 synchronous rotation through transfer line 217, and when impeller 212 rotates, can upwards carry the heat flow to the surface transport temperature acceleration preheating effect to emulsion jar 13.
The working principle of the invention is as follows: when the camel milk powder is produced and processed, the air compressor 16 is started to operate firstly, clean hot air is conveyed into the collecting tank 18, then camel milk emulsion is injected into the milk tank 13 through an interface at the top edge of the collecting tank 18, as the end part of the air compressor 16 in the collecting tank 18 is provided with two conveying pipes, rotary high-temperature high-pressure air flow is conveyed into the collecting tank 18, meanwhile, high-pressure air is conveyed into the spray head 11, the camel milk emulsion entering the spray head 11 is impacted by the high-pressure air, so that the camel milk emulsion is atomized and sprayed out through the spray head 11, the rotary high-temperature high-pressure air flow generated by the air compressor 16 drives atomized camel milk particles to synchronously rotate, meanwhile, the atomized camel milk particles are dried, and the camel milk powder is finally formed, wherein when the camel milk emulsion is injected into the milk tank 13 again, the high-temperature air generated by the air compressor 16, the internal temperature of the collection tank 18 is increased, the toothed plate 14 is arranged on the outer surface of the emulsion tank 13, so that the temperature absorption efficiency of the emulsion tank 13 can be improved, the internal camel milk can be preheated on the surface of the emulsion tank 13, so that after the preheated camel milk is atomized and sprayed out by the spray head 11, the drying efficiency of the atomized camel milk particles can be accelerated by high temperature, when the stirring shaft 215 rotates, the transmission rod 217 is driven to synchronously rotate by the transmission chain 216 at the top, the impeller 212 is driven to synchronously rotate by the bottom of the transmission rod 217, when the impeller 212 rotates, the high-temperature air at the bottom is upwards conveyed, the external surface of the emulsion tank 13 is uniformly preheated, the balance of the internal temperature of the collection tank 18 is ensured, the influence of the internal temperature of the collection tank 18 on the quality of milk is avoided, meanwhile, the driving motor 19 is started to rotate, the driving motor 19 drives the stirring shaft 215 to synchronously rotate through the transmission chain 216, the stirring shaft 215 drives the stirring rack 213 on the outer surface to stir camel milk in the emulsion tank 13, so that camel milk in the emulsion tank 13 is prevented from being heated and solidified, the stirring rack 213 drives the cleaning scraping plate 214 on the outer surface to be in contact with the inner surface of the emulsion tank 13, so that when the cleaning scraping plate 214 rotates, partial solidified milk on the inner surface of the emulsion tank 13 is scraped, meanwhile, when the cleaning scraping plate 214 rotates, two groups of scraping blocks 218 on the outer surface are driven to synchronously rotate, and as one end of each scraping block 218 is in sliding clamping connection with a limiting chute on the inner surface of the emulsion tank 13, when the scraping blocks 218 synchronously rotate along with the cleaning scraping plate 214, the sliding along the track of the limiting chute on the inner wall of the emulsion tank 13, so that the scraping block 218 lifts up and down on the outer surface of the cleaning scraper 214, so that when the scraping block 218 lifts up and down, the emulsion scraped by the cleaning scraper 214 is lifted up and down to remove, so as to avoid part of the emulsion adhering to the inner surface of the emulsion tank 13, thereby playing a self-cleaning role on the inner surface of the emulsion tank 13, wherein after the camel milk powder processing emulsion high-pressure spraying device is used, the inside of the collection tank 18 is required to be cleaned, firstly cleaning liquid is conveyed into the inside of the emulsion tank 13, meanwhile, the driving motor 19 is started to drive the stirring rack 213 to rotate to self-clean the inner wall of the emulsion tank 13, meanwhile, the spray head 11 sprays cleaning liquid on the inner surface of the collection tank 18, after the cleaning of the emulsion tank 13 is completed, the driving motor 19 is controlled to stop running, the micro cylinder 112 is started to drive the top connecting sleeve 110 to lift up, so that the top of the connecting sleeve 110 is clamped with the bottom inside of the connecting block 113, then, the driving motor 19 is started to rotate, so that the bottom limiting shafts 228 are driven to synchronously rotate through the connecting sleeve 110, when the limiting shafts 228 rotate, the other two groups of limiting shafts 228 are driven to synchronously rotate through the first transmission gear 221 at the top, and when the three groups of limiting shafts 228 rotate, the hoop 223 is driven to synchronously rotate through the gear ring 229 on the outer surface, when the hoop 223 rotates, the outer thread on the outer surface descends on the inner surface of the collecting tank 18, meanwhile, the hoop 223 can drive the cleaning wires 224 on the outer surface to clean the inner surface of the collecting tank 18, and the limiting shafts 228 can drive the transmission toothed ring 225 to synchronously rotate through the second transmission gear 226 at the bottom, and when the transmission toothed ring 225 rotates, the slag scraping plate 227 on the inner surface is driven to synchronously rotate on the inner bottom end of the collecting tank 18, so that the inner bottom end of the collecting tank 18 is cleaned, and the inner surface of the collecting tank 18 can be cleaned up and down circularly by controlling the positive and negative rotation of the limiting shafts 228 until the inner surface of the collecting tank 18 is cleaned.
The foregoing describes one embodiment of the present invention in detail, but the disclosure is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (8)
1. The high-pressure spraying device for the camel milk powder processing emulsion comprises a camel milk powder processing tank (1) and an auxiliary mechanism (2), wherein the auxiliary mechanism (2) is fixedly arranged in the camel milk powder processing tank (1); the device is characterized in that a cleaning part (22) is arranged in the auxiliary mechanism (2), and a preheating part (21) is fixedly arranged in the top end of the cleaning part (22);
a stirring shaft (215) is rotatably arranged in the preheating part (21), a stirring frame (213) is fixedly arranged on the outer surface of the middle part of the stirring shaft (215), cleaning scrapers (214) are symmetrically arranged on the outer surface of the middle part of the stirring frame (213), and scraping blocks (218) are slidably clamped on the outer surface of the cleaning scrapers (214);
the top rotation of (215) stirring axle is connected with drive chain (216), the inside rotation of one end of drive chain (216) is connected with transfer line (217), the bottom of transfer line (217) is connected with drive sprocket (211) through drive chain (216) rotation, rotate joint between emulsion jar (13) and shower nozzle (11) and have impeller (212), the top of upper and lower both ends and (215) stirring axle of transfer line (217) and the top center of impeller (212) all are provided with drive sprocket (211).
2. The high-pressure spraying device for camel milk powder processing emulsion is characterized in that a limiting shaft (228) is uniformly arranged in the cleaning part (22) in a rotating mode, a second transmission gear (226) is fixedly arranged on the outer surface of the bottom end of the limiting shaft (228), a first transmission gear (221) is fixedly arranged on the outer surface of the top of the limiting shaft (228), a transmission toothed ring (225) is connected with the outer surface of the second transmission gear (226) in a rotating and meshing mode, and a slag scraping plate (227) is fixedly connected with the inner surface of the transmission toothed ring (225);
the outer surface meshing of first drive gear (221) is connected with driving toothed belt (222), gear ring (229) has been cup jointed in the surface slip of spacing axle (228), the surface meshing of gear ring (229) is connected with hoop (223), the even fixedly connected with cleaning wire (224) in bottom of hoop (223).
3. The high-pressure spraying device for camel milk powder processing emulsion according to claim 2, characterized in that a collection tank (18) is arranged in the camel milk powder processing tank (1), an emulsion tank (13) is welded in the center of the inner top end of the collection tank (18), an internal thread (17) is arranged on the inner surface of the collection tank (18), a limit column (12) is uniformly arranged on the outer surface of the upper part of the collection tank (18) in a rotating mode, and a driving motor (19) is fixedly arranged at the top edge of the collection tank (18);
the outer surface of the emulsion tank (13) is uniformly welded with a toothed plate (14), the inner center of the collecting tank (18) is welded with a filter screen (15) at the bottom of the emulsion tank (13), the bottom center of the emulsion tank (13) is fixedly connected with a spray head (11) below the filter screen (15), and the outer surface of the middle part of the collecting tank (18) is fixedly provided with an air compressor (16);
the bottom fixedly connected with connecting block (113) of driving motor (19), the upper portion surface of collection jar (18) and the bottom that is located driving motor (19) are provided with miniature cylinder (112), the top of miniature cylinder (112) rotates and is connected with connecting plate (111), the one end upper surface rotation joint of connecting plate (111) has adapter sleeve (110).
4. A camel milk powder processing emulsion high pressure atomizer according to claim 3, characterized in that, internal thread (17) divide into three sets of inside setting at collection tank (18), cooperation between emulsion jar (13) and shower nozzle (11) and air compressor (16) is connected, spacing slide has been seted up to the internal surface of emulsion jar (13), the upper portion surface of adapter sleeve (110) is provided with the fastener piece, adapter sleeve (110) are through the joint piece of surface and the bottom surface center activity grafting of connecting block (113).
5. The high-pressure spraying device for camel milk powder processing emulsion according to claim 4, wherein a wedge-shaped clamping plate is arranged on the outer surface of the limiting shaft (228), the connecting sleeve (110) is sleeved on the outer surface of the upper portion of the limiting shaft (228) in a sliding manner, and the stirring shaft (215) is rotatably connected with the bottom of the driving motor (19) through a transmission chain (216).
6. The high-pressure spraying device for camel milk powder processing emulsion is characterized in that two sides of the scraping block (218) are in wedge-shaped arrangement, a clamping ball is arranged at one end of the scraping block (218), and the scraping block (218) is clamped with a limiting slideway on the inner surface of the emulsion tank (13) through the clamping ball;
the stirring frame (213) rotates the joint through (215) and the inside center of emulsion jar (13), stirring frame (213) are connected through cleaning scraper blade (214) and the interior surface slip conflict of emulsion jar (13), impeller (212) are aligned with emulsion jar (13) bottom surface center, just impeller (212) are located the top of filter screen (15) in the inside of collection tank (18), transfer line (217) rotate the joint with the inside top edge of collection tank (18).
7. The high-pressure spraying device for camel milk powder processing emulsion according to claim 6, wherein the upper part between the limiting shafts (228) is rotationally connected with the first transmission gear (221) through a transmission toothed belt (222), the outer surface of the hoop (223) is provided with internal and external threads, the hoop (223) is in threaded connection with the internal threads (17) through the external threads, the bottom of the cleaning wire (224) is in a bent arrangement, the bottom of the cleaning wire (224) is in contact with the inner surface of the collecting tank (18), clamping discs are arranged at the upper end and the lower end of the gear ring (229), the gear ring (229) is movably clamped with the upper surface and the lower surface of the hoop (223) through the clamping discs, tooth grooves are formed in the inner surface of the hoop (223), and the top of the scraping plate (227) is in a conical arrangement.
8. A processing method of a camel milk powder processing emulsion high-pressure spraying device, which adopts the camel milk powder processing emulsion high-pressure spraying device as claimed in any one of claims 1 to 7, and is characterized by comprising the following processing methods:
s1, firstly injecting camel milk emulsion into the emulsion tank (13), then starting the air compressor (16), spraying the emulsion entering the spray head (11) at high pressure, and simultaneously rotationally conveying the filtered high-temperature air into the collection tank (18);
s2, heating the emulsion by high-temperature air when the emulsion is sprayed out, so as to dry the atomized emulsion and finally form camel milk powder;
s3, when the air compressor (16) conveys high-temperature air into the collecting tank (18), the internal temperature of the collecting tank (18) is increased, and after the temperature of the collecting tank (18) is increased, part of the temperature is increased, so that the outer surface of the emulsion tank (13) is heated, and after the temperature is absorbed by the outer surface of the emulsion tank (13), the emulsion in the collecting tank is preheated;
s4, then start driving motor (19) and rotate the operation, driving motor (19) can drive stirring frame (213) stir emulsion inside emulsion jar (13), prevent that emulsion from solidifying and influence the spraying, after the emulsion that preheats atomizes and hot air contacts, can accelerate the drying efficiency to atomizing emulsion, simultaneously (215) can drive impeller (212) synchronous rotation through transfer line (217), and when impeller (212) rotate, can upwards carry the heat flow, thereby carry the surface transport temperature acceleration preheating effect to emulsion jar (13).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310477124.8A CN116649410B (en) | 2023-04-28 | 2023-04-28 | High-pressure spraying device for camel milk powder processing emulsion and processing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310477124.8A CN116649410B (en) | 2023-04-28 | 2023-04-28 | High-pressure spraying device for camel milk powder processing emulsion and processing method thereof |
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| CN116649410B CN116649410B (en) | 2024-01-05 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN216169976U (en) * | 2021-08-26 | 2022-04-05 | 南京环维创生物环保科技有限公司 | Spray drying device for soybean oligosaccharide concentrate |
| CN216568051U (en) * | 2021-11-17 | 2022-05-24 | 新疆中驼生物科技有限公司 | Low-temperature high-pressure camel milk powder preparation equipment |
| CN218357395U (en) * | 2022-06-20 | 2023-01-24 | 新疆天驼生物科技开发有限公司 | High-pressure camel milk powder emulsion spraying device |
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2023
- 2023-04-28 CN CN202310477124.8A patent/CN116649410B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN216169976U (en) * | 2021-08-26 | 2022-04-05 | 南京环维创生物环保科技有限公司 | Spray drying device for soybean oligosaccharide concentrate |
| CN216568051U (en) * | 2021-11-17 | 2022-05-24 | 新疆中驼生物科技有限公司 | Low-temperature high-pressure camel milk powder preparation equipment |
| CN218357395U (en) * | 2022-06-20 | 2023-01-24 | 新疆天驼生物科技开发有限公司 | High-pressure camel milk powder emulsion spraying device |
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Effective date of registration: 20231212 Address after: 835400, 2km east of kordening town government, Gongliu County, Ili Kazak Autonomous Prefecture, Xinjiang Uygur Autonomous Region Applicant after: Ili Nala Dairy Group Co.,Ltd. Applicant after: Xinjiang Nala Benyuan Dairy Co.,Ltd. Applicant after: Qinghai Zangba Dairy Co.,Ltd. Applicant after: Xinjiang Siluoqing Dairy Co.,Ltd. Address before: 835400, 2km east of kordening town government, Gongliu County, Ili Kazak Autonomous Prefecture, Xinjiang Uygur Autonomous Region Applicant before: Ili Nala Dairy Group Co.,Ltd. Applicant before: Xinjiang Nala Benyuan Dairy Co.,Ltd. Applicant before: Qinghai Zangba Dairy Co.,Ltd. |
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