CN116638154A - A construction pipeline slotting device - Google Patents
A construction pipeline slotting device Download PDFInfo
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- CN116638154A CN116638154A CN202310899800.0A CN202310899800A CN116638154A CN 116638154 A CN116638154 A CN 116638154A CN 202310899800 A CN202310899800 A CN 202310899800A CN 116638154 A CN116638154 A CN 116638154A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
- B23Q3/064—Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding elongated workpieces, e.g. pipes, bars or profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mechanical Engineering (AREA)
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- Underground Structures, Protecting, Testing And Restoring Foundations (AREA)
Abstract
本发明公布了一种建筑施工管线开槽装置,开槽装置技术领域,包括工作台,工作台的底部四角连接有立柱,工作台的顶部中心连接有竖向气缸,竖向气缸的上端连接有托座,工作台的前后两端开设有滑道,滑道内滑动连接有两个滑块,前后两个滑块的外壁之间连接有支撑架,支撑架的顶部连接有侧支座,工作台的顶部前后两侧连接有导向杆,导向杆的外部套设有平移座,两个平移座的顶部对称连接有纵向气缸,纵向气缸的输出端连接有立架,前侧立架的后端连接有开槽组件,后侧立架的前端连接有除尘组件;本发明结构设计合理,能够实现管件的定位夹持,提高开槽加工时的稳定性,加工手段多样,能够完成废屑收集,有利于保持工作环境整洁。
The invention discloses a construction pipeline slotting device. The technical field of the slotting device includes a workbench, the four corners of the bottom of the workbench are connected with upright columns, the center of the top of the workbench is connected with a vertical cylinder, and the upper end of the vertical cylinder is connected with a Brackets, slides are provided at the front and rear ends of the workbench, and two sliders are slidably connected in the slideways. A support frame is connected between the outer walls of the front and rear two sliders. The top of the support frame is connected with a side support. The workbench There are guide rods connected to the front and rear sides of the top of the guide rod, and a translation seat is set on the outside of the guide rod. The tops of the two translation seats are symmetrically connected to a longitudinal cylinder, the output end of the longitudinal cylinder is connected to a stand, and the rear end of the front stand is connected to There is a slotting assembly, and the front end of the rear side frame is connected with a dust removal assembly; the structure design of the invention is reasonable, can realize the positioning and clamping of pipe fittings, improve the stability during slotting processing, and has various processing methods, which can complete waste collection and has Helps keep the working environment tidy.
Description
技术领域technical field
本发明涉及开槽装置技术领域,尤其涉及一种建筑施工管线开槽装置。The invention relates to the technical field of slotting devices, in particular to a slotting device for construction pipelines.
背景技术Background technique
在建筑工程施工作业时,为了便于建筑施工工件之间的相互装配固定,需要进行工件外表面的开槽设置,使得工件的装配操作更加便捷,同时提高工件装配的安装稳定性和装配精确性。During the construction of construction projects, in order to facilitate the mutual assembly and fixing of construction workpieces, it is necessary to set the grooves on the outer surface of the workpieces, so that the assembly operation of the workpieces is more convenient, and at the same time, the installation stability and assembly accuracy of the workpiece assembly are improved.
在对建筑管件进行开槽时,现有开槽机在使用时存在以下问题:由于管件外表光滑,加工时定位不佳则容易发生易位,影响开槽位置的准确性,其次,在管件不同位置进行开槽时,需要将工件从定位工装中卸下后重新调整安装,影响工作效率,为此,我们提出了一种建筑施工管线开槽装置。When slotting building pipe fittings, the existing slotting machines have the following problems in use: due to the smooth appearance of the pipe fittings, poor positioning during processing is prone to translocation, which affects the accuracy of the slotting position. When slotting at the position, it is necessary to remove the workpiece from the positioning tool and re-adjust the installation, which affects the work efficiency. For this reason, we propose a construction pipeline slotting device.
发明内容Contents of the invention
本发明的目的在于提供一种建筑施工管线开槽装置,以克服现有技术中存在的技术问题。The object of the present invention is to provide a construction pipeline slotting device to overcome the technical problems in the prior art.
为实现上述技术目的,达到上述技术效果,本发明提供如下技术方案:In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effect, the present invention provides the following technical solutions:
一种建筑施工管线开槽装置,包括工作台,所述工作台的底部四角连接有立柱,所述工作台的顶部中心连接有竖向气缸,所述竖向气缸的上端连接有托座,所述工作台的前后两端开设有滑道,所述滑道内滑动连接有两个滑块,前后两个所述滑块的外壁之间连接有支撑架,所述支撑架的顶部连接有侧支座,所述工作台的顶部前后两侧连接有导向杆,所述导向杆的外部套设有平移座,两个所述平移座的顶部对称连接有纵向气缸,所述纵向气缸的输出端连接有立架,前侧所述立架的后端连接有开槽组件,后侧所述立架的前端连接有除尘组件,所述工作台的外壁连接有PLC控制器。A construction pipeline grooving device, comprising a workbench, the four corners of the bottom of the workbench are connected with columns, the center of the top of the workbench is connected with a vertical cylinder, and the upper end of the vertical cylinder is connected with a bracket. The front and rear ends of the workbench are provided with slideways, and two sliders are slidably connected in the slideway, and a support frame is connected between the outer walls of the front and rear two sliders, and the top of the support frame is connected with a side support. The front and rear sides of the top of the workbench are connected with guide rods, and the outside of the guide rod is provided with translation seats. The tops of the two translation seats are symmetrically connected with longitudinal cylinders, and the output ends of the longitudinal cylinders are connected to There is a stand, the rear end of the stand on the front side is connected with a slotting assembly, the front end of the stand on the rear side is connected with a dust removal assembly, and the outer wall of the workbench is connected with a PLC controller.
优选地,一种建筑施工管线开槽装置中,所述工作台内设有容置腔,所述容置腔前后两端连通滑道,前后两组所述滑块的内壁之间连接有L型架,所述L型架的横部内壁连接有直齿条,所述工作台的底部中心连接有第一电机,所述第一电机顶部输出端连接有直齿轮,所述直齿轮齿部啮合直齿条。Preferably, in a construction pipeline grooving device, an accommodating cavity is provided in the workbench, and the front and rear ends of the accommodating cavity are connected with slideways, and L Type frame, the inner wall of the horizontal part of the L-shaped frame is connected with a straight rack, the bottom center of the workbench is connected with a first motor, and the output end of the top of the first motor is connected with a spur gear, and the teeth of the spur gear Engage the spur rack.
优选地,一种建筑施工管线开槽装置中,所述侧支座的顶部开设有V型槽,所述V型槽内壁均布有防滑凸点,所述侧支座外壁开设有竖槽,所述竖槽内转动连接有螺杆,所述螺杆上端连接有第二电机,所述螺杆外壁螺接有螺母座,所述螺母座的外壁连接有固定架,所述固定架上部连接有第三电机,所述第三电机输出端连接有定位柱。Preferably, in a construction pipeline slotting device, the top of the side support is provided with a V-shaped groove, the inner wall of the V-shaped groove is evenly distributed with anti-skid bumps, and the outer wall of the side support is provided with a vertical groove, A screw is connected in rotation in the vertical groove, the upper end of the screw is connected with a second motor, the outer wall of the screw is screwed with a nut seat, the outer wall of the nut seat is connected with a fixing frame, and the upper part of the fixing frame is connected with a third motor. The motor, the output end of the third motor is connected with a positioning post.
优选地,一种建筑施工管线开槽装置中,所述定位柱内开设收纳腔,所述收纳腔外壁四周开设有限位槽,所述收纳腔内壁靠近固定架的一端连接有电动推杆,所述电动推杆输出端与收纳腔内壁均连接有十字块,所述十字块的端部铰接有牵引杆,所述牵引杆贯穿限位槽,左右两组所述牵引杆端部共同铰接有弧块。Preferably, in a construction pipeline slotting device, a storage cavity is provided in the positioning column, a limited slot is provided around the outer wall of the storage cavity, and an electric push rod is connected to an end of the storage cavity inner wall close to the fixing frame, so that The output end of the electric push rod and the inner wall of the storage cavity are connected with a cross block, the end of the cross block is hinged with a draw bar, and the draw bar runs through the limit groove, and the ends of the draw bars of the left and right groups are jointly hinged with an arc piece.
优选地,一种建筑施工管线开槽装置中,所述开槽组件包括圆壳体,所述圆壳体与立架之间安装有回转支承,所述圆壳体外壁连接有锥齿圈,前侧所述立架的顶部连接有转向电机,所述转向电机输出端连接有锥齿轮,所述锥齿轮啮合连接锥齿圈,所述圆壳体底部中心连接有液压杆,所述液压杆底部输出端连接有切割机,所述切割机输出端连接有切刀盘,所述圆壳体外壁周向开设有四个销孔,所述销孔位于锥齿圈与回转支承之间。Preferably, in a construction pipeline slotting device, the slotting assembly includes a circular shell, a slewing bearing is installed between the circular shell and the stand, and a bevel gear is connected to the outer wall of the circular shell, The top of the stand on the front side is connected to a steering motor, and the output end of the steering motor is connected to a bevel gear, and the bevel gear is meshed with a bevel gear ring, and a hydraulic rod is connected to the center of the bottom of the circular shell, and the hydraulic rod The output end of the bottom is connected with a cutting machine, and the output end of the cutting machine is connected with a cutter disc. The outer wall of the circular shell is provided with four pin holes in the circumferential direction, and the pin holes are located between the bevel gear ring and the slewing bearing.
优选地,一种建筑施工管线开槽装置中,所述除尘组件包括除尘壳,所述除尘壳顶部嵌设有负压风机,所述除尘壳的内腔上部连接有滤网,所述除尘壳的底部安装有仓门,所诉除尘壳的外壁连通有引料管,所述引料管朝向圆壳体的下端连通有集尘罩,所述除尘壳的前端连接有销柱。Preferably, in a construction pipeline slotting device, the dust removal assembly includes a dust removal case, a negative pressure fan is embedded on the top of the dust removal case, a filter screen is connected to the upper part of the inner cavity of the dust removal case, and the dust removal case A warehouse door is installed at the bottom of the shell, and the outer wall of the dust removal shell is connected with a feed pipe, and the feed pipe is connected with a dust collection cover towards the lower end of the circular shell, and the front end of the dust removal shell is connected with a pin.
优选地,一种建筑施工管线开槽装置中,前侧所述导向杆的横部前端开设有齿槽,所述平移座底部转动连接有从动轴,所述从动轴上端连接有从动轮,所述从动轮啮合连接齿槽,所述从动轴下端连接有蜗轮,所述平移座底壁连接有蜗杆电机,所述蜗杆电机输出端连接有蜗杆,所述蜗杆啮合连接蜗轮。Preferably, in a construction pipeline grooving device, the front end of the transverse portion of the guide rod on the front side is provided with a tooth groove, the bottom of the translation base is rotatably connected to a driven shaft, and the upper end of the driven shaft is connected to a driven wheel , the driven wheel is meshed and connected to the tooth groove, the lower end of the driven shaft is connected to a worm gear, the bottom wall of the translation seat is connected to a worm motor, the output end of the worm motor is connected to a worm, and the worm is meshed to connect to the worm gear.
优选地,一种建筑施工管线开槽装置中,所述定位柱轴心线与V型槽角平分线垂直设置。Preferably, in a construction pipeline grooving device, the axis line of the positioning column is perpendicular to the bisector of the V-shaped groove angle.
优选地,一种建筑施工管线开槽装置中,所述支撑架具体采用U型架,所述支撑架的内壁顶部连接有万向球头,所述万向球头下端抵接工作台。Preferably, in a construction pipeline grooving device, the support frame is specifically a U-shaped frame, a universal ball head is connected to the top of the inner wall of the support frame, and the lower end of the universal ball head abuts against the workbench.
优选地,一种建筑施工管线开槽装置中,所述滑块采用工字形滑块,两个所述L型架关于直齿轮圆心呈中心对称结构设置。Preferably, in a construction pipeline grooving device, the slider adopts an I-shaped slider, and the two L-shaped frames are arranged in a center-symmetrical structure with respect to the center of the spur gear.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明结构设计合理,利用直齿轮啮合传动两侧直齿条,L型架移动后侧支座移至管件下方,固定架内壁能够抵接管件端部,牵引杆偏转后弧块抵接管件内壁,能够对管件进行定位支撑,管件外壁与开槽组件相对位置可调,螺杆旋转后螺母座带动固定架下移,V型槽抵接管件外壁,能够实现管件的定位夹持,利用防滑凸点增大摩擦力,提高开槽加工时的稳定性;1. The structure design of the present invention is reasonable, and the spur gears are used to drive the spur racks on both sides. After the L-shaped frame moves, the side support moves to the bottom of the pipe fittings. The inner wall of the fixing frame can touch the end of the pipe fittings. The inner wall of the fitting can support the positioning of the fitting. The relative position of the outer wall of the fitting and the slotted assembly can be adjusted. After the screw rotates, the nut seat drives the fixing frame down, and the V-shaped groove touches the outer wall of the fitting, which can realize the positioning and clamping of the fitting. The bumps increase the friction force and improve the stability during slotting;
2、本发明加工手段多样,切刀盘轴心线与管件轴心线垂直时,通过液压杆调整切割机高度,利用从动轮啮合传动齿槽,平移座能够沿导向杆移动,切刀盘随之横向移动,能够完成管件长度方向的开槽,利用锥齿轮啮合传动锥齿圈,圆壳体偏转后切刀盘轴心线能够调整与管件轴心线平行,管件脱离V型槽后能够绕自身轴心线转动,能够完成圆周方向的开槽;2. The present invention has a variety of processing methods. When the axis line of the cutter disc is perpendicular to the axis line of the pipe fitting, the height of the cutting machine is adjusted through the hydraulic rod, and the driven wheel is used to engage the transmission tooth groove. The translation seat can move along the guide rod, and the cutter disc follows the The lateral movement can complete the grooving in the length direction of the pipe. The bevel gear is used to drive the bevel gear. After the circular shell is deflected, the axis of the cutter head can be adjusted to be parallel to the axis of the pipe. After the pipe is separated from the V-shaped groove, it can be wound Its own axis rotates to complete the slotting in the circumferential direction;
3、本发明利用销柱配合伸入销孔,能够使除尘壳与圆壳体同步移动,开槽过程中利用负压风机进行气流牵引,能够完成废屑收集,有利于保持工作环境整洁。3. The present invention uses the pins to fit into the pin holes, so that the dust removal shell and the round shell can move synchronously. During the slotting process, the negative pressure fan is used for airflow traction, which can complete the collection of waste and help keep the working environment clean.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案,下面将对具体实施方式描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the present invention more clearly, the following will briefly introduce the accompanying drawings that need to be used in the description of specific embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本发明的整体结构示意图一;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的整体结构示意图二;Fig. 2 is the overall structural schematic diagram II of the present invention;
图3为本发明中容置腔的俯视结构图;Fig. 3 is a top view structural diagram of the accommodating cavity in the present invention;
图4为本发明中侧支座的侧视结构图;Fig. 4 is a side structural view of the side support in the present invention;
图5为本发明中固定架的结构示意图;Fig. 5 is the schematic structural view of fixed frame in the present invention;
图6为本发明中定位柱的内部结构示意图;Fig. 6 is a schematic diagram of the internal structure of the positioning column in the present invention;
图7为本发明中平移座的内部结构示意图;Fig. 7 is a schematic diagram of the internal structure of the translation seat in the present invention;
图8为本发明中开槽组件与除尘组件的位置关系示意图。Fig. 8 is a schematic diagram of the positional relationship between the slotting assembly and the dust removal assembly in the present invention.
图中:1、工作台;2、立柱;3、竖向气缸;4、托座;5、滑道;6、滑块;7、支撑架;8、侧支座;9、导向杆;10、平移座;11、纵向气缸;12、立架;13、开槽组件;14、除尘组件;15、PLC控制器;101、容置腔;102、L型架;103、直齿条;104、第一电机;105、直齿轮;701、万向球头;801、V型槽;802、竖槽;803、螺杆;804、第二电机;805、螺母座;806、固定架;807、定位柱;808、第三电机;871、收纳腔;872、限位槽;873、电动推杆;874、十字块;875、牵引杆;876、弧块;901、齿槽;902、从动轴;903、从动轮;904、蜗轮;905、蜗杆电机;906、蜗杆;131、圆壳体;132、回转支承;133、锥齿圈;134、转向电机;135、锥齿轮;136、液压杆;137、切割机;138、切刀盘;139、销孔;141、除尘壳;142、负压风机;143、滤网;144、仓门;145、引料管;146、集尘罩;147、销柱。In the figure: 1. Workbench; 2. Column; 3. Vertical cylinder; 4. Bracket; 5. Slideway; 6. Slider; 7. Support frame; 8. Side support; 9. Guide rod; , translation seat; 11, longitudinal cylinder; 12, vertical frame; 13, slotting assembly; 14, dust removal assembly; 15, PLC controller; 101, accommodation cavity; 102, L-shaped frame; 103, straight rack; 104 , first motor; 105, spur gear; 701, universal ball head; 801, V-shaped groove; 802, vertical groove; 803, screw rod; 804, second motor; 805, nut seat; 806, fixed frame; Positioning column; 808, third motor; 871, storage cavity; 872, limit slot; 873, electric push rod; 874, cross block; 875, draw bar; 876, arc block; 901, tooth groove; 902, driven Shaft; 903, driven wheel; 904, worm gear; 905, worm motor; 906, worm; 131, circular shell; 132, slewing bearing; 133, bevel ring gear; 134, steering motor; 135, bevel gear; 136, hydraulic pressure Rod; 137, cutting machine; 138, cutter disc; 139, pin hole; 141, dust removal shell; 142, negative pressure fan; 143, filter screen; 144, warehouse door; 147, pin.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例一Embodiment one
请参阅图1-8所示,本实施例为一种建筑施工管线开槽装置,包括工作台1,工作台1的底部四角连接有立柱2,工作台1的顶部中心连接有竖向气缸3,竖向气缸3的上端连接有托座4,工作台1的前后两端开设有滑道5,滑道5内滑动连接有两个滑块6,前后两个滑块6的外壁之间连接有支撑架7,支撑架7的顶部连接有侧支座8,工作台1的顶部前后两侧连接有导向杆9,导向杆9的外部套设有平移座10,两个平移座10的顶部对称连接有纵向气缸11,纵向气缸11的输出端连接有立架12,前侧立架12的后端连接有开槽组件13,后侧立架12的前端连接有除尘组件14,工作台1的外壁连接有PLC控制器15。Please refer to Figures 1-8, the present embodiment is a construction pipeline slotting device, including a workbench 1, the four corners of the bottom of the workbench 1 are connected with columns 2, and the center of the top of the workbench 1 is connected with a vertical cylinder 3 , the upper end of the vertical cylinder 3 is connected with a bracket 4, and the front and rear ends of the workbench 1 are provided with a slideway 5, and two sliders 6 are slidingly connected in the slideway 5, and the outer walls of the front and rear two sliders 6 are connected There is a support frame 7, and the top of the support frame 7 is connected with a side support 8, and the front and rear sides of the top of the workbench 1 are connected with guide rods 9, and the outside of the guide rod 9 is provided with a translation seat 10, and the tops of the two translation seats 10 A longitudinal cylinder 11 is symmetrically connected, the output end of the longitudinal cylinder 11 is connected with a stand 12, the rear end of the front stand 12 is connected with a slotting assembly 13, the front end of the rear stand 12 is connected with a dust removal assembly 14, and the working table 1 The outer wall of is connected with PLC controller 15.
工作台1内设有容置腔101,容置腔101前后两端连通滑道5,前后两组滑块6的内壁之间连接有L型架102,L型架102的横部内壁连接有直齿条103,工作台1的底部中心连接有第一电机104,第一电机104顶部输出端连接有直齿轮105,直齿轮105齿部啮合直齿条103,便于调整支撑架7位置。The workbench 1 is provided with an accommodating cavity 101, the front and rear ends of the accommodating cavity 101 are connected to the slideway 5, the inner walls of the front and rear two groups of sliders 6 are connected with an L-shaped frame 102, and the inner walls of the transverse part of the L-shaped frame 102 are connected with Spur rack 103, the bottom center of workbench 1 is connected with first motor 104, and the output end of the first motor 104 top is connected with spur gear 105, and spur gear 105 teeth engagement spur rack 103, is convenient to adjust support frame 7 positions.
侧支座8的顶部开设有V型槽801,V型槽801内壁均布有防滑凸点,侧支座8外壁开设有竖槽802,竖槽802内转动连接有螺杆803,螺杆803上端连接有第二电机804,螺杆803外壁螺接有螺母座805,螺母座805的外壁连接有固定架806,固定架806上部连接有第三电机808,第三电机808输出端连接有定位柱807,利用V型槽801体贴管件外壁,定位柱807能够伸入管件内侧。The top of the side support 8 is provided with a V-shaped groove 801, and the inner wall of the V-shaped groove 801 is evenly distributed with anti-skid bumps. There is a second motor 804, the outer wall of the screw rod 803 is screwed with a nut seat 805, the outer wall of the nut seat 805 is connected with a fixed frame 806, the upper part of the fixed frame 806 is connected with a third motor 808, and the output end of the third motor 808 is connected with a positioning column 807, Utilizing the V-shaped groove 801 to be close to the outer wall of the pipe fitting, the positioning column 807 can extend into the inner side of the pipe fitting.
定位柱807内开设收纳腔871,收纳腔871外壁四周开设有限位槽872,收纳腔871内壁靠近固定架806的一端连接有电动推杆873,电动推杆873输出端与收纳腔871内壁均连接有十字块874,十字块874的端部铰接有牵引杆875,牵引杆875贯穿限位槽872,左右两组牵引杆875端部共同铰接有弧块876,能够贴合管件内壁,便于定位支撑。A storage cavity 871 is provided in the positioning column 807, and a limit slot 872 is provided around the outer wall of the storage cavity 871. An electric push rod 873 is connected to the end of the storage cavity 871 inner wall close to the fixed frame 806, and the output end of the electric push rod 873 is connected to the storage cavity 871 inner wall. There is a cross block 874, the end of the cross block 874 is hinged with a draw bar 875, the draw bar 875 runs through the limit groove 872, and the ends of the left and right two sets of draw bars 875 are jointly hinged with an arc block 876, which can fit the inner wall of the pipe fitting and facilitate positioning and support .
本实施例的具体实施方式为:The concrete implementation manner of this embodiment is:
本装置在使用时外接电源,利用PLC控制器15控制各电气组件运行,通过立柱2对工作台1进行支撑,通过竖向气缸3带动托座4升高,将建筑管件置于托座4顶部,通过第一电机104带动直齿轮105转动,直齿轮105啮合传动两侧直齿条103,利用滑道5配合滑块6进行导向,使得两个L型架102相对移动,支撑架7带动侧支座8靠近移动至管件下方,固定架806内壁抵接管件端部,定位柱807能够伸入管件内侧,竖向气缸3复位后启动电动推杆873,收纳腔871内部两个十字块874移动靠近,牵引杆875偏转后弧块876抵接管件内壁,能够对管件进行定位支撑,通过第三电机808带动定位柱807旋转,能够调整管件与开槽组件13的相对位置,通过第二电机804带动螺杆803旋转,螺母座805带动固定架806下移,管件外壁抵接V型槽801内壁,能够实现管件的定位夹持,利用防滑凸点增大摩擦力,提高开槽加工时的稳定性。When the device is in use, it is connected to an external power supply, uses the PLC controller 15 to control the operation of each electrical component, supports the workbench 1 through the column 2, drives the bracket 4 to rise through the vertical cylinder 3, and places the building pipe fittings on the top of the bracket 4 , the spur gear 105 is driven by the first motor 104 to rotate, the spur gear 105 meshes with the spur gear racks 103 on both sides of the transmission, and the slideway 5 is used to cooperate with the slider 6 to guide, so that the two L-shaped frames 102 move relatively, and the support frame 7 drives the side The support 8 approaches and moves to the bottom of the pipe fitting, the inner wall of the fixing frame 806 touches the end of the pipe fitting, the positioning column 807 can extend into the inside of the pipe fitting, and the electric push rod 873 is activated after the vertical cylinder 3 is reset, and the two cross blocks 874 inside the storage chamber 871 move When the traction rod 875 is deflected, the rear arc block 876 abuts against the inner wall of the pipe, and the pipe can be positioned and supported. The third motor 808 drives the positioning column 807 to rotate, and the relative position between the pipe and the slotting assembly 13 can be adjusted. The second motor 804 The screw rod 803 is driven to rotate, the nut seat 805 drives the fixing frame 806 to move down, and the outer wall of the pipe fitting touches the inner wall of the V-shaped groove 801, which can realize the positioning and clamping of the pipe fitting, and use the anti-slip bump to increase the friction force and improve the stability of the slotting process .
实施例二Embodiment two
在实施例一的基础上,开槽组件13包括圆壳体131,圆壳体131与立架12之间安装有回转支承132,圆壳体131外壁连接有锥齿圈133,前侧立架12的顶部连接有转向电机134,转向电机134输出端连接有锥齿轮135,锥齿轮135啮合连接锥齿圈133,圆壳体131底部中心连接有液压杆136,液压杆136底部输出端连接有切割机137,切割机137输出端连接有切刀盘138,圆壳体131外壁周向开设有四个销孔139,销孔139位于锥齿圈133与回转支承132之间。On the basis of Embodiment 1, the slotting assembly 13 includes a circular shell 131, a slewing support 132 is installed between the circular shell 131 and the stand 12, a bevel gear 133 is connected to the outer wall of the circular shell 131, and the front stand The top of 12 is connected with a steering motor 134, the output end of the steering motor 134 is connected with a bevel gear 135, the bevel gear 135 meshes with the bevel gear ring 133, the center of the bottom of the circular shell 131 is connected with a hydraulic rod 136, and the output end of the bottom of the hydraulic rod 136 is connected with a Cutting machine 137 , the output end of cutting machine 137 is connected with cutting disc 138 , and the outer wall of circular housing 131 is provided with four pin holes 139 in the circumferential direction, and pin holes 139 are located between bevel ring gear 133 and slewing bearing 132 .
除尘组件14包括除尘壳141,除尘壳141顶部嵌设有负压风机142,除尘壳141的内腔上部连接有滤网143,除尘壳141的底部安装有仓门144,所诉除尘壳141的外壁连通有引料管145,引料管145朝向圆壳体131的下端连通有集尘罩146,除尘壳141的前端连接有销柱147。The dust removal assembly 14 includes a dust removal case 141, the top of the dust removal case 141 is embedded with a negative pressure fan 142, the upper part of the inner cavity of the dust removal case 141 is connected with a filter screen 143, and the bottom of the dust removal case 141 is equipped with a door 144. The outer wall communicates with a material introduction pipe 145 , and the lower end of the material introduction pipe 145 towards the circular shell 131 communicates with a dust collecting cover 146 , and the front end of the dust removal shell 141 is connected with a pin 147 .
前侧导向杆9的横部前端开设有齿槽901,平移座10底部转动连接有从动轴902,从动轴902上端连接有从动轮903,从动轮903啮合连接齿槽901,从动轴902下端连接有蜗轮904,平移座10底壁连接有蜗杆电机905,蜗杆电机905输出端连接有蜗杆906,蜗杆906啮合连接蜗轮904。The front end of the transverse portion of the front guide rod 9 is provided with a tooth groove 901, and the bottom of the translation base 10 is rotationally connected with a driven shaft 902. The lower end of 902 is connected with worm gear 904 , the bottom wall of translation base 10 is connected with worm motor 905 , the output end of worm motor 905 is connected with worm 906 , and worm 906 is engaged with worm gear 904 .
本实施例的具体实施方式为:The concrete implementation manner of this embodiment is:
本实施例中,沿管件长度方向进行开槽时,按实施例一步骤对管件进行固定夹持,启动纵向气缸11使两个立架12移动靠近,切刀盘138移至管件正上方,切刀盘138轴心线与管件轴心线垂直,销柱147能够伸入销孔139,使得除尘壳141与圆壳体131同步移动,通过液压杆136带动切割机137下降,切割机137启动后切刀盘138对管件进行开槽操作,通过蜗杆电机905带动蜗杆906旋转,蜗杆906啮合传动蜗轮904,使得从动轴902带动从动轮903旋转,从动轮903啮合传动齿槽901,平移座10能够沿导向杆9移动,切刀盘138随之横向移动,能够完成长度方向的开槽;In this embodiment, when slotting along the length direction of the pipe fittings, the pipe fittings are fixed and clamped according to the first step of the embodiment, the longitudinal cylinder 11 is activated to move the two stands 12 closer, the cutter disc 138 moves to the top of the pipe fittings, and the pipe fittings are cut. The axis line of the cutter head 138 is perpendicular to the axis line of the pipe fitting, and the pin 147 can extend into the pin hole 139, so that the dust removal shell 141 and the round shell 131 move synchronously, and the cutting machine 137 is driven down by the hydraulic rod 136. After the cutting machine 137 starts The cutting disc 138 performs slotting operation on the pipe, and the worm motor 905 drives the worm 906 to rotate, and the worm 906 meshes with the transmission worm wheel 904, so that the driven shaft 902 drives the driven wheel 903 to rotate, and the driven wheel 903 meshes with the transmission tooth groove 901, and the translation seat 10 Can move along the guide rod 9, and the cutter disc 138 moves laterally thereupon, and can complete the slotting in the length direction;
沿圆周方向进行管件开槽时,通过转向电机134带动锥齿轮135旋转,锥齿轮135啮合传动锥齿圈133,圆壳体131能够在回转支承132内进行转向,使得切刀盘138轴心线与管件轴心线平行,利用蜗轮904蜗杆906的自锁效果,避免平移座10发生晃动,通过第二电机804带动螺杆803反向旋转,管件外壁脱离V型槽801,利用第三电机808带动定位柱807旋转,管件能够绕自身轴心线转动,切刀盘138能够在管件圆周方向上进行开槽;When pipe fittings are slotted in the circumferential direction, the bevel gear 135 is driven to rotate by the steering motor 134, and the bevel gear 135 meshes with the transmission bevel gear 133, and the circular housing 131 can be turned in the slewing bearing 132, so that the axis line of the cutter head 138 Parallel to the axis line of the pipe fitting, the self-locking effect of the worm gear 904 and the worm 906 is used to prevent the translation seat 10 from shaking, and the second motor 804 drives the screw 803 to rotate in the opposite direction, the outer wall of the pipe fitting is separated from the V-shaped groove 801, and the third motor 808 is used to drive The positioning column 807 rotates, the pipe fitting can rotate around its own axis, and the cutter disc 138 can slot in the circumferential direction of the pipe fitting;
开槽加工过程中启动负压风机142,能够对加工区域进行气流牵引,加工废屑能够沿集尘罩146进入引料管145,进入除尘壳141内腔后由滤网143进行过滤,能够完成废屑收集,有利于保持工作环境整洁。The negative pressure fan 142 is activated during the slotting process, which can carry out airflow traction to the processing area, and the processing waste can enter the material introduction pipe 145 along the dust collection cover 146, and after entering the inner cavity of the dust removal shell 141, it is filtered by the filter screen 143, and the waste can be completed. Dust collection is beneficial to keep the working environment tidy.
实施例三Embodiment three
在实施例二的基础上,定位柱807轴心线与V型槽801角平分线垂直设置,对管件固定时,定位柱807与管件轴心线重合,V型槽801抵接管件外壁。On the basis of the second embodiment, the axis line of the positioning post 807 is perpendicular to the angle bisector of the V-shaped groove 801. When the pipe is fixed, the positioning post 807 coincides with the axis of the pipe, and the V-shaped groove 801 abuts against the outer wall of the pipe.
支撑架7具体采用U型架,支撑架7的内壁顶部连接有万向球头701,万向球头701下端抵接工作台1,能够进行辅助支撑,降低支撑架7变形风险。The support frame 7 specifically adopts a U-shaped frame. The top of the inner wall of the support frame 7 is connected with a universal ball head 701. The lower end of the universal ball head 701 abuts against the workbench 1, which can provide auxiliary support and reduce the risk of deformation of the support frame 7.
滑块6采用工字形滑块,能够避免从滑道5中滑脱,两个L型架102关于直齿轮105圆心呈中心对称结构设置,直齿轮105旋转时两个L型架102能够相对移动,便于调整侧支座8的位置。The slide block 6 adopts an I-shaped slide block, which can avoid slipping from the slideway 5. The two L-shaped frames 102 are center-symmetrical to the center of the spur gear 105. When the spur gear 105 rotates, the two L-shaped frames 102 can move relatively. It is convenient to adjust the position of the side support 8.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments are not exhaustive in all detail, nor are the inventions limited to specific embodiments described. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.
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| CN120438696A (en) * | 2025-07-10 | 2025-08-08 | 江苏金瑞机械制造有限公司 | A linear slotting machine for metal parts |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117140225A (en) * | 2023-10-30 | 2023-12-01 | 烟台古河智能装备有限公司 | Hydraulic breaker front cylinder bore processing positioning device |
| CN117140225B (en) * | 2023-10-30 | 2024-01-23 | 烟台古河智能装备有限公司 | Hydraulic breaking hammer front cylinder inner hole processing positioning device |
| CN120438696A (en) * | 2025-07-10 | 2025-08-08 | 江苏金瑞机械制造有限公司 | A linear slotting machine for metal parts |
| CN120438696B (en) * | 2025-07-10 | 2025-09-19 | 江苏金瑞机械制造有限公司 | Linear grooving machine for metal parts |
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