CN116621438B - Quartz fusion welding auxiliary equipment - Google Patents
Quartz fusion welding auxiliary equipment Download PDFInfo
- Publication number
- CN116621438B CN116621438B CN202310444853.3A CN202310444853A CN116621438B CN 116621438 B CN116621438 B CN 116621438B CN 202310444853 A CN202310444853 A CN 202310444853A CN 116621438 B CN116621438 B CN 116621438B
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- sliding
- adjusting
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 72
- 239000010453 quartz Substances 0.000 title claims abstract description 69
- 238000003466 welding Methods 0.000 title claims abstract description 20
- 230000004927 fusion Effects 0.000 title claims description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 230000001360 synchronised effect Effects 0.000 claims abstract description 42
- 230000008602 contraction Effects 0.000 claims abstract description 27
- 239000002699 waste material Substances 0.000 claims abstract description 16
- 238000003825 pressing Methods 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 5
- 230000003044 adaptive effect Effects 0.000 claims description 3
- 230000002457 bidirectional effect Effects 0.000 claims 2
- 238000009434 installation Methods 0.000 abstract description 35
- 238000012545 processing Methods 0.000 abstract description 6
- 239000002775 capsule Substances 0.000 description 9
- 210000001503 joint Anatomy 0.000 description 6
- 239000004065 semiconductor Substances 0.000 description 3
- 238000013519 translation Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/20—Uniting glass pieces by fusing without substantial reshaping
- C03B23/207—Uniting glass rods, glass tubes, or hollow glassware
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Automatic Assembly (AREA)
Abstract
The application relates to the field of quartz welding processing, in particular to quartz welding auxiliary equipment, which comprises a multi-angle auxiliary positioning device for positioning and placing quartz tubes and branch tubes, wherein the multi-angle auxiliary positioning device comprises a three-jaw chuck for positioning and clamping the quartz tubes, the outer side of the three-jaw chuck is provided with a multi-angle mounting disc, the adjusting ends of the multi-angle mounting disc are respectively provided with a pipeline pushing device, the bottoms of the multi-angle mounting discs are respectively provided with a synchronous contraction mechanism, the synchronous contraction mechanisms are coaxially arranged with the multi-angle mounting disc, the synchronous contraction mechanisms are provided with a plurality of movable contraction ends, the movable contraction ends of the synchronous contraction mechanisms are connected with the adjusting ends of the multi-angle mounting disc, the contraction ends of the synchronous contraction mechanisms are respectively provided with a pipeline limiting clamp, the feed inlet of the pipeline limiting clamp is coaxially arranged with the output end of the pipeline pushing device, and the bottoms of the synchronous contraction mechanisms are respectively provided with a waste collecting hopper. The application can effectively improve the installation efficiency and the installation adaptability.
Description
Technical Field
The invention relates to the field of quartz welding processing, in particular to quartz welding auxiliary equipment.
Background
With the rapid development of the IC industry, the demand of the semiconductor device industry is increasing, and with this, the supply requirements of semiconductor material products with consumable parts of the device, such as quartz glass, silicon, germanium and the like, are increasing. Quartz glass is the most commonly used material for semiconductor device components due to its good physical and chemical properties. The quartz glass has the characteristics of low thermal expansion coefficient, high purity, high hardness and the like, so that the processing difficulty is high, the process requirement is severe, and the processing efficiency and the processing precision are low.
Chinese patent CN 211946791U discloses an auxiliary device to quartz tube branch pipe welding process, including lathe bed load-bearing platform, pipe chuck clamping device, branch pipe clamping device and branch pipe clamping translation device, branch pipe clamping translation device connect lathe bed load-bearing platform on, pipe chuck clamping device include first pipe chuck clamping device and second pipe chuck clamping device, first pipe chuck clamping device on be equipped with first jack catch, second pipe chuck clamping device is last to be equipped with the second jack catch, first jack catch and second jack catch correspond each other, first pipe chuck clamping device and second pipe chuck clamping device be located respectively lathe bed load-bearing platform's both ends, branch pipe clamping device fixed connection be in branch pipe clamping translation device on. The utility model has the advantages of high precision, short processing time, less labor consumption and high stability.
Above-mentioned technical scheme is convenient for weld through carrying out assistance-localization real-time to quartz capsule and branch pipe, but the locate mode of the device assistance-localization real-time branch pipe is single, if meet on the quartz capsule need when the branch pipe is welded in the different positions in surface, the locating efficiency low can appear to the device, influences production efficiency, and the device all needs to adjust repeatedly when welding the branch pipe of a plurality of different positions at the same time and can lead to extravagant manpower.
Disclosure of Invention
Aiming at the problems existing in the prior art, the quartz welding auxiliary equipment is provided, the installation adaptability and the installation efficiency can be effectively improved through the multi-angle auxiliary positioning device, and meanwhile, the labor is saved.
In order to solve the problems in the prior art, the invention provides quartz welding auxiliary equipment, which comprises a multi-angle auxiliary positioning device for positioning and placing quartz tubes and branch tubes, wherein the multi-angle auxiliary positioning device comprises three-jaw chucks for positioning and clamping the quartz tubes, the outer sides of the three-jaw chucks are provided with multi-angle installation discs, the three-jaw chucks are coaxially arranged with the multi-angle installation discs, a plurality of rotary adjusting ends are arranged on the multi-angle installation discs, pipeline pushing devices are respectively arranged on the adjusting ends of the multi-angle installation discs, a synchronous contraction mechanism is arranged at the bottom of the multi-angle installation discs and coaxially arranged with the multi-angle installation discs, the synchronous contraction mechanism is provided with a plurality of movable contraction ends, the movable contraction ends of the synchronous contraction mechanism are connected with the adjusting ends of the multi-angle installation discs, pipeline limiting clamps are respectively arranged at the contraction ends of the synchronous contraction mechanism, and a feeding port of each pipeline limiting clamp is coaxially arranged with an output end of each pipeline pushing device, and a waste collection bucket is also arranged at the bottom of the synchronous contraction mechanism.
Preferably, the multi-angle mounting plate comprises a horizontal mounting plate sleeved outside the three-jaw chuck, a mounting hole is formed in the axis position of the horizontal mounting plate, a limiting adjusting rail coaxially arranged with the mounting hole is mounted at the top of the horizontal mounting plate, first limiting clamping teeth are distributed on the limiting adjusting rail, and a plurality of adjusting bases are mounted on the limiting adjusting rail.
Preferably, the bottom of adjusting the base is equipped with first spacing draw-in groove and first spacing mounting groove, and first spacing draw-in groove and spacing regulation rail slip joint, and the internally mounted of first spacing mounting groove has spacing slider, is equipped with the screw hole on the spacing slider, and the bottom of spacing slider is equipped with first spacing cutting, still installs first screw thread regulation pole on the adjusting the base, and first screw thread regulation pole and spacing slider's screw hole threaded connection.
Preferably, synchronous shrink mechanism is including installing the fixed bolster in horizontal mounting dish bottom, the lift slide rail is installed to the axle center position of fixed bolster, the location installation piece is installed at the top of lift slide rail, the location installation piece is connected with three-jaw chuck, the lateral part of location installation piece is equipped with first spacing spout, the internally mounted of first spacing spout has several spacing slide bar, the one end that first spacing spout was kept away from to spacing slide bar is connected with adjusting the base, all install spacing sliding sleeve on the spacing slide bar, still install the lift sliding ring on the lift slide rail, install several rotation slider on the lift sliding ring, all be equipped with the shrink connecting rod between rotation slider and the spacing sliding sleeve, the internally mounted of lift slide rail has lift ball screw, lift ball screw and lift sliding ring threaded connection, rotary actuator is still installed to the bottom of lift slide rail, rotary actuator's output and lift ball screw transmission are connected.
Preferably, the spacing fixture of pipeline is including installing the spacing regulation support on spacing sliding sleeve, and spacing regulation support is last to be covered with the spacing draw-in groove of second, still installs on the spacing regulation support and adjusts the joint piece, and the axle center position of adjusting the joint piece is equipped with the axle center through-hole, and the lateral part of adjusting the joint piece is equipped with the spacing spout of several second, installs joint fixture on the spacing spout of second, and the spacing mounting groove of second is still installed at the top of adjusting the joint piece, installs spacing cardboard on the spacing installation of second, and the lateral part of spacing cardboard is equipped with the spacing cutting of second.
Preferably, the clamping and clamping mechanism comprises a driving disc arranged on the adjusting clamping block, the driving disc is provided with a plurality of driving inclined rails, the outer side of the driving disc is covered with second limiting clamping teeth, the clamping and clamping mechanism further comprises a plurality of limiting mounting rods distributed on the second limiting sliding grooves, sliding blocks are arranged on the limiting mounting rods and are in sliding connection with the second limiting sliding grooves, clamping columns are further arranged on the limiting mounting rods and are in sliding connection with the driving inclined rails of the driving disc, the clamping columns are provided with self-adaptive pressing joints in a cylindrical shape, and the outer sides of the self-adaptive pressing joints are covered with elastic pressing rings.
Preferably, the pipeline pushing device comprises a mounting bottom plate arranged on the adjusting base, a first guide pillar and a second threaded adjusting rod are vertically arranged on the mounting bottom plate, a self-adaptive placement box is arranged on the first guide pillar and the second threaded adjusting rod, and a linear pushing device is arranged on the side portion of the self-adaptive placement box.
Preferably, the self-adaptive placement box comprises a horizontal bottom plate arranged on the first guide post and the second threaded adjusting rod, a guide chute is arranged at the centering position of the horizontal bottom plate, a third limit installation groove is further arranged at the centering position of the horizontal bottom plate, a first limit baffle is arranged on one side of the horizontal bottom plate, a discharge hole is formed in the first limit baffle, a third threaded adjusting rod and a second guide post are arranged on one side of the horizontal bottom plate away from the first limit baffle, a second limit baffle is arranged on the third threaded adjusting rod and the second guide post, and a limit discharge mechanism is arranged between the second limit baffle and the first limit baffle.
Preferably, the spacing discharge mechanism is including installing the spacing installation piece of several in the spacing mounting groove of third, still installs two-way screw thread regulation pole in the spacing mounting groove of third, and two-way screw thread regulation pole and spacing installation piece threaded connection all install the slope guide frame on the spacing installation piece, and the inboard of slope guide frame is equipped with infrared inductor, and vibrating motor is installed in the outside of slope guide frame.
Preferably, the linear pushing device comprises a mounting bracket arranged at the side part of the second limit baffle, a linear driver is arranged on the mounting bracket, and a limit pushing strip is arranged at the output end of the linear driver and extends along the guide chute of the horizontal bottom plate.
Compared with the prior art, the application has the following beneficial effects:
Through the position of multi-angle mounting disc adjustment pipeline pusher, synchronous shrink mechanism and the spacing anchor clamps of pipeline, ensure the angle of placement of branch pipe, the staff is according to the spacing anchor clamps of branch pipe welded height adjustment pipeline and pipeline pusher height, after the adjustment, place the quartz capsule in the axle center position of three-jaw chuck earlier, three-jaw chuck holds the quartz capsule fixedly, make the quartz capsule keep the axle center position at the multi-angle mounting disc, after the quartz capsule is fixed, pipeline pusher will be placed in advance on the spacing anchor clamps of internal branch pipe push to pipeline, after the spacing anchor clamps of branch pipe stay on the pipeline, synchronous shrink mechanism drives a plurality of spacing anchor clamps of pipeline and carries out synchronous shrink, make the last branch pipe of spacing anchor clamps of pipeline and fix at axle center position quartz capsule conflict, after the branch pipe is contradicted with the quartz capsule, carry out welded fastening to the junction of branch pipe and quartz capsule through welding equipment, the waste residue that produces can fall into the inside of garbage collection fill, the waste collection fill can carry the waste residue to the region of waiting. The adaptability and the installation effectiveness of installation can be effectively improved, and meanwhile, the manpower is saved.
Drawings
Fig. 1 is a perspective view of a quartz fusion auxiliary device.
Fig. 2 is a front view of a quartz fusion auxiliary device.
Fig. 3 is a perspective view of a multi-angle mounting plate and synchronous retraction mechanism for a quartz fusion splice aid.
Fig. 4 is a front view of an adjustment base in a quartz fusion assist apparatus.
Fig. 5 is a cross-sectional view taken at section A-A of fig. 4.
Fig. 6 is a front view of a multi-angle mounting plate and synchronous retraction mechanism of a quartz fusion splice aid.
Fig. 7 is a cross-sectional view at section B-B in fig. 6.
Fig. 8 is a schematic perspective view of a pipe stop clamp in a quartz fusion accessory.
Fig. 9 is a schematic perspective view of a limiting clamp plate in a quartz fusion auxiliary device.
Fig. 10 is an exploded view of an adjustment clamping block and clamping mechanism in a quartz fusion splice accessory.
Fig. 11 is a perspective view of an adaptive abutment joint in a quartz fusion bonding aid.
Fig. 12 is a schematic perspective view of a pipe pushing device in a quartz fusion auxiliary equipment.
Fig. 13 is a schematic perspective view of a pipe pushing device in a quartz fusion auxiliary device.
Fig. 14 is a side view of a pipe pushing device in a quartz fusion auxiliary equipment.
Fig. 15 is a cross-sectional view at section C-C of fig. 14.
The reference numerals in the figures are:
a1-a quartz tube; a2-branch pipes; 1-a three-jaw chuck; 2-a multi-angle mounting plate; 21-a horizontal mounting plate; 22-limiting adjusting rail; 221-first limit latch; 23-adjusting the base; 231-a first limit clamping groove; 232-a first limit mounting groove; 233-limit slide blocks; 234-first limit cutting; 235-a first threaded adjustment rod; 3-synchronous contraction mechanism; 31-fixing a bracket; 32-lifting slide rails; 33-positioning the mounting block; 331-a first limit chute; 332-limiting slide bars; 34-shrink connecting rod; 35-limiting sliding sleeve; 36-lifting slip rings; 37-rotating the slide block; 38-lifting a ball screw; 39-a rotary drive; 4-a pipeline limiting clamp; 41-limiting and adjusting brackets; 411-a second limit clamping groove; 42-adjusting the clamping block; 421-a second limit mounting groove; 422-an axial through hole; 423-a second limit chute; 43-clamping and clamping mechanism; 431-limiting the mounting rod; 4311—a slider; 4312-clamping columns; 432-self-adaptive abutment joint; 4321-elastic pressing ring; 433-drive disk; 4331-drive ramp; 4332-a second limit latch; 44-a limiting clamping plate; 441-second limit cutting; 5-a pipeline pushing device; 51-mounting a bottom plate; 52-a first guide post; 53-a second threaded adjustment rod; 54-self-adaptive placement box; 541-a horizontal floor; 5411-third limit mounting groove; 5412-guide chute; 542-a first limit stop; 543-third threaded adjustment rod; 544-a second guide post; 545-a second limit baffle; 546-a limit discharging mechanism; 5461-two-way threaded adjustment rod; 5462-limit mounting blocks; 5463-inclined guide frame; 5464-an infrared sensor; 5465-vibration motor; 55-a linear pushing device; 551-mounting bracket; 552-linear drive; 553, limiting a pushing bar; and 6, a waste collection hopper.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
As shown in fig. 1 to 15:
The utility model provides a quartz fusion auxiliary assembly, including the multi-angle auxiliary positioning device that quartz tube and branch pipe were put to the multi-angle location, multi-angle auxiliary positioning device includes the three-jaw chuck 1 of location centre gripping quartz tube, the outside of three-jaw chuck 1 is equipped with multi-angle mounting dish 2, three-jaw chuck 1 and the coaxial setting of multi-angle mounting dish 2, several rotation regulation end on the multi-angle mounting dish 2, all install pipeline pusher 5 on the regulation end of multi-angle mounting dish 2, synchronous shrink mechanism 3 is installed to the bottom of multi-angle mounting dish 2, synchronous shrink mechanism 3 and the coaxial setting of multi-angle mounting dish 2, synchronous shrink mechanism 3 is equipped with the several and removes shrink end, the removal shrink end of synchronous shrink mechanism 3 is connected with the regulation end of multi-angle mounting dish 2, all install pipeline spacing holder 4 on the shrink end of synchronous shrink mechanism 3, the feed inlet and the coaxial setting of pipeline pusher 5 of pipeline spacing holder 4, waste collection fill 6 is still installed to the bottom of synchronous shrink mechanism 3.
When the branch pipes are required to be welded and installed at different positions on the quartz pipe, the branch pipes which are required to be welded are placed into the pushing device by a worker, the positions of the pipeline pushing device 5, the synchronous contraction mechanism 3 and the pipeline limiting clamp 4 are adjusted by the aid of the multi-angle installation disc 2, the placing angle of the branch pipes is guaranteed, the heights of the pipeline limiting clamp 4 and the pipeline pushing device 5 are adjusted according to the welding heights of the branch pipes, the quartz pipe is placed at the axle center position of the three-jaw chuck 1 firstly after the adjustment is finished, the three-jaw chuck 1 clamps and fixes the quartz pipe, the quartz pipe is kept at the axle center position of the multi-angle installation disc 2, after the quartz pipe is fixed, the pipeline pushing device 5 pushes the internal branch pipes onto the pipeline limiting clamp 4 in advance, the branch pipes stay on the pipeline limiting clamp 4, the synchronous contraction mechanism 3 drives the pipeline limiting clamps 4 to synchronously contract, the branch pipes on the pipeline limiting clamp 4 are enabled to abut against the quartz pipe fixed at the axle center position, the joint of the branch pipes and the quartz pipe is welded and fixed through the welding equipment after the branch pipes, waste residues generated during welding fall into the waste collection hopper 6, and the waste residues are collected into the waste collection hopper 6 to be conveyed to the treatment area.
As shown in fig. 1 and 3:
The multi-angle mounting plate 2 comprises a horizontal mounting plate 21 sleeved on the outer side of the three-jaw chuck 1, a mounting hole is formed in the axis position of the horizontal mounting plate 21, a limiting adjusting rail 22 coaxially arranged with the mounting hole is mounted on the top of the horizontal mounting plate 21, first limiting clamping teeth 221 are distributed on the limiting adjusting rail 22, and a plurality of adjusting bases 23 are mounted on the limiting adjusting rail 22.
The horizontal installation dish 21 is used for installing on the workstation, the mounting hole of horizontal installation dish 21 is used for installing synchronous shrink mechanism 3, when needing to adjust the position of pipeline pusher 5, synchronous shrink mechanism 3 and spacing fixture 4 of pipeline, the staff rotates spacing regulation base 23 rotation on the regulation rail 22, make the regulation seat can rotate around three-jaw chuck 1 axle center, can drive pipeline pusher 5 when the regulation base 23 rotates, synchronous shrink mechanism 3 and the spacing fixture 4 of pipeline carry out synchronous rotation adjustment position, ensure the branch pipe and place the angle, adjust and finish, the first spacing latch 221 of the spacing regulation rail 22 of regulation base 23 cooperation is fixed in position, effectively improve the adaptability that the regulation of branch pipe angle was put.
As shown in fig. 3 to 5:
The bottom of adjusting base 23 is equipped with first spacing draw-in groove 231 and first spacing mounting groove 232, and first spacing draw-in groove 231 and spacing regulation rail 22 slip joint, and the internally mounted of first spacing mounting groove 232 has spacing slider 233, is equipped with the screw hole on the spacing slider 233, and the bottom of spacing slider 233 is equipped with first spacing cutting 234, still installs first screw thread regulation pole 235 on the adjusting base 23, and first screw thread regulation pole 235 and the screw hole threaded connection of spacing slider 233.
The first limit clamping groove 231 of the adjusting base 23 is used for sliding and clamping the limiting adjusting rail 22 to facilitate sliding and adjusting the angle, the adjusting base 23 can drive the pipeline pushing device 5, the synchronous contraction mechanism 3 and the pipeline limiting clamping tool 4 to synchronously rotate and adjust the position when rotating, the angle of placing the branch pipes is guaranteed, after the adjusting base 23 is adjusted, a worker rotates the first thread adjusting rod 235, the first thread adjusting rod 235 drives the limiting sliding block 233 to slide along the first limit mounting groove 232, the first limit inserting strip 234 of the limiting sliding block 233 is fixedly clamped with the first limit clamping tooth 221 of the limiting adjusting rail 22, and the adjusting base 23 with the adjusted angle is fixedly positioned.
As shown in fig. 1, 6 and 7:
The synchronous contraction mechanism 3 comprises a fixed support 31 arranged at the bottom of the horizontal mounting plate 21, a lifting slide rail 32 is arranged at the axis position of the fixed support 31, a positioning mounting block 33 is arranged at the top of the lifting slide rail 32, the positioning mounting block 33 is connected with the three-jaw chuck 1, a first limiting slide groove 331 is arranged at the side part of the positioning mounting block 33, a plurality of limiting slide bars 332 are arranged in the first limiting slide groove 331, one end, far away from the first limiting slide groove 331, of the limiting slide bars 332 is connected with the adjusting base 23, limiting slide bars 332 are respectively provided with a limiting slide sleeve 35, a lifting slide ring 36 is further arranged on the lifting slide rail 32, a plurality of rotating slide blocks 37 are arranged on the lifting slide ring 36, a contraction connecting rod 34 is respectively arranged between the rotating slide blocks 37 and the limiting slide sleeves 35, a lifting ball screw 38 is arranged in the lifting slide rail 32, the lifting ball screw 38 is in threaded connection with the lifting slide ring 36, a rotary driver 39 is further arranged at the bottom of the lifting slide rail 32, and the output end of the rotary driver 39 is in transmission connection with the lifting ball screw 38.
The rotary driver 39 is preferably a servo motor, the adjusting base 23 rotates to drive the pipeline pushing device 5 and the limiting slide rod 332 to synchronously rotate and adjust, the limiting slide rod 332 synchronously rotates to drive the limiting slide sleeve 35, the shrinkage connecting rod 34 and the rotating slide block 37 to synchronously rotate and adjust the angle, the limiting slide sleeve 35 rotates to drive the pipeline limiting clamp 4 to synchronously rotate, when the quartz tube and the branch tube need to be welded, the quartz tube is clamped and fixed through the three-jaw chuck 1, the quartz tube is kept at the axis position of the multi-angle mounting plate 2, after the quartz tube is fixed, the pipeline pushing device 5 is pre-placed on the internal branch tube to push the pipeline limiting clamp 4, after the branch tube stays on the pipeline limiting clamp 4, when the pipeline limiting clamp 4 needs to synchronously shrink, the servo motor drives the lifting ball screw 38 to rotate, the lifting slide ring 36 descends along the lifting slide rail 32 when the lifting slide ring 36 descends, the rotating slide ring 37 synchronously moves, the shrinkage connecting rod 34 is driven to synchronously shrink and slide along the limiting slide rod 332 when the rotating slide block 37 moves, the shrinkage connecting rod 34 slides along the limiting slide rod 332, the limiting slide sleeve 332 is driven when the shrinkage connecting rod moves, the pipeline is pushed and the limiting slide rod 332 slides, the pipeline is pushed and the pipeline is pushed to horizontally, and the pipeline is pushed to abut against the clamping clamp 4, and the efficiency of the clamping clamp is improved, and the efficiency of the clamping clamp is effectively against the quartz tube.
As shown in fig. 1, 8 and 9:
The spacing fixture 4 of pipeline is including installing spacing regulation support 41 on spacing sliding sleeve 35, limit regulation support 41 is last to be covered with the spacing draw-in groove 411 of second, still install on the spacing regulation support 41 and adjust joint piece 42, the axle center position of adjusting joint piece 42 is equipped with axle center through-hole 422, the lateral part of adjusting joint piece 42 is equipped with the spacing spout 423 of several second, install joint fixture 43 on the spacing spout 423 of second, the spacing mounting groove 421 of second is still installed at the top of adjusting joint piece 42, install spacing cardboard 44 on the spacing installation of second, the lateral part of spacing cardboard 44 is equipped with the spacing cutting 441 of second.
The staff can move the position of adjusting the joint piece 42 on spacing adjusting bracket 41 according to the position of branch pipe and quartz tube conflict height, spacing adjusting bracket 41 can effectively guide spacing adjusting joint piece 42 lift adjustment, spacing adjusting bracket 41 adjusts to appointed high back staff passes spacing mounting groove 421 on adjusting joint piece 42 and spacing adjusting bracket 41's spacing draw-in groove 411 in proper order through spacing cardboard 44, fix the location of adjusting joint piece 42, adjust the fixed back of joint piece 42 location, the staff is in adjusting joint fixture 43's clamping range, joint fixture 43 adjusts and finishes, the spacing cutting 441 of rethread spacing cardboard 44 inserts joint fixture 43 in, make joint fixture 43 fix a position, when needs to dock the conflict quartz tube with the branch pipe, pipeline pusher 5 promotes inside branch pipe and passes the axle center through-hole 422 of adjusting joint piece 42 and joint on joint fixture 43, synchronous shrink mechanism 3 is moving spacing adjusting bracket 41 to the quartz tube, the branch pipe that is held when spacing adjusting bracket 41 removes carries out synchronous removal, make the branch pipe and conflict quartz tube.
As shown in fig. 8, 10 and 11:
the clamping and clamping mechanism 43 comprises a driving disc 433 arranged on the adjusting clamping block 42, the driving disc 433 is provided with a plurality of driving inclined rails 4331, the outer side of the driving disc 433 is covered with second limiting clamping teeth 4332, the clamping and clamping mechanism 43 further comprises a plurality of limiting mounting rods 431 distributed on the second limiting sliding grooves 423, the limiting mounting rods 431 are provided with sliding blocks 4311, the sliding blocks 4311 are in sliding connection with the second limiting sliding grooves 423, the limiting mounting rods 431 are further provided with clamping columns 4312, the clamping columns 4312 are in sliding connection with the driving inclined rails 4331 of the driving disc 433, the clamping columns 4312 are provided with self-adaptive pressing heads 432 in a cylindrical shape, and the outer sides of the self-adaptive pressing heads 432 are covered with elastic pressing rings 4321.
When the pipeline with different sizes is required to be clamped and connected, a worker rotates the driving disc 433, the driving disc 433 synchronously drives the limiting installation rods 431 to synchronously shrink and move to adjust through the driving inclined rails 4331 when rotating, the limiting installation rods 431 shrink and adjust to drive the self-adaptive pressing joints 432 to synchronously shrink and adjust, when the branch pipe passes through the self-adaptive pressing joints 432, the elastic pressing ring 4321 of the self-adaptive pressing joints 432 can effectively elastically clamp the branch pipe, and the clamping adaptability is effectively improved.
As shown in fig. 1 and 12:
The pipeline pushing device 5 comprises a mounting bottom plate 51 arranged on the adjusting base 23, a first guide pillar 52 and a second threaded adjusting rod 53 are vertically arranged on the mounting bottom plate 51, a self-adaptive placement box 54 is arranged on the first guide pillar 52 and the second threaded adjusting rod 53, and a linear pushing device 55 is arranged on the side part of the self-adaptive placement box 54.
The self-adaptive placement box 54 is used for storing branch pipes with different sizes, the height of the self-adaptive placement box 54 can be adjusted through the second threaded adjusting rod 53, so that a discharge hole of the self-adaptive placement box 54 is in butt joint with the clamping and clamping mechanism 43, and when the branch pipes are required to be pushed onto the clamping and clamping mechanism 43, the straight-line pushing device 55 pushes the branch pipes in the self-adaptive placement box 54 out straight lines, so that the branch pipes are inserted into the clamping and clamping mechanism 43.
As shown in fig. 12 to 14:
The self-adaptation is placed box 54 includes the horizontal bottom plate 541 of installing on first guide pillar 52 and second screw thread regulation pole 53, and the central position of horizontal bottom plate 541 is equipped with guide runner 5412, and the central position of horizontal bottom plate 541 still is equipped with third spacing mounting groove 5411, and one side of horizontal bottom plate 541 is equipped with first limit baffle 542, is equipped with the discharge gate on the first limit baffle 542, and one side that first limit baffle 542 was kept away from to horizontal bottom plate 541 is equipped with third screw thread regulation pole 543 and second guide pillar 544, installs second limit baffle 545 on third screw thread regulation pole 543 and the second guide pillar 544, is equipped with spacing discharge mechanism 546 between second limit baffle 545 and the first limit baffle 542.
The guide chute 5412 of the horizontal bottom plate 541 is used for guiding the extending end of the linear pushing device 55 to move, when the branch pipe is placed into the self-adaptive placement box 54, the first limit baffle 542 and the second limit baffle 545 are used for limiting and blocking two ends of the branch pipe, a worker rotates the third thread adjusting rod 543 to effectively adjust the distance between the second limit baffle 545 and the first limit baffle 542, the branch pipes with different lengths are convenient to accommodate and place, the branch pipes with different shaft diameters are used for adaptively controlling the position of the discharge port of the first limit baffle 542, the adaptability of storage is effectively improved, and the limit discharging mechanism 546 is used for pushing the branch pipe to discharge.
As shown in fig. 14 and 15:
The spacing discharge mechanism 546 includes a plurality of spacing installation blocks 5462 of installing in third spacing mounting groove 5411, still installs two-way screw thread regulation pole 5461 in the third spacing mounting groove 5411, and two-way screw thread regulation pole 5461 and spacing installation block 5462 threaded connection all install slope guide frame 5463 on the spacing installation block 5462, and the inboard of slope guide frame 5463 is equipped with infrared inductor 5464, and vibration motor 5465 is installed in the outside of slope guide frame 5463.
The staff rotates two-way screw thread regulation pole 5461 according to the diameter of a shaft size of branch pipe and adjusts spacing installation piece 5462, drive the slope guide frame 5463 that the symmetry set up when spacing installation piece 5462 remove and adjust the interval, the staff places the branch pipe between slope guide frame 5463, the spacing guide branch pipe of slope guide frame 5463 drops to the assigned position, infrared inductor 5464 is used for detecting whether there is the branch pipe to drop to the assigned ejection of compact position, if not detect then indicate that the branch pipe blocks up between slope guide frame 5463, vibrating motor 5465 can send the vibration and make the branch pipe drop assigned position, the effectual stability that improves the ejection of compact.
As shown in fig. 13 and 14:
The linear pushing device 55 includes a mounting bracket 551 mounted on the side of the second limit baffle 545, a linear driver 552 is mounted on the mounting bracket 551, and a limit pushing strip 553 is mounted on the output end of the linear driver 552, where the limit pushing strip 553 extends along the guide chute 5412 of the horizontal bottom plate 541.
The linear driver 552 is selected as an electric push rod, and when the infrared sensor 5464 detects that the branch pipe falls to the discharging position of the inclined guide frame 5463, the electric push rod pushes the limit push rod 553 to insert along the guide chute 5412 of the horizontal base plate 541, and when the limit push rod 553 moves, the branch pipe placed at a specified position is pushed to move horizontally to pass through the discharging hole of the first limit baffle 542 to be inserted onto the pipeline limit clamp 4.
The specific working principle is as follows:
When the branch pipes are required to be welded and installed at different positions on the quartz pipe, the branch pipes which are required to be welded are placed into the pushing device by a worker, the positions of the pipeline pushing device 5, the synchronous contraction mechanism 3 and the pipeline limiting clamp 4 are adjusted by the aid of the multi-angle installation disc 2, the placing angle of the branch pipes is guaranteed, the heights of the pipeline limiting clamp 4 and the pipeline pushing device 5 are adjusted according to the welding heights of the branch pipes, the quartz pipe is placed at the axle center position of the three-jaw chuck 1 firstly after the adjustment is finished, the three-jaw chuck 1 clamps and fixes the quartz pipe, the quartz pipe is kept at the axle center position of the multi-angle installation disc 2, after the quartz pipe is fixed, the pipeline pushing device 5 pushes the internal branch pipes onto the pipeline limiting clamp 4 in advance, the branch pipes stay on the pipeline limiting clamp 4, the synchronous contraction mechanism 3 drives the pipeline limiting clamps 4 to synchronously contract, the branch pipes on the pipeline limiting clamp 4 are enabled to abut against the quartz pipe fixed at the axle center position, the joint of the branch pipes and the quartz pipe is welded and fixed through the welding equipment after the branch pipes, waste residues generated during welding fall into the waste collection hopper 6, and the waste residues are collected into the waste collection hopper 6 to be conveyed to the treatment area.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (6)
1. The utility model provides a quartz fusion auxiliary assembly, including the multi-angle auxiliary positioning device that quartz tube and branch pipe were put to multi-angle location, a serial communication port, multi-angle auxiliary positioning device includes three-jaw chuck (1) of location centre gripping quartz tube, the outside of three-jaw chuck (1) is equipped with multi-angle mounting plate (2), three-jaw chuck (1) and multi-angle mounting plate (2) coaxial arrangement, there are several rotation regulation ends on multi-angle mounting plate (2), all install pipeline pusher (5) on the regulation end of multi-angle mounting plate (2), synchronous shrink mechanism (3) are installed to the bottom of multi-angle mounting plate (2), synchronous shrink mechanism (3) and multi-angle mounting plate (2) coaxial arrangement, synchronous shrink mechanism (3) are equipped with several and remove shrink end, the removal shrink end of synchronous shrink mechanism (3) is connected with the regulation end of multi-angle mounting plate (2), all install pipeline spacing holder (4) on the shrink end of synchronous shrink mechanism (3), the feed inlet of pipeline spacing holder (4) and the coaxial arrangement of output of pipeline pusher (5), synchronous shrink mechanism (3) bottom of fighting (6) still installs waste material collection;
The multi-angle mounting plate (2) comprises a horizontal mounting plate (21) sleeved on the outer side of the three-jaw chuck (1), a mounting hole is formed in the axis position of the horizontal mounting plate (21), a limit adjusting rail (22) coaxially arranged with the mounting hole is mounted on the top of the horizontal mounting plate (21), first limit clamping teeth (221) are distributed on the limit adjusting rail (22), and a plurality of adjusting bases (23) are mounted on the limit adjusting rail (22);
The bottom of the adjusting base (23) is provided with a first limit clamping groove (231) and a first limit mounting groove (232), the first limit clamping groove (231) is in sliding clamping connection with the limit adjusting rail (22), a limit sliding block (233) is mounted in the first limit mounting groove (232), a threaded hole is formed in the limit sliding block (233), a first limit inserting strip (234) is arranged at the bottom of the limit sliding block (233), a first thread adjusting rod (235) is further mounted on the adjusting base (23), and the first thread adjusting rod (235) is in threaded connection with the threaded hole of the limit sliding block (233);
The synchronous contraction mechanism (3) comprises a fixed support (31) arranged at the bottom of a horizontal mounting disc (21), a lifting slide rail (32) is arranged at the axial center position of the fixed support (31), a positioning mounting block (33) is arranged at the top of the lifting slide rail (32), the positioning mounting block (33) is connected with a three-jaw chuck (1), a first limit sliding groove (331) is arranged at the side part of the positioning mounting block (33), a plurality of limit sliding rods (332) are arranged in the first limit sliding groove (331), one end, far away from the first limit sliding groove (331), of each limit sliding rod (332) is connected with an adjusting base (23), limit sliding sleeves (35) are arranged on each limit sliding rod (332), lifting sliding rings (36) are further arranged on the lifting sliding rails (32), a plurality of rotating sliding blocks (37) are arranged on the lifting sliding rings (36), a contraction connecting rod (34) is arranged between each rotating sliding block (37) and each limit sliding sleeve, a lifting ball screw (38) is arranged in the lifting sliding rail (32), the lifting ball screw (38) is in threaded connection with the lifting sliding rings (36), one end of each lifting sliding ball screw (39) is further arranged at the bottom of each lifting sliding rail (32), and the output end of a rotary driver (39) is connected with the lifting ball screw (38);
The utility model provides a spacing fixture of pipeline (4) is including installing spacing regulation support (41) on spacing sliding sleeve (35), spacing regulation support (41) is last to be covered with spacing draw-in groove (411) of second, still install on spacing regulation support (41) and adjust joint piece (42), the axle center position of adjusting joint piece (42) is equipped with axle center through-hole (422), the lateral part of adjusting joint piece (42) is equipped with spacing spout (423) of several second, install joint fixture (43) on spacing spout (423) of second, spacing mounting groove (421) of second are still installed at the top of adjusting joint piece (42), spacing cardboard (44) are installed in the spacing groove of second, the lateral part of spacing cardboard (44) is equipped with spacing cutting (441) of second.
2. The quartz fusion welding auxiliary equipment according to claim 1, wherein the clamping and holding mechanism (43) comprises a driving disc (433) arranged on the adjusting clamping block (42), the driving disc (433) is provided with a plurality of driving inclined rails (4331), the outer side of the driving disc (433) is covered with second limiting clamping teeth (4332), the clamping and holding mechanism (43) further comprises a plurality of limiting mounting rods (431) distributed on the second limiting sliding grooves (423), sliding blocks (4311) are arranged on the limiting mounting rods (431), the sliding blocks (4311) are in sliding connection with the second limiting sliding grooves (423), clamping columns (4312) are further arranged on the limiting mounting rods (431), the clamping columns (4312) are in sliding connection with the driving inclined rails (4331) of the driving disc (433), the clamping columns (4312) are provided with self-adaptive pressing heads (432), the self-adaptive pressing heads (432) are cylindrical, and the outer sides of the self-adaptive pressing heads (432) are covered with elastic pressing rings (4321).
3. The quartz fusion welding auxiliary equipment according to claim 2, wherein the pipeline pushing device (5) comprises a mounting base plate (51) arranged on the adjusting base (23), a first guide pillar (52) and a second threaded adjusting rod (53) are vertically arranged on the mounting base plate (51), an adaptive placement box (54) is arranged on the first guide pillar (52) and the second threaded adjusting rod (53), and a linear pushing device (55) is arranged on the side part of the adaptive placement box (54).
4. A quartz fusion splice aid as defined in claim 3, wherein the self-adaptive placement box (54) comprises a horizontal base plate (541) mounted on the first guide post (52) and the second screw-thread adjusting rod (53), a guide chute (5412) is arranged at a central position of the horizontal base plate (541), a third limit mounting groove (5411) is further arranged at a central position of the horizontal base plate (541), a first limit baffle (542) is arranged at one side of the horizontal base plate (541), a discharge hole is formed in the first limit baffle (542), a third screw-thread adjusting rod (543) and a second guide post (544) are arranged at one side of the horizontal base plate (541) far away from the first limit baffle (542), a second limit baffle (545) is mounted on the third screw-thread adjusting rod (543) and the second guide post (544), and a limit discharge mechanism (546) is arranged between the second limit baffle (545) and the first limit baffle (542).
5. The quartz welding auxiliary equipment according to claim 4, wherein the limit discharging mechanism (546) comprises a plurality of limit mounting blocks (5462) mounted in a third limit mounting groove (5411), a bidirectional thread adjusting rod (5461) is further mounted in the third limit mounting groove (5411), the bidirectional thread adjusting rod (5461) is in threaded connection with the limit mounting blocks (5462), the limit mounting blocks (5462) are provided with inclined guide frames (5463), the inner sides of the inclined guide frames (5463) are provided with infrared sensors (5464), and the outer sides of the inclined guide frames (5463) are provided with vibration motors (5465).
6. The quartz fusion bonding auxiliary equipment according to claim 5, wherein the linear pushing device (55) comprises a mounting bracket (551) arranged at the side part of the second limit baffle (545), the mounting bracket (551) is provided with a linear driver (552), the output end of the linear driver (552) is provided with a limit pushing strip (553), and the limit pushing strip (553) extends along the guide chute (5412) of the horizontal bottom plate (541).
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| CN117819811B (en) * | 2023-12-30 | 2024-06-11 | 宜兴市晶科光学仪器有限公司 | Fusion welding device and method for glass shells of atomic air chambers |
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| CN116621438A (en) | 2023-08-22 |
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Address after: 324000 Building 1, 2 and 3, No.3, TONGHANG 1st Road, Hangbu Town, Kecheng District, Quzhou City, Zhejiang Province Patentee after: Zhejiang Hongxin New Materials Co.,Ltd. Country or region after: China Address before: Building 1, Building 2, Building 3, No. 3, Hanghang 1st Road, Hangbu Town, Kecheng District, Quzhou City, Zhejiang Province Patentee before: Zhejiang Hongxin Semiconductor Co.,Ltd. Country or region before: China |