CN116617932A - Dosing system and method for liquids - Google Patents
Dosing system and method for liquids Download PDFInfo
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- CN116617932A CN116617932A CN202310679132.0A CN202310679132A CN116617932A CN 116617932 A CN116617932 A CN 116617932A CN 202310679132 A CN202310679132 A CN 202310679132A CN 116617932 A CN116617932 A CN 116617932A
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- bin
- metering bin
- metering
- discharging
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- 239000007788 liquid Substances 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000011344 liquid material Substances 0.000 claims abstract description 121
- 238000005303 weighing Methods 0.000 claims abstract description 26
- 238000007599 discharging Methods 0.000 claims description 153
- 239000000463 material Substances 0.000 claims description 27
- 238000003756 stirring Methods 0.000 claims description 21
- 238000004891 communication Methods 0.000 claims description 16
- 230000001502 supplementing effect Effects 0.000 claims description 10
- 230000000087 stabilizing effect Effects 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 5
- 238000005259 measurement Methods 0.000 description 30
- 239000013589 supplement Substances 0.000 description 12
- 239000006052 feed supplement Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/712—Feed mechanisms for feeding fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2117—Weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/221—Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
- B01F35/2216—Time, i.e. duration, of at least one parameter during the operation
- B01F35/22162—Time of feeding of at least one of the components to be mixed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
- B01F35/832—Flow control by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
- B01F35/833—Flow control by valves, e.g. opening intermittently
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
The application provides a metering and feeding system and a metering and feeding method for liquid. The dosing system for a liquid comprises: the blanking device is configured to be capable of containing liquid materials; the metering device is configured to be capable of feeding, weighing and outputting the liquid material through the blanking device and comprises a first metering bin and a second metering bin which are communicated with the blanking device; when the first metering bin is used for feeding, the first metering bin stops outputting liquid materials, the second metering bin outputs liquid materials, and when the second metering bin is used for feeding, the second metering bin stops outputting liquid materials, and the first metering bin outputs liquid materials. The liquid metering and feeding system can solve the problems of low metering accuracy or low proportioning efficiency caused by the adoption of the existing metering device.
Description
Technical Field
The application relates to the technical field of industrial product preparation, in particular to a metering and feeding system and method for liquid.
Background
In the industrial field, in order to ensure the quality consistency of products, the proportioning of materials is strictly carried out according to a formula, so that the materials need to be accurately metered, such as the preparation of lithium batteries. In the prior art, accurate metering of materials is generally realized through the combination of a discharging device and a metering device, a discharging opening of the discharging device is communicated with a feeding opening of the metering device, the discharging amount is controlled by the discharging device, and the materials are metered by using a high-precision metering scale.
In the prior art known to the inventors, when the blanking device supplements the metering device, the impact of the liquid material may cause great interference to the metering scale of the metering device. The feeding speed is high, so that the impact is large, the fluctuation of the metering scale is large, and the accuracy of the proportioning is greatly affected; the feeding speed is slow, so that the impact is small, the fluctuation of the metering scale is small, the duration is long, and the batching efficiency is influenced.
Disclosure of Invention
The application mainly aims to provide a metering and feeding system and method for liquid, which can solve the problems of low metering accuracy or low proportioning efficiency caused by adopting the existing metering device.
To achieve the above object, according to an aspect of the present application, there is provided a dosing system for a liquid, comprising: the blanking device is configured to be capable of containing liquid materials; the metering device is configured to be capable of feeding, weighing and outputting the liquid material through the blanking device and comprises a first metering bin and a second metering bin which are communicated with the blanking device; when the first metering bin is used for feeding, the first metering bin stops outputting liquid materials, the second metering bin outputs liquid materials, and when the second metering bin is used for feeding, the second metering bin stops outputting liquid materials, and the first metering bin outputs liquid materials.
Further, the metering and feeding system for liquid further comprises a discharging pipe, the first metering bin and the second metering bin are communicated with the discharging pipe, the metering device further comprises a first discharging valve and a second discharging valve, the first discharging valve is arranged on a communication path of the first metering bin and the discharging pipe, and the second discharging valve is arranged on a communication path of the second metering bin and the discharging pipe.
Further, the first metering bin and/or the second metering bin are provided in plurality.
Further, the discharging device further comprises a discharging bin, and the first metering bin and the second metering bin are both communicated with the discharging bin.
Further, the discharging device further comprises a first feeding valve and a second feeding valve, the first feeding valve is arranged on the communication path between the discharging bin and the first metering bin, and the second feeding valve is arranged on the communication path between the discharging bin and the second metering bin.
Further, the blanking bins are arranged in a plurality.
To achieve the above object, according to another aspect of the present application, there is provided a dosing method for a liquid, implemented using the above-described dosing system for a liquid, the method comprising the steps of: feeding the first metering bin, and simultaneously enabling the second metering bin to output liquid materials; after the liquid materials supplemented in the first metering bin are stable, recording the mass of the liquid materials in the first metering bin; stopping the second metering bin from outputting the liquid material, and enabling the first metering bin to output the liquid material; feeding the second metering bin; and after the liquid materials supplemented in the second metering bin are stable, recording the mass of the liquid materials in the second metering bin.
Further, the first metering bin is operated cyclically in sequence according to the following working sections: discharge opening section: the first metering bin starts discharging, and the discharging speed is gradually increased from zero to a preset speed; constant-speed discharging section: the first metering bin is enabled to stably operate at a preset discharging speed according to a weightless method; and (3) a discharging closing section: gradually closing the first metering bin to discharge, wherein the discharging speed gradually decreases to zero from a preset speed; and (3) a rapid material supplementing section: according to the proportioning requirement, the blanking device is made to supplement materials into the first metering bin; stabilizing and stirring section: stirring and mixing the liquid materials in the first metering bin uniformly when the first metering bin is gradually stabilized;
the second metering bin is operated circularly according to the following working sections in sequence: discharge opening section: discharging the second metering bin, wherein the discharging speed is gradually increased from zero to a preset speed; constant-speed discharging section: and stably operating the discharging closing section of the second metering bin according to a weightless method at a preset discharging speed: gradually closing the second metering bin to discharge, wherein the discharging speed gradually decreases to zero from a preset speed; and (3) a rapid material supplementing section: according to the proportioning requirement, the blanking device is made to supplement materials into the second metering bin; stabilizing and stirring section: and (5) stirring and uniformly mixing the liquid materials in the second metering bin until the second metering bin is gradually stabilized.
Further, when the first metering bin is in the discharging opening section, the second metering bin is in the discharging closing section; when the first metering bin is positioned in the constant-speed discharging section, the second metering bin is positioned in the rapid material supplementing section and the stable stirring section; when the first metering bin is in the discharging closing section, the second metering bin is in the discharging opening section; when the first metering bin is positioned in the rapid material supplementing section and the stable stirring section, the second metering bin is positioned in the uniform-speed material discharging section.
Further, when the first metering bin is in the discharging opening section and the second metering bin is in the discharging closing section, the sum of the discharging speeds of the first metering bin and the second metering bin is equal to a preset speed; when the first metering bin is in the discharging closing section and the second metering bin is in the discharging opening section, the sum of the discharging speeds of the first metering bin and the second metering bin is equal to a preset speed.
By applying the technical scheme of the application, the first metering bin and the second metering bin are sequentially used for discharging, when the blanking device supplements the first metering bin, the metering of the first metering bin is inaccurate due to the impact of liquid materials, at the moment, the second metering bin is discharging, after the liquid materials in the first metering bin are stable, the number weighed by the first metering bin is the mass of the liquid materials in the first metering bin, after the first metering bin is stably weighed, the second metering bin stops discharging, and the first metering bin starts discharging; when unloader carries out the feed supplement to the second measurement storehouse, because the effect of liquid material impact leads to the measurement in second measurement storehouse inaccurate, and first measurement storehouse is being discharged this moment, and after the liquid material in the second measurement storehouse stabilized, the number of weighing with the second measurement storehouse is the quality of the liquid material in the second measurement storehouse, and after the second measurement storehouse stabilized weighing, first measurement storehouse stopped the ejection of compact, and the second measurement storehouse begins the ejection of compact. So reciprocating, realize continuous ejection of compact to avoided the impact force of liquid material to lead to weighing inaccurately, also avoided the feed supplement speed too slow problem that leads to batching inefficiency simultaneously.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:
FIG. 1 shows a schematic plan view of a dosing system for liquids according to an embodiment of the application; and
fig. 2 shows a flow chart of the metering method for liquids of the present application.
Wherein the above figures include the following reference numerals:
1. discharging the material bin; 11. a first feed valve; 12. a second feed valve; 13. a third auger; 2. a first metering bin; 21. a first discharge valve; 23. a first auger; 24. a second auger; 25. a first agitator; 26. a second stirrer; 3. a second metering bin; 31. a second discharge valve; 4. and a discharging pipe.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
Referring now to FIG. 1 in combination, the present application provides a dosing system for a liquid comprising: the blanking device is configured to be capable of containing liquid materials; the metering device is configured to be capable of feeding, weighing and outputting liquid materials through the blanking device and comprises a first metering bin 2 and a second metering bin 3, and the first metering bin 2 and the second metering bin 3 are communicated with the blanking device; when the first metering bin 2 is used for feeding, the first metering bin 2 stops outputting liquid materials, the second metering bin 3 outputs liquid materials, and when the second metering bin 3 is used for feeding, the second metering bin 3 stops outputting liquid materials, and the first metering bin 2 outputs liquid materials.
In this embodiment, a first weighing scale is disposed in the first weighing bin 2, and is used for weighing the mass of the liquid material in the first weighing bin 2, in the process that the feeding device feeds the liquid material into the first weighing bin 2, the first weighing scale in the first weighing bin 2 is impacted due to the gravity action of the liquid material, so that the weighing value of the first weighing scale is unstable, at this time, the first weighing bin 2 stops outputting the liquid material, only feeds the liquid material until the liquid material in the first weighing bin 2 is stable, the value of the first weighing scale is recorded as the mass of the liquid material in the first weighing bin 2, and after the liquid material is recorded, the first weighing bin 2 starts outputting the liquid material. The second metering bin 3 is internally provided with a second metering scale for weighing the mass of the liquid material in the second metering bin 3, in the process of feeding the liquid material into the second metering bin 3 by the blanking device, the second metering scale in the second metering bin 3 can be impacted due to the gravity action of the liquid material, so that the weighing value of the second metering scale is unstable, at the moment, the second metering bin 3 stops outputting the liquid material, only feeding is performed until the liquid material in the second metering bin 3 is stable, the value of the second metering scale is recorded to serve as the mass of the liquid material in the second metering bin 3, and after the liquid material is recorded, the second metering bin 3 starts outputting the liquid material. When the first metering bin 2 supplements materials, the second metering bin 3 outputs liquid materials, when the second metering bin 3 supplements materials, the first metering bin 2 outputs liquid materials, on one hand, continuous output of the liquid materials is guaranteed, and further, the batching efficiency is guaranteed to meet the requirements, on the other hand, the first metering bin 2 supplements materials and discharges materials sequentially, the second metering bin 3 supplements materials and discharges materials sequentially, the problem of inaccurate metering caused by impact force generated by the liquid materials in the feeding process is avoided, and the accurate proportioning of the liquid materials is guaranteed.
Specifically, the metering device further comprises a first stirrer 25 and a second stirrer 26, the first stirrer 25 is arranged in the first metering bin 2, after the liquid material in the blanking device enters the first metering bin 2, the first stirrer 25 is started, and the liquid material in the first metering bin 2 is stirred to a stable state through the first stirrer 25; the second stirrer 26 is arranged in the second metering bin 3, and after the liquid material in the blanking device enters the second metering bin 3, the second stirrer 26 is started, and the liquid material in the second metering bin 3 is stirred to a stable state through the second stirrer 26. The first agitator 25 and the second agitator 26 may be electric agitators with motors or manual agitators.
Referring to fig. 1 in combination, in one embodiment of the present application, the metering and feeding system for liquid further includes a discharge pipe 4, the first metering bin 2 and the second metering bin 3 are both in communication with the discharge pipe 4, the metering device further includes a first discharge valve 21 and a second discharge valve 31, the first discharge valve 21 is disposed in a communication path between the first metering bin 2 and the discharge pipe 4, and the second discharge valve 31 is disposed in a communication path between the second metering bin 3 and the discharge pipe 4.
In this embodiment, when the first discharge valve 21 is closed, the blanking device supplements the first metering bin 2, so as to avoid the outflow of the liquid material in the first metering bin 2; when the first metering bin 2 needs to output liquid material, the first discharge valve 21 is opened. When the second discharging valve 31 is closed, the discharging device supplements the second metering bin 3, so that the liquid materials in the second metering bin 3 are prevented from flowing out; when the second metering bin 3 needs to output liquid material, the second discharge valve 31 is opened.
Specifically, the first discharge valve 21 and the second discharge valve 31 are both solenoid valves, and the opening or closing of the discharge valves can be controlled in a remote control manner. The metering device further comprises a first hose and a second hose, the first metering bin 2 is communicated with the discharging pipe 4 through the first hose, and the second metering bin 3 is communicated with the discharging pipe 4 through the second hose.
Specifically, the metering device further comprises a first screw propeller 23 and a second screw propeller 24, wherein the outlet of the first metering bin 2 is communicated with the inlet of the first screw propeller 23, the outlet of the second metering bin 3 is communicated with the inlet of the second screw propeller 24, and the outlet of the first screw propeller 23 and the outlet of the second screw propeller 24 are both communicated with the inlet of the discharging pipe 4. The first spiral propeller 23 is started to drive the liquid material in the first metering bin 2 to be output from the discharging pipe 4, the rotation speed of the first spiral propeller 23 is in direct proportion to the discharging speed of the liquid material in the first metering bin 2, and the discharging speed of the first metering bin 2 can be adjusted by adjusting the running speed of the first spiral propeller 23; similarly, the second screw propeller 24 is started to drive the liquid material in the second metering bin 3 to be output from the discharging pipe 4, the rotation speed of the second screw propeller 24 is in direct proportion to the discharging speed of the liquid material in the second metering bin 3, and the discharging speed of the second metering bin 3 can be adjusted by adjusting the running speed of the second screw propeller 24.
Referring to fig. 1 in combination, in one embodiment of the present application, the first measuring chamber 2 and the second measuring chamber 3 are provided in plural.
In this embodiment, the first metering bin 2 and the second metering bin 3 may be set to be more than two, the feeding device may be capable of feeding the first metering bins 2 simultaneously, the sum of the liquid materials in each first metering bin 2 is the required amount of the liquid materials, the feeding device may be also capable of feeding the second metering bins 3 simultaneously, and the sum of the liquid materials in each second metering bin 3 is the required amount of the liquid materials. The liquid materials can be simultaneously output by the first metering bins 2, the liquid materials can be simultaneously output by the second metering bins 3, the discharging speed can be increased, the batching speed is increased, and the production efficiency is improved.
Referring to fig. 1 in combination, in one embodiment of the present application, the discharging device further includes a discharging bin 1, and the first metering bin 2 and the second metering bin 3 are both in communication with the discharging bin 1.
In this embodiment, the blanking bin 1 is used for holding liquid material, and the liquid material is carried to blanking bin 1 in earlier, stays in blanking bin 1, according to different occasions, carries out the feed supplement through blanking bin 1 to first measurement storehouse 2 or second measurement storehouse 3, is convenient for control the feed supplement volume and the feed supplement opportunity to first measurement storehouse 2 and second measurement storehouse 3.
Specifically, the discharging device further comprises a third spiral propeller 13, the outlet of the discharging bin 1 is communicated with the inlet of the third spiral propeller 13, the inlet of the first metering bin 2 and the inlet of the second metering bin 3 are both communicated with the outlet of the third spiral propeller 13 through pipelines, and the third spiral propeller 13 is started to drive the liquid materials in the discharging bin 1 to be conveyed into the first metering bin 2 or the second metering bin 3. The rotation speed of the third screw propeller 13 is proportional to the feeding speed of the liquid material in the first metering bin 2 or the second metering bin 3, and the feeding speed of the first metering bin 2 or the second metering bin 3 can be adjusted by adjusting the operation speed of the third screw propeller 13.
Referring to fig. 1 in combination, in one embodiment of the present application, the discharging device further includes a first feeding valve 11 and a second feeding valve 12, the first feeding valve 11 is disposed on a communication path between the discharging bin 1 and the first metering bin 2, and the second feeding valve 12 is disposed on a communication path between the discharging bin 1 and the second metering bin 3.
In this embodiment, when the first feeding valve 11 is closed, the blanking device cannot feed the first metering bin 2, so as to avoid liquid materials in the blanking device from entering the first metering bin 2, and further avoid affecting the quality of the liquid materials in the first metering bin 2, and at this time, the first metering bin 2 is outputting the liquid materials; when the first metering bin 2 needs to be fed, the first feeding valve 11 is opened, and liquid materials in the discharging device enter the first metering bin 2. When the second feeding valve 12 is closed, the blanking device cannot feed the second metering bin 3, so that liquid materials in the blanking device are prevented from entering the second metering bin 3, and the quality of the liquid materials in the second metering bin 3 is prevented from being influenced; when the second metering bin 3 needs to be fed, the second discharging valve 31 is opened, and liquid materials in the discharging device enter the second metering bin 3. The first feeding valve 11 and the second feeding valve 12 are used for realizing the time-staggered feeding of the first metering bin 2 and the second metering bin 3, and the operation is convenient and reliable.
Specifically, the first feeding valve 11 and the second feeding valve 12 are electromagnetic valves, and the opening or closing of the feeding valves can be controlled in a remote control manner.
Referring to fig. 1 in combination, in one embodiment of the present application, a plurality of discharging bins 1 are provided.
In this embodiment, a plurality of lower feed bins 1 can carry out the feed supplement to first measurement storehouse 2 or second measurement storehouse 3 simultaneously, can increase the speed of feed supplement, and then can increase batching efficiency.
Referring to fig. 1 and 2 in combination, the present application also provides a method for dosing a liquid, implemented using the above-described dosing system for a liquid, the method comprising the steps of: feeding the first metering bin 2, and simultaneously, enabling the second metering bin 3 to output liquid materials; after the liquid materials supplemented in the first metering bin 2 are stable, recording the mass of the liquid materials in the first metering bin 2; stopping the second metering bin 3 from outputting the liquid material, and enabling the first metering bin 2 to output the liquid material; feeding the second metering bin 3; after the liquid material supplemented in the second metering bin 3 is stable, the mass of the liquid material in the second metering bin 3 is recorded.
In the embodiment, the feeding and discharging of the first metering bin 2 are performed at staggered time, and the second metering bin 3 is used for discharging when the first metering bin 2 is used for feeding; the feeding and discharging of the second metering bin 3 are performed at staggered time, and the first metering bin 2 is used for discharging when the second metering bin 3 is used for feeding. The discharging is continuously carried out, so that the discharging efficiency is ensured, and when one of the first metering bin 2 and the second metering bin 3 is used for feeding, the other of the first metering bin 2 and the second metering bin 3 is used for discharging, so that the feeding efficiency is also ensured, and the batching efficiency is further increased.
Referring to fig. 1 and 2 in combination, in one embodiment of the application, the first metering chamber 2 is operated cyclically in sequence according to the following sections: discharge opening section: the first metering bin 2 starts discharging, and the discharging speed is gradually increased from zero to a preset speed; constant-speed discharging section: the first metering bin 2 stably operates at a preset discharging speed according to a weightless method; and (3) a discharging closing section: gradually closing the first metering bin 2 to discharge, wherein the discharging speed gradually decreases to zero from a preset speed; and (3) a rapid material supplementing section: according to the proportioning requirement, the blanking device is fed into the first metering bin 2; stabilizing and stirring section: and (5) stirring and uniformly mixing the liquid materials in the first metering bin 2 when the first metering bin 2 is gradually stabilized. The second metering bin 3 is operated cyclically in sequence according to the following working sections: discharge opening section: the second metering bin 3 starts discharging, and the discharging speed is gradually increased from zero to a preset speed; constant-speed discharging section: the second metering bin 3 is enabled to stably operate the discharging closing section according to a weightless method at a preset discharging speed: gradually closing the second metering bin 3 to discharge, wherein the discharging speed gradually decreases to zero from a preset speed; and (3) a rapid material supplementing section: according to the proportioning requirement, the blanking device is fed into the second metering bin 3; stabilizing and stirring section: and (5) stirring and uniformly mixing the liquid materials in the second metering bin 3 when the second metering bin 3 is gradually stabilized.
In this embodiment, the discharging process of the first metering bin 2 includes a discharging opening section, a constant-speed discharging section and a discharging closing section, wherein the discharging opening section is implemented by gradually increasing the running speed of the first spiral propeller 23 until the running speed of the first spiral propeller 23 is stabilized within a preset speed, the first metering bin 2 is in the constant-speed discharging section, the discharging closing section is implemented by gradually reducing the running speed of the first spiral propeller 23 until the first spiral propeller 23 stops, the discharging speed is gradually accelerated and then gradually stopped, on one hand, the stable running of the first spiral propeller 23 is ensured, and the first spiral propeller 23 is prevented from being damaged due to the fact that the speed of the first spiral propeller 23 reaches the preset speed or stops instantaneously, on the other hand, the first metering bin 2 and the second metering bin 3 can be simultaneously discharged in cooperation with the second metering bin 3, and the discharging requirement is met; the quick feeding section is realized through a discharging device, so that the feeding rate is ensured; the stable stirring section is realized through first agitator 25, guarantees that the liquid material in the first measurement storehouse 2 can be stable fast, and then guarantees the accuracy of measurement.
Likewise, the discharging process of the second metering bin 3 comprises a discharging opening section, a constant-speed discharging section and a discharging closing section, wherein the discharging opening section is realized by gradually increasing the running speed of the second spiral propeller 24 until the running speed of the second spiral propeller 24 is stabilized within a preset speed, the second metering bin 3 is positioned in the constant-speed discharging section, the discharging closing section is realized by gradually reducing the running speed of the second spiral propeller 24 until the second spiral propeller 24 stops, and the discharging speed is gradually accelerated and then gradually stopped, so that on one hand, the stable running of the second spiral propeller 24 is ensured, the second spiral propeller 24 is prevented from being damaged due to the fact that the speed of the second spiral propeller 24 reaches the preset speed instantaneously or stops instantaneously, and on the other hand, the second metering bin 3 and the first metering bin 2 can be matched with the first metering bin 2 to discharge simultaneously, and the discharging requirement is met; the quick feeding section is realized through a discharging device, so that the feeding rate is ensured; the stable stirring section is realized through the second agitator 26, guarantees that the liquid material in the second measurement storehouse 3 can be stable fast, and then guarantees the accuracy of liquid material measurement.
Referring to fig. 1 and 2 in combination, in one embodiment of the present application, when the first metering bin 2 is in the discharge opening section, the second metering bin 3 is in the discharge closing section; when the first metering bin 2 is positioned in the constant-speed discharging section, the second metering bin 3 is positioned in the quick feeding section and the stable stirring section; when the first metering bin 2 is in the discharging closing section, the second metering bin 3 is in the discharging opening section; when the first metering bin 2 is positioned in the rapid material supplementing section and the stable stirring section, the second metering bin 3 is positioned in the uniform-speed material discharging section.
In the embodiment, the discharging rate of the first metering bin 2 is gradually increased, the discharging rate of the second metering bin 3 is gradually reduced until the first metering bin 2 reaches a uniform discharging section, and the second metering bin 3 stops discharging and enters a rapid feeding section; likewise, the discharging rate of the second metering bin 3 is gradually reduced, the discharging rate of the first metering bin 2 is gradually increased, and the first metering bin 2 stops discharging until the second metering bin 3 reaches the uniform discharging section and enters the rapid feeding section. The sum of the time occupied by the rapid material supplementing section and the stable stirring section is the same as the time occupied by the uniform discharging section.
Through the arrangement, continuous output of liquid materials can be guaranteed, when the discharging rate of one of the first metering bin 2 and the second metering bin 3 reaches and is kept at the maximum, the other of the first metering bin 2 and the second metering bin 3 starts to supplement materials, the first metering bin 2 and the second metering bin 3 are matched with each other, and the materials are circularly reciprocated, so that the batching efficiency is improved.
Referring to fig. 1 and 2 in combination, in one embodiment of the present application, when the first metering bin 2 is in the discharge opening section and the second metering bin 3 is in the discharge closing section, the sum of the discharge speeds of the first metering bin 2 and the second metering bin 3 is equal to a preset speed; when the first metering bin 2 is in the discharging closing section and the second metering bin 3 is in the discharging opening section, the sum of the discharging speeds of the first metering bin 2 and the second metering bin 3 is equal to a preset speed.
Through the arrangement, the sum of the discharge amounts of the first metering bin 2 and the second metering bin 3 is kept unchanged all the time, and then the discharge amount is continuously and stably output.
From the above description, it can be seen that the above-described embodiments of the present application achieve the following technical effects: the first metering bin and the second metering bin are sequentially used for discharging, when the blanking device supplements the first metering bin, the first metering bin is inaccurate in metering due to the impact of liquid materials, the second metering bin is discharging at the moment, after the liquid materials in the first metering bin are stable, the number weighed by the first metering bin is the mass of the liquid materials in the first metering bin, after the first metering bin is stably weighed, the second metering bin stops discharging, and the first metering bin starts discharging; when unloader carries out the feed supplement to the second measurement storehouse, because the effect of liquid material impact leads to the measurement in second measurement storehouse inaccurate, and first measurement storehouse is being discharged this moment, and after the liquid material in the second measurement storehouse stabilized, the number of weighing with the second measurement storehouse is the quality of the liquid material in the second measurement storehouse, and after the second measurement storehouse stabilized weighing, first measurement storehouse stopped the ejection of compact, and the second measurement storehouse begins the ejection of compact. So reciprocating, realize continuous ejection of compact to avoided the impact force of liquid material to lead to weighing inaccurately, also avoided the feed supplement speed too slow problem that leads to batching inefficiency simultaneously.
It will be apparent that the embodiments described above are merely some, but not all, embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present application without making any inventive effort, shall fall within the scope of the present application.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
The above description is only of the preferred embodiments of the present application and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims (10)
1. A dosing system for a liquid, comprising:
the blanking device is configured to be capable of containing liquid materials; and
the metering device is configured to be capable of feeding, weighing and outputting the liquid material through the blanking device and comprises a first metering bin (2) and a second metering bin (3), and the first metering bin (2) and the second metering bin (3) are communicated with the blanking device;
when the first metering bin (2) is used for feeding, the first metering bin (2) stops outputting the liquid material, the second metering bin (3) outputs the liquid material, and when the second metering bin (3) is used for feeding, the second metering bin (3) stops outputting the liquid material, and the first metering bin (2) outputs the liquid material.
2. The dosing system for liquids according to claim 1, characterized in that it further comprises a discharge pipe (4), said first and second dosing chambers (2, 3) each being in communication with said discharge pipe (4), said dosing device further comprising a first discharge valve (21) and a second discharge valve (22), said first discharge valve (21) being arranged on the communication path of said first dosing chamber (2) with said discharge pipe (4), said second discharge valve (22) being arranged on the communication path of said second dosing chamber (3) with said discharge pipe (4).
3. Dosing system for liquids according to claim 1, characterized in that the first dosing bin (2) and/or the second dosing bin (3) are provided in a plurality.
4. The dosing system for liquids according to claim 1, characterized in that said blanking device further comprises a blanking bin (1), said first (2) and said second (3) dosing bin being both in communication with said blanking bin (1).
5. The metering system for liquids according to claim 4, characterized in that said blanking device further comprises a first feed valve (11) and a second feed valve (12), said first feed valve (11) being arranged on the communication path of said blanking bin (1) and said first metering bin (2), said second feed valve (12) being arranged on the communication path of said blanking bin (1) and said second metering bin (3).
6. Dosing system for liquids according to claim 4 or 5, characterized in that the blanking bins (1) are provided in a plurality.
7. A dosing method for a liquid, characterized in that it is implemented using a dosing system for a liquid according to any one of claims 1 to 6, said method comprising the steps of:
feeding the first metering bin (2), and simultaneously enabling the second metering bin (3) to output the liquid material;
after the liquid materials supplemented in the first metering bin (2) are stable, recording the mass of the liquid materials in the first metering bin (2);
stopping the second metering bin (3) from outputting the liquid material, and enabling the first metering bin (2) to output the liquid material;
feeding the second metering bin (3);
and after the liquid materials supplemented in the second metering bin (3) are stable, recording the mass of the liquid materials in the second metering bin (3).
8. A dosing method for liquids according to claim 7, characterized in that said first dosing bin (2) is operated cyclically in sequence according to the following sections:
discharge opening section: the first metering bin (2) starts discharging, and the discharging speed is gradually increased from zero to a preset speed;
constant-speed discharging section: the first metering bin (2) is enabled to stably operate at a preset discharging speed according to a weightlessness method;
and (3) a discharging closing section: gradually closing the first metering bin (2) to discharge, wherein the discharging speed gradually decreases to zero from a preset speed;
and (3) a rapid material supplementing section: according to the proportioning requirement, the blanking device is fed into the first metering bin (2);
stabilizing and stirring section: stirring and mixing the liquid materials in the first metering bin (2) uniformly when the first metering bin (2) is gradually stabilized;
the second metering bin (3) is operated in a circulating way in sequence according to the following working sections:
discharge opening section: the second metering bin (3) starts discharging, and the discharging speed is gradually increased from zero to a preset speed;
constant-speed discharging section: the second metering bin (3) stably operates at a preset discharging speed according to a weightlessness method
And (3) a discharging closing section: gradually closing the second metering bin (3) to discharge, wherein the discharging speed is gradually reduced to zero from a preset speed;
and (3) a rapid material supplementing section: according to the proportioning requirement, the blanking device is fed into the second metering bin (3);
stabilizing and stirring section: and (3) stirring and uniformly mixing the liquid materials in the second metering bin (3) until the second metering bin (3) is gradually stabilized.
9. The dosing method for liquids according to claim 8, characterized in that the second dosing bin (3) is in the outfeed closing section when the first dosing bin (2) is in the outfeed opening section; when the first metering bin (2) is positioned in the uniform-speed discharging section, the second metering bin (3) is positioned in the rapid feeding section and the stable stirring section; when the first metering bin (2) is positioned in the discharging closing section, the second metering bin (3) is positioned in the discharging opening section; when the first metering bin (2) is positioned in the rapid feeding section and the stable stirring section, the second metering bin (3) is positioned in the uniform-speed discharging section.
10. The dosing method for liquids according to claim 9, characterized in that when the first dosing bin (2) is in the discharge opening section and the second dosing bin (3) is in the discharge closing section, the sum of the discharge speeds of the first dosing bin (2) and the second dosing bin (3) is equal to the preset speed; when the first metering bin (2) is positioned in the discharging closing section and the second metering bin (3) is positioned in the discharging opening section, the sum of the discharging speeds of the first metering bin (2) and the second metering bin (3) is equal to the preset speed.
Priority Applications (1)
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CN202310679132.0A CN116617932A (en) | 2023-06-07 | 2023-06-07 | Dosing system and method for liquids |
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CN202310679132.0A CN116617932A (en) | 2023-06-07 | 2023-06-07 | Dosing system and method for liquids |
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CN202310679132.0A Pending CN116617932A (en) | 2023-06-07 | 2023-06-07 | Dosing system and method for liquids |
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