CN106401190A - Grouting machine with static weighing system and using method of grouting machine - Google Patents
Grouting machine with static weighing system and using method of grouting machine Download PDFInfo
- Publication number
- CN106401190A CN106401190A CN201610897586.5A CN201610897586A CN106401190A CN 106401190 A CN106401190 A CN 106401190A CN 201610897586 A CN201610897586 A CN 201610897586A CN 106401190 A CN106401190 A CN 106401190A
- Authority
- CN
- China
- Prior art keywords
- speed stirred
- stirred tank
- plc
- conveyer belt
- pay
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0404—Proportioning
- B28C7/0418—Proportioning control systems therefor
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Automation & Control Theory (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention relates to a grouting machine with a static weighing system and a using method of the grouting machine. The grouting machine comprises a feeding device, a high-speed stirring tank, a material storage tank and the weighing system, wherein the high-speed stirring tank communicates with a material outlet of the feeding device; the material storage tank communicates with a material outlet of the high-speed stirring tank; the weighing system comprises a PLC, a weighing sensor arranged at the bottom of the high-speed stirring tank and a motor controlled by the PLC; and the motor is connected with a high-speed stirring tank stirring device. During operation, the PLC controls the feeding device and the high-speed stirring tank stirring device to work in a coordinating mode; when the weight reaches a certain degree, the high-speed stirring tank stirring device stops working automatically so that the weighing accuracy can be effectively guaranteed; and meanwhile, the PLC can automatically finish whole-course metering control strictly according to the formula of grout, the weighing error of each plate can be controlled within +/-0.5%, and the weighing accuracy is not reduced while continuous operation control is performed.
Description
Technical field
The present invention relates to a kind of pneumatic mortar machine with static weighing system and its using method.
Background technology
In prestress hole path pressure grouting operation, need that each component is weighed it is desirable to its error to slurry by construction requirement
Should control in ± 1%, it is all blanking and weighing under high-speed stirred tank stirring that current blanking weighs mode, especially right
, there is larger error in the slurry of measure control several times, influence whether the control to slurry quality when serious.
Content of the invention
The technical problem to be solved is to provide a kind of pneumatic mortar machine weighing and accurately carrying static weighing system
And its using method.
The technical solution adopted in the present invention is：A kind of pneumatic mortar machine with static weighing system is it is characterised in that it wraps
Include what the high-speed stirred tank that pay-off is connected with the discharging opening of pay-off was connected with the discharging opening of high-speed stirred tank
Storage tank and Weighing system, described Weighing system includes PLC, is arranged on the weighing sensor of high-speed stirred pot bottom
And the high-speed stirred tank agitating device being connected with PLC.
Described pay-off includes the conveyer belt that material bin and one end are connected, described conveying with the discharging opening of material bin
The other end of band is connected with the charging aperture of described high-speed stirred tank 1.
Described material bin includes the first material bin and the second material bin, and described conveyer belt includes first conveyer belt and
Two conveyer belts, one end of described first conveyer belt is connected with the discharging opening of the first material bin, one end of described second conveyer belt
Be connected with the discharging opening of the second material bin, the other end of the other end of described first conveyer belt and the second conveyer belt all with a high speed
The feeding mouth of agitator tank is connected.
Described first conveyer belt is moved along clockwise direction with the second conveyer belt.
A kind of method using the pneumatic mortar machine with static weighing system, it comprises the following steps：A, start machine, PLC
Controller control conveyer belt convey the first raw material into high-speed stirred tank, simultaneously high-speed stirred tank agitating device start to rotate into
Row stirring；
B, when the first raw material weight that weighing sensor detects in high-speed stirred tank reaches the 80% ~ 95% of preset weight,
PLC controls high-speed stirred tank agitating device to stop operating, and pay-off continues feeding, until being fully achieved default weight
Amount, PLC controls conveyer device to stop conveying the first raw material, and high-speed stirred tank agitating device continues stirring；
C, PLC start the feeding work of second raw material, and high-speed stirred tank agitating device continues stirring simultaneously, and PLC is controlled
Device processed controls pay-off conveying second raw material, when the weight that weighing sensor detects the interpolation of second raw material reach default
Weight 80% ~ 95% when, PLC control high-speed stirred tank agitating device stop operating, pay-off continue transport second
Plant raw material, until it reaches preset weight, PLC stops conveying second raw material, the startup of high-speed stirred tank agitating device continues
Continuous stirring；
, until adding all raw materials, after PLC controls stirring certain time, slurry is from high-speed stirred tank for d, repeat step c
Enter storage tank；
E, repeat step a-d can achieve and be stirred continuously.
The positive effect of the present invention is：Pay-off and high-speed stirred tank agitating device is controlled to coordinate by PLC
Work, after reaching constant weight, high-speed stirred tank agitating device is automatically stopped work, and weighing precise degrees can be effectively ensured,
PLC can be automatically performed overall process measure control in strict accordance with slurry formulations simultaneously, gross weight error can control ±
Within 0.5%, can carry out working continuously controls and weighing precision does not reduce.
Brief description
Fig. 1 is present configuration schematic diagram；
Fig. 2 is control principle drawing of the present invention；
Fig. 3 is feeder structure schematic diagram of the present invention.
In in figure, 1- high-speed stirred tank, 2- storage tank, 3- material bin, 301- first material bin, 302- second material bin,
4- conveyer belt, 401- first conveyer belt, 402- second conveyer belt, 5- baffle plate, 6- transfer passage.
Specific embodiment
As illustrated in the accompanying drawings from 1 to 3, the present invention includes the high-speed stirred tank that pay-off is connected with the discharging opening of pay-off
Storage tank 2 and Weighing system that 1 is connected with the discharging opening of high-speed stirred tank 1, described Weighing system include PLC,
It is arranged on weighing sensor and the motor being controlled by PLC, described motor and the high-speed stirred of high-speed stirred tank 1 bottom
Tank agitating device is connected, and described pay-off is connected with PLC.
Described pay-off include material bin 3 and be arranged on material bin 3 discharging opening on transfer passage 6, conveying
Be provided with conveyer belt 4 in passage 6, described conveyer belt 4 one end is connected with the discharging opening of material bin 3, described conveyer belt 4 another
End is connected with the charging aperture of described high-speed stirred tank 1.
Described material bin 3 includes the first material bin 301 and the second material bin 302, and described conveyer belt 4 includes the first conveying
Band 401 and the second conveyer belt 402, one end of described first conveyer belt 401 is connected with the discharging opening of the first material bin 301,
One end of described second conveyer belt 402 is connected with the discharging opening of the second material bin 402, described first conveyer belt 401 another
End is all connected with the feeding mouth of high-speed stirred tank 1 with the other end of the second conveyer belt 402.
Described first conveyer belt 401 and the second conveyer belt 402 are provided with for raw material is sent into high-speed stirred
The scraper plate 5 of tank 1, described first conveyer belt 401 and the second conveyer belt 402 will be former along moving clockwise as shown in Figure 1
Material is sent into, and raw material pushes high-speed stirred tank 1 by scraper plate 5 below conveyer belt 4, and after conveyer belt 4 stop motion, raw material is also immediately
Stop charging, charging precision is effectively ensured.
A kind of method using the pneumatic mortar machine with static weighing system, it comprises the following steps：A, start machine, PLC
Controller controls conveyer belt 3 to convey the first raw material into high-speed stirred tank 1, and high-speed stirred tank agitating device starts to rotate simultaneously
It is stirred.
B, when the first raw material weight that weighing sensor detects in high-speed stirred tank 1 reach preset weight 80% ~
When 95%, PLC controls high-speed stirred tank agitating device to stop operating, and pay-off continues feeding, until being fully achieved pre-
If weight, PLC controls conveyer device to stop conveying the first raw material, and high-speed stirred tank agitating device continues stirring.
C, PLC start the feeding work of second raw material, and high-speed stirred tank agitating device continues stirring simultaneously,
PLC controls pay-off conveying second raw material, when the weight that weighing sensor detects the interpolation of second raw material reaches
To preset weight 80% ~ 95% when, PLC control high-speed stirred tank agitating device stop operating, pay-off continue fortune
Send second raw material, until it reaches preset weight, PLC stops conveying second raw material, high-speed stirred tank agitating device
Start and continue stirring.
, until adding all raw materials, after PLC controls stirring certain time, slurry is from high-speed stirring for d, repeat step c
Mix tank 1 and enter storage tank 2.
E, repeat step a-d can achieve and be stirred continuously.
The present invention is controlled to whole feeding and whipping process using PLC, can be automatically performed feeding and
Whipping process, not only accurately, weighing sensor all carries out zero setting after each discharging it is ensured that every tank blanking meter for feeding
The accuracy of amount.
Above example only in order to technical scheme to be described, is not intended to limit；Although with reference to the foregoing embodiments
The present invention has been described in detail, it will be understood by those within the art that：It still can be to previous embodiment
Described technical scheme is modified, or carries out equivalent to wherein some technical characteristics；And these are changed or replace
Change, do not make the essence of appropriate technical solution depart from the spirit and scope of embodiment of the present invention technical scheme.
Claims (5)
1. a kind of pneumatic mortar machine with static weighing system is it is characterised in that it includes the discharging of pay-off and pay-off
The high-speed stirred tank that mouth is connected（1）, and high-speed stirred tank（1）The storage tank that is connected of discharging opening（2）And Weighing system,
Described Weighing system includes PLC, is arranged on high-speed stirred tank（1）The weighing sensor of bottom and be subject to PLC
The motor controlling, described motor is connected with high-speed stirred tank agitating device, and described pay-off is connected with PLC.
2. a kind of pneumatic mortar machine with static weighing system according to claim 1 is it is characterised in that described pay-off
Including material bin（3）And with one end and material bin（3）The conveyer belt that is connected of discharging opening（4）, described conveyer belt（4）Another
One end and described high-speed stirred tank（1）Charging aperture be connected.
3. a kind of pneumatic mortar machine with static weighing system according to claim 2 is it is characterised in that described material bin（3）
Including the first material bin（301）And second material bin（302）, described conveyer belt（4）Including first conveyer belt（401）And the
Two conveyer belts（402）, described first conveyer belt（401）One end and the first material bin（301）Discharging opening be connected, described
Two conveyer belts（402）One end and the second material bin（402）Discharging opening be connected, described first conveyer belt（401）Another
End and the second conveyer belt（402）The other end all with high-speed stirred tank（1）Feeding mouth be connected.
4. a kind of pneumatic mortar machine with static weighing system according to claim 3 is it is characterised in that described first conveys
Band（401）With the second conveyer belt（402）Move along clockwise direction.
5. a kind of method using pneumatic mortar machine as claimed in claim 1 is it is characterised in that it comprises the following steps：A, starter motor
Device, PLC controls pay-off to high-speed stirred tank（1）Interior the first raw material of conveying, the dress of high-speed stirred tank stirring simultaneously
Put and start rotation and be stirred；
B, high-speed stirred tank is detected when weighing sensor（1）The first interior raw material weight reaches the 80% ~ 95% of preset weight
When, PLC controls high-speed stirred tank agitating device to stop operating, and pay-off continues feeding, until being fully achieved default
Weight, PLC controls conveyer device to stop conveying the first raw material, and high-speed stirred tank agitating device continues stirring；
C, PLC start the feeding work of second raw material, and high-speed stirred tank agitating device continues stirring simultaneously, and PLC is controlled
Device processed controls pay-off conveying second raw material, when the weight that weighing sensor detects the interpolation of second raw material reach default
Weight 80% ~ 95% when, PLC control high-speed stirred tank agitating device stop operating, pay-off continue transport second
Plant raw material, until it reaches preset weight, PLC stops conveying second raw material, the startup of high-speed stirred tank agitating device continues
Continuous stirring；
, until adding all raw materials, after PLC controls stirring certain time, slurry is from high-speed stirred tank for d, repeat step c
（1）Enter storage tank（2）；
E, repeat step a-d can achieve and be stirred continuously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610897586.5A CN106401190B (en) | 2016-10-15 | 2016-10-15 | A kind of pneumatic mortar machine and its application method with static weighing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610897586.5A CN106401190B (en) | 2016-10-15 | 2016-10-15 | A kind of pneumatic mortar machine and its application method with static weighing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106401190A true CN106401190A (en) | 2017-02-15 |
| CN106401190B CN106401190B (en) | 2019-09-13 |
Family
ID=59229459
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610897586.5A Active CN106401190B (en) | 2016-10-15 | 2016-10-15 | A kind of pneumatic mortar machine and its application method with static weighing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106401190B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107867503A (en) * | 2017-10-18 | 2018-04-03 | 厦门东江环保科技有限公司 | A kind of the powder feeding system and its powder machine of accurate broken arch |
| EP3680006A1 (en) * | 2019-01-14 | 2020-07-15 | BASF Coatings GmbH | Method for weighing using a gravimetric dosing system with connection and disconnection of the mixing units used for mixing and multi-jaw chuck used for same |
| CN112976333A (en) * | 2021-02-03 | 2021-06-18 | 瑞图新材料新沂有限公司 | Energy-saving water-permeable PC brick molding process and system thereof |
| CN114311316A (en) * | 2021-12-14 | 2022-04-12 | 中化学交通建设集团第四工程有限公司 | Movable stirring mixing grouting equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101549527A (en) * | 2009-04-30 | 2009-10-07 | 浙江杭钻机械制造股份有限公司 | Automatic slurry forming machine |
| CN201346804Y (en) * | 2008-08-03 | 2009-11-18 | 崔建军 | High-speed automatic mud-jacking trolley |
| CN102335965A (en) * | 2011-10-14 | 2012-02-01 | 侯锦 | Automatic slurrying system |
| KR101113819B1 (en) * | 2009-06-29 | 2012-03-02 | 삼영기계공업(주) | Silo Apparatus |
| CN202448237U (en) * | 2012-01-17 | 2012-09-26 | 山东胜油固井工程技术有限公司 | Multiple-mixing type dry mixing tank |
-
2016
- 2016-10-15 CN CN201610897586.5A patent/CN106401190B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201346804Y (en) * | 2008-08-03 | 2009-11-18 | 崔建军 | High-speed automatic mud-jacking trolley |
| CN101549527A (en) * | 2009-04-30 | 2009-10-07 | 浙江杭钻机械制造股份有限公司 | Automatic slurry forming machine |
| KR101113819B1 (en) * | 2009-06-29 | 2012-03-02 | 삼영기계공업(주) | Silo Apparatus |
| CN102335965A (en) * | 2011-10-14 | 2012-02-01 | 侯锦 | Automatic slurrying system |
| CN202448237U (en) * | 2012-01-17 | 2012-09-26 | 山东胜油固井工程技术有限公司 | Multiple-mixing type dry mixing tank |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107867503A (en) * | 2017-10-18 | 2018-04-03 | 厦门东江环保科技有限公司 | A kind of the powder feeding system and its powder machine of accurate broken arch |
| EP3680006A1 (en) * | 2019-01-14 | 2020-07-15 | BASF Coatings GmbH | Method for weighing using a gravimetric dosing system with connection and disconnection of the mixing units used for mixing and multi-jaw chuck used for same |
| CN112976333A (en) * | 2021-02-03 | 2021-06-18 | 瑞图新材料新沂有限公司 | Energy-saving water-permeable PC brick molding process and system thereof |
| CN114311316A (en) * | 2021-12-14 | 2022-04-12 | 中化学交通建设集团第四工程有限公司 | Movable stirring mixing grouting equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106401190B (en) | 2019-09-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210905994U (en) | Quantitative mixing device is used in powder production | |
| CN106401190A (en) | Grouting machine with static weighing system and using method of grouting machine | |
| CN111686621B (en) | Multi-material powdery additive preparation system and preparation method | |
| CN205555577U (en) | Twin -bucket continuous pay -off feeding machine of weighing | |
| CN208612250U (en) | A kind of efficient proportioning machine | |
| CN208694763U (en) | A kind of batcher automatically controlling dosage | |
| CN207268843U (en) | A kind of band measures continuous loading and unloading system | |
| CN201873300U (en) | Explosion-proof type solid phase continuous and automatic charging device | |
| CN203767674U (en) | Stable blanking and metering system for fly ash | |
| CN103055757B (en) | Smart autocontrol lime addition device and addition method thereof | |
| CN107211728A (en) | Bacterium bag production line | |
| CN204021318U (en) | A kind of quota of feed packaging system | |
| CN106217630A (en) | Colorful distribution device | |
| JPH0733530B2 (en) | Powder injection method | |
| CN205562000U (en) | Intermittent type formula decrement balance | |
| CN107998923A (en) | A kind of high low speed automatic recipe maker and distribution | |
| CN107621302A (en) | High-precision rapid weighing device and the method weighed | |
| CN207600583U (en) | High-precision rapid weighing device | |
| CN106390832A (en) | Intelligent stirring mixing device | |
| EP3285132B2 (en) | Method and dispensing apparatus for dispensing a powder and/or granular material | |
| CN217887846U (en) | Material mixing device | |
| CN207106949U (en) | Wet ammonium automatic ration sack packaging machine | |
| CN206733343U (en) | A kind of air-entrained concrete building block automatic recipe maker | |
| CN105195058A (en) | Full-automatic material distribution system and method | |
| CN201006413Y (en) | Full-automatic powder preparation system controlling findings flow by using differential method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 100081 303, two district, 2, Da Liu Shu Lu, Haidian District, Beijing. Applicant after: Railway Construction Research Institute of China Railway Research Institute Group Co., Ltd. Applicant after: China Railway Scientific Research Institute Group Co., Ltd. Applicant after: Wuqiao Houde Building Machinery Co. Ltd. Address before: 100081 303, two district, 2, Da Liu Shu Lu, Haidian District, Beijing. Applicant before: Railway Construction Institute of China Academy of Railway Sciences Applicant before: China Academy of Railway Sciences Applicant before: Wuqiao Houde Building Machinery Co. Ltd. |
|
| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |