CN206510213U - A kind of ready-mixed concrete automatically controls production system - Google Patents
A kind of ready-mixed concrete automatically controls production system Download PDFInfo
- Publication number
- CN206510213U CN206510213U CN201720128006.6U CN201720128006U CN206510213U CN 206510213 U CN206510213 U CN 206510213U CN 201720128006 U CN201720128006 U CN 201720128006U CN 206510213 U CN206510213 U CN 206510213U
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- China
- Prior art keywords
- charging aperture
- discharging opening
- valve
- weighing hopper
- baiting valve
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
Production system is automatically controlled the utility model discloses a kind of ready-mixed concrete, including：Feed proportioning system, blending system, stirring system and control system.By the controller in control system, the material proportion as needed for concrete production limits the variable of material in weighing hopper to the utility model, the break-make of baiting valve is controlled according to the real time measure value of material in weighing hopper simultaneously, and the start and stop of conveyer and agitating device, concrete production process is automatically controlled so as to realize, the production efficiency of concrete is substantially increased, the automation and intellectuality of concrete production process is realized.Agitating device is set in agitating shaft body, stirs it is achieved thereby that the process of concrete production is automatically controlled, substantially increases production efficiency.
Description
Technical field
The utility model is related to technical field of concrete production, and more particularly to a kind of ready-mixed concrete automatically controls production system
System.
Background technology
China is a developing country with the fastest developing speed, therefore also high speed is being sent out for the building-up work of various aspects
Exhibition, particularly in terms of urban construction.In urban construction work, concrete production is in occupation of very important status, but mesh
Concrete production work in the most of urban construction of preceding China can only can reach the automation and intellectuality of part, produce
Efficiency is low.
Utility model content
The purpose of this utility model is that providing a kind of ready-mixed concrete automatically controls production system, simple in construction, can
Automatically controlling for concrete production process is realized, so as to improve production efficiency.
To achieve the above object, the utility model automatically controls production system there is provided a kind of ready-mixed concrete, including：Match somebody with somebody
Material system, it includes being provided with the feed bin of level-sensing device, weighing hopper, baiting valve and conveyer, the discharging opening of the feed bin and institute
The charging aperture connection of weighing hopper is stated, the discharging opening of the weighing hopper is connected through baiting valve with the charging aperture of the conveyer；Blending
System, it includes blending storehouse and discharge valve, and the charging aperture in the blending storehouse is connected with the discharging opening of the conveyer, the blending
The discharging opening in storehouse is connected with the charging aperture of the discharge valve；Stirring system, it includes stir storehouse and agitating device, the stir storehouse
Charging aperture be connected with the discharging opening of the discharge valve in the blending system；And control system, it includes frequency converter, controller
And the PC control ends of control software are installed, the frequency converter include the first frequency converter and the second frequency converter respectively with it is described defeated
Material machine and agitating device connection；The controller and the level-sensing device, the weighing hopper, the baiting valve, the discharging
Valve, first frequency converter, second frequency converter and the PC control ends are connected respectively.
Preferably, in above-mentioned technical proposal, the feed bin includes big aggregate bin, filler bin and is arranged on the filler bin
The fine aggregate storehouse in left side；
The discharging opening of the big aggregate bin is connected with the charging aperture of aggregate measuring bucket, the discharging opening of the aggregate measuring bucket with
The charging aperture connection of first baiting valve, the discharging opening of first baiting valve and the first charging aperture in the blending silo roof portion connect
Connect；
The discharging opening of the filler bin is connected with the charging aperture of powder metering bucket, the discharging opening of the powder metering bucket and
The charging aperture connection of two baiting valves, the discharging opening of second baiting valve is connected with the second charging aperture of the conveyer；
The discharging opening in the fine aggregate storehouse is connected with the charging aperture of fine aggregate weighing hopper, the discharging of the fine aggregate weighing hopper
Mouth is connected with the charging aperture of the 3rd baiting valve, and the discharging opening of the 3rd baiting valve connects with the first charging aperture of the conveyer
Connect.
Compared with prior art, the utility model has the advantages that：
By controller, the material proportion as needed for concrete production limits the metering of material in weighing hopper to the utility model
Value, while control the break-make of baiting valve according to the real time measure value of material in weighing hopper, and conveyer and agitating device
Start and stop, are automatically controlled so as to realize to concrete production process, are substantially increased the production efficiency of concrete, are realized coagulation
The automation and intellectuality of native production process.Agitating device is set in agitating shaft body, the mistake it is achieved thereby that concrete production is stirred
Journey is automatically controlled, and substantially increases production efficiency.
Brief description of the drawings
Fig. 1 is the structural representation that ready-mixed concrete of the present utility model automatically controls production system；
Fig. 2 is the structural representation of controller of the present utility model.
Main Reference Numerals explanation：
The big aggregate bins of 11-, 12- filler bins, 13- fine aggregates storehouse, 21- aggregate measuring buckets, 22- powder metering buckets, 23- is thin
Aggregate measuring bucket, the baiting valves of 31- first, the baiting valves of 32- second, the baiting valves of 33- the 3rd, 4- blendings storehouse, 7- conveyers, 81- the
One frequency converter, the frequency converters of 82- second, 9- controllers, 10-PC control ends, 11- agitating devices, 12- discharge valves, 13- cisterns,
14- water valves, 15- stir storehouses, the level-sensing devices of 161- first, the level-sensing devices of 162- second, the level-sensing devices of 163- the 3rd；
901- central processing modules, 902- communication modules, 903- input/output modules, 904- memory modules, 905- power supplys
Module, 906- editor modules.
Embodiment
Below in conjunction with the accompanying drawings, embodiment of the present utility model is described in detail, it is to be understood that this practicality
New protection domain is not limited by embodiment.
As shown in figure 1, production system is automatically controlled according to a kind of ready-mixed concrete of the utility model preferred embodiment,
Including：Feed proportioning system, blending system, stirring system and control system.
Referring to Fig. 1, feed proportioning system, including it is provided with feed bin, weighing hopper, baiting valve and the conveyer 7 of level-sensing device, feed bin
Discharging opening and the charging aperture of weighing hopper connect, the discharging opening of weighing hopper is connected with through baiting valve with the charging aperture of conveyer 7.
Blending system, including blending storehouse 4 and discharge valve 12, the charging aperture in blending storehouse 4 are connected with the discharging opening of conveyer 7,
The discharging opening in blending storehouse 4 is connected with the charging aperture of discharge valve 12.
Stirring system, including stir storehouse 15 and agitating device 11, charging aperture and the discharging in blending system of stir storehouse 15
The discharging opening connection of valve 12.Stirring motor is provided with agitating device 11 and is connected with stirring motor and gos deep into stirring for stir storehouse 15
Axle is mixed, during operation, discharge valve 12 is remained off agitating device 11.
Control system, including frequency converter, controller 9 and it is provided with the 10 of control software, frequency converter includes the first frequency conversion
The frequency converter 82 of device 81 and second is connected with conveyer 7, agitating device 11 respectively；Controller 9 and level-sensing device, weighing hopper, baiting valve,
Discharge valve 12, the first frequency converter 81, the second frequency converter 82 and 10 are connected respectively.
Turning in detail to Fig. 1, feed bin includes big aggregate bin 11, filler bin 12 and is arranged on the thin bone in the left side of filler bin 12
Feed bin 13；Feed bin is provided with and connected with controller 9 including big aggregate bin 11, filler bin 12 and the discharge outlet in fine aggregate storehouse 13
The dispensing valve connect (dispensing valve is not drawn into the present embodiment).
The discharging opening of big aggregate bin 11 is connected with the charging aperture of aggregate measuring bucket 21, the discharging opening of aggregate measuring bucket 21 and the
The charging aperture connection of one baiting valve 31, the discharging opening of the first baiting valve 31 is connected with the first charging aperture at the top of blending storehouse 4；Powder
The discharging opening of feed bin 12 is connected with the charging aperture of powder metering bucket 22, the discharging opening of powder metering bucket 22 and the second baiting valve 32
Charging aperture is connected, and the discharging opening of the second baiting valve 32 is connected with the second charging aperture of conveyer 7；The discharging opening in fine aggregate storehouse 13 with
The charging aperture connection of fine aggregate weighing hopper 23, the discharging opening of fine aggregate weighing hopper 23 is connected with the charging aperture of the 3rd baiting valve 33,
The discharging opening of 3rd baiting valve 33 is connected with the first charging aperture of conveyer 7.To ensure that the material in each weighing hopper meets life
Production proportioning is needed, and the first material is respectively arranged with the position of feed bin 2/3 in big aggregate bin 11, filler bin 12 and fine aggregate storehouse 13
Position the 161, second level-sensing device 162 of meter and the 3rd level-sensing device 163；Wherein the first level-sensing device 161, the second level-sensing device 162 and the 3rd
Level-sensing device 163 is contact level-sensing device and is connected respectively with controller 9.
As described in Figure 2, controller 9 includes：Central processing module 901, communication module 902, input/output module 903, deposit
Store up module 904, power module 905 and editor module 906.Wherein,
Communication module 902, for being communicated with PC control ends 10.
Editor module 906, the setting for carrying out production control data information for PC control ends 10, produces the data of control
Information includes the mixing time with the 11 pairs of stirrings 15 of weight/power ratio and agitating device of big aggregate, fine aggregate and powder.
Memory module 904, for storing each of control software, the production control data information set and control target
Plant data message.
Input/output module 903, including input block and output unit, wherein input block obtain the various of controlled device
Data message, more particularly obtains the break-make of the contact of the first level-sensing device 161, the second level-sensing device 162 and the 3rd level-sensing device 163
Information, obtains the weight of material data message that aggregate measuring bucket 21, powder metering bucket 22 and fine aggregate weighing hopper 23 are measured, and obtains
First baiting valve 31, the second baiting valve 32, the open and close information of the 3rd baiting valve 33 and discharge valve 12.Output unit is by various letters
Breath be sent to control target, more particularly, by valve switch information be sent to the first baiting valve 31, the second baiting valve 32,
3rd baiting valve 33 and discharge valve 12, aggregate measuring bucket 21, powder metering bucket 22 are sent to by weight data information needed for dispensing
With fine aggregate weighing hopper 23, the information of the transporting velocity of conveyer 7 will be controlled to send to the first frequency converter 81, and control is stirred
The startup or speed governing information for mixing device 11 are sent to the second frequency converter 82, while the data in memory module 904 are sent to PC
Control end 10.
Central processing module 901, on the one hand obtains the various data of controlled device, by acquisition by input block interface
Data message is parsed into control information and stored in memory module 904, or gives control information by output unit and controlled
Object, to realize control purpose.More particularly, central processing module 901 obtains material weighing hopper 21, powder by input block
The real-time weight data of proportioned material in weighing hopper 22 and fine aggregate weighing hopper 23 is expected, by the real-time weight data of acquisition and storage
The conscientious comparison of production material weight data set in module 904, when both are consistent, central processing module 901, which is parsed, to be beaten
The control signal of the first baiting valve 31, the second baiting valve 32 and the 3rd baiting valve 33 is opened, and blanking will be opened by output unit
The control signal of valve sends to the first baiting valve 31, the second baiting valve 32 and the 3rd baiting valve 33 and performed, while to the first frequency conversion
Device 81 sends unlatching conveyer 7 and conveys big aggregate, fine aggregate and powder to blending storehouse 4, and is sent by the second frequency converter 82
Starting stirring motor drives agitating shaft to be stirred in stir storehouse；When both are inconsistent, such as powder weight is less than proportioning institute
During the weight needed, the discharging opening dispensing valve of filler bin 12, which is opened to powder metering bucket 22, fills into powder, treats powder in powder metering bucket 22
When material weight reaches the weight needed for matching, first baiting valve 31 of the ability of central processing module 901, the second baiting valve 32 and the 3rd
Baiting valve 33 sends the control signal for opening baiting valve.It is achieved thereby that the process of concrete production is automatically controlled, greatly improve
Production efficiency.
In the present embodiment, water inlet system is additionally provided with, water inlet system includes cistern 13, flow pipe and be arranged on to send water
Water valve 14 on pipe, water valve 14 is flowmeter type, and water valve 14 is connected with controller 9, proportioning number of the controller 9 according to needed for production
The break-make of water valve 14 is controlled according to the real-time traffic calculating value with water valve 14.Real-time traffic calculating value and production institute when water valve 14
When water consumption value needed for the proportioning data needed is consistent, water valve 14 is closed.
In summary, by controller, the material proportion as needed for concrete production limits thing in weighing hopper to the utility model
The variable of material, while control the break-make of baiting valve according to the real time measure value of material in weighing hopper, and conveyer and is stirred
The start and stop of device are mixed, concrete production process is automatically controlled so as to realize, the production efficiency of concrete is substantially increased, it is real
The automation and intellectuality of concrete production process are showed.
Finally it should be noted that：Preferred embodiment of the present utility model is the foregoing is only, this is not limited to
Utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art
For, it can still modify to the technical scheme described in foregoing embodiments, or to which part technical characteristic
Carry out equivalent substitution.It is all it is of the present utility model spirit and principle within, any modification, equivalent substitution and improvements made etc.,
It should be included within protection domain of the present utility model.
Claims (2)
1. a kind of ready-mixed concrete automatically controls production system, it is characterised in that including：
Feed proportioning system, it includes being provided with the feed bin of level-sensing device, weighing hopper, baiting valve and conveyer, the discharging of the feed bin
Mouth is connected with the charging aperture of the weighing hopper, and charging aperture of the discharging opening through baiting valve and the conveyer of the weighing hopper connects
Connect；
Blending system, it includes blending storehouse and discharge valve, and the charging aperture in the blending storehouse is connected with the discharging opening of the conveyer,
The discharging opening in the blending storehouse is connected with the charging aperture of the discharge valve；
Stirring system, it includes stir storehouse and agitating device, the charging aperture of the stir storehouse and the discharging in the blending system
The discharging opening connection of valve；
And control system, its PC control end for including frequency converter, controller and being provided with control software, the frequency converter bag
The first frequency converter and the second frequency converter is included to be connected with the conveyer and the agitating device respectively；The controller and the material
Position meter, the weighing hopper, the baiting valve, the discharge valve, first frequency converter, second frequency converter and the PC
Control end is connected respectively.
2. ready-mixed concrete according to claim 1 automatically controls production system, it is characterised in that the feed bin includes big
Aggregate bin, filler bin and the fine aggregate storehouse being arranged on the left of the filler bin；
The discharging opening of the big aggregate bin is connected with the charging aperture of aggregate measuring bucket, the discharging opening and first of the aggregate measuring bucket
The charging aperture connection of baiting valve, the discharging opening of first baiting valve is connected with the first charging aperture in the blending silo roof portion；
The discharging opening of the filler bin is connected with the charging aperture of powder metering bucket, under the discharging opening and second of the powder metering bucket
Expect the charging aperture connection of valve, the discharging opening of second baiting valve is connected with the second charging aperture of the conveyer；
The discharging opening in the fine aggregate storehouse is connected with the charging aperture of fine aggregate weighing hopper, the discharging opening of the fine aggregate weighing hopper with
The charging aperture connection of 3rd baiting valve, the discharging opening of the 3rd baiting valve is connected with the first charging aperture of the conveyer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720128006.6U CN206510213U (en) | 2017-02-13 | 2017-02-13 | A kind of ready-mixed concrete automatically controls production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720128006.6U CN206510213U (en) | 2017-02-13 | 2017-02-13 | A kind of ready-mixed concrete automatically controls production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206510213U true CN206510213U (en) | 2017-09-22 |
Family
ID=59867589
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720128006.6U Expired - Fee Related CN206510213U (en) | 2017-02-13 | 2017-02-13 | A kind of ready-mixed concrete automatically controls production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206510213U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113967970A (en) * | 2021-10-19 | 2022-01-25 | 三一汽车制造有限公司 | Control method of micro-metering system and micro-metering system |
| CN114055632A (en) * | 2021-10-28 | 2022-02-18 | 武汉兴诚海水泥制品有限公司 | Environment-friendly low-radiation concrete production system and production process |
-
2017
- 2017-02-13 CN CN201720128006.6U patent/CN206510213U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113967970A (en) * | 2021-10-19 | 2022-01-25 | 三一汽车制造有限公司 | Control method of micro-metering system and micro-metering system |
| CN114055632A (en) * | 2021-10-28 | 2022-02-18 | 武汉兴诚海水泥制品有限公司 | Environment-friendly low-radiation concrete production system and production process |
| CN114055632B (en) * | 2021-10-28 | 2022-11-22 | 武汉兴诚海水泥制品有限公司 | Environment-friendly low-radiation concrete production system and production process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170922 Termination date: 20210213 |