CN116596242A - Unmanned production method, system and production line for clothing - Google Patents
Unmanned production method, system and production line for clothing Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 488
- 238000000034 method Methods 0.000 claims abstract description 59
- 238000012546 transfer Methods 0.000 claims abstract description 20
- 230000009471 action Effects 0.000 claims abstract description 15
- 238000009958 sewing Methods 0.000 claims description 39
- 238000010801 machine learning Methods 0.000 claims description 10
- 230000015654 memory Effects 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 7
- 238000010409 ironing Methods 0.000 claims description 5
- 238000004590 computer program Methods 0.000 claims description 4
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- 238000012549 training Methods 0.000 claims description 3
- 210000005069 ears Anatomy 0.000 claims description 2
- 230000000977 initiatory effect Effects 0.000 claims 1
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- 239000004744 fabric Substances 0.000 description 9
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- 238000010923 batch production Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000004826 seaming Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
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- 238000003908 quality control method Methods 0.000 description 1
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Abstract
The application discloses a method, a system and a production line for unmanned production of clothing, which comprise the following steps: acquiring a clothing order; issuing a dispatch instruction to ship the garment component to the garment production facility; acquiring pictures of the clothing parts, carrying out image recognition, and determining the clothing parts required to be clamped by the mechanical arm; determining a production start station and a production end station of the clothing component on clothing production equipment; sending a transfer instruction to call a mechanical arm to transfer the clothing component to a production starting station on clothing production equipment; determining a task starting condition, a task ending condition and auxiliary action data of the mechanical arm; acquiring first state information of a clothing component, and judging whether the task starting condition of the current production process is met or not; and acquiring second state information of the clothing component, and judging whether the task termination condition is met. The application realizes the full-automatic production of the clothing production line, improves the production efficiency of tailoring the ready-made clothing, improves the industrial automation degree and reduces the labor cost.
Description
Technical Field
The application relates to the technical field of clothing manufacturing. More particularly, the present application relates to a method, system and line for unmanned production of garments.
Background
The method for sewing, ironing, quality inspection, after-finishing, process quality inspection and finished product quality inspection of clothes all require a great deal of manpower, and how to improve the automation and intelligence level, achieve cost reduction and synergy is a great problem which is currently urgently needed to be solved in the industry.
In the patents filed before this department, the following techniques are disclosed: in the 2023101688022 application, a method for generating an order of UGC and providing a garment for order-driven production is disclosed, wherein the physical product production order generated in the method includes garment style data of a user, the garment style data includes garment cut size data, stitching relation data, fabric data and the like, and after knowing the garment cut size data, the stitching relation data and the fabric data, it is not difficult to determine a production process (including a stitching needle number, a thread number and a stitching process, the stitching process includes flat seams, overseam seams and the like) according to the data, so that in fact, after the garment style data is determined, the production process data can be completely determined and recorded on the physical product production order; the patent with the application number of 202211682241.X discloses an intelligent hanging and conveying device for different types of clothes batch production lines, which can move a vehicle body to a corresponding station by utilizing a power mechanism according to a clothes making order; in the patent of application number 202211422203.0, a method and a system for batch production line production of clothes of different styles are disclosed, based on the known position information of clothes production equipment, the production procedures of different clothes of the same production process data are arranged on the same equipment according to the classification of the production process data in a clothes making order, so that the moving path of conveying equipment is planned, and the production efficiency is optimized.
Based on the above known technology, how to realize full-automatic production of a garment production line according to a garment making order containing garment style data and production process data, improve the production efficiency of garment customization, improve the industrial automation degree and reduce the labor cost is a problem to be solved at present.
Disclosure of Invention
It is an object of the present application to solve at least the above problems and to provide at least the advantages to be described later.
The application also aims to provide a method, a system and a production line for unmanned production of clothes, which are used for realizing full-automatic production of the clothes production line, improving the production efficiency of tailoring of ready-made clothes, improving the degree of industrial automation and reducing the labor cost.
To achieve these objects and other advantages and in accordance with the purpose of the application, there is provided a method for unmanned production of clothing, comprising:
acquiring a clothing order, and reading clothing component information and production process data required by the current production process from the clothing order;
according to the clothing component information and the production process data required by the current production process and a virtual clothing production workshop which is constructed by adopting digital twinning according to a clothing production entity workshop in advance, a scheduling instruction is sent out so that the intelligent hanging and conveying device conveys the clothing component required by the current production process to a corresponding position of clothing production equipment matched with the production process required by the current production process;
acquiring pictures of clothing components hung on the intelligent hanging and conveying device, carrying out image recognition, determining the clothing components required to be clamped from the intelligent hanging and conveying device by the mechanical arm according to image recognition results and clothing component information required by the current production process, and determining the clamping position of the mechanical arm on the clothing components according to the clothing component information required by the current production process and a virtual clothing production workshop;
determining a production start station and a production end station of the clothing components required by the current production process on clothing production equipment required by the current production process based on the clothing component information required by the current production process and the virtual clothing production workshop;
sending a transfer instruction to call a mechanical arm to clamp and transfer the clothing parts required by the current production process from the intelligent hanging and conveying device to a production starting station on clothing production equipment required by the current production process;
determining task starting conditions, task ending conditions and auxiliary action data of the mechanical arm of the current production process based on the clothing component information and the production process data required by the current production process and the equipment information of clothing production equipment required by the current production process in a virtual clothing production workshop;
acquiring first state information of a clothing component required by a current production process, judging whether a task starting condition of the current production process is met or not according to the first state information, if so, sending a starting instruction to start clothing production equipment required by the current production process, and starting a mechanical arm to enable the mechanical arm to act according to auxiliary action data, otherwise, sending alarm information;
and acquiring second state information of the clothing component required by the current production process, judging whether the task termination condition of the current production process is met, and if so, sending a termination instruction to stop clothing production equipment and a stop mechanical arm required by the current production process.
Preferably, the production process comprises sewing of the garment component, sewing of pockets and/or ears on the garment component, sewing of zippers and/or buttons on the garment component, sewing of buttonholes on the garment component, and ironing and finishing of the garment.
Preferably, the method for acquiring the first state information and/or the second state information of the clothing component required by the current production process comprises the following steps: and acquiring a picture of the clothing production equipment required by the current production process, and carrying out image recognition, wherein the first state information and/or the second state information of the clothing component required by the current production process on the clothing production equipment are acquired, and the first state information and/or the second state information comprise the position information of the clothing component on the clothing production equipment.
Preferably, the task starting conditions of the current production process are: the position of the clothing component required by the current production process on the clothing production equipment is positioned at the production start station on the clothing production equipment required by the current production process; the task termination conditions of the current production process are: the position of the garment component required for the current production process on the garment production device is at the production end station on the garment production device required for the current production process.
Preferably, the method further comprises:
after sending out the alarm information, acquiring the picture of the clothing production equipment after the state of the clothing component is adjusted by manual intervention again, and carrying out image recognition to acquire third state information of the clothing component on the clothing production equipment required by the current production process;
and constructing a machine learning model, and training the machine learning model by adopting the first state information and the third state information of the clothing components on the clothing production equipment so as to enable the machine learning model to learn the adjustment instructions for automatically adjusting the states of the clothing components when the clothing components are not put in place.
Preferably, the start instruction is further used for starting a blowing device arranged on the clothing production equipment to blow air to the clothing parts to flatten the clothing parts, and the stop instruction is further used for stopping the blowing device.
The application also provides a system for unmanned production of clothing, which comprises:
the order acquisition module is used for acquiring a clothing order and reading clothing component information and production process data required by the current production process from the clothing order;
the dispatching module is used for sending dispatching instructions according to the clothing component information and the production process data required by the current production process and a virtual clothing production workshop which is constructed by adopting digital twinning according to a clothing production entity workshop in advance so that the intelligent hanging and conveying device can convey the clothing component required by the current production process to the corresponding position of clothing production equipment matched with the production process required by the current production process;
the image recognition module is used for acquiring pictures of the clothing components hung on the intelligent hanging and conveying device, carrying out image recognition, determining the clothing components required to be clamped from the intelligent hanging and conveying device by the mechanical arm according to the image recognition result and the clothing component information required by the current production process, and determining the clamping position of the mechanical arm on the clothing components according to the clothing component information required by the current production process and the virtual clothing production workshop;
the production station determining module is used for determining a production start station and a production end station of the clothing component required by the current production process on clothing production equipment required by the current production process based on the clothing component information required by the current production process and the virtual clothing production workshop;
the transfer module is used for sending a transfer instruction to call the mechanical arm to clamp and transfer the clothing parts required by the current production process from the intelligent hanging and conveying device to a production starting station on clothing production equipment required by the current production process;
the task condition determining module is used for determining task starting conditions, task ending conditions and auxiliary action data of the mechanical arm of the current production process based on the clothing component information and the production process data required by the current production process and the equipment information of clothing production equipment required by the current production process in the virtual clothing production workshop;
the starting module is used for acquiring first state information of the clothing component required by the current production process, judging whether the task starting condition of the current production process is met or not according to the first state information, if so, sending a starting instruction to start clothing production equipment required by the current production process, and starting the mechanical arm to enable the mechanical arm to act according to auxiliary action data, otherwise, sending alarm information;
and the termination module is used for acquiring the second state information of the clothing component required by the current production process, judging whether the task termination condition of the current production process is met or not according to the second state information, and if so, sending a termination instruction to stop clothing production equipment and a stop mechanical arm required by the current production process.
The application also provides a production line for unmanned production of clothing, which comprises the following steps: comprising the following steps: the intelligent hanging and conveying device, the garment production equipment, the mechanical arm and the camera device which are arranged on the garment production equipment and the garment unmanned production system are used for dispatching the intelligent hanging and conveying device, the garment production equipment, the mechanical arm and the camera device which are arranged on the garment production equipment to participate in garment production by the garment unmanned production system.
The present application also provides an electronic device including: the garment production system comprises at least one processor and a memory communicatively connected with the at least one processor, wherein the memory stores instructions executable by the at least one processor, and the instructions are executed by the at least one processor so that the at least one processor performs the method for unmanned production of the garment.
The application also provides a storage medium, on which a computer program is stored, which program, when being executed by a processor, implements the method for unmanned production of garments described above.
The application at least comprises the following beneficial effects: after a virtual clothing production workshop based on digital twinning is constructed, a clothing order is read through a computer by combining a clothing marketing method and an intelligent hanging conveying device developed by a subject, and the intelligent hanging conveying device, a mechanical arm, a camera device and clothing production equipment are automatically allocated to carry out matched production, so that the full-automatic production of a clothing production line is realized, the production efficiency of clothing customization is improved, the industrial automation degree is improved, and the labor cost is reduced.
Additional advantages, objects, and features of the application will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the application.
Drawings
FIG. 1 is a schematic flow chart of a method for unmanned production of clothing according to an embodiment of the application;
fig. 2 is a schematic structural diagram of a system for unmanned production of clothing according to an embodiment of the present application.
Detailed Description
The present application is described in further detail below with reference to the drawings to enable those skilled in the art to practice the application by referring to the description.
The experimental methods described in the following embodiments are conventional methods unless otherwise indicated, and the reagents and materials are commercially available.
As shown in fig. 1, the present application provides a method for unmanned production of clothing, comprising:
s101, acquiring a clothing order, and reading clothing component information and production process data required by the current production process from the clothing order;
specifically, the clothing order includes clothing style data, where the clothing style data includes cut-piece size data, cut-piece cutting position data, button size and material data, pocket size data, stitching relation data between stitched parts, fabric data, and so on.
The production process comprises sewing of the clothing component, sewing of pockets and/or lugs on the clothing component, sewing of zippers and/or buttons on the clothing component, sewing of buttonholes on the clothing component, ironing and ironing of ready-made clothes, and the like.
The garment component information required by the current production process includes the self information (panel size data, button and/or zipper size and material data, pocket and/or lug size data, fabric data) and sewing task information (sewing relationship data between the sewn components, such as sewing positions between two panels, sewing positions of the pocket on the panels, and sewing positions of the buttons on the panels) of the garment component required by the current production process.
The production process data required by the current production process comprises production equipment, consumables and corresponding sewing process related information matched with fabrics and clothing styles, such as cotton cloth, wool imitation, pure wool, 11-gauge and 14-gauge needles for sewing, silk fabrics, 9-gauge needles for sewing clothing, polyester yarns for sewing clothing, 50-gauge and 60-gauge yarns for thin fabrics, 20-gauge and 40-gauge yarns for thick fabrics, locking holes and button nails, locking nails, generally 10-50-gauge yarns, flat seams for sewing between two adjacent cut pieces, flat seams for sewing decorative yarns on cut pieces, and edge wrapping of cut pieces.
S102, according to the clothing component information and the production process data required by the current production process and a virtual clothing production workshop which is constructed in advance by adopting digital twinning according to a clothing production entity workshop, a scheduling instruction is sent out so that the intelligent hanging and conveying device conveys the clothing component required by the current production process to a corresponding position of clothing production equipment matched with the production process required by the current production process;
the intelligent hanging and conveying device is disclosed in the patent with the application number of 202211682241.X, and is not described herein.
Since the clothing component information and the production process data required by the current production process are already read in the previous step, the clothing component information can determine the clothing component required by the current production process, and the production process data can determine the clothing production equipment required by the current production process.
The virtual clothing production workshop based on digital twinning corresponding to the clothing production entity workshop can be constructed in advance, the virtual clothing production workshop is a virtual model generated by image recognition, laser ranging and manual calibration, key positions such as a presser foot and a needle are monitored in an enhanced mode by using the position sensor of the Internet of things, in order to prevent ageing, vibration and manual position information change in the production process, the global structure optical camera monitoring is arranged, the devices such as the global laser range finder and the microwave range finder are monitored in real time, the sensor information is comprehensively processed, the digital twinning world and the real workshop are adjusted in real time to be in complete one-to-one correspondence, manual service is called automatically to be processed if necessary, and the manual processing process and result can be input into a machine learning network, so that the automation and the accuracy level of the system are continuously enhanced.
The virtual clothing production workshop comprises a clothing production entity workshop, an intelligent hanging and conveying device, three-dimensional modeling of clothing components and various clothing production equipment, position information of the intelligent hanging and conveying device, the clothing components and various clothing production equipment in the clothing production entity workshop, device information of the intelligent hanging and conveying device, equipment information (equipment size, adopted needle numbers, sewing speed and the like) of the various clothing production equipment.
Therefore, the intelligent hanging and conveying device, the hanging clothing parts and the position information of the clothing production equipment in the clothing production entity workshop can be correspondingly displayed in the virtual clothing production workshop, and the intelligent hanging and conveying device can be generated on the basis of the virtual clothing production workshop to move. Therefore, the intelligent hanging and conveying device can convey the clothing parts required by the current production process to the corresponding positions of clothing production equipment matched with the production process required by the current production process.
The garment production equipment herein includes flat seaming machines, overedger machines, flat seaming machines, buttonholing machines, button sewing machines, and the like.
More desirably, a method and a system for mass production of clothes of different styles are disclosed in the patent with application number 202211422203.0, based on the known position information of clothes production equipment, the production procedures of different clothes of the same production process data are classified according to the production process data in the clothes making order, so that the moving path of the conveying equipment is planned, the production efficiency is optimized, and therefore, the intelligent hanging conveying device can carry out the transportation of clothes parts according to the method.
S103, acquiring pictures of the clothing components hung on the intelligent hanging and conveying device, carrying out image recognition, determining the clothing components required to be clamped from the intelligent hanging and conveying device by the mechanical arm according to the image recognition result and the clothing component information required by the current production process, and determining the clamping position of the mechanical arm on the clothing components according to the clothing component information required by the current production process and a virtual clothing production workshop;
since there may be more than one garment component suspended from the intelligent hanging conveyor, such as multiple pieces of a garment, the intelligent hanging conveyor may have multiple pieces of the garment suspended from the intelligent hanging conveyor, and therefore may need to be identified and removed from the intelligent hanging conveyor. In the conventional garment production process, a worker generally determines cut pieces to be used in the current process, and then takes the cut pieces, and the worker performs recognition and material transfer at the moment. Today, the camera shooting technology, the mechanical arm technology and the image recognition technology are realized, and a computer, a mechanical arm and a camera shooting device can be completely adopted to replace manual work to complete recognition and material transfer.
Specifically, the mechanical arm and the camera device can be installed on the clothing production equipment, the camera device is used for shooting pictures of clothing components hung on the intelligent hanging and conveying device, then a computer is used for carrying out image recognition, the image recognition information is compared with the self information of the clothing components required by the current production procedure, namely the clothing components required by the current procedure are identical, and a virtual clothing production workshop based on digital twinning is constructed in the front, so that the position information of the clothing components required by the current procedure in the virtual clothing production workshop can be determined, and the sewing task information to be carried out on the clothing components in the current procedure also comprises the clothing component information, so that the clothing components and the clamping positions required by the mechanical arm can be determined.
For example, when the buttonholes are locked, the information of the clothing parts in the virtual clothing production workshop is known, so that the region and the position to be sewn are known, and a mechanical arm can be used for grabbing the position about the region to be sewn by 5cm, and if the position is less than 5cm, the farthest position is grabbed; for example, the upper sleeves are sewn in the transverse direction opposite to the starting position of the sleeves when the large body is required to be grabbed, and the longitudinal direction is started to be stopped in the direction opposite to the transverse direction by 2cm; for example, the pressing line is a position at which the starting position of the pressing line is longitudinally leveled and is transversely positioned at a position of about 3 cm.
Here, the manipulator may be a da vinci manipulator, because of the relatively fine handling required.
S104, determining a production start station and a production end station of the clothing component required by the current production process on clothing production equipment required by the current production process based on the clothing component information required by the current production process and the virtual clothing production workshop;
the clothing component used in the current working procedure is initially required to be placed on the production starting station of the clothing production equipment, and the clothing component is required to be moved in the sewing process so that the clothing production equipment can gradually execute the sewing task, and the clothing component reaches the production ending station when the task is completed. And at the beginning of production, the starting point of sewing of the clothing component is under the presser foot of the clothing production equipment, so that the production starting station can be determined, and at the end of production, the starting point of sewing of the clothing component is moved to the front of a certain distance (the distance is determined by sewing task information) from the presser foot of the clothing production equipment, so that the production ending station can be determined.
S105, sending a transfer instruction to call a mechanical arm to clamp and transfer the clothing parts required by the current production process from the intelligent hanging and conveying device to a production start station on clothing production equipment required by the current production process;
in the virtual clothing production workshop, the position information of the intelligent hanging and conveying device and the position information of the clothing parts are known, and the position information of the production start station on the clothing production equipment is known, so that the mechanical arm can be called to clamp and transfer the clothing parts required by the current production procedure from the intelligent hanging and conveying device to the production start station on the clothing production equipment required by the current production procedure.
If two garment parts are to be sewn together, the steps S102 to 105 are repeated, and both the two parts to be sewn are moved to a production start station on the garment production apparatus.
S106, determining task starting conditions, task ending conditions and auxiliary action data of the mechanical arm of the current production process based on the clothing component information and the production process data required by the current production process and the equipment information of the clothing production equipment required by the current production process in the virtual clothing production workshop;
specifically, the task start condition of the current production process may be set as: the position of the clothing component required by the current production process on the clothing production equipment is positioned at the production start station on the clothing production equipment required by the current production process;
the task termination condition of the current production process may be set as: the position of the clothing component required by the current production process on the clothing production equipment is positioned at a production termination station on the clothing production equipment required by the current production process;
because in the sewing process, some tasks need auxiliary actions of the mechanical arm, and auxiliary action data need to be determined according to equipment information of the clothing production equipment, for example, in the sewing process of two cut pieces, the mechanical arm is required to move the cut pieces forward in an auxiliary manner, so that two edges of the cut pieces are gradually sewn, and the auxiliary moving speed of the mechanical arm can be determined according to the sewing speed.
In some preferred embodiments, the task starting conditions further include checking equipment information of the garment production equipment used in the current production process, for example, acquiring an accessory picture such as a sewing presser foot on the garment production equipment by adopting a camera device, then performing image recognition to acquire parameters of the accessory such as the sewing presser foot, then comparing with the production process data, and finally calculating that the task starting conditions are met. In particular, see patent application No. 202211499903.X, entitled intelligent inspection and control method and system for quality of different styles of garment pipeline production processes.
S107, acquiring first state information of a clothing component required by the current production process, judging whether a task starting condition of the current production process is met or not according to the first state information, if so, sending a starting instruction to start clothing production equipment required by the current production process, and starting a mechanical arm to enable the mechanical arm to act according to auxiliary action data, otherwise, sending alarm information;
s108, acquiring second state information of the clothing component required by the current production process, judging whether the task termination condition of the current production process is met, and if so, sending a termination instruction to stop clothing production equipment and a stop mechanical arm required by the current production process.
Specifically, the method for acquiring the first state information and/or the second state information of the clothing component required by the current production process may be adopted as follows: and acquiring a picture of the clothing production equipment required by the current production process, and carrying out image recognition, wherein the first state information and/or the second state information of the clothing component required by the current production process on the clothing production equipment are acquired, and the first state information and/or the second state information comprise the position information of the clothing component on the clothing production equipment.
By checking whether the position information of the clothing component on the clothing production equipment is located on a production start station or a production stop station on the clothing production equipment required by the current production process, whether the task start or stop condition is met can be judged.
In the execution process of the embodiment, after a virtual clothing production workshop based on digital twinning is constructed, a clothing supply and marketing method and an intelligent hanging and conveying device developed by the department are combined, a clothing making order is read through a computer, the intelligent hanging and conveying device, a mechanical arm, a camera device and clothing production equipment are automatically allocated for carrying out matched production, full-automatic production of a clothing production line is realized, the production efficiency of clothing customization is improved, the industrial automation degree is improved, and the labor cost is reduced.
In another embodiment, the method for unmanned production of clothing further comprises:
after a start instruction is sent out and before a stop instruction is sent out, acquiring a production state picture of clothing production equipment used in the current production process, carrying out image recognition, evaluating whether quality problems occur in the production process according to preset rules, if so, sending out a task stop instruction, and sending out alarm information to call manual intervention, otherwise, continuing production.
In the execution process of the embodiment, the low-quality clothing component does not flow into the next production process by quality control in the production process, so that the clothing production quality is ensured to the greatest extent, meanwhile, the problem that the finished clothing is produced is not found due to the process control, and the rejection cost is reduced.
In another embodiment, the method for unmanned production of clothing further comprises:
after sending out the alarm information, acquiring the picture of the clothing production equipment after the state of the clothing component is adjusted by manual intervention again, and carrying out image recognition to acquire third state information of the clothing component on the clothing production equipment required by the current production process;
and constructing a machine learning model, and training the machine learning model by adopting the first state information and the third state information of the clothing components on the clothing production equipment so as to enable the machine learning model to learn the adjustment instructions for automatically adjusting the states of the clothing components when the clothing components are not put in place.
In the execution process of the embodiment, the mechanical arm automatically completes the adjustment process of the clothing state under the condition of no manual supervision by learning the manual intervention result through a machine so as to be more intelligent.
In another embodiment, the starting instruction is further used for starting an air blowing device arranged on the clothing production equipment to blow air to the clothing component to flatten the clothing component, and the stopping instruction is further used for stopping the air blowing device, wherein by arranging the air blowing device on the clothing production equipment, air flow flattening in the sewing process can be achieved, deformation of the clothing component caused by pressure of a sewing stitch on the clothing component is avoided, and accordingly error accumulation causes error judgment on a task starting and stopping station.
The application also provides a system for unmanned production of clothing, which comprises:
the order acquisition module is used for acquiring a clothing order and reading clothing component information and production process data required by the current production process from the clothing order;
the dispatching module is used for sending dispatching instructions according to the clothing component information and the production process data required by the current production process and a virtual clothing production workshop which is constructed by adopting digital twinning according to a clothing production entity workshop in advance so that the intelligent hanging and conveying device can convey the clothing component required by the current production process to the corresponding position of clothing production equipment matched with the production process required by the current production process;
the image recognition module is used for acquiring pictures of the clothing components hung on the intelligent hanging and conveying device, carrying out image recognition, determining the clothing components required to be clamped from the intelligent hanging and conveying device by the mechanical arm according to the image recognition result and the clothing component information required by the current production process, and determining the clamping position of the mechanical arm on the clothing components according to the clothing component information required by the current production process and the virtual clothing production workshop;
the production station determining module is used for determining a production start station and a production end station of the clothing component required by the current production process on clothing production equipment required by the current production process based on the clothing component information required by the current production process and the virtual clothing production workshop;
the transfer module is used for sending a transfer instruction to call the mechanical arm to clamp and transfer the clothing parts required by the current production process from the intelligent hanging and conveying device to a production starting station on clothing production equipment required by the current production process;
the task condition determining module is used for determining task starting conditions, task ending conditions and auxiliary action data of the mechanical arm of the current production process based on the clothing component information and the production process data required by the current production process and the equipment information of clothing production equipment required by the current production process in the virtual clothing production workshop;
the starting module is used for acquiring first state information of the clothing component required by the current production process, judging whether the task starting condition of the current production process is met or not according to the first state information, if so, sending a starting instruction to start clothing production equipment required by the current production process, and starting the mechanical arm to enable the mechanical arm to act according to auxiliary action data, otherwise, sending alarm information;
and the termination module is used for acquiring the second state information of the clothing component required by the current production process, judging whether the task termination condition of the current production process is met or not according to the second state information, and if so, sending a termination instruction to stop clothing production equipment and a stop mechanical arm required by the current production process.
All relevant contents of each step related to the foregoing embodiment of the method for unmanned production of clothing may be cited to the functional description of the functional module corresponding to the system for unmanned production of clothing in the embodiment of the present application, which is not described herein.
The division of the modules in the embodiments of the present application is schematically only one logic function division, and there may be another division manner in actual implementation, and in addition, each functional module in each embodiment of the present application may be integrated in one processor, or may exist separately and physically, or two or more modules may be integrated in one module. The integrated modules may be implemented in hardware or in software functional modules.
In the system embodiment of the present application, the connection relationship between the modules represents that there is a communication connection between them, and may be specifically implemented as one or more communication buses or signal lines.
The application also provides a production line for unmanned production of clothing, which comprises the following steps: comprising the following steps: the intelligent hanging and conveying device, the garment production equipment, the mechanical arm and the camera device which are arranged on the garment production equipment and the garment unmanned production system are used for dispatching the intelligent hanging and conveying device, the garment production equipment, the mechanical arm and the camera device which are arranged on the garment production equipment to participate in garment production by the garment unmanned production system.
The present application also provides an electronic apparatus, comprising: the garment production system comprises at least one processor and a memory communicatively connected with the at least one processor, wherein the memory stores instructions executable by the at least one processor, and the instructions are executed by the at least one processor so that the at least one processor performs the method for unmanned production of the garment. The electronic device may be any terminal device including a mobile phone, a notebook computer, a desktop computer, a tablet computer, a PDA (Personal Digital Assistant ), a POS (Point of sales), a car-mounted computer, and the like.
The application also provides a storage medium, on which a computer program is stored, which program, when being executed by a processor, implements the method for unmanned production of garments described above.
From the above description of the embodiments, it will be apparent to those skilled in the art that the present application may be implemented by means of software plus necessary general purpose hardware, or of course by means of special purpose hardware including application specific integrated circuits, special purpose CPUs, special purpose memories, special purpose components, etc. Generally, functions performed by computer programs can be easily implemented by corresponding hardware, and specific hardware structures for implementing the same functions can be varied, such as analog circuits, digital circuits, or dedicated circuits. However, a software program implementation is a preferred embodiment for many more of the cases of the present application. Based on such understanding, the technical solution of the present application may be embodied essentially or in a part contributing to the prior art in the form of a software product stored in a readable storage medium, such as a floppy disk, a U-disk, a removable hard disk, a Read-Only Memory (ROM), a random-access Memory (RAM, random Access Memory), a magnetic disk or an optical disk of a computer, etc., including several instructions for causing a computer device (which may be a personal computer, a server, a network device, etc.) to execute the method according to the embodiments of the present application.
Although embodiments of the present application have been disclosed above, it is not limited to the details and embodiments shown and described, it is well suited to various fields of use for which the application would be readily apparent to those skilled in the art, and accordingly, the application is not limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.
Claims (10)
1. A method for unmanned production of garments, comprising:
acquiring a clothing order, and reading clothing component information and production process data required by the current production process from the clothing order;
according to the clothing component information and the production process data required by the current production process and a virtual clothing production workshop which is constructed by adopting digital twinning according to a clothing production entity workshop in advance, a scheduling instruction is sent out so that the intelligent hanging and conveying device conveys the clothing component required by the current production process to a corresponding position of clothing production equipment matched with the production process required by the current production process;
acquiring pictures of clothing components hung on the intelligent hanging and conveying device, carrying out image recognition, determining the clothing components required to be clamped from the intelligent hanging and conveying device by the mechanical arm according to image recognition results and clothing component information required by the current production process, and determining the clamping position of the mechanical arm on the clothing components according to the clothing component information required by the current production process and a virtual clothing production workshop;
determining a production start station and a production end station of the clothing components required by the current production process on clothing production equipment required by the current production process based on the clothing component information required by the current production process and the virtual clothing production workshop;
sending a transfer instruction to call a mechanical arm to clamp and transfer the clothing parts required by the current production process from the intelligent hanging and conveying device to a production starting station on clothing production equipment required by the current production process;
determining task starting conditions, task ending conditions and auxiliary action data of the mechanical arm of the current production process based on the clothing component information and the production process data required by the current production process and the equipment information of clothing production equipment required by the current production process in a virtual clothing production workshop;
acquiring first state information of a clothing component required by a current production process, judging whether a task starting condition of the current production process is met or not according to the first state information, if so, sending a starting instruction to start clothing production equipment required by the current production process, and starting a mechanical arm to enable the mechanical arm to act according to auxiliary action data, otherwise, sending alarm information;
and acquiring second state information of the clothing component required by the current production process, judging whether the task termination condition of the current production process is met, and if so, sending a termination instruction to stop clothing production equipment and a stop mechanical arm required by the current production process.
2. The method of unmanned production of garments according to claim 1, wherein the production process comprises sewing of garment parts, sewing of pockets and/or ears on garment parts, sewing of zippers and/or buttons on garment parts, sewing of buttonholes on garment parts, ironing of garments.
3. The method of unmanned garment production according to claim 1, wherein the method of obtaining the first status information and/or the second status information of the garment component required for the current production process comprises: and acquiring a picture of the clothing production equipment required by the current production process, and carrying out image recognition, wherein the first state information and/or the second state information of the clothing component required by the current production process on the clothing production equipment are acquired, and the first state information and/or the second state information comprise the position information of the clothing component on the clothing production equipment.
4. A method for unmanned garment production according to claim 3, wherein the task initiation conditions of the current production process are: the position of the clothing component required by the current production process on the clothing production equipment is positioned at the production start station on the clothing production equipment required by the current production process; the task termination conditions of the current production process are: the position of the garment component required for the current production process on the garment production device is at the production end station on the garment production device required for the current production process.
5. A method of unmanned garment production according to claim 3, further comprising:
after sending out the alarm information, acquiring the picture of the clothing production equipment after the state of the clothing component is adjusted by manual intervention again, and carrying out image recognition to acquire third state information of the clothing component on the clothing production equipment required by the current production process;
and constructing a machine learning model, and training the machine learning model by adopting the first state information and the third state information of the clothing components on the clothing production equipment so as to enable the machine learning model to learn the adjustment instructions for automatically adjusting the states of the clothing components when the clothing components are not put in place.
6. The unmanned garment production method according to claim 1, wherein the start instruction is further for starting a blowing device provided on the garment production apparatus to blow air toward the garment component to flatten the garment component, and the stop instruction is further for stopping the blowing device.
7. A system for unmanned garment production, comprising:
the order acquisition module is used for acquiring a clothing order and reading clothing component information and production process data required by the current production process from the clothing order;
the dispatching module is used for sending dispatching instructions according to the clothing component information and the production process data required by the current production process and a virtual clothing production workshop which is constructed by adopting digital twinning according to a clothing production entity workshop in advance so that the intelligent hanging and conveying device conveys the clothing component required by the current production process to clothing production equipment matched with the production process required by the current production process;
the image recognition module is used for acquiring pictures of the clothing components hung on the intelligent hanging and conveying device, carrying out image recognition, determining the clothing components required to be clamped from the intelligent hanging and conveying device by the mechanical arm according to the image recognition result and the clothing component information required by the current production process, and determining the clamping position of the mechanical arm on the clothing components according to the clothing component information required by the current production process and the virtual clothing production workshop;
the production station determining module is used for determining a production start station and a production end station of the clothing component required by the current production process on clothing production equipment required by the current production process based on the clothing component information required by the current production process and the virtual clothing production workshop;
the transfer module is used for sending a transfer instruction to call the mechanical arm to clamp and transfer the clothing parts required by the current production process from the intelligent hanging and conveying device to a production starting station on clothing production equipment required by the current production process;
the task condition determining module is used for determining task starting conditions, task ending conditions and auxiliary action data of the mechanical arm of the current production process based on the clothing component information and the production process data required by the current production process and the equipment information of clothing production equipment required by the current production process in the virtual clothing production workshop;
the starting module is used for acquiring first state information of the clothing component required by the current production process, judging whether the task starting condition of the current production process is met or not according to the first state information, if so, sending a starting instruction to start clothing production equipment required by the current production process, and starting the mechanical arm to enable the mechanical arm to act according to auxiliary action data, otherwise, sending alarm information;
and the termination module is used for acquiring the second state information of the clothing component required by the current production process, judging whether the task termination condition of the current production process is met or not according to the second state information, and if so, sending a termination instruction to stop clothing production equipment and a stop mechanical arm required by the current production process.
8. A production line for unmanned production of garments, comprising: comprising the following steps: the system for unmanned production of the clothes comprises an intelligent hanging and conveying device, clothes production equipment, a mechanical arm and a camera device which are arranged on the clothes production equipment, and a system for unmanned production of the clothes, wherein the system for unmanned production of the clothes uses the method for unmanned production of the clothes according to any one of claims 1-5 to schedule the intelligent hanging and conveying device, the clothes production equipment, the mechanical arm and the camera device which are arranged on the clothes production equipment to participate in the clothes production.
9. An electronic device, comprising: at least one processor, and a memory communicatively coupled to the at least one processor, wherein the memory stores instructions executable by the at least one processor to cause the at least one processor to perform the method of unmanned garment production of any one of claims 1-5.
10. A storage medium having stored thereon a computer program, which when executed by a processor, implements a method of unmanned garment production according to any of claims 1 to 5.
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