CN116586979A - Intelligent frame fan production line and frame fan production method - Google Patents
Intelligent frame fan production line and frame fan production method Download PDFInfo
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- CN116586979A CN116586979A CN202310848638.XA CN202310848638A CN116586979A CN 116586979 A CN116586979 A CN 116586979A CN 202310848638 A CN202310848638 A CN 202310848638A CN 116586979 A CN116586979 A CN 116586979A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 175
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000003754 machining Methods 0.000 claims description 49
- 238000012546 transfer Methods 0.000 claims description 35
- 238000003860 storage Methods 0.000 claims description 31
- 238000007599 discharging Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 13
- 230000005611 electricity Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000012824 chemical production Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides an intelligent frame fan production line and a frame fan production method, which relate to the field of frame fan production and adopt the following scheme: including window frame production line and casement production line, still include frame fan assembly line, along the direction of movement of window frame, frame fan assembly line is located the front portion of window frame production line, window frame production line includes window frame gel storehouse and window frame assembly line, window frame gel storehouse includes the window frame transport vechicle, the material loading end of window frame assembly line is provided with window frame identification piece one, window frame identification piece one can discern the frame fan structural information that the window frame corresponds, the casement production line includes casement gel storehouse and casement assembly line, casement gel storehouse includes the casement transport vechicle, the casement production line still includes temporary storehouse, window frame identification piece one, window frame transport vechicle, casement transport vechicle all are connected with the control system electricity. The invention can achieve the effects of processing and assembling the window sashes and window frames simultaneously, and improves the production efficiency of the frame sashes.
Description
Technical Field
The invention relates to the field of frame fan production, in particular to an intelligent frame fan production line and a frame fan production method.
Background
Frame wings generally comprise a window frame and a window sash, and the processing technology is different due to the difference of the raw materials of the window frame and the window sash, for example: the window frame is provided with mounting holes, glue injection holes, drainage grooves, muntin connecting holes and the like, and the window frame is provided with handle holes, glue injection holes, air pressure balance holes, drainage holes, hinge mounting holes and the like.
In order to improve production efficiency, in the prior art, two groups of production lines are arranged to simultaneously process and produce the window frames and the window sashes of the same order, namely, one group of production window frames and the other group of production window frames, so that the production can be simultaneously carried out, and the waiting time is shortened.
When the production method is adopted, in order to improve the optimization rate and reduce the raw material cost when the window frames or the window sashes are produced, the requirements of the window frames and the window sashes of the whole order are disturbed when the profiles are cut and discharged, and the blanking processing is carried out according to the required profile length, so that the utilization rate of the profile raw materials is improved, the waste of the profiles is reduced, but the window frames and the window sashes of the batch are not aligned, the window frames and the window sashes can be assembled only after the processing of the window frames and the window sashes is completed, thus waiting time still exists, the manufacturing time is delayed for the order with urgent tasks, and the efficiency is lower.
Disclosure of Invention
In order to solve the problem of low production efficiency and time delay of the frame fan in the prior art, the invention provides an intelligent frame fan production line and a frame fan production method, which can achieve the effects of processing and assembling the frame fan simultaneously while processing the window fan and the window frame, and improve the production efficiency of the frame fan.
To solve the above technical problems, in a first aspect, the present invention provides an intelligent frame and sash production line, which comprises a frame production line and a sash production line, and further comprises a frame and sash assembly line, wherein the frame and sash assembly line is located at the front part of the frame production line along the moving direction of a window frame, the frame production line comprises a window frame gel warehouse and a window frame assembly line, the window frame gel warehouse comprises a window frame transport vehicle, the window frame transport vehicle can transport a corresponding window frame to the feeding end of the window frame assembly line, the feeding end of the window frame assembly line is provided with a window frame identification member I, the window frame identification member I can identify frame and sash structure information corresponding to the window frame, the sash production line comprises a window sash gel warehouse and a window sash assembly line, the window sash gel warehouse comprises a window sash transport vehicle, the window sash transport vehicle can transport a corresponding window sash to the feeding end of the window sash assembly line, and the window frame identification member I, the window frame transport vehicle and the window sash transport vehicle are electrically connected with a control system. Through the cooperation of window frame identification piece one, window frame transport vechicle, casement transport vechicle and control system, corresponding casement also goes out of stock simultaneously when the window frame carries out the hardware assembly, can guarantee when carrying out the assembly of frame fan that required window frame and casement are neat set state, has realized like this taking the window frame as leading neat set ization production, and the production of window frame casement and the equipment of frame fan go on simultaneously, need not latency, and production efficiency is higher.
Further, the material loading end of frame fan assembly line is provided with window frame identification spare two, window frame identification spare two can discern the frame fan structural information that the window frame corresponds, window frame identification spare two is connected with the control system electricity, the storehouse of keeping in still includes the transfer car (buggy), the transfer car (buggy) with the control system electricity is connected, the transfer car (buggy) can shift the casement after the equipment to frame fan assembly line. The second window frame identification piece and the control system are matched, the assembled window sashes can be adjusted from the temporary storage warehouse to be assembled after the hardware assembly of the window frame is completed, so that the alignment assembly taking the window frame as a leading part is realized, the production efficiency is higher, and meanwhile, the disorder and inconvenient management of materials in the assembly area of the window sashes is avoided.
Further, the temporary storage warehouse comprises two groups of transfer carts which are arranged in parallel, a temporary storage frame is arranged between the transfer carts, a discharge frame is arranged between the frame fan assembly line and the corresponding transfer carts, and the frame fan assembly line is positioned at the discharge end of the window frame production line. The layout form of the temporary storage warehouse on one side of the frame fan assembly line can reduce the moving distance of the transfer trolley and improve the production efficiency.
Further, the frame fan assembly line is provided with at least two assembly stations, the material loading end of assembly station all is provided with window frame identification piece two, the quantity of discharging frame with the quantity of assembly station is the same. The plurality of groups of frame fans can be assembled simultaneously by being provided with the plurality of assembling stations and the discharging frame, so that the production efficiency of the frame fans is improved.
Further, the window frame production line is still including window frame machining production line, window frame group angle production line that sets gradually, along the direction that the window frame removed, window frame gel storehouse is located window frame group angle production line front end, window frame machining production line with the control system electricity is connected, the casement production line is still including casement machining production line, the casement group angle production line that sets gradually, along the direction that the casement removed, window casement gel storehouse is located casement group angle production line front end, casement machining production line with the control system electricity is connected.
Further, the discharging ends of the window frame machining production line and the window sash machining production line are respectively provided with a tower warehouse, and the tower warehouses are electrically connected with the control system. The discharging of the section bars required by the window frames and the window sashes can be controlled through the matching of the tower warehouse and the control system, the uniform sleeving and discharging are realized, the respective assembly matching of the window frames and the window sashes is ensured, and the waiting time is not needed.
Further, the control system is loaded with MES software.
In a second aspect, the invention also provides a method for producing the frame fan, which adopts the intelligent frame fan production line and comprises the following steps:
s01: the window sash machining production line and the window frame machining production line simultaneously produce the profiles required by the window frames and the window sashes, and the corner assembly and the gel curing are sequentially carried out on the respective production lines;
s02: the window frame transport vehicle transfers the cured window frames to a window frame assembly line for assembly, the window frame identification piece firstly transfers the identified frame sash structure information to the control system, and the control system controls the window sash transport vehicle to transfer the cured window sashes to the window sash assembly line for synchronous assembly, and the window sashes are transported to a temporary storage warehouse for storage after being assembled;
s03: the window frame is assembled and transported to a frame fan assembly line, the window frame identification piece II transmits the identified frame fan structure information to a control system, and the control system controls a temporary storage warehouse to transport the corresponding assembled window fan to the feeding end of the frame fan assembly line;
s04: and (5) assembling the frame and the fan, and transferring the frame and the fan off line after the assembly is completed.
By the method, the frame fan production method taking the window frame as a leading part is realized, the window fan and the window frame are guaranteed to be in a sleeve-aligning state when the frame fan is assembled, the assembly and the processing production are simultaneously carried out, waiting time is not needed, and the frame fan production efficiency is greatly improved.
Further, in S01, the control system controls the window sash machining production line and the window frame machining production line to perform sleeve-packing production, the control system controls the corresponding tower warehouse to perform sleeve-packing discharging of the sections required by each window sash and each window frame, and the control system can divide mass production into small batches and multiple batches for production according to the capacity of the tower warehouse. The assembled efficiency is ensured by realizing the uniform sleeving and discharging of the respective sections of the window frames and the window sashes through the tower garage.
Further, in S01 to S04, the window sash machining line and the window frame machining line are not stopped until the required profile for the window frames and window sashes of the corresponding lot is finished. The assembly of the frame fan and the machining of the front section are ensured to be carried out simultaneously, and waiting time is not needed.
From the above technical scheme, the invention has the following advantages:
the invention provides an intelligent frame fan production line and a frame fan production method, which can ensure that the window frame and the window fan required by frame fan assembly are in a sleeve-aligning state when the window frame is assembled by matching a first window frame identification piece, a window frame transport vehicle, a window fan transport vehicle and a control system, and the window frame and the window fan are simultaneously assembled without waiting time, so that sleeve-aligning production taking the window frame as a main part is realized, and the window frame and the window fan are simultaneously produced and assembled without waiting time, so that the production efficiency is higher; the window frame identification piece II is matched with the control system, so that the assembled window sashes can be adjusted from the temporary storage warehouse to be assembled after the hardware assembly of the window frame is completed, the alignment assembly taking the window frame as a main guide is realized, the production efficiency is higher, and meanwhile, the disorder and inconvenient management of materials in the assembly area of the window frame are avoided; the moving path of the transfer trolley can be reduced through the layout form that the temporary storage warehouse is positioned at one side of the frame fan assembly line, and the production efficiency is improved; the plurality of groups of frame fans can be assembled simultaneously by arranging the plurality of assembling stations and the discharging frame, so that the production efficiency of the frame fans is improved; the discharging of the section bars required by the window frames and the window sashes can be controlled through the matching of the tower warehouse and the control system, the uniform sleeving and discharging are realized, the respective assembly matching of the window frames and the window sashes is ensured, and the waiting time is not needed.
Drawings
In order to more clearly illustrate the technical solutions of the present invention, the drawings that are needed in the description will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.
Fig. 2 is an enlarged view at a in fig. 1.
Fig. 3 is an enlarged view at B in fig. 2.
Fig. 4 is an enlarged view at C in fig. 2.
Fig. 5 is a schematic structural diagram of a temporary storage library according to a first embodiment of the present invention.
In the figure, 1, a window frame machining production line, 2, a tower warehouse, 3, a window frame corner assembling production line, 4, a window frame gel warehouse, 5, a window frame assembly line, 501, a window frame identification piece I, 6, a frame fan assembly line, 601, a window frame identification piece II, 602, an assembly station, 7, a window fan machining production line, 8, a window fan corner assembling production line, 9, a window fan gel warehouse, 10, a window fan assembly line, 11, a temporary storage warehouse, 1101, a transfer car (transfer) 1102, a temporary storage frame, 1103, a discharge frame, 12, a window frame production line, 13 and a window fan production line.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions of the present invention will be clearly and completely described below with reference to the drawings in this specific embodiment, and it is apparent that the embodiments described below are only some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, based on the embodiments in this patent, which would be within the purview of one of ordinary skill in the art without the particular effort to make the invention are intended to be within the scope of the patent protection.
The inventor finds that in the existing frame fan production process, as the window fan and the window frame cannot be simultaneously produced to realize the sleeve alignment, the frame fan assembly can be carried out only after the sleeve alignment is completed, and the waiting time exists, so that the production efficiency is greatly influenced; based on the above, in an embodiment of the present invention provided by the present inventors, by adopting the aligned production using the window frame as the main material, no waiting time is required, and the effects of machining and assembling are achieved, so as to solve the problem of low production efficiency of the frame fan in the prior art.
Detailed description of the preferred embodiments
As shown in fig. 1, 2 and 3, the present embodiment provides an intelligent frame fan production line, including a window frame production line 12, a window fan production line 13 and a frame fan assembly line 6; along the direction of movement of the window frame, the window frame assembly line 6 is located in front of the window frame production line 12, the window frame production line 12 comprises a window frame gel warehouse 4 and a window frame assembly line 5, the window frame gel warehouse 4 comprises a window frame carrier vehicle, the window frame carrier vehicle can transport a corresponding window frame to the feeding end of the window frame assembly line 5, the feeding end of the window frame assembly line 5 is provided with a window frame identification piece one 501, the window frame identification piece one 501 can identify frame structure information corresponding to the window frame, the window frame production line 13 comprises a window frame gel warehouse 9 and a window frame assembly line 10, the window frame gel warehouse 9 comprises a window frame carrier vehicle, the window frame carrier vehicle can transport a corresponding window frame to the feeding end of the window frame assembly line 10, the window frame production line 13 further comprises a temporary storage warehouse, and the window frame identification piece one 501, the window frame carrier vehicle and the window frame carrier vehicle are all electrically connected with a control system. Through the cooperation of window frame identification piece one 501, window frame transport vechicle, casement transport vechicle and control system, can also go out of stock simultaneously corresponding casement when the window frame carries out the hardware assembly and carry out the hardware assembly, can guarantee when carrying out the casement assembly required window frame and casement be neat set state, realized like this taking the window frame as leading neat set chemical production, the production of window frame casement and the equipment of casement go on simultaneously, need not latency, production efficiency is higher.
As shown in fig. 1, 2 and 4, in order to realize the alignment of the window sash with the window frame during the assembly of the window sash, the feeding end of the window frame assembly line 6 is provided with a second window frame identification member 601, the second window frame identification member 601 can identify the structural information of the window frame corresponding to the window frame, the second window frame identification member 601 is electrically connected with the control system, the temporary storage warehouse 11 further comprises a transfer vehicle 1101, the transfer vehicle 1101 is electrically connected with the control system, and the transfer vehicle 1101 can transfer the assembled window sash to the window frame assembly line 6. Through the cooperation of window frame identification spare two 601 and control system, can transfer the casement of assembling from keeping in storehouse 11 after window frame five metals assembly is accomplished and carry out the frame fan assembly, realized like this taking the window frame as leading neat overlapping assembly, production efficiency is higher, avoids frame fan assembly district material disorder problem inconvenient management simultaneously.
As shown in fig. 1 and 5, in order to reduce the moving paths of the transport vehicle and the transport vehicle, the temporary storage warehouse 11 includes two groups of transport vehicles 1101 arranged in parallel, a temporary storage frame 1102 is provided between the transport vehicles 1101, a discharge frame 1103 is provided between a frame fan assembly line 6 and the corresponding transport vehicle 1101, the frame fan assembly line 6 is located at the discharge end of the window frame assembly line 5, one transport vehicle 1101 is responsible for transporting the window sashes to the temporary storage frame 1102, the other transport vehicle 1101 is responsible for transporting the window sashes to the discharge frame 1103, the frame fan assembly line 6 is located at the discharge end of the window frame production line 12, the window frame production line 12 and the window sashes production line 13 are arranged in parallel, and the discharge ends are at the same end. The layout form of the temporary storage 11 on one side of the frame fan assembly line 6 can reduce the moving distance of the transfer trolley, improve the production efficiency and reduce the occupied space of the frame fan production line.
As shown in fig. 1, 2 and 5, in order to further improve production efficiency, the frame fan assembly line 6 is provided with at least two assembly stations 602, the feeding ends of the assembly stations 602 are all provided with second window frame identification pieces, the number of discharge frames is the same as that of the assembly stations 602, in this embodiment, two assembly stations 602 and two discharge frames 1103 are provided, and the discharge frames 1103 and the assembly stations 602 are oppositely arranged. The plurality of groups of frame fans can be assembled simultaneously by the aid of the plurality of assembling stations 602 and the discharging frames 1103, and production efficiency of the frame fans is improved.
As shown in fig. 1, in order to ensure that the frame and window fan assembly and window sash and window frame machining are performed simultaneously, the window frame production line 12 further comprises a window frame machining production line 1 and a window frame corner assembling production line 3 which are sequentially arranged, the window frame gel warehouse 4 is located at the front end of the window frame corner assembling production line 3 along the moving direction of the window frame, the window frame machining production line 1 is electrically connected with a control system, the window sash production line 13 further comprises a window sash machining production line 7 and a window sash corner assembling production line 8 which are sequentially arranged, and the window sash gel warehouse 9 is located at the front end of the window sash corner assembling production line 8 along the moving direction of the window sash, and the window sash machining production line 7 is electrically connected with the control system.
As shown in fig. 1, in order to realize the uniform sleeve discharging of the machining production line, the corner assembling process step is ensured to be free from waiting time, the discharging ends of the window frame machining production line 1 and the window sash machining production line 7 are respectively provided with a tower warehouse 2, the tower warehouse 2 is electrically connected with a control system, the discharging of the profiles required by the window frames and the window sashes can be controlled through the cooperation of the tower warehouse 2 and the control system, the uniform sleeve discharging is realized, the respective assembly of the window frames and the window sashes can be ensured to be matched, and the waiting time is not required.
In order to achieve better intelligent control, the control system is loaded with MES software.
In this embodiment, the window sash gel warehouse 9, the window frame gel warehouse 4 and the temporary warehouse all adopt an intelligent window frame storage system with the bulletin number of CN115489955a, which is in the prior art, and not described in detail in this scheme, the window frame transport vehicle and the window sash transport vehicle in this embodiment can time the storage time of the window frame and the window sash, the window frame transport vehicle automatically performs warehouse-out on the cured window frame, and the window sash transport vehicle can identify the structural information of the window sash through a code scanning technology or a radio frequency identification technology; in this embodiment, the window frame is provided with two-dimension codes to store the structure information of the corresponding frame fans, including the number and the structure of the window sashes, the first window frame identifier 501 and the second window frame identifier 601 are both code scanners, the code scanners scan the two-dimension codes to obtain the corresponding information, or a radio frequency identification technology can be used, the window frame is provided with an electronic tag, the electronic tag stores the structure information of the corresponding frame fans, including the number and the structure of the window sashes, the first window frame identifier 501 and the second window frame identifier 601 are both readers, and the information in the electronic tag can be identified by the radio frequency identification technology; the tower garage 2 is an intelligent tower garage, and in this specific embodiment, the model is LJTKA-CNC-6000x20, which is a product that can be purchased in the market, and the structure thereof is not described again.
Detailed description of the preferred embodiments
The specific embodiment provides a method for producing a frame fan, which adopts the intelligent frame fan production line in the specific embodiment one and comprises the following steps:
s01: the window sash machining production line and the window frame machining production line simultaneously produce the profiles required by the window frames and the window sashes, and the corner assembly and the gel curing are sequentially carried out on the respective production lines;
s02: the window frame transport vehicle transfers the cured window frames to a window frame assembly line for assembly, the window frame identification piece firstly transfers the identified frame sash structure information to the control system, and the control system controls the window sash transport vehicle to transfer the corresponding window sashes after curing to the window sash assembly line for synchronous assembly, and the window sashes are transported to a temporary storage warehouse for storage after being assembled;
s03: the window frame is assembled and transported to a frame fan assembly line, the window frame identification piece II transmits the identified frame fan structure information to a control system, and the control system controls a temporary storage warehouse to transport the corresponding assembled window fan to the feeding end of the frame fan assembly line;
s04: and (5) assembling the frame and the fan, and transferring the frame and the fan off line after the assembly is completed.
By the method, the frame fan production method taking the window frame as a leading part is realized, the window fan and the window frame are guaranteed to be in a sleeve-aligning state when the frame fan is assembled, the assembly and the processing production are simultaneously carried out, waiting time is not needed, and the frame fan production efficiency is greatly improved.
In order to reduce the waste of the profile, the profile of the whole order needs to be disordered, blanking processing is carried out according to the length of the profile, and the material utilization rate is improved, in order to achieve the technical aim, in S01, a control system controls a window sash machining production line to be in sleeve-like production with a window frame machining production line, namely, when the window frame machining production line carries out corresponding window frame profile processing, the control system also controls the window sash machining production line to process window sash profiles corresponding to the window frames, the control system controls a corresponding tower warehouse to carry out sleeve-like discharging on each window sash and the profile required by each window frame, the control system can divide mass production into small mass production according to the capacity of the tower warehouse, so that the tower warehouse can accommodate the window frames and window sash profiles in small batches, and explosion caused by exceeding the capacity of the tower warehouse is avoided; the processing content of the window sash machining production line is controlled to be matched with the processing content of the window frame machining production line, so that the waiting time of the sectional material sleeve can be reduced, the tower warehouse is prevented from being exploded, the sectional materials used for corresponding window frames and window sashes can be sleeved out of the tower warehouse, and the assembly efficiency can be ensured.
In S01 to S04, the sash and frame machining lines are not shut down until the required profile for the respective batches of frames and sashes is finished. The assembly of the frame fan and the machining of the front section are ensured to be carried out simultaneously, and waiting time is not needed.
In S01, finishing blanking cutting, drilling, milling grooves and the like of the profile by a window sash machining production line and a window frame machining production line, assembling the processed profile into corresponding window frames and window sashes in respective corner assembly production lines, and respectively mounting hardware such as handles, hinges and the like on the cured window frames and window sashes in respective assembly lines; in S04, the transfer vehicle transfers the window sashes to the corresponding discharge racks.
From the above detailed description, it can be seen that the present invention has the following advantages:
1. through the matching of the first window frame identification piece 501, the window frame transport vehicle, the window sash transport vehicle and the control system, corresponding window sashes can be simultaneously delivered out of a warehouse for hardware assembly when the window frames are assembled, the window frames and the window sashes required during the assembly of the window frames and the window sashes can be ensured to be in a sleeve-aligning state, so that sleeve-aligning production taking the window frames as the main material is realized, the production of the window frames and the window sashes and the assembly of the window frames and the window sashes are simultaneously carried out, the waiting time is not needed, and the production efficiency is higher;
2. the assembled window sashes can be adjusted from the temporary storage warehouse 11 to be assembled by matching the window frame identification piece II 601 with the control system after the hardware assembly of the window frame is completed, so that the alignment assembly taking the window frame as a main guide is realized, the production efficiency is higher, and meanwhile, the disorder and inconvenient management of materials in the assembly area of the window sashes are avoided;
3. the layout form of the temporary storage 11 on one side of the frame fan assembly line 6 can reduce the moving distance of the transfer trolley 1101 and improve the production efficiency;
4. the plurality of groups of frame fans can be assembled simultaneously by arranging the plurality of assembling stations 602 and the discharging frames 1103, so that the production efficiency of the frame fans is improved;
5. the discharging of the section bars required by the window frames and the window sashes can be controlled through the matching of the tower garage 2 and the control system, the uniform sleeving and discharging can be realized, the respective assembly matching of the window frames and the window sashes is ensured, and the waiting time is not needed.
6. The frame fan assembly and the mechanical processing are performed simultaneously, so that the assembly efficiency is improved, and waiting time is not needed.
The terms "upper," "lower," "outboard," "inboard," and the like in the description and in the claims of the invention and in the above figures, if any, are used for distinguishing between relative relationships in position and not necessarily for giving qualitative sense. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprise" and "have," as well as any variations thereof, are intended to cover a non-exclusive inclusion.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides an intelligent frame fan production line, including window frame production line (12) and casement production line (13), a serial communication port, still include frame fan assembly line (6), along the direction of movement of window frame, frame fan assembly line (6) are located the front portion of window frame production line (12), window frame production line (12) include window frame gel storehouse (4) and window frame assembly line (5), window frame gel storehouse (4) include the window frame transport vechicle, window frame transport vechicle can transport corresponding window frame to the material loading end of window frame assembly line (5), the material loading end of window frame assembly line (5) is provided with window frame identification piece one (501), window frame identification piece one (501) can discern the frame fan structural information that the window frame corresponds, window fan production line (13) include window fan gel storehouse (9) and window fan assembly line (10), window fan gel storehouse (9) include the window fan transport vechicle can be with corresponding window fan transportation to the material loading end of window fan assembly line (10), window fan production line (13) still include window frame identification piece one (501), window frame transport vechicle, window fan transport vechicle and window fan transport vechicle all are connected with control system.
2. The intelligent frame fan production line according to claim 1, wherein a second window frame identification member (601) is arranged at the feeding end of the frame fan assembly line (6), the second window frame identification member (601) can identify frame fan structure information corresponding to a window frame, the second window frame identification member (601) is electrically connected with a control system, the temporary storage warehouse (11) further comprises a transfer trolley (1101), the transfer trolley (1101) is electrically connected with the control system, and the transfer trolley (1101) can transfer assembled window sashes to the frame fan assembly line.
3. The intelligent frame fan production line according to claim 2, wherein the temporary storage warehouse (11) comprises two groups of transfer vehicles (1101) which are arranged in parallel, a temporary storage frame (1102) is arranged between the transfer vehicles (1101), a discharge frame (1103) is arranged between the frame fan assembly line (6) and the corresponding transfer vehicle (1101), and the frame fan assembly line (6) is positioned at the discharge end of the window frame production line (12).
4. An intelligent frame fan production line as claimed in claim 3, characterized in that the frame fan assembly line (6) is provided with at least two assembly stations (602), the feeding ends of the assembly stations (602) are provided with two window frame identification pieces (601), and the number of the discharging frames (1103) is the same as the number of the assembly stations (602).
5. The intelligent frame and fan production line according to claim 2, wherein the window frame production line (12) further comprises a window frame machining production line (1) and a window frame corner assembling production line (3) which are sequentially arranged, the window frame gel warehouse (4) is located at the front end of the window frame corner assembling production line (3) along the moving direction of the window frame, the window frame machining production line (1) is electrically connected with the control system, the window fan production line (13) further comprises a window fan machining production line (7) and a window fan corner assembling production line (8) which are sequentially arranged, the window fan gel warehouse (9) is located at the front end of the window fan corner assembling production line (8) along the moving direction of the window fan, and the window fan machining production line (7) is electrically connected with the control system.
6. The intelligent frame and sash production line according to claim 5, wherein the discharge ends of the window frame machining production line (1) and the window sash machining production line (7) are provided with a tower warehouse (2), and the tower warehouse (2) is electrically connected with the control system.
7. The intelligent fanning strip line of claim 6, wherein the control system is loaded with MES software.
8. A method for producing a frame fan, characterized in that the intelligent frame fan production line according to claim 7 is adopted, comprising the following steps:
s01: the window sash machining production line and the window frame machining production line simultaneously produce the profiles required by the window frames and the window sashes, and the corner assembly and the gel curing are sequentially carried out on the respective production lines;
s02: the window frame transport vehicle transfers the cured window frames to a window frame assembly line for assembly, the window frame identification piece firstly transfers the identified frame sash structure information to the control system, and the control system controls the window sash transport vehicle to transfer the corresponding window sashes after curing to the window sash assembly line for synchronous assembly, and the window sashes are transported to a temporary storage warehouse for storage after being assembled;
s03: the window frame is assembled and transported to a frame fan assembly line, the window frame identification piece II transmits the identified frame fan structure information to a control system, and the control system controls a temporary storage warehouse to transport the corresponding assembled window fan to the feeding end of the frame fan assembly line;
s04: and (5) assembling the frame and the fan, and transferring the frame and the fan off line after the assembly is completed.
9. The method for producing the frame fan according to claim 8, wherein in S01, the control system controls the window fan machining production line to be in sleeve production with the window frame machining production line, the control system controls the corresponding tower warehouse to discharge the sectional materials required by each window fan and each window frame in sleeve, and the control system can divide mass production into small batches for production according to the capacity of the tower warehouse.
10. The method of producing a frame sash according to claim 9, wherein in S01 to S04, the sash machining line and the frame machining line are not stopped until the required profile machining of the respective batches of frames and sashes is completed.
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