CN116586881A - Welding tool and welding method for high-voltage power transmission and transformation insulator - Google Patents
Welding tool and welding method for high-voltage power transmission and transformation insulator Download PDFInfo
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- CN116586881A CN116586881A CN202310870871.8A CN202310870871A CN116586881A CN 116586881 A CN116586881 A CN 116586881A CN 202310870871 A CN202310870871 A CN 202310870871A CN 116586881 A CN116586881 A CN 116586881A
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- 238000003466 welding Methods 0.000 title claims abstract description 85
- 239000012212 insulator Substances 0.000 title claims abstract description 76
- 230000005540 biological transmission Effects 0.000 title claims abstract description 24
- 230000009466 transformation Effects 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 230000033001 locomotion Effects 0.000 claims description 19
- 230000003139 buffering effect Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 230000003068 static effect Effects 0.000 claims description 5
- 208000012661 Dyskinesia Diseases 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 230000002159 abnormal effect Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mechanical Engineering (AREA)
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- Optics & Photonics (AREA)
- Resistance Welding (AREA)
Abstract
The invention belongs to the technical field of welding tools, in particular to a welding tool for a high-voltage power transmission and transformation insulator and a welding method thereof, wherein the traditional welding tool generally adopts a manual welding mode, and a plurality of insulators are difficult to position simultaneously during welding, so that a plurality of welded insulators are unevenly distributed, and the daily use is influenced and the welding efficiency is reduced; the welding box comprises a welding box body, wherein a linkage square plate is arranged on the welding box body, and the linkage square plate is connected with the welding box body through bolts; a linkage motor is fixedly arranged on the linkage square plate and is connected with the multi-linkage clamping mechanism; the multi-linkage clamping mechanism comprises a linkage square block arranged at the output end of the linkage motor, and the linkage square block is connected with a linkage square groove arranged on a linkage pulley; through allies oneself with clamping mechanism more, avoid making the position of a plurality of insulators take place the skew and influence welded effect when the welding, promoted welded efficiency when having promoted welded precision.
Description
Technical Field
The invention belongs to the technical field of welding tools, and particularly relates to a welding tool for a high-voltage power transmission and transformation insulator and a welding method thereof.
Background
The insulator is a special insulation control and can play an important role in overhead transmission lines. The insulator is mainly used for telegraph poles in early years, and a plurality of disc-shaped insulators are hung at one end of a high-voltage wire connecting tower, so that the creepage distance is increased, and the insulator is usually made of glass or ceramic. An insulator is a device that is mounted between conductors of different potential or between a conductor and a ground member, and is capable of withstanding voltage and mechanical stress. Insulators are various in variety and shape. Different types of insulators have large differences in structure and appearance, but are composed of two major parts, namely an insulating part and a connecting fitting.
Because the needs in daily life generally need a plurality of insulators weld side by side and use, and traditional welding frock generally adopts manual welding's mode, is difficult to fix a position a plurality of insulators simultaneously when the welding, leads to a plurality of insulators of welded to distribute unevenly, has reduced welded efficiency when influencing daily use.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides a welding tool and a welding method for a high-voltage power transmission and transformation insulator, which effectively solve the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the welding fixture for the high-voltage power transmission and transformation insulator comprises a welding box body, wherein a linkage square plate is arranged on the welding box body, and the linkage square plate is connected with the welding box body through bolts; a linkage motor is fixedly arranged on the linkage square plate and is connected with the multi-linkage clamping mechanism;
the multi-linkage clamping mechanism comprises a linkage square block arranged at the output end of the linkage motor, and the linkage square block is connected with a linkage square groove arranged on a linkage pulley; the clamping device comprises a welding box body, a clamping rack, a clamping block, a clamping long rod, a clamping rotating shaft, a clamping gear, a clamping base, a clamping mechanism and a clamping mechanism, wherein the clamping mechanism is arranged on the clamping pulley; the clamping long rod is sleeved with a clamping spring, one end of the clamping spring is fixedly connected with the clamping square block, and the other end of the clamping spring is fixedly connected with the linkage base; the two clamping blocks are connected with the abnormal long plate together, an extension rod is arranged on one side of the abnormal long plate, a first fixed seat is arranged on the other side of the abnormal long plate, and the first fixed seat is connected with the transverse contact unit.
Preferably, the traverse contact unit comprises a pull rope arranged on the first fixed seat, and the pull rope is connected with the second fixed seat through a fixed pulley; an auxiliary rotating shaft is arranged on the fixed pulley, the auxiliary rotating shaft is in transmission connection with an auxiliary base, and the auxiliary base is fixedly connected with an L-shaped movable base arranged on the welding box body; the second fixed seat is provided with an extension long plate, one side of the extension long plate is fixedly provided with a side moving square plate, a plurality of contact square plates are arranged on the side moving square plate, and a ring moving half groove is arranged on the contact square plate.
Preferably, a linkage sliding block is arranged on the other side of the extension moving long plate, the linkage sliding block is arranged in sliding connection with a linkage sliding groove arranged on the traversing square box, and the traversing square box is fixedly connected with the L-shaped moving base; the linkage sliding chute and the linkage sliding block are fixedly connected through an extension spring; and the movable contact piece is arranged on the linkage sliding block, and is connected with the fixed contact piece arranged on the linkage sliding chute in a matched manner, and the movable contact piece and the fixed contact piece are connected with the welding and lifting moving assembly.
Preferably, the extension rod is fixedly provided with a driving sliding plate, and the driving sliding plate is connected with two driven sliding plates; the driven sliding plate is provided with a driven rotating rod, the driven rotating rod passes through a driven sleeve box arranged on the welding box body and is connected with a limiting rotating block, the limiting rotating block is provided with a limiting rotating rod, and two ends of the limiting rotating rod are fixedly connected with a limiting base arranged on the driven sleeve box; and the limiting spring is sleeved on the limiting rotating rod, one end of the limiting spring is fixedly connected with the limiting base, and the other end of the limiting spring is fixedly connected with the limiting rotating block.
Preferably, the driven rotating rod is provided with a plurality of half-linked gears which are meshed with the driven rack, the driven rack is fixedly provided with a driven sliding block, and the driven sliding block is in sliding connection with a driven sliding groove arranged on the driven sleeve box; the two driven sliding blocks are fixedly connected through an extrusion spring.
Preferably, the welding linkage lifting assembly comprises a mounting clamping seat arranged on the L-shaped movable base, a telescopic cylinder is fixedly arranged on the mounting clamping seat, a lifting square plate is arranged at the output end of the telescopic cylinder, and a mounting sleeve is fixedly arranged on the lifting square plate; a limiting block is fixedly arranged on the lifting square plate, one side of the limiting block is provided with a connecting different rod, and the connecting different rod is connected with the locking force restoring unit; a limiting rod is fixedly arranged on the other side, and penetrates through the mounting clamping seat to be fixedly connected with the auxiliary circular plate; the stop lever is gone up the cover and is equipped with spacing spring, and spacing spring's one end and installation holder fixed connection, the other end and stopper fixed connection setting.
Preferably, the driven sliding block is fixedly provided with an auxiliary long plate, the auxiliary long plate is provided with an auxiliary long rod, and the auxiliary long rod penetrates through an auxiliary base arranged on the driven sleeve box to be fixedly connected with the braking circular plate; the auxiliary long rod is sleeved with an auxiliary spring, one end of the auxiliary spring is fixedly connected with the auxiliary base, and the other end of the auxiliary spring is fixedly connected with the auxiliary long plate.
Preferably, the auxiliary long plate is symmetrically provided with braking clamping rods, the two braking clamping rods are connected with the connecting square plate jointly, the connecting square plate is provided with connecting rods, the connecting rods are connected with the connecting block jointly, the connecting rods are sleeved with connecting springs, one ends of the connecting springs are fixedly connected with the connecting square plate, the other ends of the connecting springs are fixedly connected with the connecting block, and the connecting block is provided with a buffer cushion.
Preferably, the locking and restoring force unit is fixedly connected with a movable square plate which is fixedly connected with a connecting different rod, square sleeves are symmetrically arranged on the movable square plate, and the square sleeves are fixedly connected with the square sleeve rod through square springs; the square moving sleeve rod penetrates through the driven sleeve box and is connected with a locking square groove arranged on the driven sliding plate.
The invention also provides a welding method of the high-voltage power transmission and transformation insulator, which comprises the following steps:
step one, starting a linkage motor, wherein a linkage square block on the output end of the linkage motor drives a clamping gear to rotate, so that the clamping gear is meshed with a clamping rack to move, and a clamping spring is in a buffer state, so that a driving slide plate on an extension rod moves and contacts with two driven slide plates;
step two, the driven rotating rod rotates, a limiting rotating block arranged on the driven rotating rod rotates in a limiting mode in the limiting rotating rod, a half-coupling gear on the driven rotating rod is meshed with a driven rack to move, and two attaching blocks move in opposite directions to position an insulator placed on a transverse contact unit;
step three, the abnormal long plate is matched with the first fixed seat, the pull rope and the second fixed seat when moving, so that the linkage sliding block on the extended long plate is limited to move in the linkage sliding groove, and the extension spring is in a buffer state so that the contact square plate moves towards the direction of the driven sleeve box and moves to the lower part of the attaching block;
step four, when the linkage sliding block moves, the movable contact piece is contacted with the static contact piece on the linkage sliding groove, and signals are sent to the controller, the controller sends interrupt signals to the linkage motor, so that the linkage motor stops driving, and simultaneously sends signals to the telescopic cylinder, and the telescopic cylinder starts driving;
step five, the lifting square plate is limited to move in the mounting clamp seat through a limiting rod on the limiting block, so that the limiting spring is in a buffer state, a connector which needs to be welded and connected with the insulator is placed in the mounting sleeve, and then the connector passes through a plurality of insulators and the annular movement half groove, so that an operator can conveniently weld the insulators and the annular movement half groove;
step six, when the lifting square plate rises, the attaching square plate is driven to move, so that the square sleeve rod passes through the locking square groove, and the driven sliding plate is limited at the current position.
Compared with the prior art, the invention has the beneficial effects that:
(1) The linkage motor is started to drive the clamping gear on the clamping rotating shaft to rotate through the linkage square block on the output end of the linkage motor, and the clamping rack is meshed to move, so that the clamping spring is in a buffer state through the clamping long rod on the clamping square block and in limiting movement in the linkage base, the driving sliding plate on the extension rod moves and contacts with the two driven sliding plates, the driving sliding plate rotates through the driven rotating rod, the limiting rotating block on the driven rotating rod is in limiting rotation in the limiting rotating rod, the limiting spring is in a buffer state, the half-coupling gear on the driven rotating rod is meshed with the driven rack to move, the two driven sliding blocks are in opposite directions, the extrusion spring is in a buffer state, the auxiliary long plate is in a buffer state through the limiting movement of the auxiliary long rod in the auxiliary moving base, the two attaching blocks are in opposite directions to fix the insulators placed on the transverse contact unit, the insulators are prevented from being damaged through the pressure caused by the fixing rods, the insulators are prevented from being damaged, the welding positions of the insulators are prevented from being evenly distributed in the welding state, and the welding stability of the insulators is prevented from being evenly distributed in the welding state, and the welding stability is prevented from being poor, and the welding effect is simultaneously caused by welding stability is prevented from being evenly; meanwhile, insulators with different diameters can be clamped by matching the engagement rod, the engagement block and the engagement spring, so that the limitation of the device in use is reduced;
(2) When the linkage sliding block moves, the movable contact piece arranged on the linkage sliding block contacts the static contact piece on the linkage sliding groove, and signals are sent to the controller, the controller sends an interrupt signal to the linkage motor, so that the linkage motor stops driving, the transverse contact unit and the multi-linkage clamping mechanism stably stop at the current position to position the insulators, meanwhile, signals are sent to the telescopic cylinder, the telescopic cylinder starts to drive, the lifting square plate is limited to move in the mounting clamping seat through the limiting rod on the limiting block, the limiting spring is in a buffer state, and a connecting tool which is needed to be welded with the insulators is placed in the mounting sleeve, then penetrates through a plurality of insulators and the annular half groove, so that an operator can conveniently weld the insulators, and the operator only needs to concentrate on welding operation, thereby improving the welding efficiency;
(3) The lifting square plate drives the attaching square plate to move when the lifting square plate rises, so that the square sleeve and the square sleeve rod pass through the driven sleeve box, the linkage motor stops driving at the moment, the driven sliding plate stays at the current position at the moment, the square sleeve rod passes through the locking square groove, the driven sliding plate is limited at the current position, and the insulator damage caused by the fact that the multi-linkage clamping mechanism continues to limit the insulator due to non-human factors of the driven sliding plate is avoided;
(4) The abnormal movement long plate moves through the first fixed seat, the pull rope, the fixed pulley and the second fixed seat, the linkage sliding block on the extended movement long plate moves in the linkage sliding groove in a limiting mode, the tension spring is in a buffer state, then the contact square plate moves towards the direction of the driven sleeve box, the insulator is placed in the annular movement half groove on the contact square plate, at the moment, the contact square plate moves to the lower side of the attaching block, the insulator is clamped, the insulator is prevented from vibrating during welding, and the like, and stability of the insulator and the connector during welding is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a linkage motor according to the present invention;
FIG. 3 is a schematic view of a clamping gear according to the present invention;
FIG. 4 is a schematic view of a side-drive structure according to the present invention;
FIG. 5 is a schematic view of a structure of a stopper rod according to the present invention;
FIG. 6 is a schematic view of the telescopic cylinder structure of the present invention;
FIG. 7 is a schematic view of a linkage slider structure of the present invention;
FIG. 8 is a schematic view of the structure of the present invention at A in a partially enlarged manner;
FIG. 9 is a schematic view of a first fixing base according to the present invention;
FIG. 10 is a schematic view of the structure of the square spring according to the present invention;
FIG. 11 is a schematic view of a driven chute according to the present invention;
in the figure: 1. welding a box body; 2. a linkage square plate; 3. a linkage motor; 4. a linkage square; 5. a linkage pulley; 6. a linkage square groove; 7. a transmission belt; 8. clamping a pulley; 9. clamping a rotating shaft; 10. clamping the base; 11. clamping a gear; 12. clamping a rack; 13. clamping the square blocks; 14. clamping a long rod; 15. a linkage base; 16. clamping a spring; 17. a differential long plate; 18. an extension rod; 19. a first fixed seat; 20. a pull rope; 21. a fixed pulley; 22. a second fixing seat; 23. an auxiliary rotating shaft; 24. an auxiliary base; 25. an L-shaped movable base; 26. extending the long plate; 27. a side moving square plate; 28. a touch square plate; 29. a circular motion half groove; 30. a linkage slide block; 31. traversing the square box; 32. a linkage chute; 33. a tension spring; 34. a movable contact; 35. a stationary contact; 36. a driving slide plate; 37. a driven slide plate; 38. a driven rotating rod; 39. a driven sleeve; 40. a rotation limiting block; 41. a stopper rod; 42. a motion limiting base; 43. a stopper spring; 44. a half-coupling gear; 45. a driven rack; 46. a driven slide block; 47. a driven chute; 48. extruding a spring; 49. mounting a clamping seat; 50. a telescopic cylinder; 51. lifting the square plate; 52. a mounting sleeve; 53. a limiting block; 54. connecting a different rod; 55. a limit rod; 56. a limit spring; 57. auxiliary moving long plates; 58. auxiliary moving long rod; 59. an auxiliary base; 60. an auxiliary spring; 61. a brake clip lever; 62. a square plate is engaged; 63. a tie rod; 64. a bonding block; 65. a spring is engaged; 66. a cushion pad; 67. attaching a square plate; 68. a square sleeve; 69. square moving loop bar; 70. a square spring; 71. locking the square groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The embodiment is given by fig. 1 to 11, the welding box comprises a welding box body 1, wherein a linkage square plate 2 is arranged on the welding box body 1, and the linkage square plate 2 is connected with the welding box body 1 through bolts; a linkage motor 3 is fixedly arranged on the linkage square plate 2, and the linkage motor 3 is connected with the multi-linkage clamping mechanism; the multi-linkage clamping mechanism comprises a linkage square block 4 arranged on the output end of the linkage motor 3, and the linkage square block 4 is connected with a linkage square groove 6 arranged on a linkage pulley 5; the linkage pulley 5 is provided with a driving belt 7, the driving belt 7 is connected with the clamping pulley 8, the clamping pulley 8 is provided with a clamping rotating shaft 9, the clamping rotating shaft 9 is connected with a clamping gear 11 by penetrating through a clamping base 10 arranged on the welding box body 1, the clamping gear 11 is meshed with a clamping rack 12, clamping blocks 13 are symmetrically arranged on the clamping rack 12, the two clamping blocks 13 are connected with a clamping long rod 14 together, and the clamping long rod 14 is in sliding connection with a linkage base 15 arranged on the welding box body 1; the clamping long rod 14 is sleeved with a clamping spring 16, one end of the clamping spring 16 is fixedly connected with the clamping square 13, and the other end of the clamping spring 16 is fixedly connected with the linkage base 15; the two clamping blocks 13 are connected with the abnormal long plate 17 together, one side of the abnormal long plate 17 is provided with an extension rod 18, the other side is provided with a first fixed seat 19, and the first fixed seat 19 is connected with the transverse contact unit; a driving sliding plate 36 is fixedly arranged on the extension rod 18, and the driving sliding plate 36 is connected with two driven sliding plates 37; the driven slide plate 37 is provided with a driven rotating rod 38, the driven rotating rod 38 passes through a driven sleeve box 39 arranged on the welding box body 1 and is connected with a limiting rotating block 40, the limiting rotating block 40 is provided with a limiting rotating rod 41, and two ends of the limiting rotating rod 41 are fixedly connected with a limiting base 42 arranged on the driven sleeve box 39; the limiting rotating rod 41 is sleeved with a limiting spring 43, one end of the limiting spring 43 is fixedly connected with the limiting base 42, and the other end of the limiting spring 43 is fixedly connected with the limiting rotating block 40; a plurality of half-coupling gears 44 are arranged on the driven rotating rod 38, the half-coupling gears 44 are in meshed connection with a driven rack 45, a driven sliding block 46 is fixedly arranged on the driven rack 45, and the driven sliding block 46 is in sliding connection with a driven sliding groove 47 arranged on the driven sleeve box 39; the two driven sliding blocks 46 are fixedly connected through a pressing spring 48; the auxiliary long plate 57 is fixedly arranged on the driven sliding block 46, the auxiliary long rod 58 is arranged on the auxiliary long plate 57, and the auxiliary long rod 58 penetrates through the auxiliary base 59 arranged on the driven sleeve box 39 to be fixedly connected with the brake circular plate; an auxiliary spring 60 is sleeved on the auxiliary long rod 58, one end of the auxiliary spring 60 is fixedly connected with the auxiliary base 59, and the other end of the auxiliary spring 60 is fixedly connected with the auxiliary long plate 57; the auxiliary long plate 57 is symmetrically provided with braking clamping rods 61, the two braking clamping rods 61 are connected with an engagement square plate 62 together, the engagement square plate 62 is provided with an engagement rod 63, a plurality of engagement rods 63 are connected with an engagement block 64 together, the engagement rod 63 is sleeved with an engagement spring 65, one end of the engagement spring 65 is fixedly connected with the engagement square plate 62, the other end of the engagement spring 65 is fixedly connected with the engagement block 64, and the engagement block 64 is provided with a buffer cushion 66;
an operator activates the linkage motor 3 to drive the clamping gear 11 on the clamping rotating shaft 9 to rotate through the linkage square block 4 on the output end of the linkage motor 3, and engages the clamping rack 12 to move, so that the clamping rack moves in the linkage base 15 through the clamping long rod 14 on the clamping square block 13 in a limiting manner, the clamping spring 16 is in a buffering state, the driving sliding plate 36 on the extension rod 18 moves and contacts the two driven sliding plates 37 to rotate through the driven rotating rod 38, the limiting rotating block 40 on the driven rotating rod 38 rotates in the limiting rotating rod 41 in a limiting manner, the limiting spring 43 is in a buffering state, the half-linked gear 44 on the driven rotating rod 38 engages the driven rack 45 to move, the two driven sliding blocks 46 move in opposite directions, the pressing spring 48 is in a buffering state, the auxiliary long plate 57 is enabled to move in the auxiliary base 59 in a limiting manner through the auxiliary long rod 58, so that the auxiliary spring 60 is in a buffering state, the two attaching blocks 64 move in opposite directions to position insulators placed on the transverse contact unit, the insulators are prevented from being damaged due to pressure caused during positioning through the buffer pad 66, the armature spring 65 is in a buffering state, the positions of a plurality of insulators are prevented from being deviated during welding to influence the welding effect, the welding accuracy is improved, the welding efficiency is improved, meanwhile, the insulators are evenly distributed and arranged through the description, and poor stability during use due to uneven distribution of the insulators during use is avoided; meanwhile, insulators with different diameters can be clamped through the matching of the engagement rod 63, the engagement block 64 and the engagement spring 65, so that the limitation of the device in use is reduced.
The traverse contact unit of the embodiment comprises a pull rope 20 arranged on a first fixed seat 19, wherein the pull rope 20 is connected with a second fixed seat 22 through a fixed pulley 21; an auxiliary rotating shaft 23 is arranged on the fixed pulley 21, the auxiliary rotating shaft 23 is in transmission connection with an auxiliary base 24, and the auxiliary base 24 is fixedly connected with an L-shaped movable base 25 arranged on the welding box body 1; the second fixed seat 22 is provided with a prolonged long plate 26, one side of the prolonged long plate 26 is fixedly provided with a side moving square plate 27, the side moving square plate 27 is provided with a plurality of contact square plates 28, and the contact square plate 28 is provided with a circular moving half groove 29; a linkage slide block 30 is arranged on the other side of the extension long plate 26, the linkage slide block 30 is in sliding connection with a linkage slide groove 32 arranged on a traversing square box 31, and the traversing square box 31 is fixedly connected with an L-shaped moving base 25; the linkage chute 32 and the linkage slide block 30 are fixedly connected through a tension spring 33; the movable contact piece 34 is arranged on the linkage sliding block 30, the movable contact piece 34 is connected with the fixed contact piece 35 arranged on the linkage sliding groove 32 in a matched manner, and the contact of the movable contact piece 34 and the fixed contact piece 35 is connected with the welding linkage lifting assembly;
the abnormal movement long plate 17 moves through the first fixed seat 19, the pull rope 20, the fixed pulley 21 and the second fixed seat 22, so that the linkage sliding block 30 on the extended movement long plate 26 moves in the linkage sliding groove 32 in a limiting manner, the tension spring 33 is in a buffering state, the contact square plate 28 moves towards the direction of the driven sleeve box 39, the insulator is placed in the annular movement half groove 29 on the contact square plate 28, at the moment, the contact square plate 28 moves to the lower side of the attaching block 64, the insulator is clamped, the insulator is prevented from vibrating during welding, and the stability of the insulator and the connector during welding is improved.
The welding linkage lifting assembly of the embodiment comprises a mounting clamping seat 49 arranged on the L-shaped movable base 25, a telescopic cylinder 50 is fixedly arranged on the mounting clamping seat 49, a lifting square plate 51 is arranged at the output end of the telescopic cylinder 50, and a mounting sleeve 52 is fixedly arranged on the lifting square plate 51; a limiting block 53 is fixedly arranged on the lifting square plate 51, a connecting different rod 54 is arranged on one side of the limiting block 53, and the connecting different rod 54 is connected with the locking restoring force unit; a limiting rod 55 is fixedly arranged on the other side, and the limiting rod 55 penetrates through the mounting clamping seat 49 and is fixedly connected with the auxiliary circular plate; a limiting spring 56 is sleeved on the limiting rod 55, one end of the limiting spring 56 is fixedly connected with the mounting clamp seat 49, and the other end of the limiting spring 56 is fixedly connected with the limiting block 53;
when the linkage sliding block 30 moves, the movable contact piece 34 arranged on the linkage sliding block contacts the static contact piece 35 on the linkage sliding groove 32, signals are sent to the controller, the controller sends an interrupt signal to the linkage motor 3, the linkage motor 3 stops driving, the transverse contact unit and the multi-linkage clamping mechanism stably stop at the current position to position the insulator, signals are sent to the telescopic cylinder 50, the telescopic cylinder 50 starts driving, the lifting square plate 51 moves in the mounting clamping seat 49 in a limiting mode through the limiting rod 55 on the limiting block 53, the limiting spring 56 is in a buffering state, a connector which is needed to be connected with the insulator in a welded mode is placed in the mounting sleeve 52, then the connector passes through the insulators and the annular semi-groove 29, an operator can conveniently weld the insulators, the operator only needs to concentrate on the welding operation, and the welding efficiency is improved.
The locking and restoring force unit of the embodiment is fixedly connected with a movable square plate 67 which is fixedly connected with a connecting different rod 54, square sleeves 68 are symmetrically arranged on the movable square plate 67, and the square sleeves 68 are fixedly connected with a square sleeve rod 69 through square springs 70; the square sleeve rod 69 passes through the driven sleeve box 39 and is connected with a locking square groove 71 arranged on the driven slide plate 37;
when the lifting square plate 51 rises, the lifting square plate 67 is driven to move, so that the square sleeve 68 and the square sleeve rod 69 penetrate through the driven sleeve box 39, the linkage motor 3 stops driving at the moment, the driven sliding plate 37 stays at the current position at the moment, the square sleeve rod 69 penetrates through the locking square groove 71, the driven sliding plate 37 is limited at the current position, and the phenomenon that the insulator is damaged due to the fact that the multi-joint clamping mechanism continues to limit the insulator due to non-human factors of the driven sliding plate 37 is avoided.
The invention also provides a welding method of the high-voltage power transmission and transformation insulator, which comprises the following steps:
step one, starting a linkage motor 3, wherein a linkage square block 4 on the output end of the linkage motor drives a clamping gear 11 to rotate, so that the clamping gear is meshed with a clamping rack 12 to move, and a clamping spring 16 is in a buffer state, so that a driving sliding plate 36 on an extension rod 18 moves and contacts two driven sliding plates 37;
step two, the driven rotating rod 38 rotates to enable the limiting rotating block 40 arranged on the driven rotating rod to rotate in the limiting rotating rod 41 in a limiting mode, so that the half-coupling gear 44 on the driven rotating rod 38 is meshed with the driven rack 45 to move, and the two attaching blocks 64 move in opposite directions to position an insulator arranged on the transverse contact unit;
step three, the abnormal long plate 17 is matched with the first fixed seat 19, the pull rope 20 and the second fixed seat 22 when moving, so that the linkage sliding block 30 on the extended long plate 26 is limited to move in the linkage sliding groove 32, and the extension spring 33 is in a buffer state, so that the contact square plate 28 moves towards the direction of the driven sleeve box 39 and moves below the attaching block 64;
step four, when the linkage slide block 30 moves, the movable contact piece 34 contacts the static contact piece 35 on the linkage slide groove 32, and signals are sent to the controller, the controller sends an interrupt signal to the linkage motor 3, so that the linkage motor 3 stops driving, and simultaneously sends a signal to the telescopic cylinder 50, so that the telescopic cylinder 50 starts driving;
step five, the lifting square plate 51 moves in the mounting clamp seat 49 in a limiting manner through a limiting rod 55 on a limiting block 53, so that a limiting spring 56 is in a buffering state, a connector which needs to be welded and connected with an insulator is placed in the mounting sleeve 52, and then the connector passes through a plurality of insulators and the annular movement half groove 29, so that an operator can weld the insulators and the annular movement half groove conveniently;
step six, when the lifting square plate 51 is lifted, the lifting square plate 67 is driven to move, so that the square sleeve rod 69 passes through the locking square groove 71, and the driven sliding plate 37 is limited at the current position.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a high voltage power transmission and transformation insulator welds dress frock which characterized in that: the welding box comprises a welding box body (1), wherein a linkage square plate (2) is arranged on the welding box body (1), and the linkage square plate (2) is connected with the welding box body (1) through bolts; a linkage motor (3) is fixedly arranged on the linkage square plate (2), and the linkage motor (3) is connected with the multi-linkage clamping mechanism;
the multi-linkage clamping mechanism comprises a linkage square block (4) arranged at the output end of the linkage motor (3), and the linkage square block (4) is connected with a linkage square groove (6) arranged on a linkage pulley (5); the device is characterized in that a driving belt (7) is arranged on the linkage pulley (5), the driving belt (7) is connected with the clamping pulley (8), a clamping rotating shaft (9) is arranged on the clamping pulley (8), the clamping rotating shaft (9) penetrates through a clamping base (10) arranged on the welding box body (1) to be connected with a clamping gear (11), the clamping gear (11) is meshed with a clamping rack (12), clamping blocks (13) are symmetrically arranged on the clamping rack (12), the two clamping blocks (13) are jointly connected with a clamping long rod (14), and the clamping long rod (14) is in sliding connection with a linkage base (15) arranged on the welding box body (1); the clamping long rod (14) is sleeved with a clamping spring (16), one end of the clamping spring (16) is fixedly connected with the clamping square block (13), and the other end of the clamping spring is fixedly connected with the linkage base (15); the two clamping blocks (13) are jointly connected with a different movement long plate (17), an extension rod (18) is arranged on one side of the different movement long plate (17), a first fixed seat (19) is arranged on the other side of the different movement long plate, and the first fixed seat (19) is connected with a transverse movement contact unit.
2. The welding fixture for the high-voltage power transmission and transformation insulator, according to claim 1, is characterized in that: the transverse contact unit comprises a pull rope (20) arranged on the first fixed seat (19), and the pull rope (20) is connected with the second fixed seat (22) through a fixed pulley (21); an auxiliary rotating shaft (23) is arranged on the fixed pulley (21), the auxiliary rotating shaft (23) is in transmission connection with an auxiliary base (24), and the auxiliary base (24) is fixedly connected with an L-shaped movable base (25) arranged on the welding box body (1); the second fixed seat (22) is provided with a movable extension plate (26), one side of the movable extension plate (26) is fixedly provided with a side movable square plate (27), the side movable square plate (27) is provided with a plurality of contact square plates (28), and the contact square plates (28) are provided with annular movable half grooves (29).
3. The welding fixture for the high-voltage power transmission and transformation insulator, according to claim 2, is characterized in that: a linkage sliding block (30) is arranged on the other side of the extension long plate (26), the linkage sliding block (30) is in sliding connection with a linkage sliding groove (32) arranged on a traversing square box (31), and the traversing square box (31) is fixedly connected with an L-shaped movable base (25); the linkage sliding groove (32) is fixedly connected with the linkage sliding block (30) through a tension spring (33); the movable contact piece (34) is mounted on the linkage sliding block (30), the movable contact piece (34) is connected with the fixed contact piece (35) arranged on the linkage sliding groove (32) in a matched mode, and the movable contact piece and the fixed contact piece are connected with the welding and lifting moving assembly.
4. The welding fixture for the high-voltage power transmission and transformation insulator, according to claim 1, is characterized in that: a driving sliding plate (36) is fixedly arranged on the extension rod (18), and the driving sliding plate (36) is connected with two driven sliding plates (37); the driven sliding plate (37) is provided with a driven rotating rod (38), the driven rotating rod (38) passes through a driven sleeve box (39) arranged on the welding box body (1) and is connected with a limiting rotating block (40), the limiting rotating block (40) is provided with a limiting rotating rod (41), and two ends of the limiting rotating rod (41) are fixedly connected with a limiting base (42) arranged on the driven sleeve box (39); and a limiting spring (43) is sleeved on the limiting rotating rod (41), one end of the limiting spring (43) is fixedly connected with the limiting base (42), and the other end of the limiting spring is fixedly connected with the limiting rotating block (40).
5. The welding fixture for the high-voltage power transmission and transformation insulator, as claimed in claim 4, is characterized in that: a plurality of half-coupling gears (44) are arranged on the driven rotating rod (38), the half-coupling gears (44) are in meshed connection with a driven rack (45), a driven sliding block (46) is fixedly arranged on the driven rack (45), and the driven sliding block (46) is in sliding connection with a driven sliding groove (47) arranged on the driven sleeve box (39); the two driven sliding blocks (46) are fixedly connected through a pressing spring (48).
6. The welding fixture for the high-voltage power transmission and transformation insulator according to claim 3, wherein: the welding linkage lifting assembly comprises a mounting clamping seat (49) arranged on the L-shaped movable base (25), a telescopic cylinder (50) is fixedly arranged on the mounting clamping seat (49), a lifting square plate (51) is arranged at the output end of the telescopic cylinder (50), and a mounting sleeve (52) is fixedly arranged on the lifting square plate (51); a limiting block (53) is fixedly arranged on the lifting square plate (51), a connecting different rod (54) is arranged on one side of the limiting block (53), and the connecting different rod (54) is connected with the locking restoring force unit; a limiting rod (55) is fixedly arranged on the other side, and the limiting rod (55) penetrates through the mounting clamping seat (49) to be fixedly connected with the auxiliary circular plate; and a limiting spring (56) is sleeved on the limiting rod (55), one end of the limiting spring (56) is fixedly connected with the mounting clamping seat (49), and the other end of the limiting spring is fixedly connected with the limiting block (53).
7. The welding fixture for the high-voltage power transmission and transformation insulator, according to claim 5, is characterized in that: an auxiliary long plate (57) is fixedly arranged on the driven sliding block (46), an auxiliary long rod (58) is arranged on the auxiliary long plate (57), and the auxiliary long rod (58) penetrates through an auxiliary base (59) arranged on the driven sleeve box (39) to be fixedly connected with the brake circular plate; an auxiliary spring (60) is sleeved on the auxiliary long rod (58), one end of the auxiliary spring (60) is fixedly connected with the auxiliary base (59), and the other end of the auxiliary spring is fixedly connected with the auxiliary long plate (57).
8. The welding fixture for the high-voltage power transmission and transformation insulator, as claimed in claim 7, is characterized in that: the auxiliary moving long plate (57) is symmetrically provided with braking clamping rods (61), the two braking clamping rods (61) are connected with the moving square plate (62) together, the moving square plate (62) is provided with moving rods (63), the moving rods (63) are connected with a fitting block (64) together, the moving rods (63) are sleeved with moving springs (65), one ends of the moving springs (65) are fixedly connected with the moving square plate (62), the other ends of the moving springs are fixedly connected with the fitting block (64), and buffer cushions (66) are arranged on the fitting block (64).
9. The welding fixture for the high-voltage power transmission and transformation insulator, as claimed in claim 6, is characterized in that: the locking and moving restoring force unit is fixedly connected with a movable square plate (67) which is arranged on the connecting different rod (54), square sleeves (68) are symmetrically arranged on the movable square plate (67), and the square sleeves (68) are fixedly connected with a square sleeve rod (69) through square springs (70); the square sleeve rod (69) passes through the driven sleeve box (39) and is connected with a locking square groove (71) arranged on the driven slide plate (37).
10. A welding method for a high-voltage power transmission and transformation insulator, which is applied to the welding fixture for the high-voltage power transmission and transformation insulator as claimed in any one of claims 1 to 9, and is characterized by comprising the following steps:
step one, starting a linkage motor (3), wherein a linkage square block (4) on the output end of the linkage motor drives a clamping gear (11) to rotate, so that the clamping gear is meshed with a clamping rack (12) to move, a clamping spring (16) is in a buffer state, and a driving sliding plate (36) on an extension rod (18) moves and contacts two driven sliding plates (37);
step two, the driven rotating rod (38) rotates to enable a limiting rotating block (40) arranged on the driven rotating rod to rotate in a limiting rotating rod (41) in a limiting mode, a half-coupling gear (44) on the driven rotating rod (38) is meshed with a driven rack (45) to move, and two attaching blocks (64) move in opposite directions to position an insulator arranged on a transverse contact unit;
step three, the abnormal movement long plate (17) is matched with the first fixed seat (19), the pull rope (20) and the second fixed seat (22) when moving, so that the linkage sliding block (30) on the extended movement long plate (26) is limited to move in the linkage sliding groove (32), and the extension spring (33) is in a buffer state, so that the contact square plate (28) moves towards the direction of the driven sleeve box (39) and moves to the lower part of the attaching block (64);
step four, when the linkage sliding block (30) moves, the movable contact piece (34) is contacted with the static contact piece (35) on the linkage sliding groove (32), a signal is sent to the controller, the controller sends an interrupt signal to the linkage motor (3) to stop driving the linkage motor (3) and send a signal to the telescopic cylinder (50) at the same time, and the telescopic cylinder (50) starts driving;
step five, the lifting square plate (51) moves in a limiting manner in the mounting clamp seat (49) through a limiting rod (55) on the limiting block (53), so that the limiting spring (56) is in a buffering state, a connector which needs to be welded and connected with an insulator is placed in the mounting sleeve (52), and then the connector passes through a plurality of insulators and the annular movement half groove (29), so that an operator can conveniently weld the insulators and the annular movement half groove;
step six, when the lifting square plate (51) rises, the attaching square plate (67) is driven to move, so that the square sleeve rod (69) passes through the locking square groove (71) to limit the driven sliding plate (37) at the current position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310870871.8A CN116586881B (en) | 2023-07-17 | 2023-07-17 | Welding tool and welding method for high-voltage power transmission and transformation insulator |
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|---|---|---|---|
| CN202310870871.8A CN116586881B (en) | 2023-07-17 | 2023-07-17 | Welding tool and welding method for high-voltage power transmission and transformation insulator |
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| CN116586881A true CN116586881A (en) | 2023-08-15 |
| CN116586881B CN116586881B (en) | 2023-09-29 |
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| CN116586881B (en) | 2023-09-29 |
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