CN116572353A - Production process of toilet body, forming die and toilet - Google Patents
Production process of toilet body, forming die and toilet Download PDFInfo
- Publication number
- CN116572353A CN116572353A CN202310657144.3A CN202310657144A CN116572353A CN 116572353 A CN116572353 A CN 116572353A CN 202310657144 A CN202310657144 A CN 202310657144A CN 116572353 A CN116572353 A CN 116572353A
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- washing
- toilet
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- sided
- runner
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 238000005406 washing Methods 0.000 claims abstract description 101
- 239000002002 slurry Substances 0.000 claims abstract description 92
- 238000000034 method Methods 0.000 claims abstract description 67
- 230000008569 process Effects 0.000 claims abstract description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- 238000011010 flushing procedure Methods 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims description 7
- 238000000465 moulding Methods 0.000 abstract description 7
- 229910052602 gypsum Inorganic materials 0.000 description 10
- 239000010440 gypsum Substances 0.000 description 10
- 230000001680 brushing effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000011324 bead Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 230000002708 enhancing effect Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000010304 firing Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005381 potential energy Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/261—Moulds therefor
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Sanitary Device For Flush Toilet (AREA)
Abstract
The application discloses a production process of a toilet body, a forming die and a toilet, wherein the production process comprises the following steps of: step S1, slurry is injected into a die; and step S2, after the treatment of the preset process, a washing ring runner is formed in the base of the toilet blank, and a double-sided pulp structure for separating the washing ring runner from an upper ring cavity in the base is obtained at the same time, so that water flow can completely flow through the washing ring runner in the toilet and flushing is realized. According to the application, by forming the double-sided pulp structure between the washing ring runner and the upper ring cavity in the toilet blank base, the washing ring runner and the upper ring cavity are mutually independent, so that the flushing capacity of the toilet pan surface is enhanced, the phenomenon of residual water is effectively avoided, and the use experience of a user is further improved; meanwhile, the mode that the upper ring cavity and the washing ring runner are respectively provided with the pulp pipe channels is adopted, so that the actions of pulp supply and pulp discharge in the process of grouting molding are guaranteed, and the device has higher economic value and practical value.
Description
Technical Field
The application relates to the technical field of sanitary ware, in particular to a toilet body production process, a forming die and a toilet.
Background
In the prior art, a washing ring runner for washing a pan surface is mostly arranged in a base of a closestool, and the pan surface of the closestool can be washed by the washing ring runner. Because the cavity structure of the upper ring of the closestool is a ceramic reinforced structure (a structural cavity) and cannot be canceled, the design of the existing spin-on ceramic washing ring runner and the upper ring cavity is mostly a series structure.
However, there are many problems associated with the design of the loop-washing flow passage and the upper loop cavity. For example, when flushing, a part of water flows into the pan surface of the toilet bowl from the flushing hole, and the other part of water enters the upper ring cavity structure, so that the water flow potential energy is influenced, and the flushing effect is reduced; after the flushing is finished, the flushing potential energy is finished, and the water flow in the upper ring cavity flows out through the flushing holes, so that the toilet bowl generates a long-running water phenomenon, and the phenomenon has a longer duration time, so that the illusion of water leakage of the toilet bowl is easily caused to a user.
Disclosure of Invention
In view of the above problems, the present application provides a process for producing a toilet body, a molding die and a toilet, so as to achieve the technical effects of forming an independent washing ring flow channel, enhancing the flushing capability of the toilet, avoiding the residual water phenomenon and improving the user experience on the premise of not affecting the slurry discharge.
According to a first aspect of the present application there is provided a process for the production of a toilet blank, the process comprising:
step S1, slurry is injected into a die; and
and S2, after the treatment by a preset process, forming a washing ring runner in the base of the toilet blank, and simultaneously obtaining a double-sided pulp structure for separating the washing ring runner from an upper ring cavity in the base, so that water flow can completely flow through the washing ring runner in the toilet and flushing can be realized.
Optionally, in the step S2, the loop washing flow channel and the upper loop cavity of the base are formed by single-sided grouting, and the double-sided grouting structure is formed by double-sided grouting.
Optionally, the step S1 further includes:
s11, forming a first slurry pipe channel at the position of a water inlet of the toilet body through a grouting treatment process;
and step S12, forming a second slurry pipe channel at the end position of the upper ring cavity close to the washing ring runner through a grouting treatment process.
Optionally, after performing step S11, the production process includes: the grouting treatment process is adopted, and the first slurry pipe channel is utilized to supply and discharge slurry of the washing ring flow channel;
after executing step S12, the production process includes: and (3) carrying out slurry supply and slurry discharge of the upper ring cavity by a grouting treatment process and utilizing the second slurry pipe channel.
Optionally, the step S2 further includes:
step S21, arranging the upper ring cavity above the ring washing flow channel through a forming treatment process, and forming a treatment result of reducing the height of the ring washing flow channel to be larger than that of the upper ring cavity along the vertical direction of the ring washing flow channel;
step S22, the upper ring cavity is moved forward to the first half circle of the base of the toilet body through a forming treatment process, and the treatment result that the upper ring cavity and the washing ring runner are in the front-back staggered position is formed along the horizontal direction of the washing ring runner.
Optionally, the step S22 further includes:
controlling the interval difference between the washing ring runner and the upper ring cavity along the vertical direction to be in the range of 10-30 mm;
and controlling the interval difference between the washing ring runner and the upper ring cavity along the horizontal direction to be in the range of 20-50 mm.
Optionally, the step S22 further includes:
and connecting the lower end part of the double-sided pulp structure with one end of the washing ring runner extending to the position of the pan surface of the toilet body, and connecting the upper end part of the double-sided pulp structure with the tail end of the upper ring cavity.
Optionally, after performing step S2, the production process further includes:
one end of the washing ring runner extending to the position of the pan surface of the toilet body is provided with a washing hole, and the other end of the washing ring runner is communicated with the water inlet of the toilet body.
According to a second aspect of the present application there is provided a toilet blank forming die comprising: a single-sided pulp mould and a double-sided pulp mould for realizing the production process of the toilet body according to any one of the first aspect.
According to a third aspect of the present application there is provided a toilet bowl manufactured by the process of manufacturing a toilet bowl blank according to any one of the first aspects above.
From the above, it can be seen that the above at least one technical solution adopted in the embodiment of the present application can achieve the following beneficial effects: on one hand, by forming the washing ring flow channel in the base of the toilet blank and obtaining a double-sided pulp structure, the washing ring flow channel can be independent of an upper ring cavity in the base, so that water flow can completely flow through the washing ring flow channel in the toilet, and the flushing capacity of the pan surface of the toilet is enhanced; on the other hand, the washing ring runner is isolated from the upper ring cavity, so that the phenomenon of residual water is effectively avoided, and the use experience of a user is further improved; meanwhile, the mode of arranging the slurry pipes on the upper ring cavity and the washing ring runner respectively ensures the slurry supply and discharge actions in the grouting forming process, and has higher practical value.
The foregoing description is only an overview of the present application, and is intended to be implemented in accordance with the teachings of the present application in order that the same may be more clearly understood and to make the same and other objects, features and advantages of the present application more readily apparent.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the application. Also, like reference numerals are used to designate like parts throughout the figures. In the drawings:
FIG. 1 is a schematic flow chart of a production process of a toilet blank according to an embodiment of the application;
FIG. 2 is a schematic view of a toilet body manufactured by the manufacturing process of the toilet body according to one embodiment of the present application;
FIG. 3 is a second schematic view of a toilet body manufactured by the manufacturing process of the toilet body according to an embodiment of the present application;
FIG. 4 is a third schematic view of a toilet body manufactured by the manufacturing process of the toilet body according to one embodiment of the present application;
FIG. 5 is a schematic view of a toilet body manufactured by the manufacturing process of the toilet body according to one embodiment of the present application;
FIG. 6 is a schematic diagram of a green body forming process using a single facer slurry process in accordance with one embodiment of the present application;
fig. 7 is a schematic diagram of a blank forming process using a double sided slurry process in accordance with an embodiment of the present application.
In the figure: 101. a washing ring runner; 102. an upper ring cavity; 103. a double-sided slurry structure; 104. a brushing hole; 105. a slurry pipe placing position; 106. a water inlet; 201. a single-sided pulp mold; 202. single-sided slurry process liquid slurry; 203. curing the single-sided slurry blank; 301. a double-sided pulp mould I; 302. a double-sided pulp mould II; 303. double-sided slurry process liquid slurry; 304. the double-sided slurry solidifies the blank.
Detailed Description
Exemplary embodiments of the present application will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present application are shown in the drawings, it should be understood that the present application may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the application to those skilled in the art.
In the related art, at least the following steps are required for manufacturing the toilet bowl: firstly, pulping, namely grinding raw materials and mixing the raw materials with water in proportion to prepare raw material slurry; secondly, molding, namely injecting raw material slurry into a toilet mold to form the shape of a toilet (a toilet mud blank); thirdly, repairing and drying, namely putting the formed closestool into a drying room for drying and forming after repairing the formed closestool in detail; fourthly, glazing and firing, namely glazing the formed closestool, and then placing the formed closestool into a kiln for final firing; fifthly, checking, namely checking the burned closestool (detecting strength, dirt resistance and the like); finally, the qualified products can be finally installed with metal parts and sold in factories.
In the related art, the washing ring runner is directly connected with the seat ring surface from the water conservancy diversion table on the toilet pan surface, and the size of the washing hole is far smaller than the section of the runner although the size of the runner is larger; the upper ring cavity is positioned at the front half ring of the product, the height of the upper ring cavity is only between 1/3 and 1/2 of the washing ring flow channel, and the structural layout is unreasonable; as described above, the toilet bowl has the advantages that the toilet bowl is connected with the upper structural cavity in series, so that the toilet bowl can flush water, and the toilet bowl can generate long running water, thereby giving users the illusion of water leakage. Based on the above, the application provides a production process of a toilet body, a forming die and a toilet, so that the technical effects of forming an independent washing ring runner, enhancing the flushing capability of the toilet, avoiding the phenomenon of residual water and improving the experience of a user are achieved on the premise of not influencing the pulp discharge.
The application has the technical concept that the washing ring runner and the upper ring cavity are mutually independent in a mode of forming a double-sided pulp structure between the washing ring runner and the upper ring cavity in the base of the toilet blank. On one hand, the design ensures that water flow can completely flow through the washing ring flow passage in the closestool, thereby enhancing the flushing capacity of the pan surface of the closestool; on the other hand, as the washing ring runner is isolated from the upper ring cavity, water flow cannot flow into the upper ring cavity, so that the phenomenon of residual water is effectively avoided, and the use experience of a user is further improved; meanwhile, the mode that the upper ring cavity and the washing ring runner are respectively provided with the pulp pipe channels is adopted, so that pulp supplying and pulp discharging actions in the grouting forming process are ensured, and the whole upper ring cavity is separated from the washing ring runner, so that water does not flow through the whole upper ring cavity, and pulp pipe process holes left at the tail end position of the upper ring cavity after pulp discharging is finished are not repaired, therefore, the application does not influence pulp discharging, can form an independent washing ring runner, and has higher practical value.
It is noted that the production process of the toilet body mainly relates to the grouting and forming stages in the toilet manufacturing process, and the toilet body with the independent washing ring runner can be manufactured by the production process.
The following describes in detail the technical solutions provided by the embodiments of the present application with reference to the accompanying drawings.
As shown in fig. 1, in one embodiment of the present application, a process for producing a toilet body is proposed, the process comprising:
step S1, slurry is injected into a die; and
and S2, after the treatment by a preset process, forming a washing ring runner in the base of the toilet blank, and simultaneously obtaining a double-sided pulp structure for separating the washing ring runner from an upper ring cavity in the base, so that water flow can completely flow through the washing ring runner in the toilet and flushing can be realized.
Specifically, the ceramic clay used for firing the closestool is prepared from quartz, clay, feldspar and the like, firstly ball-milling and mechanical stirring are carried out to form uniform slurry, and then the slurry is conveyed to a production workshop for grouting, namely, the slurry is injected into a gypsum mold.
Further, fig. 2 to 5 show schematic structural views of a toilet body manufactured by the manufacturing process of the toilet body according to the embodiment of the present application. As shown in fig. 2, a washing ring runner 101 is formed in the base of the toilet blank, and a double-sided slurry structure 103 for separating the washing ring runner 101 from an upper ring cavity 102 in the base is obtained, so that water can completely flow through the washing ring runner in the toilet and realize washing, thereby not only enhancing the washing capability of the pan surface of the toilet, but also effectively avoiding the phenomenon of residual water.
In the embodiment of the present application, in the step S2, the loop washing flow channel 101 and the upper loop cavity 102 of the base are both formed by grouting using a single-sided slurry process, and the double-sided slurry structure 103 is formed by grouting using a double-sided slurry process.
Specifically, fig. 6 and fig. 7 respectively show schematic diagrams of green body forming processes when a single-sided pulp process and a double-sided pulp process are adopted for manufacturing, and the forming processes of the double-sided pulp structure and the single-sided pulp structure are respectively as follows:
in fig. 6, the steps of forming a green body by a single-sided slurry process are sequentially shown, in the first step, the internal space of a single-sided slurry mold 201 is relatively large, and at the beginning of forming, a single-sided slurry process liquid slurry 202 is injected into the mold through a slurry pipe, and because the gypsum mold has water absorption property, the slurry on the gypsum surface is absorbed by the internal water, and forms a single-sided slurry cured green body 203 against gypsum; further, in the second stage, when the solidified blank body reaches a certain thickness, the residual liquid slurry in the interior can be discharged through the slurry pipe, so that a single-sided slurry structure with a hollow interior can be formed; and finally, opening the single-sided pulp mould to obtain the blank structure of the cavity.
In fig. 7, the stages of green body forming in the double-sided slurry process are sequentially shown, and unlike the single-sided slurry process, the two-sided slurry process includes two types of molds at different positions, namely, the first two-sided slurry mold 301 and the second two-sided slurry mold 302 in the embodiment of the application, and the two gypsum molds have smaller gaps, so that the cured green bodies on two sides are combined together, and the double-sided slurry process does not need slurry discharging operation. In the first stage, at the beginning of molding, the slurry pipe is used to inject the double-sided slurry process liquid slurry 303 into the mold, and similarly, because the gypsum mold has water absorption, the slurry on the gypsum surface is absorbed by the internal water, and the slurry on both sides can be adhered to the surface of the gypsum mold to form a double-sided slurry solidified blank 304; in the second stage, because the gap between the two-sided pulp moulds is smaller (which can be understood as the thickness of the finished blank is thin), the solidified blanks on both sides of the gypsum gradually form an integrated structure in the same pulp sucking time; finally, the two gypsum mold surface blanks are bonded together to form an integral two-sided slurry cured blank (no cavity inside).
It should be noted that, in order to ensure the blank forming, the slurry pipe in the embodiment of the application needs to be made of a non-water-absorbent material.
Preferably, in an embodiment of the present application, the step S1 further includes:
and S11, placing a slurry pipe at the water inlet position of the toilet body through a grouting treatment process and forming a first slurry pipe channel.
That is, a first slurry pipe is disposed at the position of the water inlet, and slurry feeding and discharging actions for the first slurry pipe channel (in this embodiment, the product auxiliary water channel, the first slurry pipe position is not shown in the figure for simplicity) can be realized through the first slurry pipe.
After executing step S11, the production process includes: and supplying and discharging the slurry of the washing ring runner by a grouting treatment process and utilizing the first slurry pipe channel.
Further, the step S1 further includes: and step S12, placing a slurry pipe at the end position, close to the washing ring runner, of the upper ring cavity through a grouting treatment process, and taking the slurry pipe as a second slurry pipe channel.
As shown in fig. 3 and fig. 4, in this embodiment, a brushing hole 104 is further formed at one end of the washing channel 101, and a pulp pipe placement position 105 is further disposed on the end surface of the upper channel 102. The slurry pipe placing position is used for placing a second slurry pipe. The second pulp pipe can realize the pulp supply and the pulp discharge of the second pulp pipe channel.
After executing step S12, the production process includes: and (3) carrying out slurry supply and slurry discharge of the upper ring cavity by a grouting treatment process and utilizing the second slurry pipe channel.
According to the application, by adopting the mode of arranging the slurry pipes on the upper ring cavity and the washing ring runner respectively, the upper ring cavity and the washing ring runner can respectively perform slurry supply and slurry discharge actions in the grouting forming process, and although the upper ring cavity leaves a process hole at the slurry pipe after the slurry discharge is finished, the upper ring cavity is separated from the washing ring runner, so that the whole upper ring cavity does not have water flow, and the process hole does not need to be repaired, therefore, the production process disclosed by the application has economic value and practical value.
Further, in some embodiments of the present application, as shown in fig. 2 and 3, the step S2 further includes:
step S21, disposing the upper ring cavity 102 above the upper ring cavity 101 through a molding process, and forming a processing result of lowering the upper ring cavity 101 along the vertical direction of the upper ring cavity 101, wherein the height of the upper ring cavity 102 is greater than that of the upper ring cavity 101.
Step S22, the upper ring cavity 102 is moved forward to the first half circle of the base of the toilet body through the molding process, and the processing result of the upper ring cavity 102 and the washing ring channel 101 in the front-back staggered position is formed along the horizontal direction of the washing ring channel 101.
It will be appreciated that the reason for reducing the height of the washing ring runner is to facilitate the formation of a double-sided pulp structure at the upper part thereof, and to form a height difference with the upper ring cavity, and simultaneously, the advancing of the end face of the upper ring cavity can make the structural layout of the inside of the toilet base including the washing ring runner more reasonable.
Preferably, the step S22 further includes:
controlling the interval difference between the washing ring runner and the upper ring cavity along the vertical direction to be in the range of 10-30 mm; that is, the space between the washing ring runner and the upper and lower spaces of the upper ring cavity is different by 10-30 mm.
Likewise, the difference in the spacing between the bead flow passage and the upper bead cavity in the horizontal direction is controlled to be in the range of 20-50mm, that is, the bead flow passage and the upper bead cavity are made to be spaced apart from each other by 20-50 mm.
In an embodiment of the present application, referring to fig. 2, the step S22 further includes:
the lower end of the double-sided slurry structure 103 is connected with one end of the washing ring runner 101 extending to the position of the pan surface of the toilet body through a grouting molding process, and the upper end of the double-sided slurry structure 103 is connected with the tail end of the upper ring cavity 102.
Further, after performing step S2, the production process further includes:
one end of the washing ring runner 101 extending to the position of the pan surface of the toilet body is provided with a washing hole 104, and the other end of the washing ring runner 101 is communicated with the water inlet 106 of the toilet body.
By the design, water flow can flow through the washing ring flow channel through the water inlet, and then flows out of the washing holes in the washing ring flow channel, so that the flushing and cleaning of the pan surface of the toilet bowl are realized. Meanwhile, the area of the brushing hole in the application can be properly enlarged, namely the area is designed to be slightly smaller than the size of the cross section of the flow channel, and the size of the water inlet can be larger than the size of the brushing hole. Therefore, when water flows from the water inlet hole to the brushing hole, the water flow pressure at the brushing hole can be increased, so that the flushing force of the toilet is increased, and the cleaning effect of the pan surface of the toilet is enhanced.
The embodiment of the application provides a toilet blank forming die, which comprises: a single-sided pulp mould and a double-sided pulp mould (wherein a double-sided pulp mould I and a double-sided pulp mould II are also included), which are used for realizing the production process of the toilet blank according to any one of the above embodiments. The single-sided pulp mould can be adopted to manufacture and form a single-sided pulp blank structure (such as a washing ring runner and an upper ring cavity) with a complex structure and a small internal space; the double-sided pulp structure manufactured by the double-sided pulp mould has good pressure resistance and is not easy to deform.
The embodiment of the application also provides a toilet bowl, which is manufactured by the production process of the toilet bowl blank in the embodiment. The toilet manufactured by the production process not only avoids the phenomenon of residual water, but also remarkably improves the flushing capacity of the toilet.
In summary, the technical scheme of the application at least achieves the following technical effects: a process for producing a toilet body is proposed, the process comprising: step S1, slurry is injected into a die; and step S2, after the treatment of a preset process, a washing ring runner is formed in the base of the toilet blank, and a double-sided pulp structure for separating the washing ring runner from an upper ring cavity in the base is obtained at the same time, so that water flow can completely flow through the washing ring runner in the toilet and flushing is realized. On one hand, by forming the washing ring flow channel in the base of the toilet blank and obtaining a double-sided pulp structure, the washing ring flow channel can be independent of an upper ring cavity in the base, so that water flow can completely flow through the washing ring flow channel in the toilet, and the flushing capacity of the pan surface of the toilet is enhanced; on the other hand, as the washing ring runner is isolated from the upper ring cavity, water flow cannot flow into the upper ring cavity, so that the phenomenon of residual water is effectively avoided, and the use experience of a user is further improved; meanwhile, the mode of arranging the slurry pipes on the upper ring cavity and the washing ring runner respectively ensures the slurry supply and discharge actions in the grouting forming process, and has higher practical value.
It is to be understood that the terms "upper," "lower," "front," "rear," "inner," "outer," and the like indicate or relate to an orientation or position based on that shown in the drawings, and are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the device or element in question must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application.
In the present application, unless explicitly specified and limited otherwise, terms such as "connected," "fixed" and the like are to be construed broadly and include, for example, either fixedly attached, detachably attached, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present application, unless otherwise indicated, the meaning of "plurality" is two or more. It should also be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article or apparatus that comprises an element.
In the description of the present specification, a description of the terms "one embodiment," "some embodiments," "one embodiment," "example," and the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely exemplary of the present application and is not intended to limit the present application. Various modifications and variations of the present application will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the application are to be included in the scope of the claims of the present application.
Claims (10)
1. A process for producing a toilet body, the process comprising:
step S1, slurry is injected into a die; and
and S2, after the treatment by a preset process, forming a washing ring runner in the base of the toilet blank, and simultaneously obtaining a double-sided pulp structure for separating the washing ring runner from an upper ring cavity in the base, so that water flow can completely flow through the washing ring runner in the toilet and flushing can be realized.
2. The production process according to claim 1, wherein in the step S2, the loop washing flow passage and the upper loop cavity of the base are both formed by single-sided grouting, and the double-sided grouting structure is formed by double-sided grouting.
3. The production process according to claim 1, wherein the step S1 further comprises:
s11, forming a first slurry pipe channel at the position of a water inlet of the toilet body through a grouting treatment process;
and step S12, forming a second slurry pipe channel at the end position of the upper ring cavity close to the washing ring runner through a grouting treatment process.
4. The production process according to claim 3, wherein,
after executing step S11, the production process includes: the grouting treatment process is adopted, and the first slurry pipe channel is utilized for supplying and discharging slurry of the washing ring flow channel;
after executing step S12, the production process includes: and (3) performing slurry supply and slurry discharge of the upper ring cavity by a grouting treatment process and utilizing a second slurry pipe channel.
5. The production process according to claim 1, wherein the step S2 further comprises:
step S21, arranging the upper ring cavity above the ring washing flow channel through a forming treatment process, and forming a treatment result of reducing the height of the ring washing flow channel to be larger than that of the upper ring cavity along the vertical direction of the ring washing flow channel;
step S22, the upper ring cavity is moved forward to the first half circle of the base of the toilet body through a forming treatment process, and the treatment result that the upper ring cavity and the washing ring runner are in the front-back staggered position is formed along the horizontal direction of the washing ring runner.
6. The production process according to claim 5, wherein the step S22 further comprises:
controlling the interval difference between the washing ring runner and the upper ring cavity along the vertical direction to be in the range of 10-30 mm;
and controlling the interval difference between the washing ring runner and the upper ring cavity along the horizontal direction to be in the range of 20-50 mm.
7. The production process according to claim 5, wherein the step S22 further comprises:
and connecting the lower end part of the double-sided pulp structure with one end of the washing ring runner extending to the position of the pan surface of the toilet body, and connecting the upper end part of the double-sided pulp structure with the tail end of the upper ring cavity.
8. The production process according to claim 1, characterized in that after performing step S2, the production process further comprises:
one end of the washing ring runner extending to the position of the pan surface of the toilet body is provided with a washing hole, and the other end of the washing ring runner is communicated with the water inlet of the toilet body.
9. A toilet bowl blank forming die, comprising: a single-sided pulp mould and a double-sided pulp mould for realizing the production process of the toilet body according to any one of claims 1 to 8.
10. A toilet bowl, characterized in that the toilet bowl is manufactured by the manufacturing process of the toilet bowl blank according to any one of claims 1 to 8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310657144.3A CN116572353A (en) | 2023-06-05 | 2023-06-05 | Production process of toilet body, forming die and toilet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310657144.3A CN116572353A (en) | 2023-06-05 | 2023-06-05 | Production process of toilet body, forming die and toilet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116572353A true CN116572353A (en) | 2023-08-11 |
Family
ID=87543139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310657144.3A Pending CN116572353A (en) | 2023-06-05 | 2023-06-05 | Production process of toilet body, forming die and toilet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116572353A (en) |
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2023
- 2023-06-05 CN CN202310657144.3A patent/CN116572353A/en active Pending
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