CN116557451A - Brake disc structure and method for assembling the brake disc - Google Patents
Brake disc structure and method for assembling the brake disc Download PDFInfo
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- CN116557451A CN116557451A CN202310404971.1A CN202310404971A CN116557451A CN 116557451 A CN116557451 A CN 116557451A CN 202310404971 A CN202310404971 A CN 202310404971A CN 116557451 A CN116557451 A CN 116557451A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D55/02—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
- F16D55/22—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
- F16D55/224—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
- F16D55/225—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads
- F16D55/226—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/005—Components of axially engaging brakes not otherwise provided for
- F16D65/0068—Brake calipers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/12—Discs; Drums for disc brakes
- F16D65/128—Discs; Drums for disc brakes characterised by means for cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/78—Features relating to cooling
- F16D65/84—Features relating to cooling for disc brakes
- F16D65/847—Features relating to cooling for disc brakes with open cooling system, e.g. cooled by air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D2055/0004—Parts or details of disc brakes
- F16D2055/0016—Brake calipers
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
Description
技术领域technical field
本发明涉及刹车盘技术领域,尤其是指一种刹车盘结构及刹车盘的装配方法。The invention relates to the technical field of brake discs, in particular to a brake disc structure and a brake disc assembly method.
背景技术Background technique
刹车有盘刹和鼓刹还有气刹车。较多车型采用盘刹结构。因为盘刹较鼓刹的散热好,在高速制动状态下,不容易产生热衰退,所以其高速制动效果好。但在低速冷闸时,制动效果不如鼓刹。Brakes include disc brakes, drum brakes and air brakes. Many models adopt disc brake structure. Because the heat dissipation of disc brakes is better than that of drum brakes, it is not easy to produce thermal recession under high-speed braking conditions, so its high-speed braking effect is better. But when the brake is cold at low speed, the braking effect is not as good as that of the drum brake.
刹车盘,为一个圆形的盘子,车子行进时它也是转动的。制动卡钳夹住刹车盘而产生制动力的,踩刹车时就是它夹住刹车盘起到减速或者停车的作用。刹车盘制动效果好,且比鼓形刹车更易维护。The brake disc is a circular plate that rotates when the car is moving. The brake caliper clamps the brake disc to generate braking force. When the brake is applied, it clamps the brake disc to slow down or stop the car. Disc brakes provide better braking and are easier to maintain than drum brakes.
现有的可参考公告号为CN217873902U的中国专利,其公开了公开了一种新能源汽车刹车片用钢制刹车盘结构,包括主体机构、散热机构和辅助机构,所述散热机构位于主体机构的外端,所述辅助机构位于主体机构内端,所述主体机构包括刹车盘本体、刹车盘一、刹车盘二、安装盘一和安装盘二,所述刹车盘一固定安装在刹车盘本体的上端,所述刹车盘二固定安装在刹车盘本体的下端。通过安装散热机构,冷却金属油储存槽内的油,不仅可以起到降温的作用,还能同时润滑,降低了摩擦力,温度也会降低,还可以防止刹车盘本体生锈不灵敏,空心管和通风孔可以在驾驶过程中,加快空气的流通,带走多余的热量,起到辅助降温的作用。The existing Chinese patent whose notification number can be referred to is CN217873902U discloses a steel brake disc structure for a new energy vehicle brake pad, including a main body, a heat dissipation mechanism and an auxiliary mechanism. The outer end, the auxiliary mechanism is located at the inner end of the main body, the main body includes a brake disc body, brake disc 1, brake disc 2, mounting disc 1 and mounting disc 2, and the brake disc 1 is fixedly installed on the brake disc body At the upper end, the brake disc two is fixedly installed at the lower end of the brake disc body. By installing a heat dissipation mechanism, the oil in the metal oil storage tank can be cooled, which can not only reduce the temperature, but also lubricate at the same time, reduce the friction force, and the temperature will also decrease, and it can also prevent the brake disc body from rusting and insensitive. The hollow tube And ventilation holes can speed up the circulation of air during driving, take away excess heat, and play an auxiliary role in cooling.
现有的可参考公告号为CN103979058A的中国专利,其公开了一种碟刹的刹车盘装配方法,包括一个挡圈、一个内螺母、一个外螺母和若干定位销轴,内螺母的本体上设有与刹车盘上的安装孔一一对应的定位销孔,装配时,首先将挡圈由回转体花豉的装配端套入,然后装上内螺母,将挡圈与回转体花豉的轴肩贴紧固定,挡圈的外缘至少要挡住内螺母的定位销孔的一部分,将定位销轴安装到内螺母的定位销孔内,再将刹车盘上的安装孔对准定位销轴,将刹车盘推入,最后安装外螺母,外螺母的外缘至少要盖住刹车盘上的安装孔的一部分,通过外螺母与内螺母对锁形成相反的锁紧力将刹车盘锁紧。提高了装配效率,减小了生产成本,而且有防松作用,提高了安全性,使用户在行车中得到放心的使用,将安全隐患降至最低。The existing Chinese patent whose notification number is CN103979058A can be referred to, which discloses a brake disc assembly method for disc brakes, including a retaining ring, an inner nut, an outer nut and several positioning pins. There are positioning pin holes corresponding to the mounting holes on the brake disc. When assembling, first insert the retaining ring from the assembly end of the rotary body, and then install the inner nut, and connect the retaining ring to the shaft of the rotary body. The shoulder should be fixed tightly, and the outer edge of the retaining ring should block at least a part of the positioning pin hole of the inner nut. Install the positioning pin shaft into the positioning pin hole of the inner nut, and then align the mounting hole on the brake disc with the positioning pin shaft. Push the brake disc in, and finally install the outer nut. The outer edge of the outer nut must at least cover a part of the installation hole on the brake disc. The outer nut and the inner nut form opposite locking forces to lock the brake disc. The assembly efficiency is improved, the production cost is reduced, and it has an anti-loosening effect, which improves safety, enables users to use it safely during driving, and minimizes potential safety hazards.
该上述专利虽然均公开了刹车盘的锁止结构,但其均不具备二次刹车的结构及二次刹车功能,当刹车片处于磨损状态时,用于紧急制动锁止的作用力过大,可能会导致刹车片磨损部位受力不均匀而导致刹车片断裂的情况发生,故而造成交通事故的可能性,由于该上述专利均不具备二次刹车的结构,当刹车片断裂时,无法采用或通过其它结构对制动盘进行锁止,导致增加造成交通事故的风险,为此,本发明人提出了一种刹车盘结构及刹车盘的装配方法,以解决上述提出对制动盘进行二次刹车锁止的技术问题。Although the above-mentioned patents all disclose the locking structure of the brake disc, they do not have the structure and function of secondary braking. When the brake pads are in a worn state, the force used for emergency braking and locking is too large. , may lead to uneven force on the worn parts of the brake pads and cause the breakage of the brake pads, thus causing the possibility of traffic accidents. Since the above-mentioned patents do not have a secondary braking structure, when the brake pads break, they cannot be used. Or lock the brake disc through other structures, which will increase the risk of causing traffic accidents. For this reason, the inventor proposes a brake disc structure and an assembly method of the brake disc to solve the above-mentioned two-way brake disc. A technical problem with secondary brake lockup.
发明内容Contents of the invention
发明为克服上述情况不足,旨在提供一种能解决上述问题的技术方案。In order to overcome the disadvantages of the above-mentioned situation, the invention aims to provide a technical solution that can solve the above-mentioned problems.
一种刹车盘结构,包括制动钳、制动盘、压块和摩擦片,所述制动钳的内部为用于对制动盘进行容纳的容纳腔,容纳腔的内表面安装有用于对制动盘进行制动刹车的锁止装置,锁止装置包括活塞、油管、制动片和顶块,活塞分别安装于容纳腔两端的表面,制动片与顶块分别安装于活塞的表面,油管的一端延伸至活塞的内部,油管的另一端用于连接外部液压油缸;A brake disc structure, including a brake caliper, a brake disc, a pressure block and a friction plate, the interior of the brake caliper is a housing chamber for housing the brake disc, and the inner surface of the housing chamber is installed with a The brake disc is a locking device for braking. The locking device includes a piston, an oil pipe, a brake pad and a top block. The pistons are respectively installed on the surfaces of both ends of the accommodating chamber, and the brake pad and the top block are respectively installed on the surface of the piston. One end of the oil pipe extends to the inside of the piston, and the other end of the oil pipe is used to connect to the external hydraulic cylinder;
容纳腔的内表面安装有用于对制动盘进行制动锁止的限位装置,限位装置包括橡胶气囊和锁止块,橡胶气囊分别安装于容纳腔两端的表面,锁止块均匀排布于橡胶气囊的表面,橡胶气囊的内部为气腔,制动盘的表面设有若干个与锁止块配对使用的锁止槽,制动盘的中部安装有用于连接汽车轮毂的连接台。The inner surface of the accommodation chamber is equipped with a limit device for braking and locking the brake disc. The limit device includes rubber airbags and locking blocks. The rubber airbags are respectively installed on the surfaces at both ends of the accommodation chamber, and the locking blocks are evenly arranged. On the surface of the rubber airbag, the interior of the rubber airbag is an air cavity, the surface of the brake disc is provided with several locking grooves for matching with the locking blocks, and the middle part of the brake disc is installed with a connecting platform for connecting the wheel hub of the car.
进一步的,所述锁止槽环形排布于锁止槽外侧面,相邻两个的锁止槽之间的距离为等距设置,制动盘的两端均设有耐磨层,耐磨层由陶瓷材料构成,陶瓷材料的主要材料是矿物纤维、芳纶纤维或陶瓷纤维,在提供卓越刹车性能的同时,不磨耗对偶件,且其耐热性好、导热系数好,硬度较高,对于不锈钢碟盘的相对摩擦效果较好,起到制动锁止的效果,耐磨层的表面开设有若干条用于辅助热量散发的散热槽,散热槽圆形阵列于耐磨层的表面,且贯穿制动盘的两端;Further, the locking grooves are circularly arranged on the outer surface of the locking grooves, the distance between two adjacent locking grooves is equidistant, and both ends of the brake disc are provided with wear-resistant layers, which are wear-resistant. The layer is made of ceramic materials. The main material of ceramic materials is mineral fiber, aramid fiber or ceramic fiber. While providing excellent braking performance, it does not wear the counterpart, and it has good heat resistance, good thermal conductivity and high hardness. The relative friction effect of the stainless steel disc is better, and it has the effect of braking and locking. There are several heat dissipation grooves on the surface of the wear-resistant layer for assisting heat dissipation. The heat dissipation grooves are arranged in a circular array on the surface of the wear-resistant layer. And run through both ends of the brake disc;
通过油管连接外部液压油缸,使活塞通过油压的作用力而进行运作,通过活塞推动压块,使压块推动摩擦片对制动盘进行锁止,同时容纳腔一端的活塞推动制动片,使制动片与耐磨层的表面接触,通过油压的作用力使制动片对耐磨层施加作用力进行锁止,从而完成对制动盘的锁止过程。The oil pipe is connected to the external hydraulic cylinder, so that the piston operates through the force of the oil pressure, and the piston pushes the pressure block, so that the pressure block pushes the friction plate to lock the brake disc, and the piston at one end of the accommodation chamber pushes the brake plate, The brake pads are in contact with the surface of the wear-resistant layer, and the brake pads apply force to the wear-resistant layer through the force of oil pressure to lock, thereby completing the locking process of the brake disc.
进一步的,所述摩擦片安装于压块的一端,压块的一端与顶块的表面贴合,压块的表面设有用于与制动钳配对安装的连接头,连接头的中部为通孔状,制动钳的表面连接有与连接头配对连接的锁紧螺母,锁紧螺母用于限定制动钳与压块的位置,制动钳与压块弧度一致。Further, the friction plate is installed on one end of the pressure block, and one end of the pressure block is attached to the surface of the top block, and the surface of the pressure block is provided with a connector for matching with the brake caliper, and the middle part of the connector is a through hole Shape, the surface of the brake caliper is connected with a lock nut that is paired with the connector, and the lock nut is used to limit the position of the brake caliper and the pressure block, and the brake caliper and the pressure block have the same arc.
进一步的,所述气腔位于橡胶气囊与制动钳之间,制动钳的表面开设有用于连接外部气泵的螺纹连接口,螺纹连接口延伸至气腔的内部,当螺纹连接口连接外部气泵时,通过气泵产生压强使气体进入气腔的内部,从而在气腔内部气体膨胀产生的推动力下使橡胶气囊和锁止块朝制动盘的方向进行移动,通过摩擦片和制动片对制动盘进行第一次制动锁止,当锁止块移动至与锁止槽相互产出抵触力的位置时,通过锁止块卡紧锁止槽,从而使制动盘起到二次锁止的效果。Further, the air chamber is located between the rubber airbag and the brake caliper, and the surface of the brake caliper is provided with a threaded connection port for connecting to an external air pump, and the threaded connection port extends to the inside of the air chamber. When the threaded connection port is connected to the external air pump When the pressure is generated by the air pump, the gas enters the interior of the air cavity, so that the rubber air bag and the locking block move towards the brake disc under the driving force generated by the expansion of the gas inside the air cavity, and the friction plate and the brake plate are pressed against each other. The brake disc is braked and locked for the first time. When the locking block moves to the position where it produces a conflicting force with the locking groove, the locking groove is clamped by the locking block, so that the brake disc performs a second brake lock. locking effect.
进一步的,所述连接台与制动盘为同轴设置,连接台的中部开设有安装孔,安装孔贯穿连接台两端的表面,连接台通过连接块与连接台进行连接,连接块环形阵列于连接台表面,相邻两个的连接块之间的距离为等距设置,采用环形阵列的结构使连接块之间的受力点均匀,起到分散作用力的效果,避免因局部作用力过大而导致连接块变形或断裂的现象发生,安装孔用于连接外部汽车轮毂。Further, the connection platform and the brake disc are coaxially arranged, and the middle part of the connection platform is provided with installation holes, and the installation holes run through the surfaces of both ends of the connection platform. On the surface of the connecting table, the distance between two adjacent connecting blocks is set equidistantly, and the structure of the ring array is adopted to make the stress point between the connecting blocks uniform, which has the effect of dispersing the force and avoids excessive local force. Large enough to cause deformation or breakage of the connecting block, the mounting hole is used to connect the outer car hub.
进一步的,所述连接块的一端设有卡块,卡块的中部为通孔状,卡块的一端延伸至连接台的内部,连接台的表面开设有若干个与卡块配对连接的连接孔,连接孔用于连接外部螺丝,通过外部螺丝与连接孔和卡块中部的通孔进行连接,使卡块对连接台进行位置限定的同时,增加连接台与制动盘之间的连接稳定性,减少连接台从制动盘的中部脱落的可能性。Further, one end of the connecting block is provided with a clamping block, the middle part of the clamping block is in the shape of a through hole, one end of the clamping block extends to the inside of the connecting platform, and the surface of the connecting platform is provided with several connecting holes for matching connection with the clamping block , the connection hole is used to connect the external screw, and the external screw is connected with the connection hole and the through hole in the middle of the block, so that the block can limit the position of the connection table and increase the connection stability between the connection table and the brake disc , to reduce the possibility of the connecting table falling off from the middle of the brake disc.
进一步的,所述制动钳的一端安装有磁吸片,磁吸片的形状与制动钳的形状一致,磁吸片与制动钳的一端为固定连接,磁吸片由钕磁铁构成,当对制动钳进行安装时,通过磁吸片产生磁吸力吸附外部与之相配合的设备的表面,当安装人员手部松开制动钳时,通过磁吸力吸附的方式减缓制动钳掉落地面的速度,通过减缓掉落速度的方式增加安装人员的反应时间,从而降低制动钳掉落地面的概率。Further, one end of the brake caliper is equipped with a magnetic suction piece, the shape of the magnetic suction piece is consistent with the shape of the brake caliper, the magnetic suction piece is fixedly connected with one end of the brake caliper, and the magnetic suction piece is composed of a neodymium magnet. When installing the brake caliper, the magnetic suction sheet generates magnetic attraction to absorb the surface of the equipment that matches with it. When the installer releases the brake caliper, the brake caliper will be slowed down by the magnetic attraction. The speed of landing on the ground increases the reaction time of the installer by slowing down the falling speed, thereby reducing the probability of the brake caliper falling to the ground.
一种刹车盘的装配方法,该装配方法用于装配一种刹车盘结构,该方法包括以下步骤:An assembling method of a brake disc, the assembling method is used for assembling a brake disc structure, and the method comprises the following steps:
S1:装配制动钳;将活塞和油管分别安装于容纳腔的内表面,且将制动片与顶块分别安装于活塞的表面,而后通过锁紧螺母连接连接头使动压块安装于容纳腔的内部,摩擦片的一端用于对制动盘进行锁止,压块远离摩擦片的一端与顶块的表面贴合,通过油管连接外部液压油缸,使活塞通过油压的作用力而进行运作,通过活塞推动压块,使压块推动摩擦片对制动盘进行锁止,同时容纳腔一端的活塞推动制动片,使制动片与耐磨层的表面接触,通过油压的作用力使制动片对耐磨层施加作用力进行锁止,从而完成对制动盘的锁止过程;S1: Assemble the brake caliper; install the piston and the oil pipe on the inner surface of the housing chamber respectively, and install the brake pad and the top block on the surface of the piston respectively, and then connect the joint head through the lock nut to install the dynamic pressure block on the housing Inside the cavity, one end of the friction plate is used to lock the brake disc, and the end of the pressure block away from the friction plate is attached to the surface of the top block, and the external hydraulic cylinder is connected through the oil pipe, so that the piston moves forward through the force of the oil pressure. Operation, through the piston to push the pressure block, so that the pressure block pushes the friction plate to lock the brake disc, and at the same time, the piston at one end of the accommodation chamber pushes the brake pad, so that the brake pad is in contact with the surface of the wear-resistant layer, and through the action of oil pressure The force makes the brake pad apply force to the wear layer to lock, thus completing the locking process of the brake disc;
S2:装配限位装置;通过粘接和锁紧螺母连接橡胶气囊的表面的方式,使橡胶气囊固定于容纳腔的内部,锁止块与橡胶气囊为可拆卸结构;S2: Assemble the limit device; connect the surface of the rubber airbag by bonding and locking the nut, so that the rubber airbag is fixed inside the accommodation cavity, and the locking block and the rubber airbag are detachable structures;
S3:装配连接台;采用一体成型的方式使制动盘、连接块和卡块成型,而后采用安装的方式使连接台与连接块和卡块拼接,连接台的一端可开设开口槽,通过开口槽连接卡块使连接台进行固定,而后通过在卡块的一端安装外部连接板,使连接板与连接台一端的表面平齐,通过连接孔连接外部螺丝,使螺丝产生锁紧力进一步限定连接台。S3: Assembling the connection table; the brake disc, the connection block and the clamping block are formed by one-piece molding, and then the connection table is spliced with the connection block and the clamping block by means of installation. One end of the connection table can be provided with an opening slot, through the opening The slot connects the block to fix the connection table, and then installs an external connection plate on one end of the block to make the connection plate flush with the surface of one end of the connection table, and connects the external screw through the connection hole, so that the screw generates a locking force to further limit the connection tower.
进一步的,所述S1中,摩擦片的最高点与制动盘表面的0.1mm,制动片的最高点与制动盘表面的0.1mm,摩擦片的接触方式为弧形面接触,制动片的接触方式为点面接触。Further, in S1, the highest point of the friction pad is 0.1 mm from the surface of the brake disc, and the highest point of the brake pad is 0.1 mm from the surface of the brake disc. The contact mode of the friction pad is arc surface contact, and the braking The contact mode of the sheet is point-surface contact.
进一步的,所述S2中,锁止块的最高点与制动盘表面的距离为5mm。Further, in S2, the distance between the highest point of the locking block and the surface of the brake disc is 5 mm.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.采用摩擦片弧形面接触和制动片点面接触的方式同时对制动盘两端的表面进行制动锁止,而后通过锁止块卡紧锁止槽,从而使制动盘起到二次锁止的效果;1. The surface of both ends of the brake disc is braked and locked at the same time by means of the arc surface contact of the friction plate and the point surface contact of the brake plate, and then the locking groove is clamped by the locking block, so that the brake disc can play a role. The effect of secondary locking;
2.通过两次锁止的方式增加制动盘紧急锁止速度,当处于距离较短且刹车行程较长的情况时,通过两次锁止的方式减少汽车轮胎持续滑动;2. Increase the emergency locking speed of the brake disc through two locking methods. When the distance is short and the braking stroke is long, the continuous sliding of the car tires can be reduced by two locking methods;
3.通过制动片和摩擦片降低制动盘转动的速度时,通过锁止块卡紧锁止槽,减少制动盘与制动片和摩擦片的持续摩擦,减少制动片和摩擦片的表面损耗程度,避免造成局部磨损而导致受力不均匀的现象从而导致制动片和摩擦片磨损部位受力不均匀而导致断裂的情况发生。3. When reducing the rotation speed of the brake disc through the brake pads and friction pads, lock the locking groove through the locking block to reduce the continuous friction between the brake disc and the brake pads and friction pads, and reduce the friction between the brake pads and friction pads. The degree of surface wear and tear can avoid the phenomenon of uneven force due to local wear, which will lead to uneven force on the worn part of the brake pad and friction plate, resulting in fracture.
附图说明Description of drawings
图1是本发明一种刹车盘结构的爆炸图;Fig. 1 is an exploded view of a brake disc structure of the present invention;
图2是本发明一种刹车盘结构的轴视图;Fig. 2 is an axial view of a brake disc structure of the present invention;
图3是本发明一种刹车盘结构的立体图;Fig. 3 is a perspective view of a brake disc structure of the present invention;
图4是本发明一种刹车盘结构的另一立体图;Fig. 4 is another perspective view of a brake disc structure of the present invention;
图5是本发明一种刹车盘结构中制动钳的立体图;Fig. 5 is a perspective view of a brake caliper in a brake disc structure of the present invention;
图6是本发明一种刹车盘结构中制动钳的内部结构图;Fig. 6 is an internal structure diagram of a brake caliper in a brake disc structure of the present invention;
图7是本发明一种刹车盘结构中连接台的立体图;Fig. 7 is a perspective view of a connecting platform in a brake disc structure of the present invention;
图8是本发明一种刹车盘的装配方法的流程示意图;Fig. 8 is a schematic flow chart of an assembly method of a brake disc of the present invention;
图中:1-制动钳、2-制动盘、3-压块、4-摩擦片、5-活塞、6-油管、7-制动片、8-顶块、9-容纳腔、10-橡胶气囊、11-锁止块、12-气腔、13-螺纹连接口、14-锁止槽、15-耐磨层、16-散热槽、17-连接头、18-锁紧螺母、19-连接台、20-安装孔、21-连接块、22-卡块、23-连接孔、24-磁吸片。In the figure: 1-brake caliper, 2-brake disc, 3-pressure block, 4-friction plate, 5-piston, 6-oil pipe, 7-brake pad, 8-top block, 9-accommodating chamber, 10 -Rubber airbag, 11-lock block, 12-air cavity, 13-threaded connection port, 14-lock groove, 15-wear layer, 16-radiation groove, 17-connector, 18-lock nut, 19 -connection table, 20-installation hole, 21-connection block, 22-card block, 23-connection hole, 24-magnetic suction sheet.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
本实施例,请参阅图1-图8,其具体实施的一种刹车盘结构,包括制动钳1、制动盘2、压块3和摩擦片4,所述制动钳1的内部为用于对制动盘2进行容纳的容纳腔9,容纳腔9的内表面安装有用于对制动盘2进行制动刹车的锁止装置,锁止装置包括活塞5、油管6、制动片7和顶块8,活塞5分别安装于容纳腔9两端的表面,制动片7与顶块8分别安装于活塞5的表面,油管6的一端延伸至活塞5的内部,油管6的另一端用于连接外部液压油缸;In this embodiment, please refer to Fig. 1-Fig. 8, a kind of brake disc structure of its specific implementation, comprises brake caliper 1, brake disc 2, pressing block 3 and friction plate 4, the inside of described brake caliper 1 is The accommodation cavity 9 for accommodating the brake disc 2, the inner surface of the accommodation cavity 9 is equipped with a locking device for braking the brake disc 2, the locking device includes a piston 5, an oil pipe 6, a brake pad 7 and the top block 8, the piston 5 is respectively installed on the surface of the two ends of the accommodating cavity 9, the brake pad 7 and the top block 8 are respectively installed on the surface of the piston 5, one end of the oil pipe 6 extends to the inside of the piston 5, and the other end of the oil pipe 6 For connection to external hydraulic cylinders;
容纳腔9的内表面安装有用于对制动盘2进行制动锁止的限位装置,限位装置包括橡胶气囊10和锁止块11,橡胶气囊10分别安装于容纳腔9两端的表面,锁止块11均匀排布于橡胶气囊10的表面,橡胶气囊10的内部为气腔12,制动盘2的表面设有若干个与锁止块11配对使用的锁止槽14,制动盘2的中部安装有用于连接汽车轮毂的连接台19。The inner surface of the accommodation chamber 9 is equipped with a limit device for braking and locking the brake disc 2. The limit device includes a rubber airbag 10 and a locking block 11. The rubber airbags 10 are respectively installed on the surfaces at both ends of the accommodation chamber 9. The locking blocks 11 are evenly arranged on the surface of the rubber airbag 10, the inside of the rubber airbag 10 is an air cavity 12, and the surface of the brake disc 2 is provided with several locking grooves 14 that are paired with the locking blocks 11. The middle part of 2 is equipped with the connection stand 19 that is used to connect automobile wheel hub.
所述锁止槽14环形排布于锁止槽14外侧面,相邻两个的锁止槽14之间的距离为等距设置,制动盘2的两端均设有耐磨层15,耐磨层15由陶瓷材料构成,陶瓷材料的主要材料是矿物纤维、芳纶纤维或陶瓷纤维,在提供卓越刹车性能的同时,不磨耗对偶件,且其耐热性好、导热系数好,硬度较高,对于不锈钢碟盘的相对摩擦效果较好,起到制动锁止的效果,耐磨层15的表面开设有若干条用于辅助热量散发的散热槽16,散热槽16圆形阵列于耐磨层15的表面,且贯穿制动盘2的两端;The locking grooves 14 are circularly arranged on the outer surface of the locking grooves 14, and the distance between two adjacent locking grooves 14 is set equidistantly. Both ends of the brake disc 2 are provided with wear-resistant layers 15, Wear-resistant layer 15 is made of ceramic material, and the main material of ceramic material is mineral fiber, aramid fiber or ceramic fiber. Higher, the relative friction effect for the stainless steel disc is better, and the effect of braking and locking is played. The surface of the wear-resistant layer 15 is provided with several heat dissipation grooves 16 for assisting heat dissipation. The heat dissipation grooves 16 are arranged in a circular array on the The surface of the wear-resistant layer 15, and runs through both ends of the brake disc 2;
通过油管6连接外部液压油缸,使活塞5通过油压的作用力而进行运作,通过活塞5推动压块3,使压块3推动摩擦片4对制动盘2进行锁止,同时容纳腔9一端的活塞5推动制动片7,使制动片7与耐磨层15的表面接触,通过油压的作用力使制动片7对耐磨层15施加作用力进行锁止,从而完成对制动盘2的锁止过程。The oil pipe 6 is connected to the external hydraulic cylinder, so that the piston 5 operates through the force of the oil pressure, and the pressure block 3 is pushed by the piston 5, so that the pressure block 3 pushes the friction plate 4 to lock the brake disc 2, and at the same time, the accommodating chamber 9 The piston 5 at one end pushes the brake pad 7 so that the brake pad 7 is in contact with the surface of the wear-resistant layer 15, and the brake pad 7 exerts force on the wear-resistant layer 15 to lock the brake pad 7 through the force of oil pressure. Locking process of brake disc 2.
所述摩擦片4安装于压块3的一端,压块3的一端与顶块8的表面贴合,压块3的表面设有用于与制动钳1配对安装的连接头17,连接头17的中部为通孔状,制动钳1的表面连接有与连接头17配对连接的锁紧螺母18,锁紧螺母18用于限定制动钳1与压块3的位置,制动钳1与压块3弧度一致。The friction plate 4 is installed on one end of the pressure block 3, and one end of the pressure block 3 is attached to the surface of the top block 8, and the surface of the pressure block 3 is provided with a connecting head 17 for pairing with the brake caliper 1. The connecting head 17 The middle part of the brake caliper is in the shape of a through hole. The surface of the brake caliper 1 is connected with a lock nut 18 that is paired with the connector 17. The lock nut 18 is used to limit the position of the brake caliper 1 and the pressure block 3. The brake caliper 1 and the The 3 arcs of the pressing block are consistent.
所述气腔12位于橡胶气囊10与制动钳1之间,制动钳1的表面开设有用于连接外部气泵的螺纹连接口13,螺纹连接口13延伸至气腔12的内部,当螺纹连接口13连接外部气泵时,通过气泵(未图示)产生压强使气体进入气腔12的内部,从而在气腔12内部气体膨胀产生的推动力下使橡胶气囊10和锁止块11朝制动盘2的方向进行移动,通过摩擦片4和制动片7对制动盘2进行第一次制动锁止,当锁止块11移动至与锁止槽14相互产出抵触力的位置时,通过锁止块11卡紧锁止槽14,从而使制动盘2起到二次锁止的效果。The air chamber 12 is located between the rubber airbag 10 and the brake caliper 1, and the surface of the brake caliper 1 is provided with a threaded connection port 13 for connecting an external air pump. The threaded connection port 13 extends to the inside of the air chamber 12. When the threaded connection When the port 13 is connected to an external air pump, the air pump (not shown) generates pressure so that the gas enters the interior of the air chamber 12, so that the rubber airbag 10 and the locking block 11 move towards the brake under the driving force generated by the expansion of the gas inside the air chamber 12. The direction of the disc 2 is moved, and the brake disc 2 is braked and locked for the first time through the friction plate 4 and the brake plate 7. When the locking block 11 moves to the position where the locking groove 14 produces a conflict , the locking groove 14 is clamped by the locking block 11, so that the brake disc 2 has the effect of secondary locking.
所述连接台19与制动盘2为同轴设置,连接台19的中部开设有安装孔20,安装孔20贯穿连接台19两端的表面,连接台19通过连接块21与连接台19进行连接,连接块21环形阵列于连接台19表面,相邻两个的连接块21之间的距离为等距设置,采用环形阵列的结构使连接块21之间的受力点均匀,起到分散作用力的效果,避免因局部作用力过大而导致连接块21变形或断裂的现象发生,安装孔20用于连接外部汽车轮毂。The connection platform 19 and the brake disc 2 are arranged coaxially, and the middle part of the connection platform 19 is provided with an installation hole 20, and the installation holes 20 run through the surfaces of both ends of the connection platform 19, and the connection platform 19 is connected to the connection platform 19 through a connection block 21 , the connecting blocks 21 are arranged in a circular array on the surface of the connecting table 19, and the distance between two adjacent connecting blocks 21 is equidistantly arranged, and the structure of the circular array is adopted to make the stress points between the connecting blocks 21 uniform and play a role of dispersion The effect of force, to avoid the deformation or fracture of the connection block 21 due to excessive local force, the mounting hole 20 is used to connect the outer hub of the car.
所述连接块21的一端设有卡块22,卡块22的中部为通孔状,卡块22的一端延伸至连接台19的内部,连接台19的表面开设有若干个与卡块22配对连接的连接孔23,连接孔23用于连接外部螺丝,通过外部螺丝与连接孔23和卡块22中部的通孔进行连接,使卡块22对连接台19进行位置限定的同时,增加连接台19与制动盘2之间的连接稳定性,减少连接台19从制动盘2的中部脱落的可能性。One end of the connecting block 21 is provided with a clamping block 22, the middle part of the clamping block 22 is a through hole shape, one end of the clamping block 22 extends to the inside of the connecting platform 19, and the surface of the connecting platform 19 is provided with a plurality of clamping blocks 22. Connecting hole 23, the connecting hole 23 is used to connect the external screw, and the external screw is connected with the connecting hole 23 and the through hole in the middle of the block 22, so that the block 22 can limit the position of the connecting platform 19 and increase the connecting platform The connection stability between 19 and the brake disc 2 reduces the possibility that the connection platform 19 falls off from the middle of the brake disc 2 .
所述制动钳1的一端安装有磁吸片24,磁吸片24的形状与制动钳1的形状一致,磁吸片24与制动钳1的一端为固定连接,磁吸片24由钕磁铁构成,当对制动钳1进行安装时,通过磁吸片24产生磁吸力吸附外部与之相配合的设备的表面,当安装人员手部松开制动钳1时,通过磁吸力吸附的方式减缓制动钳1掉落地面的速度,通过减缓掉落速度的方式增加安装人员的反应时间,从而降低制动钳1掉落地面的概率。One end of the brake caliper 1 is equipped with a magnetic suction sheet 24, the shape of the magnetic suction sheet 24 is consistent with the shape of the brake caliper 1, the magnetic suction sheet 24 is fixedly connected with one end of the brake caliper 1, and the magnetic suction sheet 24 is formed by It is composed of neodymium magnets. When the brake caliper 1 is installed, the magnetic attraction force is generated by the magnetic attraction piece 24 to absorb the surface of the equipment matched with it. When the installer releases the brake caliper 1, it is absorbed by the magnetic attraction force The speed at which the brake caliper 1 falls to the ground is slowed down by slowing down the falling speed, and the reaction time of the installation personnel is increased by slowing down the falling speed, thereby reducing the probability of the brake caliper 1 falling to the ground.
一种刹车盘的装配方法,该装配方法用于装配一种刹车盘结构,该方法包括以下步骤:An assembling method of a brake disc, the assembling method is used for assembling a brake disc structure, and the method comprises the following steps:
S1:装配制动钳;将活塞5和油管6分别安装于容纳腔9的内表面,且将制动片7与顶块8分别安装于活塞5的表面,而后通过锁紧螺母18连接连接头17使动压块3安装于容纳腔9的内部,摩擦片4的一端用于对制动盘2进行锁止,压块3远离摩擦片4的一端与顶块8的表面贴合,通过油管6连接外部液压油缸,使活塞5通过油压的作用力而进行运作,通过活塞5推动压块3,使压块3推动摩擦片4对制动盘2进行锁止;S1: Assemble the brake caliper; install the piston 5 and the oil pipe 6 on the inner surface of the housing chamber 9 respectively, and install the brake pad 7 and the top block 8 on the surface of the piston 5 respectively, and then connect the connector through the lock nut 18 17 Install the dynamic pressure block 3 inside the housing chamber 9, one end of the friction plate 4 is used to lock the brake disc 2, and the end of the pressure block 3 far away from the friction plate 4 is attached to the surface of the top block 8, through the oil pipe 6. Connect the external hydraulic cylinder so that the piston 5 operates through the force of the oil pressure, and the pressure block 3 is pushed by the piston 5, so that the pressure block 3 pushes the friction plate 4 to lock the brake disc 2;
同时容纳腔9一端的活塞5推动制动片7,使制动片7与耐磨层15的表面接触,通过油压的作用力使制动片7对耐磨层15施加作用力进行锁止,从而完成对制动盘2的锁止过程,摩擦片4的最高点与制动盘2表面的0.1mm,制动片7的最高点与制动盘2表面的0.1mm,摩擦片4的接触方式为弧形面接触,制动片7的接触方式为点面接触;At the same time, the piston 5 at one end of the accommodation chamber 9 pushes the brake pad 7, so that the brake pad 7 contacts the surface of the wear-resistant layer 15, and the brake pad 7 exerts an active force on the wear-resistant layer 15 through the force of the oil pressure to lock , so as to complete the locking process of the brake disc 2, the highest point of the friction disc 4 is 0.1mm from the surface of the brake disc 2, the highest point of the brake disc 7 is 0.1mm from the surface of the brake disc 2, and the distance between the highest point of the friction disc 4 and the surface of the brake disc 2 The contact mode is arc-shaped surface contact, and the contact mode of the brake pad 7 is point-surface contact;
S2:装配限位装置;通过粘接和锁紧螺母18连接橡胶气囊10的表面的方式,使橡胶气囊10固定于容纳腔9的内部,锁止块11与橡胶气囊10为可拆卸结构,锁止块11的最高点与制动盘2表面的距离为5mm;S2: Assemble the limit device; the rubber airbag 10 is fixed in the interior of the accommodation cavity 9 by bonding and locking the nut 18 to connect the surface of the rubber airbag 10, and the locking block 11 and the rubber airbag 10 are detachable structures. The distance between the highest point of the stop block 11 and the surface of the brake disc 2 is 5mm;
S3:装配连接台;采用一体成型的方式使制动盘2、连接块21和卡块22成型,而后采用安装的方式使连接台19与连接块21和卡块22拼接,连接台19的一端可开设开口槽,通过开口槽连接卡块22使连接台19进行固定,而后通过在卡块22的一端安装外部连接板,使连接板与连接台19一端的表面平齐,通过连接孔23连接外部螺丝,使螺丝产生锁紧力进一步限定连接台19。S3: Assembling the connection table; the brake disc 2, the connection block 21 and the clamping block 22 are formed by integral molding, and then the connection table 19 is spliced with the connection block 21 and the clamping block 22 by means of installation, and one end of the connection table 19 An open slot can be provided, and the connecting block 22 can be connected through the open slot so that the connecting platform 19 can be fixed, and then an external connecting plate can be installed on one end of the locking block 22 to make the connecting plate flush with the surface of one end of the connecting platform 19, and the connecting plate can be connected through the connecting hole 23. An external screw, so that the screw generates a locking force to further define the connection platform 19 .
本发明的设计要点在于:采用摩擦片4弧形面接触和制动片7点面接触的方式同时对制动盘2两端的表面进行制动锁止,而后通过锁止块11卡紧锁止槽14,从而使制动盘2起到二次锁止的效果;The key points of the design of the present invention are: adopting the method of contacting the arc surface of the friction plate 4 and the surface contact of the brake plate 7 points to brake and lock the surfaces of the brake disc 2 at the same time, and then lock and lock it through the locking block 11 Groove 14, so that the brake disc 2 has the effect of secondary locking;
通过两次锁止的方式增加制动盘2紧急锁止速度,当处于距离较短且刹车行程较长的情况时,通过两次锁止的方式减少汽车轮胎持续滑动;Increase the emergency locking speed of the brake disc 2 by double locking, and reduce the continuous sliding of the car tires by double locking when the distance is short and the braking stroke is long;
通过制动片7和摩擦片4降低制动盘2转动的速度时,通过锁止块11卡紧锁止槽14,减少制动盘2与制动片7和摩擦片4的持续摩擦,减少制动片7和摩擦片4的表面损耗程度,避免造成局部磨损而导致受力不均匀的现象从而导致制动片7和摩擦片4磨损部位受力不均匀而导致断裂的情况发生。When the speed of rotation of the brake disc 2 is reduced by the brake disc 7 and the friction disc 4, the locking groove 14 is clamped by the locking block 11 to reduce the continuous friction between the brake disc 2 and the brake disc 7 and the friction disc 4, thereby reducing The degree of wear on the surface of the brake pad 7 and the friction pad 4 avoids the phenomenon of uneven stress due to local wear, which leads to uneven force on the worn parts of the brake pad 7 and friction pad 4, resulting in fracture.
以上内容是结合具体的优选实施例对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应视为本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deduction or replacement can also be made, which should be regarded as the protection scope of the present invention.
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| CN117140073A (en) * | 2023-10-27 | 2023-12-01 | 万向钱潮股份公司 | Brake assembly mounting device and method |
| CN118934953A (en) * | 2024-10-14 | 2024-11-12 | 泰兴市宝泰减速机制造有限公司 | A speed increasing gearbox for tidal power generation with brake cooling and heat dissipation functions |
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