CN221120712U - Disc brake assembly device - Google Patents
Disc brake assembly device Download PDFInfo
- Publication number
- CN221120712U CN221120712U CN202321796647.0U CN202321796647U CN221120712U CN 221120712 U CN221120712 U CN 221120712U CN 202321796647 U CN202321796647 U CN 202321796647U CN 221120712 U CN221120712 U CN 221120712U
- Authority
- CN
- China
- Prior art keywords
- brake
- disc
- assembly device
- caliper
- rubber gasket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Braking Arrangements (AREA)
Abstract
本实用新型涉及碟刹技术领域,具体为一种碟刹装配装置,包括制动卡钳与制动片、刹车碟盘,制动卡钳下表面对称设有挡板,挡板外壁上均设有液压缸,液压缸的伸缩臂穿过挡板,且伸缩臂末端连接有制动片,制动片内侧面上均开设有卡槽,卡槽中均设有橡胶垫片,两个挡板中间配合刹车碟盘,刹车碟盘两侧面上均设有若干个防滑条;该碟刹装配装置,通过设置连接块,在固定孔配合下,便于将制动卡钳对应快速安装的需要制动的位置,制动片上开设卡槽,便于橡胶垫片快速进行稳定安装,在液压缸配合下,手动控制液压缸伸缩臂伸长或缩短实现橡胶垫片与刹车碟盘贴合,在摩擦力作用下减缓刹车碟盘转动,进而实现车辆制动操作。
The utility model relates to the technical field of disc brakes, specifically to a disc brake assembly device, including a brake caliper, a brake pad, and a brake disc. Baffles are symmetrically arranged on the lower surface of the brake caliper, and hydraulic cylinders are arranged on the outer walls of the baffles. The telescopic arm of the hydraulic cylinder passes through the baffles, and the end of the telescopic arm is connected to the brake pad. A slot is opened on the inner side of the brake pad, and a rubber gasket is arranged in the slot. The brake disc is matched between the two baffles, and a plurality of anti-skid strips are arranged on both side surfaces of the brake disc. The disc brake assembly device is convenient for quickly installing the brake caliper to a position where braking is required by setting a connecting block in cooperation with a fixing hole. The brake pad is provided with a slot to facilitate quick and stable installation of the rubber gasket. In cooperation with the hydraulic cylinder, the telescopic arm of the hydraulic cylinder is manually controlled to extend or shorten to achieve the fitting of the rubber gasket and the brake disc, and the rotation of the brake disc is slowed down under the action of friction, thereby realizing the vehicle braking operation.
Description
技术领域Technical Field
本实用新型涉及碟刹技术领域,具体为一种碟刹装配装置。The utility model relates to the technical field of disc brakes, in particular to a disc brake assembly device.
背景技术Background technique
碟刹装配装置是指用于安装和固定碟刹的部件,通常包括制动卡钳、制动片、制动碟等,碟刹是一种通过制动片与制动碟的摩擦,将车辆的动能转化为热能,从而达到减速或停止的制动方式,碟刹相比鼓刹,有更精确的制动力控制,更快的冷却速度,更高的安全性,碟刹装配装置常用于自行车、摩托车、汽车等交通工具上。Disc brake assembly refers to the components used to install and fix disc brakes, usually including brake calipers, brake pads, brake discs, etc. Disc brakes are a braking method that converts the vehicle's kinetic energy into heat energy through the friction between the brake pads and the brake disc, thereby achieving deceleration or stopping. Compared with drum brakes, disc brakes have more precise braking force control, faster cooling speed, and higher safety. Disc brake assembly devices are commonly used in bicycles, motorcycles, cars and other means of transportation.
公开号为CN218112896U的实用新型专利公开了一种刹车性能好的电动车碟刹组件,包括制动刹把、刹车上泵、卡钳以及碟盘,卡钳包括有第一壳体与第二壳体,第一壳体与第二壳体内分别开设有第一液压油腔与第二液压油腔,第一液压油腔与第二液压油腔均连接有分油管,刹车上泵上连接有液压油进油管,液压油进油管通过三通接头与分油管相连,第一壳体与第二壳体上分别装配有第一活塞装置与第二活塞装置,第一活塞装置上设有第一摩擦片,第二活塞装置上设有第二摩擦片,第一摩擦片与第二摩擦片之间设有弹簧片;The utility model patent with the publication number CN218112896U discloses an electric vehicle disc brake assembly with good braking performance, including a brake handle, a brake upper pump, a caliper and a disc, the caliper includes a first housing and a second housing, a first hydraulic oil chamber and a second hydraulic oil chamber are respectively provided in the first housing and the second housing, the first hydraulic oil chamber and the second hydraulic oil chamber are both connected with an oil distribution pipe, a hydraulic oil inlet pipe is connected to the brake upper pump, the hydraulic oil inlet pipe is connected to the oil distribution pipe through a three-way joint, a first piston device and a second piston device are respectively mounted on the first housing and the second housing, a first friction plate is provided on the first piston device, a second friction plate is provided on the second piston device, and a spring plate is provided between the first friction plate and the second friction plate;
上述技术方案,在进行刹车时,能够很好的保证第一活塞装置与第二活塞装置的同步性,在松开刹车时,弹簧片能够推动第一摩擦片与第二摩擦片快速与碟盘分离,减少了磨损;但是其整体组合结构多,生产成本高,装配不够便捷省力,且不便于增加制动功能,稳定进行车辆制动。The above technical solution can well ensure the synchronization of the first piston device and the second piston device when braking. When the brake is released, the spring plate can push the first friction plate and the second friction plate to quickly separate from the disc, reducing wear; however, its overall combined structure is multiple, the production cost is high, the assembly is not convenient and labor-saving, and it is not convenient to increase the braking function and stabilize the vehicle braking.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种碟刹装配装置,以解决上述背景技术中提出的授权公开号为CN218112896U一种刹车性能好的电动车碟刹组件,整体组合结构多,生产成本高,装配不够便捷省力,且不便于增加制动功能,稳定进行车辆制动的问题。The purpose of the utility model is to provide a disc brake assembly device to solve the problem that the above-mentioned background technology, which is an electric vehicle disc brake assembly with good braking performance and authorized publication number CN218112896U, has many overall combined structures, high production costs, is not convenient and labor-saving in assembly, and is not convenient to increase the braking function and stabilize the vehicle braking.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:
一种碟刹装配装置,包括制动卡钳与制动片、刹车碟盘,所述制动卡钳下表面对称设有挡板,所述挡板外壁上均设有液压缸,所述液压缸的伸缩臂穿过挡板,且伸缩臂末端连接有制动片,所述制动片内侧面上均开设有卡槽,所述卡槽中均设有橡胶垫片,两个所述挡板中间配合刹车碟盘,所述刹车碟盘两侧面上均设有若干个防滑条。A disc brake assembly device comprises a brake caliper, a brake pad and a brake disc, wherein baffles are symmetrically arranged on the lower surface of the brake caliper, a hydraulic cylinder is arranged on the outer wall of the baffle, a telescopic arm of the hydraulic cylinder passes through the baffle, and a brake pad is connected to the end of the telescopic arm, a slot is opened on the inner side surface of the brake pad, a rubber gasket is arranged in the slot, a brake disc is matched between the two baffles, and a plurality of anti-slip strips are arranged on both side surfaces of the brake disc.
优选的,所述制动卡钳一侧端上靠近拐角处均设有连接块,所述连接块均与制动卡钳焊接固定,所述连接块上均开设有固定孔。Preferably, a connection block is provided on one side end of the brake caliper near the corner, the connection block is welded and fixed to the brake caliper, and a fixing hole is opened on the connection block.
优选的,所述挡板顶部与制动卡钳为一体成型结构,两个所述挡板之间的距离大于刹车碟盘厚度。Preferably, the top of the baffle and the brake caliper are an integrally formed structure, and the distance between the two baffles is greater than the thickness of the brake disc.
优选的,所述液压缸通过螺丝与挡板固定连接,且所述液压缸的伸缩臂与挡板滑动连接,伸缩臂末端与制动片焊接固定。Preferably, the hydraulic cylinder is fixedly connected to the baffle plate by screws, and the telescopic arm of the hydraulic cylinder is slidably connected to the baffle plate, and the end of the telescopic arm is welded and fixed to the brake pad.
优选的,所述橡胶垫片外壁的宽度与卡槽内壁的宽度相适配,所述橡胶垫片与卡槽插接配合,所述橡胶垫片与制动片粘接固定。Preferably, the width of the outer wall of the rubber gasket is matched with the width of the inner wall of the slot, the rubber gasket is plug-fitted into the slot, and the rubber gasket is bonded and fixed to the brake pad.
优选的,所述刹车碟盘侧面中心处嵌设有转动轴,所述转动轴与刹车碟盘焊接固定,所述防滑条呈环形等间距分布,且所述防滑条与刹车碟盘焊接固定。Preferably, a rotating shaft is embedded in the center of the side surface of the brake disc, the rotating shaft is welded and fixed to the brake disc, the anti-slip strips are distributed in a ring shape with equal intervals, and the anti-slip strips are welded and fixed to the brake disc.
优选的,所述刹车碟盘外壁上开设有若干个散热槽,所述散热槽与防滑条间隔排布。Preferably, a plurality of heat dissipation grooves are provided on the outer wall of the brake disc, and the heat dissipation grooves and the anti-slip strips are arranged at intervals.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.本实用新型通过设置连接块,在固定孔配合下,便于将制动卡钳对应快速安装的需要制动的位置,制动片上开设卡槽,便于橡胶垫片快速进行稳定安装,在液压缸配合下,手动控制液压缸伸缩臂伸长或缩短实现橡胶垫片与刹车碟盘贴合,在摩擦力作用下减缓刹车碟盘转动,进而实现车辆制动操作。1. The utility model provides a connecting block, which, in cooperation with a fixing hole, facilitates the quick installation of the brake caliper at the position where braking is required. A slot is provided on the brake pad to facilitate the quick and stable installation of the rubber gasket. In cooperation with the hydraulic cylinder, the telescopic arm of the hydraulic cylinder is manually controlled to extend or shorten to achieve the fit between the rubber gasket and the brake disc, and the rotation of the brake disc is slowed down under the action of friction, thereby achieving vehicle braking operation.
2.本实用新型通过设置多个防滑条,增大刹车碟盘与橡胶垫片摩擦力,便于稳定制动,散热槽配合下,便于刹车碟盘散热,减少摩擦产生的热量聚集,刹车碟盘通过转动轴与车辆带有主轴的车轮配合,实现车轮与刹车碟盘同步转动。2. The utility model increases the friction between the brake disc and the rubber gasket by arranging multiple anti-skid strips, which facilitates stable braking. The heat dissipation groove cooperates with the brake disc to reduce the heat accumulation caused by friction. The brake disc cooperates with the vehicle's wheel with a main shaft through the rotating shaft to achieve synchronous rotation of the wheel and the brake disc.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的制动卡钳与制动片组合结构示意图;FIG2 is a schematic diagram of the combined structure of the brake caliper and brake pad of the utility model;
图3为本实用新型的刹车碟盘结构示意图;FIG3 is a schematic diagram of the brake disc structure of the utility model;
图4为本实用新型的刹车状态正视示意图。FIG. 4 is a front view schematic diagram of the brake state of the utility model.
图中各个标号意义为:The meaning of each number in the figure is:
1、制动卡钳;10、挡板;11、连接块;110、固定孔;1. Brake caliper; 10. Baffle; 11. Connecting block; 110. Fixing hole;
2、制动片;20、卡槽;21、橡胶垫片;2. Brake pad; 20. Slot; 21. Rubber gasket;
3、液压缸;3. Hydraulic cylinder;
4、刹车碟盘;40、转动轴;41、防滑条;42、散热槽。4. Brake disc; 40. Rotating shaft; 41. Anti-slip strip; 42. Heat sink.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-图4,本实施例提供一种技术方案:Please refer to Figures 1 to 4. This embodiment provides a technical solution:
一种碟刹装配装置,包括制动卡钳1与制动片2、刹车碟盘4,制动卡钳1下表面对称设有挡板10,挡板10外壁上均设有液压缸3,液压缸3的伸缩臂穿过挡板10,且伸缩臂末端连接有制动片2,制动片2内侧面上均开设有卡槽20,卡槽20中均设有橡胶垫片21,两个挡板10中间配合刹车碟盘4,刹车碟盘4两侧面上均设有若干个防滑条41。A disc brake assembly device comprises a brake caliper 1, a brake pad 2 and a brake disc 4. Baffles 10 are symmetrically arranged on the lower surface of the brake caliper 1. Hydraulic cylinders 3 are arranged on the outer walls of the baffles 10. The telescopic arms of the hydraulic cylinders 3 pass through the baffles 10, and the brake pads 2 are connected to the ends of the telescopic arms. Slots 20 are opened on the inner sides of the brake pads 2. Rubber gaskets 21 are arranged in the slots 20. The brake disc 4 is matched between the two baffles 10. A plurality of anti-slip strips 41 are arranged on both side surfaces of the brake disc 4.
本实施例中,制动卡钳1一侧端上靠近拐角处均设有连接块11,连接块11均与制动卡钳1焊接固定,连接块11上均开设有固定孔110,在连接块11的固定孔110的配合下,便于外界螺栓穿过固定孔110实现对制动卡钳1位置固定,便于手动快速进行更换安装。In this embodiment, a connecting block 11 is provided on one side end of the brake caliper 1 near the corner, and the connecting block 11 is welded and fixed to the brake caliper 1. A fixing hole 110 is opened on the connecting block 11. With the cooperation of the fixing hole 110 of the connecting block 11, it is convenient for external bolts to pass through the fixing hole 110 to fix the position of the brake caliper 1, so as to facilitate manual and quick replacement and installation.
进一步的,挡板10顶部与制动卡钳1为一体成型结构,两个挡板10之间的距离大于刹车碟盘4厚度,便于挡板10与刹车碟盘4插接配合。Furthermore, the top of the baffle 10 and the brake caliper 1 are integrally formed, and the distance between the two baffles 10 is greater than the thickness of the brake disc 4, which facilitates the plug-in fit between the baffle 10 and the brake disc 4.
具体的,液压缸3通过螺丝与挡板10固定连接,且液压缸3的伸缩臂与挡板10滑动连接,伸缩臂末端与制动片2焊接固定,液压缸3手动控制伸缩臂伸长或缩短,实现制动片2的位置调节配合,便于对刹车碟盘4进行制动。Specifically, the hydraulic cylinder 3 is fixedly connected to the baffle 10 by screws, and the telescopic arm of the hydraulic cylinder 3 is slidably connected to the baffle 10, the end of the telescopic arm is welded and fixed to the brake pad 2, and the hydraulic cylinder 3 manually controls the extension or shortening of the telescopic arm to achieve position adjustment and coordination of the brake pad 2, which is convenient for braking the brake disc 4.
需要说明的是,橡胶垫片21外壁的宽度与卡槽20内壁的宽度相适配,橡胶垫片21与卡槽20插接配合,橡胶垫片21与制动片2粘接固定,方便橡胶垫片21稳定插接安装,并在橡胶垫片21的配合下,增加摩擦力有助于进行制动。It should be noted that the width of the outer wall of the rubber gasket 21 is adapted to the width of the inner wall of the slot 20, the rubber gasket 21 is plugged into the slot 20, and the rubber gasket 21 is bonded and fixed to the brake pad 2, which facilitates the stable plug-in installation of the rubber gasket 21, and with the cooperation of the rubber gasket 21, the increased friction force helps braking.
进一步的,刹车碟盘4侧面中心处嵌设有转动轴40,转动轴40与刹车碟盘4焊接固定,防滑条41呈环形等间距分布,且防滑条41与刹车碟盘4焊接固定,转动轴40的配合下,便于刹车碟盘4与车辆的主轴配合,实现车轮与刹车碟盘4同步转动,防滑条41的配合下,增加摩擦力便于制动。Furthermore, a rotating shaft 40 is embedded in the center of the side of the brake disc 4, and the rotating shaft 40 is welded and fixed to the brake disc 4. The anti-skid strips 41 are distributed in a ring shape with equal intervals, and the anti-skid strips 41 are welded and fixed to the brake disc 4. With the cooperation of the rotating shaft 40, the brake disc 4 is convenient to cooperate with the main shaft of the vehicle, so that the wheel and the brake disc 4 can rotate synchronously. With the cooperation of the anti-skid strips 41, the friction force is increased to facilitate braking.
除此之外,刹车碟盘4外壁上开设有若干个散热槽42,散热槽42与防滑条41间隔排布,散热槽42的配合下,便于刹车碟盘4制动时摩擦产热的输送,减少热量聚集影响。In addition, a plurality of heat dissipation grooves 42 are provided on the outer wall of the brake disc 4. The heat dissipation grooves 42 are arranged at intervals with the anti-slip strips 41. The heat dissipation grooves 42 cooperate with each other to facilitate the transmission of friction heat generated by the brake disc 4 during braking, thereby reducing the influence of heat accumulation.
本实施例的碟刹装配装置在使用时,使用者手动将刹车碟盘4安装在带有主轴的车轮上,然后将液压缸3安装在挡板10上,带有橡胶垫片21的制动片2安装在挡板10内侧面上,且制动片2外壁与液压缸3的伸缩臂组合连接,然后将制动卡钳1对应安装在车辆上,且制动卡钳1的两挡板10与刹车碟盘4插接配合,两个橡胶垫片21与刹车碟盘4相靠近,整体组合安装便捷,构造结构简单,便于组合安装或更换,橡胶垫片21与防滑条41配合下,增加摩擦力,同时增加制动功能,且橡胶垫片21长久使用损耗便于手动进行更换。When the disc brake assembly device of this embodiment is in use, the user manually mounts the brake disc 4 on the wheel with the main shaft, and then mounts the hydraulic cylinder 3 on the baffle 10, and the brake pad 2 with the rubber gasket 21 is mounted on the inner side of the baffle 10, and the outer wall of the brake pad 2 is connected to the telescopic arm assembly of the hydraulic cylinder 3, and then the brake caliper 1 is correspondingly installed on the vehicle, and the two baffles 10 of the brake caliper 1 are plugged into and matched with the brake disc 4, and the two rubber gaskets 21 are close to the brake disc 4. The overall combination is convenient to install and has a simple structural structure, which is convenient for combined installation or replacement. The rubber gasket 21 cooperates with the anti-slip strip 41 to increase friction and at the same time increase the braking function, and the rubber gasket 21 is easy to manually replace due to long-term use.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321796647.0U CN221120712U (en) | 2023-07-10 | 2023-07-10 | Disc brake assembly device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321796647.0U CN221120712U (en) | 2023-07-10 | 2023-07-10 | Disc brake assembly device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221120712U true CN221120712U (en) | 2024-06-11 |
Family
ID=91339767
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321796647.0U Active CN221120712U (en) | 2023-07-10 | 2023-07-10 | Disc brake assembly device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221120712U (en) |
-
2023
- 2023-07-10 CN CN202321796647.0U patent/CN221120712U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112696441A (en) | Brake disc with good braking effect | |
| CN221120712U (en) | Disc brake assembly device | |
| CN212890351U (en) | Hydraulic braking clamp mechanism for railway vehicle | |
| CN208381159U (en) | Disc brake | |
| CN105987109A (en) | Automobile brake pad | |
| CN204477140U (en) | A kind of automobile brake sheet | |
| CN211852593U (en) | An automobile brake assembly structure | |
| CN217761808U (en) | High-stability brake caliper with cooling structure | |
| CN206036078U (en) | Modular brake caliper | |
| CN201777365U (en) | Rear wheel brake device of motorcycle | |
| CN217784071U (en) | Active electromagnetic yaw brake | |
| CN204419945U (en) | A kind of automobile-used ceramic-base brake block | |
| CN104595384A (en) | Disk braking system for electric automobile axle assembly | |
| CN112696445A (en) | Novel automobile brake disc structure | |
| CN204458921U (en) | A kind of Disk brake apparatus for electric vehicle axle assembly | |
| CN212177724U (en) | Disc brake for new energy automobile | |
| CN209196011U (en) | A kind of motorcycle brake hoof being conveniently replaceable friction plate | |
| CN223938522U (en) | A lightweight brake disc | |
| CN205298357U (en) | Car disc brake lining pad that thermal diffusivity is stronger | |
| CN207843199U (en) | Disc brake apparatus after a kind of motorcycle bottom fork | |
| CN218670326U (en) | Disc brake device on motor vehicle | |
| CN217481809U (en) | A brake disc structure for an electric vehicle | |
| CN216478571U (en) | Brake caliper for new energy automobile | |
| CN219176823U (en) | Brake caliper of hydraulic disc brake | |
| CN105465250A (en) | Automobile disc brake lining pad having strong heat dissipation performance |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A disc brake assembly device Granted publication date: 20240611 Pledgee: Industrial and Commercial Bank of China Limited Fogang Branch Pledgor: Xili Sports (Guangdong) Co.,Ltd. Registration number: Y2025980030580 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |